Professional Documents
Culture Documents
Department of Physics
M. Tech - Non Destructive Testing
CONCRETE
PRESENTED BY
FACULTY NAME
213122007 Himanshu Saini
213122008 Karri Eswar Prasad Dr S. Manivannan
213122009 Kumar Gaurav
213122010 Mashhoor A.M.
213122011 Nitish Mishra
213122012 Pulakala Purushotham
1
CONTENTS
1. INTRODUCTION
2. PROPERTIES OF CONCRETE
3. TYPES OF CONCRETE
4. PRE-STRESSED CONCRETE
5. TEST ON CONCRETE STRENGTH
6. TEST FOR WORKABILITY OF CONCRETE
DEFINITION OF CONCRETE
1836-Concrete Testing
• The first test of tensile and compressive strength took place in Germany.
1850 Concrete Road
1850- The first concrete roads appeared in Austria
1865- in England
1891- in Bellefontaine, Ohio US
1889 Alvord Lake Bridge
The first concrete reinforced bridge was built in San Francisco. Alvord
Lake Bridge Still exists today, over two hundred years after it was
built!!!
1913-Ready Mix concrete
The first load of ready mix was delivered in Baltimore, Maryland. The first
patent for a concrete pump was filed. This made concrete transportation
easy and allowed on site mixing.
• Workability • Strength
• Bleeding • Durability
• Setting time
WORKABILITY
• Workability is also defined as the amount of useful internal work necessary to produce full
compaction of concrete. Workability is the property that determines the effort required to
manipulate a freshly mixed quantity of concrete with minimum loss of homogeneity
–ASTM C 125-93
• Workability is that property of freshly mixed concrete or mortar that determines the ease and
homogeneity with which it can be mixed, placed, consolidated, and finished
–American Concrete Institute (ACI) Standard 116R-90 (ACI 1990b)
FACTORS AFFECTING WORKABILITY
• Water Content
A group of particles requires a certain amount of water. Water is absorbed on the particle
surface, in the volumes between particles, and provides "lubrication" to help the particles move
past one another more easily. Therefore, finer particles, necessary for plastic behavior, require
more water. But increase in water results in loss of strength and possible segregation.
• Size of Aggregates
As size of aggregate is increasing ,
Surface area decreases which
means less water is required for
making paste for lubrication.so
Bigger particles have
Higher workability for fixed amount
of water
• Shape of aggregates
Irregular shape and rougher texture of angular aggregate
demand more water than the round shaped aggregate.
For fixed volume or weight, rounded or subrounded particles have
less surface area and less void and they have less friction resistance too.
Hence round shaped aggregates show higher workability than angular, flaky or
elongated aggregates.
The time in which cement can be moulded The time in which cement completely loses its
into any desired shape without losing its plasticity completely and gets hardened
strength
STRENGTH
The strength of concrete is basically referred to
compressive strength and it depends upon three
factors.
i. Paste strength:
It is mainly due to the binding properties of cement
that the ingredients are compacted together. If the
paste has higher binding strength, higher will be
strength of concrete.
ii. Interfacial bonding:
Interfacial bonding is very necessary regarding the
strength. Clay hampers the bonding between paste
and aggregate. The aggregate should be washed for a
better bonding between paste and aggregate.
iii. Aggregate strength:
It is mainly the aggregate that provide strength to
concrete especially coarse aggregates which act just
like bones in the body. Rough and angular aggregate
provides better bonding and high strength.
DRYING SHRINKAGE
• Drying shrinkage is a consequence of loss of moisture from hardened concrete to the
environment. Due to the emptying of the fine pores in the concrete, negative capillary
pressure develops, which causes a volume reduction of the concrete.
Durability of Concrete
• Most commonly used mix design is 1:2:4 which is the normal mix design.
• The density of the plain concrete will vary between 2200 and 2500 Kg/meter cube.
• These types of concrete are mainly used in the construction of the pavements and the
buildings, especially in areas where there is less demand of high tensile strength.
• The concrete that is obtained by mixing the basic ingredients cement, water and
aggregate will give us normal strength concrete.
• The strength of these type of concrete will vary from 10 MPa to 40 MPa.
• The normal strength concrete has an initial setting time of 30 to 90 minutes that is
dependent on the cement properties and the weather conditions of the construction site.
• Normal strength concrete is typically used for pavements, home construction projects,
and buildings that don’t require maximum tensile strength.
Reinforced concrete
• The reinforced concrete is defined as the concrete to which reinforcement is introduced to bear the tensile
strength.
• Plain concrete is weak in tension and good in compression. Hence the placement of reinforcement will take up
the responsibility of bearing the tensile stresses.
• R.C.C works with the combined action of the plain concrete and the reinforcement.
• The steel reinforcement used in the concrete can be in the form of rods, bars or in the form of meshes.
• Fiber reinforced concrete are concrete that use fibers (steel fibers) as reinforcement for the concrete .
Prestressed Concrete
• This is a special technique in which the bars or the tendons used in the concrete is stressed before the
actual service load application.
• This phenomenon of prestressing will make the lower section of the concrete member to be stronger
against the tension.
• These are used in the application of bridges, heavy loaded structures, and roof with longer spans.
Precast Concrete
• Precast concrete is a product produced by casting concrete in a reusable mold or form which is then cured in a
controlled environment and then transported to the construction site and assembled in the required place.
• The examples of precast concrete units are concrete blocks, the staircase units, precast walls and poles,
concrete lintels and many other elements.
• As the manufacturing is done at site, quality is assured. The only precaution taken is for their transportation.
• Precast concrete units form a part of a new technique called prefabricate construction.
Lightweight Concrete
• Concrete that have a density lesser than 1920kg/m 3 is categorized as lightweight concrete.
• The use of lightweight aggregates in concrete design will give lightweight aggregates.
• Aggregates are the important element that contributes to the density of the concrete.
• The examples of light weight aggregates are the pumice, perlites, and scoria.
• The light weight concrete is applied for the protection of the steel structures and are also used for
the construction of the long span bridge decks.
High-Density Concrete
• The concretes that have densities ranging between 3000 to 4000 kg/m 3 can be called as the
heavyweight concrete.
• Here heavy weight aggregates are used. The crushed rocks are used as the coarse aggregates. The
most commonly used heavy weight aggregates is Barytes. These types of aggregates are most
commonly used in the construction of atomic power plants and for similar projects.
• The heavy weight aggregate will help the structure to resist all possible type of radiations.
Air Entrained Concrete
• These are concrete types into which air is intentionally entrained for an amount
of 3 to 6% of the concrete.
• The air entrainment in the concrete is achieved by the addition of foams or gas
- foaming agents.
• Some examples of air entraining agents are resins, alcohols, and fatty acids.
Ready Mix Concrete
• The concrete that mix and bathed in a central mixing plant is called as ready-mix concrete.
• The mixed concrete is brought to the site with the help of a truck-mounted transit mixer.
• This once reached in the site can be used directly without any further treatment.
• The aggregates are graded and mixed accordingly to achieve minimum voids hence maximum
density.
• Polymer concrete has a good resistance to corrosion which is why it is used in swimming pools,
sewer structures, and other structures that come into close contact with liquids and corrosion-
causing chemicals.
High-Strength Concrete
• The concretes that have strength greater than 40MPa can be termed as high strength concrete.
• This increased strength is achieved by decreasing the water-cement ratio even lower than 0.35.
• The calcium hydroxide crystals that are the major concern product during hydration for the
strength properties is reduced by the incorporation of silica fume.
• In terms of performance, the high strength concrete is less performing in terms of workability
which is an issue.
Glass Concrete
• They also provide long-term strength and better thermal insulation also.
PRE-STRESSED CONCRETE STRUCTURES
Reinforced Concrete
• Concrete is strong in compression but weak in tension.
• Steel is strong in tension.
• Reinforced concrete is a composite material that uses
concrete to resist compression, hold bars in position,
and use steel to resist tension.
• Reinforced steels are used wherever tensile stress is
expected, to control cracking or structural failure.
• Tensile stress of concrete is neglected (i.e. zero).
• R.C beams allow cracks under service loads.
What is Pre-stressed Concrete?
• Internal stresses are induced to counteract external stresses
• Involves the application of forces that tends to bend and compress a concrete element to
counteract bending result from loading.
• The tensioning of high-strength "tendons" located within or adjacent to the concrete is
done to improve the performance of the concrete in service
• This process reduces the tensile stress in the concrete element to a point till the tensile
stress is below the cracking stress.
• The concrete can be visualized to have two forces.
I. Internal prestressing force.
II. External forced (d.l, l.l. etc).
• Bridges
• Dams
• Slabs in buildings Ocean Heights 2, Dubai Capital Gate, Abu Dhabi CN Tower
335m 2016 18° lean 2010
• Water tanks Toronto, Canada
• Curing of Cubes :- The test specimens are stored in moist air for 24 hours and after this period the specimens are
marked and removed from the molds and kept submerged in clear freshwater until taken out prior to the test.
• Temperature of water for curing must be at 27±2°C.
• Age of Test - Compressive strength achieved by concrete at 7 days is about 65% , at 14 days is about 90% and at
28 days 99%of the target strength.
• Minimum three specimens should be tested at each selected age. If the strength of any specimen varies by more
than 15 percent of average strength, the results of such specimens should be rejected. The average of three
specimens gives the crushing strength of concrete. The strength requirements of concrete.
TENSILE STRENGTH TEST
INTERFACIAL TRANSITION ZONE (weakest link in structure) - aggregate transfers
the load from one to another under compression where as the aggregates
are trying to pull away from each other under tension.
• Load applied at a rate of - 400 kg/min (15 cm specimen) & 180 kg/min (10 cm specimen)
• M.R = PD / bd^2
• M.R = 3Pa / bd^2 (if the fracture outside by not more than 5% of span length)
• According to IS:456:2000 , M.R = 0.7 √ fck
REBOUND HAMMER TEST
(NDT)
PULL – OUT TEST
1. SLUMP TEST
• Concrete slump test or slump cone test is to determine the workability or consistency of concrete
mix prepared at the laboratory or the construction site during the progress of the work.
• Concrete slump test is carried out from batch to batch to check the uniform quality of concrete
during construction.
• The slump test is the most simple workability test for concrete, involves low cost and provides
immediate results.
• Due to this fact, it has been widely used for workability tests since 1922.
• Generally concrete slump value is used to find the workability, which indicates water-cement
ratio, but there are various factors including properties of materials, mixing methods, dosage,
admixtures etc. also affect the concrete slump value.
Factors which influence the concrete slump test:
• Material properties like chemistry, fineness, particle size distribution, moisture content and
temperature of cementitious materials. Size, texture, combined grading, cleanliness and
moisture content of the aggregates.
• Chemical admixtures dosage, type, combination, interaction, sequence of addition and its
effectiveness,
• Air content of concrete,
• Concrete batching, mixing and transporting methods and equipment,
• Temperature of the concrete,
• Sampling of concrete, slump-testing technique and the condition of test equipment,
• The amount of free water in the concrete, and
EQUIPMENT REQUIRED FOR SLUMP TEST
Slump cone: mould for the test is in the form of the frustum
of a cone having height 30 cm, bottom diameter 20 cm and
top diameter 10 cm. The tamping rod is of steel 16 mm
diameter and 60cm long and rounded at one end.
Fig: Measuring slump of concrete
PROCEDURE
1. Clean the internal surface of the mould and apply oil.
2. Place the mould on a smooth horizontal non- porous base plate.
3. Fill the mould with the prepared concrete mix in 4 approximately equal layers.
4. Tamp each layer with 25 strokes of the rounded end of the tamping rod in a uniform manner over the cross
section of the mould. For the subsequent layers, the tamping should penetrate into the underlying layer.
5. Remove the excess concrete and level the surface with a trowel.
6. Clean away the mortar or water leaked out between the mould and the base plate.
7. Raise the mould from the concrete immediately and slowly in vertical direction.
8. Measure the slump as the difference between the height of the mould and that of height point of the
specimen being tested.
• As the name suggests, in this test the workability of concrete is determined by examining the flowing
property of concrete.
• Flow table test of concrete also determines the Quality of Concrete concerning its consistency,
cohesiveness and the proneness to segregation.
APPARATUS
1. Place the concrete sample gently in the upper hopper to its brim using the hand scoop and
level it.
2. Cover the cylinder.
3. Open the trapdoor at the bottom of the upper hopper so that concrete fall into the lower
hopper. Push the concrete sticking on its sides gently with the road.
4. Open the trapdoor of the lower hopper and allow the concrete to fall into the cylinder below.
5. Cut of the excess of concrete above the top level of cylinder using trowels and level it.
6. Clean the outside of the cylinder.
7. Weight the cylinder with concrete to the nearest 10 g. This weight is known as the weight of
partially compacted concrete (W1).
8. Empty the cylinder and then refill it with the same concrete mix in layers approximately 5 cm
deep, each layer being heavily rammed to obtain full compaction.
9. Level the top surface.
10. Weigh the cylinder with fully compacted. This weight is known as the weight of fully
compacted concrete (W2).
11. Find the weight of empty cylinder (W).
Compaction Factor Value= (W1-W) / (W2-W)
Compaction factor of the concrete = The Compaction factor values ranges from 0.7 to 0.95.
4. KELLY BALL TEST
Kelly ball test also called as a ball penetration test is performed on freshly mixed concrete to
measure its workability. It is a quick simple field test and is considered as an alternative to the
slump test.
APPRATUS
The Kelly ball apparatus is as shown in figure,
• It consists of a metal ball which is in hemispherical
shape and weighs about 13.6 kilograms (30 pounds).
The diameter of the metal ball is about 15 cm (6
inches).
• The flat end of the metal ball is attached to a graduated
stem with handle.
• A frame is arranged between the ball and stem in such a
way that the stem can slide through it when the ball
moves vertically.
• The frame generally rests on the concrete surface Fig: Kelly ball apparatus
during testing.
PROCEDURE
1. A large amount of freshly mixed concrete is taken and is poured into a container.
2. The container should be more than wide enough to place the Kelly ball apparatus in it.
3. The depth of poured concrete should be at least 20 cm.
4. Level the concrete surface using suitable equipment.
5. Place the Kelly ball apparatus on the levelled concrete surface using handle provided.
6. The apparatus should be placed in such a way that the frame should rest on the concrete surface and also the
centre of the metal ball should be at least 23 cm away from any edge of the container.
7. Now release the handle and allow the ball to penetrate through concrete and note down the penetration value by
observing the reading on the graduated stem. The observation should be taken to the nearest 0.6 cm (1/4 inch).
8. Repeat the above procedure for 4 more times by placing the apparatus at different points on the same test
sample.
9. The workability of concrete is the average value of all the readings obtained.
ADVANTAGES
DISADVANTAGES