The document discusses the importance of standardizing the conditioning of plastics before processing and testing. It explains that the physical and electrical properties of plastics are influenced by temperature and humidity. Conditioning involves exposing a material to a prescribed atmosphere for a stipulated period of time until it reaches equilibrium with that atmosphere. This is done to obtain reproducible test results and predict how materials will perform in service. Common standards like ISO 291 provide guidelines for conditioning plastics in a standard laboratory atmosphere before testing.
The document discusses the importance of standardizing the conditioning of plastics before processing and testing. It explains that the physical and electrical properties of plastics are influenced by temperature and humidity. Conditioning involves exposing a material to a prescribed atmosphere for a stipulated period of time until it reaches equilibrium with that atmosphere. This is done to obtain reproducible test results and predict how materials will perform in service. Common standards like ISO 291 provide guidelines for conditioning plastics in a standard laboratory atmosphere before testing.
The document discusses the importance of standardizing the conditioning of plastics before processing and testing. It explains that the physical and electrical properties of plastics are influenced by temperature and humidity. Conditioning involves exposing a material to a prescribed atmosphere for a stipulated period of time until it reaches equilibrium with that atmosphere. This is done to obtain reproducible test results and predict how materials will perform in service. Common standards like ISO 291 provide guidelines for conditioning plastics in a standard laboratory atmosphere before testing.
The physical and electrical properties of plastics are influenced by temperature and humidity. For reliable comparison of test results, it is needed to standardize the conditioning of plastics before processing and testing under standard atmosphere. Conditioning: The exposure of a material to the influence of a prescribed atmosphere for a stipulated period of time or until a stipulated relation is reached between material and atmosphere. Pre-conditioning: Any preliminary exposure of a material to the influence of specified atmospheric conditions for the purpose of favorably approaching equilibrium with a prescribed atmosphere.
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Standard Laboratory Atmosphere:
An atmosphere, the temperature and relative
humidity of which is specified, with tolerances on each.
Standard Condition:
The condition reached by a specimen when it is in
temperature and moisture equilibrium with a standard atmosphere.
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REASONS FOR PRE-CONDITIONING:
A small volume of water on material or specimen can generate
steam during processing which will tend to trapped and will expand on decomposition of the melt which will leads to voids in the product.
Voids flattened out through polymer flow which will lead to
marks on the product.
Engineering plastics processed above 280°C water content should
be less than 0.02% while lower temperature process material up to 0.3% can be tolerated.
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CONDITIONING OF TEST SPECIMEN REQUIRED:
• To bring the material into equilibrium with
normal or average room condition.
• To obtain reproducible results, regardless of
previous history of exposure.
• To predict the service behaviour of material in
electrical field.
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COMMON STANDARDS FOR CONDITIONING AND TEST ATMOSPHERE: ISO 291:- It is the most preferred standard for conditioning. ASTMD-618: Conditioning plastics and electrical insulating material for testing.
ASTM-E171: Standard atmospheres for conditioning and testing
materials. BS-2782: Conditioning procedure which includes standard atmosphere of conditioning and testing. DIN-50014: Conditioning and test atmosphere of plastics. DIN – 53714: Procedure for the accelerated conditioning of polyamide test samples. Corporate Training & Planning 6 CONDITIONING PROCEDURE AS PER ASTM D 618 :
i) 96/23/50 - 96 hr at 230C and 50%
RH ii) 48/50/water - 48 hr at 500C in water iii) 48/50 + 96/23/50 - 48 hr at 500C flowed by 96 hr at 230C and 50% RH iv) 96/23/50 : T – 35/90 - Condition as (i) above and test to be done at 350C and 90% RH.
The most commonly used test atmosphere is t/23/50
where t is 40 hr for specimen < 7 mm t is 88 hr for specimen > 7 mm Corporate Training & Planning 7 EFFECT OF TEST ATMOSPHERE ON PROPERTIES:
• Properties of plastic material/product will effect the test
atmosphere. • Tensile strength and modulus are decreased and elongation is increased as temperature increases. • Flexural strength and modulus are decreased at higher test atmosphere. • Impact strength of plastics reduce drastically at lower temperature. • Fatigue life of a polymer is reduced by increase in temperature. • Hardness is lowered at higher temperature. • Dielectric strength decreases with increase in temperature. • Insulation resistance is lower at higher temperature and humidity. •Standard Laboratory test condition is 23±2°C/50 + 5%RH.as per ASTMD-618