logically organize possible causes for a specific problem or effect by graphically displaying them in increasing detail, suggesting causal relationships among theories. A popular type is also referred to as a fishbone or Ishikawa diagram. Cause-Effect can also be diagrammed using a tree diagram. When diagnosing the cause of a problem, a cause- effect diagram helps to organize various theories about root causes and presents them graphically. Cause and Effect Diagram Examples The phenomenon to be explained is “Lost control of car.” Some of the possible major factors contributing to that lost control are a flat tire, a slippery road, mechanical failures, and driver error. Each of these major categories of causes may, in turn, have multiple causes. A flat tire may come from a nail, a rock, glass, or a blow-out from material failure. The causal relationship can be traced back still more steps in the causal chain if necessary or appropriate. Lost control may arise from a mechanical failure; that failure may be a brake failure, which, in turn, may come either from fluid loss or from worn pads. You can probably think of other factors to add to this diagram. Cause and Effect Diagram Example: Lost Control of Car Cause and Effect Diagram Key Concepts 1. A cause-effect diagram cannot identify a root cause; it presents graphically the many causes that might contribute to the observed effect. 2. It is a visual representation of the factors that might contribute to an observed effect that is being examined. 3. The interrelationships among the possible causal factors are clearly shown. One causal factor may appear in several places in the diagram. 4. The interrelationships are generally qualitative and hypothetical. 5. It focuses the attention of all team members on the specific problem at hand in a structured, systematic way. CHECK SHEET Also called: defect concentration diagram • A check sheet is a structured, prepared form for collecting and analyzing data. This is a generic data collection and analysis tool that can be adapted for a wide variety of purposes and is considered one of the seven basic quality tools. WHEN TO USE A CHECK SHEET When data can be observed and collected repeatedly by the same person or at the same location When collecting data on the frequency or patterns of events, problems, defects, defect location, defect causes, or similar issues When collecting data from a production process CHECK SHEET PROCEDURE 1. Decide what event or problem will be observed. Develop operational definitions. 2. Decide when data will be collected and for how long. 3. Design the form. Set it up so that data can be recorded simply by making check marks or X's or similar symbols and so that data do not have to be recopied for analysis. 4. Label all spaces on the form. 5. Test the check sheet for a short trial period to be sure it collects the appropriate data and is easy to use. 6. Each time the targeted event or problem occurs, record data on the check sheet. CHECK SHEET EXAMPLE • The figure below shows a check sheet used to collect data on telephone interruptions. The tick marks were added as data was collected over several weeks. WHAT IS A PARETO CHART? Also called: Pareto diagram, Pareto analysis Variations: weighted Pareto chart, comparative Pareto charts A Pareto chart is a bar graph. The lengths of the bars represent frequency or cost (time or money), and are arranged with longest bars on the left and the shortest to the right. In this way the chart visually depicts which situations are more significant. WHEN TO USE A PARETO CHART? • When analyzing data about the frequency of problems or causes in a process • When there are many problems or causes and you want to focus on the most significant • When analyzing broad causes by looking at their specific components • When communicating with others about your data PARETO CHART PROCEDURE 1. Decide what categories you will use to group items. 2. Decide what measurement is appropriate. Common measurements are frequency, quantity, cost and time. 3. Decide what period of time the Pareto chart will cover: One work cycle? One full day? A week? 4. Collect the data, recording the category each time, or assemble data that already exist. 5. Subtotal the measurements for each category. 6. Determine the appropriate scale for the measurements you have collected. The maximum value will be the largest subtotal from step 5. (If you will do optional steps 8 and 9 below, the maximum value will be the sum of all subtotals from step 5.) Mark the scale on the left side of the chart. 7. Construct and label bars for each category. Place the tallest at the far left, then the next tallest to its right, and so on. If there are many categories with small measurements, they can be grouped as “other.” Note: Steps 8 and 9 are optional but are useful for analysis and communication. 8. Calculate the percentage for each category: the subtotal for that category divided by the total for all categories. Draw a right vertical axis and label it with percentages. Be sure the two scales match. For example, the left measurement that corresponds to one-half should be exactly opposite 50% on the right scale. 9. Calculate and draw cumulative sums: add the subtotals for the first and second categories, and place a dot above the second bar indicating that sum. To that sum add the subtotal for the third category, and place a dot above the third bar for that new sum. Continue the process for all the bars. Connect the dots, starting at the top of the first bar. The last dot should reach 100% on the right scale. PARETO CHART EXAMPLES • Figure 1 shows how many customer complaints were received in each of five categories. • Figure 2 takes the largest category, "documents," from Figure 1, breaks it down into six categories of document-related complaints, and shows cumulative values. Histogram A histogram is a display of statistical information that uses rectangles to show the frequency of data items in successive numerical intervals of equal size. In the most common form of histogram, the independent variable is plotted along the horizontal axis and the dependent variable is plotted along the vertical axis. The data appears as colored or shaded rectangles of variable area. Histogram Example The illustration, is a histogram showing the results of a final exam given to a hypothetical class of students. Each score range is denoted by a bar of a certain color. If this histogram were compared with those of classes from other years that received the same test from the same professor, conclusions might be drawn about intelligence changes among students over the years. Conclusions might also be drawn concerning the improvement or decline of the professor's teaching ability with the passage of time. If this histogram were compared with those of other classes in the same semester who had received the same final exam but who had taken the course from different professors, one might draw conclusions about the relative competence of the professors. What is a control chart? A control chart—sometimes called a Shewhart chart, a statistical process control chart, or an SPC chart—is one of several graphical tools typically used in quality control analysis to understand how a process changes over time. The main elements of a control chart include:
A visual time series graph that illustrates data points
collected at specific time intervals. A horizontal control line to more easily visualize variations and trends. Horizontal lines, representing upper and lower control limits, placed at equal distances above and below the control line. These upper and lower limits are calculated from the data that is recorded on the time series graph over a specified period of time. Control Chart What is a flowchart? A flowchart is a diagram that depicts a process, system or computer algorithm. They are widely used in multiple fields to document, study, plan, improve and communicate often complex processes in clear, easy-to-understand diagrams. Flowcharts, sometimes spelled as flow charts, use rectangles, ovals, diamonds and potentially numerous other shapes to define the type of step, along with connecting arrows to define flow and sequence. Specialized Names of Flow Chart Flowcharts are sometimes called by more specialized names such as Process Flowchart, Process Map, Functional Flowchart, Business Process Mapping, Business Process Modeling and Notation (BPMN), or Process Flow Diagram (PFD). They are related to other popular diagrams, such as Data Flow Diagrams (DFDs) and Unified Modeling Language (UML) Activity Diagrams. Flowchart symbols Flowchart Example – Medical Service
This is a hospital flowchart example that
shows how clinical cases shall be processed. This flowchart uses decision shapes intensively in representing alternative flows. Scatter Diagram A scatter diagram is a two-dimensional graphical representation of a set of data. The scatter diagram graphs pairs numerical data with one variable on each axis to look for a relationship between them. If the variables are correlated, the points will fall along the line or curve. The better the correlation, the tighter the points will hug the line. The scatter diagram is one of the seven basic quality tools used in root cause analysis. Scatter Diagram Scatter diagrams are used and applied in several ways, where the most important benefit is showing the correlation between two variables. The scatter diagram will visualize in an easy to observe way if the data points are positively correlated, negatively correlated, or there is no correlation between the two variables. There are two common challenges that come with the use of scatter diagrams
The most important thing to remember when we
talk about correlation, is that it doesn’t mean that the changes observed in one variable are responsible for the changes observed in another variable. Overplotting exists when too many data points have been plotted. This results in the different data points overlapping, making it challenging to identify the relationship between variables. What Are the Types of Scatter Plots?
You can classify a scatter plot in many ways;
the most popular one is based on correlation and is extensively used in project management. According to the correlation, scatter plots are divided into the following three categories. Positive Correlation Negative Correlation No Correlation 1. Positive Correlation The scatter plot with positive correlation is also known as a “Scatter Diagram with Positive Slant.” In this case, as the value of X increases, the value of Y will increase too, which means that the correlation between the two variables is positive. If you draw a straight line along the data points, the slope of the line will go up. For example, if the weather gets colder, hot drink sales will go up. 2. Negative Correlation The scatter plot with negative correlation is also known as a “Scatter Diagram with a Negative Slant.” In this case, as the value of X increases, the value of Y will decrease. If you draw a straight line along the data points, the slope of the line will go down. For example, if the cycle time of a workflow goes up, the number of tasks completed will go down. 3. No Correlation The scatter plot with no correlation is also known as “Scatter Diagram with Zero Degree of Correlation.” In this case, the data point spreads so randomly that you can’t draw a line through the data points. You can conclude that these two variables have no correlation or zero degrees of correlation. For example, if the weather gets hotter, we can’t conclude that the sales of wooden chairs will go up or down because there is no correlation between the two variables. Example of Scatter Diagram