VISVESVARAYA TECHNOLOGICAL UNIVERSITY
JNANA SANGAMA, BELGAVI-590018
INTERNSHIP PRESENTATION
On
Process design and inspection
Submitted in partial fulfillment for
in
Bachelor of Engineering in
Mechanical Engineering
Submitting by
SHASHANTH NAG N
(1DB18ME058)
UNDER GUIDANCE OF
Internal Guide
External Guide
MR NANDA KUMAR
Prof. DARSHAN B G HAMMAC ENGINEERING PVT.LTD
Place: Bangalore
ASSOCIATE PROFESSOR
Department of Mechanical Engineering
Place: Bangalore
INTERNSHIP
PRESENTATION
BY –SHASHANTH NAG N
CONTENT
Introduction
Overview of the company
Work done in four weeks
Case study
outcome
INTRODUCTION
• Precision machining is a type of technical manufacturing that is essential in creating and designing machines, parts, tools, and
other hardware that are essential in modern manufacturing to maintain process controls and tolerances that function under
extremely tight specifications.
• Precision Machining can be defined as utilizing the highest function of a tool, program, engineering talent, or equipment thus
pushing the limits of design feature creation and materials science and performing these operations under the tightest
tolerances defined by any sub-set of these manufacturing parameters.
• The real art of precision machining comes with the marriage of computer-controlled design and human-engineered design for
the creation of unique features and highly controlled output and functionality driven by advancements in fluid dynamics,
chemical control, mechanical, climate extremes, and durability required in modern hardware technologies.
OVERVIEW OF COMPANY
HAMMAC ENGINEERING PVT
LTD
• Hammac Engineering Private Limited found in 2012 by BP Products entrepreneur MR. Nandakumar. P with a motto of
“Endeavored to develop epitome of ethical and long-lasting relationships both with our clients and vendors, we are
committed to channelizing our capacity to manufacture products that fulfill our customer’s expectations.”
• BP Products was started by Mr. Padmanabhan in the year 1993 with a single lathe with a capital investment of Rs
50,000. Then stage by stage as B.P. Products infrastructure crossed 3 corers, his son Mr. Nanda Kumar took over as
Director –B.P. Products successfully in the year 2005.
• Since its inception almost 17yrs back, B.P Products Name changed to Hammac Engineering Pvt Ltd is a supplier of
Precision Machined components.
VISION OF HAMMAC ENGINEERIMG PVT LTD
• Products were started by Mr. Padmanabhan in the year 1993 with a single lathe with a capital investment of Rs
50,000. Then stage by stage as B.P. Products infrastructure crossed 3 corers, his son Mr. Nanda Kumar took
over as Director –B.P. Products successfully in the year 2005.
• Hammac Engineering Pvt Ltd is well equipped with advanced manufacturing facilities consisting of CNC &
VMC machinery and modern testing facilities to manufacture world-class hydraulic cylinders and facilitate a
wide range.
• Hammac Engineering Private Limited is a well-established leading supplier and vendor of Hydraulic cylinder
parts to leading OEMS of Indian Industries Such as Wipro Enterprises Limited, LTCEL, Precision Hydraulic
Cylinders, TAFE Access Limited, etc. offering complete solutions at the most competitive prices.
• Hammac Engineering Private Limited has acquired the ISO 9001:2015 certificate from the body of TUV SUD
South Asia Private Limited based on “Manufacture and Supply of Machined Components.”
MISSION
• To give high quality
• Low cost
• Simple design
• Easy installation and operation
• Fast delivery
• Strong focus on service & after sales support
• Efficient & customized solution
Products
Head End Cover Cap End Cover
By WIPRO By THRIVENI TURBINE
Rod Eye Flange
By TAFE By KALKI FLUID POWER
Work done in four weeks
Week - 01 Week – 02
Introduction about company and Learn about quality and
brief learning about precision manufacturing components
machining With production department
Week – 03 Week – 04
We are with the planning and Completely spent with the
purchasing & service dept planning dept spent more time in
Got full knowledge about VMC creating process sheets and 2D
and its operations drafting's
Week - 01
Brief introduction to HAMMAC ENGINEERING PVT.LTD from the Plant Head
‘Study and Work’ schedule for the next 4 weeks.
My first week’s schedule was in both the design and production departments. In the design department, I got
knowledge of 3D design in solid edge whereas in college I was doing 3D design in the solid edge.
I learned different types of Machine Tools, Precision Machined Components.
I learned to know the rebalancing work they will do in the production department.
Week - 02
I learned what all the quality departments will do, in HAMMAC ENGINEERING PVT.LTD they have lots of
sub-contractors and sub-vendors who manufacture Precision Machined Components according to HAMMAC
ENGINEERING PVT.LTD design. This is done to reduce machine and manpower investment.
The components manufactured outside HAMMAC ENGINEERING PVT.LTD has been checked dimensionally
and also mechanical and chemical properties of metals are checked.
in design I got some knowledge of drafting and also bill of materials where in my 3rd Sem there was a CAMD lab
we were doing this work in that lab.
I gained valuable knowledge of using basic measuring instruments in the Mechanical engineering dept.
Week - 03
My 3rd-week schedule was with the planning and purchase department & service department
In the planning and purchase department they clearly explained how they give purchase orders and work orders in
ERP software, and they explained GRN and SCN.
In this week I was let to see the VMC machine working, the press machine working, the press tools working, and
the welding and drilling machine working.
Planning and purchase department are the backbones of the production department
With the service department I visited the end client cum owner factory for 2 days because there was a buffing
factory where we wanted to buff the material which need to be used
Week - 04
In this week I was completely working in the planning department where partners of the company were
visiting a company, so I was working on schedules.
I revisited the end client cum owner factory to get the material from other factories.
In this week I also worked as a quality-checking assistant.
Also inspected the machine products with exact dimensions matching.
I was rectifying the basic problem in their PC.
CASE STUDY- PRECISION MACHINING OF TRUNION
• Precision machining of the hydraulic trunnion, is a component that is used in
Wipro earth movers.
• Steps involved in the precision machining are as follows-
Inhouse from forging
Incoming inspection
Conventional lathe
Rough boring
Internal boring
Taping and treading
Grinding and buffing
Inspection
Packing
Dispatch
Machining steps
• Inhouse inspection-the batch wise products are brought into the production line
and it is inspected to check the faulty components.
• Conventional lathe- this is the first machining done after inspection, where the
trunnion stem is machined for the required dimensions.
• Rough boring- here where the larger diameters are created which is usually done
in CNC, here uneven surfaces are created because it is done quickly and roughly.
• Internal boring- here the uneven surface is created by rough boring which is
machined with a high degree of precision and accuracy and is done in CNC.
• Taping and threading- this is done to give internal
and external threads to the workpiece taping is
usually done for internal thread in a hole whereas
threading is done to give an external thread.
• Grinding and buffing- it is the final step of the
machining and grinding is done to remove abrasive
particles on the surface of the workpiece whereas
buffing gives surface polish to the workpiece.
• Inspection - inspected the machine products with
exact dimensions matching.
Inspection gauges used for quality checking
Thread gauge Bore gauge
Radial gauge
Vernier caliper
OUTCOMES
To learn the process of a core mechanical engineering company.
3d AutoCAD design, Mastercam, and drafting work.
Process of product and quality control.
Process of the production department.
Process of planning and purchasing department.
Process of the inspection department.
Thank you…
