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PRESENTATION ON BEARING

PRESENTATion BY;

SANKAR.P
WHAT IS MEAN BY BEARING
 A bearing is a machine elements that constrains relative motion and
reduces friction between moving parts  to only the desired motion
FUNCTION OF A BEARING

 The main function of a rotating shaft is to transmit


power from one end of the line to the other.
 It needs a good support to ensure stability and frictionless
rotation. The support for the shaft is known as “bearing”.

 The shaft has a “running fit” in a bearing. All


bearing are provided some lubrication arrangement
to reduced friction between shaft and bearing.
JOURNAL BEARING
Journal bearing – in this the bearing pressure is exerted at right angles to
the axis of the shaft. The portion of the shaft lying within the bearing in
known as journal. Shaft are generally made of mild steel.
POSITIONS OF BEARING
BEARING UNIT
MODIFIER FOR BEARING
 NO MODIFIER
 BALL

 CAM FOLLOWER

 FLANGE BLOCK

 INSERT

 LINEAR

 MARINE

 PILLOWBLOCK

 RODEND

 ROLLER

 SLEEVE

 TAKEUP

 TILTING PAD
MANUFACTURER & BRAND NAMES

 NTN BEARING
 WEBER
 NSK BEARING
 SKF BEARING
 KOYO BEARING
 MRC BEARING
 NICE BALL BEARING
 FAFNIR BEARING
 NEW HAMPSHIRE BALL BEARING
 KML BEARING
 MILLER BEARING
 PEER BEARING
 GENERAL BEARING
TYPES OF BALL BEARINGS
TYPE OF BEARING

 SELF-ALIGNING BALL BEARING

 SPHERICAL ROLLER BEARING

 DOUBLE-ROW ANGULAR CONTACT BALL BEARING

 DOUBLE-ROW BALL BEARING

 THRUST BALL BEARING

 SINGLE-ROW DEEP GROOVE BALL BEARING

 FLELT SEAL
BEARING TYPES AND NOMENCLATURE

A bearing number has four parts to it which includes four numbers and a set of


letters. Each of the first two numbers stand for something, the last two
designate size. The letters dictate the variation of the bearing. These letters
can also be followed by more letters designating internal clearance. In detail:

First number (will be a 1-7) designates the bearing type:


1 = Double Row self-aligning
2 = Double Row self-aligning (wide)
3 = Double Row
4 = Angular Contact
6 = Single Row Deep Groove
7 = Angular Contact

The second number designates the series, or cross section. This is basically


equivalent to the second number of a tire rating, it's a ratio of the bore to
the width of the bearing, which also controls the O.D. of the bearing. The
larger the cross section, the larger the O.D. of the bearing.
18 = Thin Section, Light
19 = Thin Section, Medium
0 = Very Light
2 = Light
3 = Medium
4 = Heavy
 The third number (which is a set of two numbers) indicates the bore (in mm) of
the bearings. All bearings are designated with metric standards, not inches.
Numbers are as follows:
00 = 10 mm
01 = 12 mm
02 = 15mm
03 = 17 mm
For 20-480mm bore bearings: Last 2 digits x 5 = Bore (mm)
i.e.- if the bearing number was 04 (04 x 5 = 20 mm), 05 (05 x 5 = 25 mm)

The letters after the number indicate the variation. These change from
manufacturer to manufacturer, but here are some of the common ones:

Plain -- No Shield
Type Z -- One Shield (normally will have metal shields)
Type 2Z -- Two Shields (one on each side)
Type RS1 -- One Seal (normally the R indicates rubber)
Type 2RS1 --Two Seals (one on each side)
Type LL -- Two Seals (just another manufacturer's designation)
CD -- 15 degree contact angle (for angular contact)
ACD = 25 degree contact angle (for angular contact)

The bearings can also have a C2, C3, C4 or C5 designation after the bearing
number. This indicates that the internal fit (the inner race to ball to outer
race) is not standard. If your bearing has one of these designators, make sure
you get a bearing with the same designator. A C2 is less than standard
clearance, while a C3, 4, and 5 are larger than standard 
SERIES OF THE BEARING:

EXAMBLES:

70 110 20
6014-2RS

6015-2RS 75 115 20

Z Single shielded

ZZ Double shielded

RS Single sealed

2RS Double sealed

V Single non-contact seal

VV Double non-contact seal

DDU Double contact seals

NR Snap ring and groove

M Brass cage
NO MODIFIER
If a specific modifier cannot be determined, classify as the modifier
NO MODIFIER.
GUIDELINES:
A device that supports, guides and reduces the friction of motion
between fixed and moving machine parts.

CHARACTERISTIC:
TYPE (brake,idler,plate,slide)
SIZE
STYLE (2seal,open,seal,ring)
SERIES (xheavy,xlight,medium
MATERIAL(ci,ss,cs,nylon,teflon
BALL BEARING:
An anti-friction bearing that permits free motion between moving and fixed parts by means of
balls confined between outer and inner rings, with housing to resist and support a radial or
axial load

 GUIDELINES:
Ball,conrad or maximum, without the words adapter, Y-type, insert,
linear or bushing, classify as the modifier BALL

http://www.youtube.com/watch?v=b6svVy1lYOA
CHARACTERISTIC:

 TYPE
 ROW
 INSIDE DIAMETER
 OUTSIDE DIAMETER
 WIDTH
 SIZE
 SERIES
 STYLE
 RADIAL CLEARANCE
 CAGE MATERIAL
CAM FOLLOWER
A BEARING DESIGNED AND BUILT SPECIFICALLY FOR WITHSTANDING
THE INTERMITTENT SHOCK AND HEAVY LOAD OF CAM OPERATION.

 GUIDELINES:
cam and follower or yoke roller or track roller or line guide, classify as the modifier CAM FOLLOWER.
http://www.youtube.com/watch?v=pJwSLUeDvu8
CHARACTERISTIC:
OUTSIDE DIAMETER
WIDTH
STYLE
STUD DIAMETER
STUD LENGTH
SIZE
THREADS
ROLLING ELEMENTS
CAM FOLLOWER
FLANGE BLOCK:

A bearing unit composed of a flange block housing and


bearing designed to meet various conditions of mounting.

 GUIDELINES:
Flange and block, without the word bushing.
CHARACTERISTIC: DIFFERENT SHAPES OF FLANGE BLOCK

ROLLING ELEMENT
INSIDE DIAMETER
SHAPE
HOUSING MATERIAL
BOLT MOUNTING
BOLT DIAMETER
BLOCK SIZE
THICKNESS
SIZE
SERIES
SHAFT HEIGHT
SHAFT ATTACHMENT
INSERT:
A bearing with various types of rolling elements. The outer ring is
designed to mount inside a specific bearing housing.
 GUIDELINES:

Insert, adapter type or Y-type, classify as the Modifier INSERT


CHARACTERISTIC:
ROLLING ELEMENT
INSIDE DIAMETER
SHAFT ATTACHMET
SERIES
LINEAR:
A bearing specifically designed for linear motion.
 GUIDELINES:

Linear or ball bushing, classify as the modifier


LINEAR.
CHARACTERISTIC:
ELEMENT

STYLE

SIZE

MATERIAL
MARINE:
A bearing designed to operate in water-based liquids used
for corrosive, abrasive marine or industrial applications.
GUIDELINES:
If description contains the words marine, water or code, classify as
the modifier MARINE.
CHARACTERISTIC:
INSIDE DIAMETER

OUTSIDE DIAMETER

LENGTH

SIZE

CODE NAME

MATERIAL
N
360/000o
030o
330
o

Estimate the
315
o 045o
bearing of
each aircraft
290o from the
centre of the
075o
radar screen.

W 270o 090o E

250
110o Air Traffic
Control o

Controller
Tower
135o
225o
170o
200o
180o
S
PILLOW BLOCK:

A bearing unit composed of a pillow block housing and a


bearing designed to meet various conditions of mounting.

 GUIDELINES:
Pillow or plummer, classify as the modifier PILLOW
BLOCK.
CHARACTERISTIC:
ROLLING ELEMENT
INSIDE DIAMETER
HOUSING MATERIAL
BOLT MOUNTING
BOLT DIA
BLOCK SIZE
SERIES
SHAFT HEIGHT
SIZE
SHAFT ATTACHMENT
ROD END:

Bearings used on the ends of cylinders, linkages, rods, and shafts to take up angular
misalignment between connected parts. They consist of a spherically-shaped inner
ring and a cylindrical bore for shaft mounting.

 GUIDELINES:
Rod and end, classify as the modifier ROD END
CHARACTERISTIC:

TYPE

STYLE

INSIDE DIAMETER

OUTSIDE DIAMETER

WIDTH

SHANK DIA

SIZE

THREADS

THREAD LENGTH

HOUSING MATERIAL

BALL MATERIAL

BASE TO CENTER
EFFECTS OF IMPROPER LUBRICATION

 Discolored steel anywhere,


on the cup, cone or roller,
indicates overheating.
STANDARD TERMS FOR TAPERED ROLLER
BEARINGS

A. Roller Bearings
B. Roller Cage
C. Inner Race
STANDARD TERMS FOR TAPERED ROLLER
BEARINGS

D. Outer Race
INSTALLATION DAMAGE

 The rib of this cage design


has been bent out of round.
Even small distortions of the
assembly can destroy a
bearing.
ROLLER
A bearing in which parallel or tapered steel rollers revolve between the outer
(cup) and inner (cone) rings. Cone and cup is used in lieu of inner and outer race for
tapered bearings. These are designed to carry both radial and thrust loads.

 GUIDELINES:
Roller or needle, without the words insert or adapter, classify as the modifier
ROLLER.
CHARACTERISTIC:
TYPE
ROW
INSIDE DIAMETER
OUTSIDE DIAMETER
WIDTH
SIZE
RADIAL CLEARANCE
CAGE MATERIAL
SLEEVE:

A tubular or cylindrical-shaped bearing with or without a flange,


designed to reduce friction; can be drilled after installation .
 GUIDELINES:
Sleeve, plain or bushing, without
the word ball.
CHARACTERISTIC:
TYPE

INSIDE DIAMETER

OUTSIDE DIAMETER

LENGTH

SIZE

MATERIAL
TAKE-UP:
A bearing consisting of a series of pads supported in a
carrier ring, each pad free to tilt so as to create a self-
sustaining hydrodynamic lubricating film.

 GUIDELINES:
Take-up, classify as the modifier TAKE-UP
CHARACTERISTIC:
ROLLING ELEMENT

INSIDE DIAMETER

SIZE

HOUSING SIZE

HOUSING STYLE

SHAFT ATTACHMENT
TILTING PAD:
A bearing consisting of a series of pads supported in a
carrier ring, each pad free to tilt so as to create a self-
sustaining hydrodynamic lubricating film.

 GUIDELINES:
Tilt and pad, classify as the modifier TILTING PAD.
CHARACTERISTIC:

TYPE

SHAFT DIAMETER

SIZE

MAXIMUM LOAD

PAD MATERIAL

NUMBER OF PADS

CARRIER RING

RING MATERIAL

LUBRICATION

SPACER
APPLICATIONS OF ROLLER BEARINGS

 Tapered roller bearing (TRB):


TRB can take both radial and axial loads and used for gear boxes for
heavy trucks, bevel-gear transmission, lathe spindles, etc.
 Thrust ball bearing:
It can take only thrust loads.
Thrust ball bearing are used for heavy axial loads and low speeds.
 Needle roller bearing:
It use small diameter of rollers. They are used for radial load at slow
speed and oscillating motion.
They have the advantage of light weight and occupy small space.
They are used in aircraft industry, live tail stock centers, bench-drill spindles,
etc.
ADVANTAGES &DISADVANTAGES OF BEARING

ADVANTAGES
 Non contacting bearing – low friction
 Ability to operate over a wide speed range - from  zero
to in excess of 350,000 rpm
 High stiffness

 High rotational accuracy  - Low spindle error motion

 Long life due to non-contacting surfaces

 Low heat generation

DISADVANTAGES
 High geometry accuracies required during manufacture
 Clean and dry supply of pressurised air
BEARING WORK SHEET
000/360o
N

270o W E 090o

180o
Worksheet 1
BACKGROUND
• Rolling element bearings are used in rotating machines in different industry
sections. Bearings

Bearing

.jpg
File:J85_ge_17a_turbojet_engine
http://en.wikipedia.org/wiki/
Computer cooling fan Gas turbine engine

ake_assembly.jpg
File:Scout_moor_gearbox,_rotor_shaft_and_br
http://en.wikipedia.org/wiki/
Bearings inside

File:Silniki_by_Zureks.jpg
http://en.wikipedia.org/wiki/
Bearing
Wind turbine gearbox Induction motor
BEARING MATERIALS
 CAD PLTD CS
 CAD PLTD STL
 CI
 CS
 GALV CS
 HEAT TREATED ALLOY STL
 ZINC PLTD CS
 ZINC PLTD STL
 BRZ
 CUT IRON
 MI
 304 SS
 BRASS
 RBR
 NEOPRENE
 STAMPED STL
BEARING MATERIALS

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