Professional Documents
Culture Documents
MARS 2
Mechanical Design
Review
Topics
• Drive axes • Optical mounts
– Orientation, location, & – Manual adjustments
travel range of axes • Beam splitter
– Typical axis drive • Collimator
configuration • Lenslet/camera
– Axis loads, drives, • Knife edge
encoders, & bearings • CCAS mounting
• Current design status
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MARS 2 Design Review-Optomechanical Review
Drive Axes
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MARS 2 Design Review-Optomechanical Review
• Wavescope camera
• SenSys camera focus
• Focus (Z)
• X
• Yaw (rotation about an axis parallel to Y)
• Pitch (rotation about an axis parallel to X)
• Y’ (combined with Focus to get Y)
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MARS 2 Design Review-Optomechanical Review
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MARS 2 Design Review-Optomechanical Review
Yaw
Pitch
Y’
SenSys
X
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MARS 2 Design Review-Optomechanical Review
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MARS 2 Design Review-Optomechanical Review
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MARS 2 Design Review-Optomechanical Review
Axis Loads
Load Torque
Axis [lbf] [oz-in]
Camera 5.4 6.9
Focus 182 42.9
X 14.1 3.3
Yaw 38.8 9.2
Pitch 38.8 9.2
Y’ 19.0 4.5
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MARS 2 Design Review-Optomechanical Review
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Stage
Lead screw
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MARS 2 Design Review-Optomechanical Review
Optical Mounts
and Adjustments
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Optical Mounts
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Manual Adjustments
Part 1
• Lenslet
– x, y, yaw, pitch: aligns lenslet to optical axis
• Lenslet/camera stage
– focus: positions lenslet/camera wrt collimator
• Collimator
– x, y, yaw, pitch: aligns collimator to optical axis
– focus: positions collimator wrt beam splitter cube
• Beam splitter cube
– x, y, focus, yaw, pitch: aligns cube to laser beam
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Manual Adjustments
Part 2
• Reference mirror
– x, y, yaw, pitch: aligns mirror to optical axis
– focus: positions mirror wrt HET focus
• SenSys camera
– x, y: positions camera wrt optical axis
• Light source
– x, y, focus: positions fiber wrt pin hole
• Knife edge
– focus: positions knife edge wrt beam splitter cube
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Beam splitter
Cube
Knife Edge
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MARS 2 Design Review-Optomechanical Review
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MARS 2 Design Review-Optomechanical Review
CCAS Components
Electronics
rack
Base plate
Dampening
material
12-inch
I-beam
members
Frame
stiffener
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MARS 2 Design Review-Optomechanical Review
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MARS 2 Design Review-Optomechanical Review
Unknowns
• Tolerance analysis
• Metal finishing-is it needed?
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MARS 2 Design Review-Optomechanical Review
Camera Lenslet
Collimator Pellicle
Reference
Mirror Beam splitter
Cube
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MARS 2 Design Review-Optomechanical Review
Focus
Y
Yaw
X
Pitch
SenSys
Y’
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MARS 2 Design Review-Optomechanical Review
rearranging
W cos()
W
Note that:
= 35° >> cos(35°) = 0.82
gc = 386.4 in/sec2 >> for small a’s, cos() dominates
Fdrive = Ffr + W*[cos() + a/gc]
used a = 10 in/sec2 in calculations
Not all axes have a W cos() component
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Torque to Load
Ball screw with xx Drive coupling
lead (pitch)
Motor
Drive nut
produces torque
converts torque to force
Force * Lead
Torque =
2 * *
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Collimator Mount
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
Lenslet/Camera Mount
07 Nov 2002
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MARS 2 Design Review-Optomechanical Review
07 Nov 2002
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