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Chapter 5
Chapter 5
TORSION OF CIRCU-
LAR CROSS-SEC-
TIONS
6.1. SIMPLE TORSION THEORY
R
esistin
gto
rqu
e,T
A
pplie
dto
rqu
eT
Assumptions
Consider nowthe solid circular shaft of radius R subjected to a torque T at one end, t
other end being fixed (Fig. 6.2). Under the action of this torque a radial line at the
free end
the shaft twists through an angle , point Amoves to B, and AB subtends an angle
at'
fixed end. This is then the angle of distortion of the shaft, i.e. the shear strain.
= /G (2)
R
L G
F
GI
HJ
G '
R
K……………….
L r
(3)
( ’ x 2 r dr) x r =2 ’ r2 dr
z
R
T 2 ' r2
0
Shear stress ’ will vary with the radius r and will therefore be replaced in terms of
Fromequation (3)
G
' r
L
z
R
G 3
T 2 r dr
0
L
G
L zR
0
2 r 3 dr
The integral z
0
R
2 r 3 dr is called the polar moment of area J, and may be evaluated as
a standard form for solid and hollow shafts as shown in the section 6.2 elow.
G
T J
L
T G
…………… (4)
J L
Combining equations (3) and (4) produces the so called simple theory of torsion
equation:
T G
………………. (5)
J R L
6.2 POLAR SECOND MOMENT OF
AREA
As stated above, the polar second moment of area, J is defined as
J = z
R
0
2 r3 dr
L
r O
J= z0
R
2 r3 dr = 2 M
4 R
P (R
NQ 2
4 r
4
r4 )
32
cD d h
4 4
(7)
G
R
L
G
The two equations can be combined to relate shear stress and strain in the shaft to the
angle of twist per unit length thus:
G
R G (8)
L
or, in terms of some internal radius, r,
G
' r G (9)
L
These equations indicate that the shear stress and shear strain vary linearly with
radius and have their maximum value at the outside radius (Fig. 6.4). The applied shear
stresses in the plane of the cross-section are accompanied by complementary stresses of
equal value on longitudinal planes as indicated in Figs. 6.1 and 6.4.
It is sometimes convenient to re-write part of the torsion theory formula to obtain the
maximum shear stress in shafts as follows:
T
J R
TR
J
With R the outside radius of the shaft the above equation yields the greatest value
possible for (Fig. 6.4),
TR T
max (10)
J Z
where Z = J/R is termed the polar section modulus. From the preceding section:
D3 ( D4 d 4 )
for solid shafts: Z and for hollow shafts, Z (11)
16 16 D
6.5 Torsional Rigidity
T
L GJ
ThequantityGJiscalledthetorsionalrigidityoftheshaft andisthusgivenas:
T
GJ (12)
/ L
Ifashaft carriesatorqueTNewton-Metreandrotatesatwrad/s,itwilldoworka
therateofTw Nm/s (orjoule/s)
Nowtherateat whichasy
stemworksisdefinedasitspower, thebasicunit ofpower
b
eingtheW
att (1W
att =1Nm
/s). Thus,thepowertransm
ittedbytheshaft:
2NT
= Tw W
atts = N=revolutionsperm
inute
60
Sin
ceth
eWatt isav
erysm
all unit ofpower inengineeringterm
suseisnorm
allym
ade
ofS.I. m
ultiples,i.e.kilowatts(kW)orm
egawatts(M
W ).
Combined Stress Systems-Combined
Bending and Torsion
F
romth
esim
pleb
endin
gth
eoryth
emax
imu
m d
irectstresses
setu
patth
eoutsid
esurfaceofth
esh
aftow
in
gtoth
eben
din
gmom
ent
Mareg
ivenb
y
Mymax MD
I 2I
S
imilarly
, fromth
etorsionth
eory
, th
emax
imumsh
earstressinth
esu
rfaceofth
esh
aft is
g
ivenb
y
TR TD
J 2J
Combined Bending and Torsion-Equiva-
lent Bending Moment Contd.
But for a circular shaft: J = 2 I,
TD
4I
The principal stress for this system can now be obtained by applying the formula
derived in the last Chapter.
1 1
1 or 2 ( x y ) ( x y )2 4 2
2 2
F
G I FM DI FT DI
2 2
H JK G
H2 I JK G H4 I JK
1 MD 1
1 4
2 2I 2
F
G I
H JKM
1 D
= ( M2 T2 )
2 2I
Combined Bending and Torsion-Equivalent
Bending Moment Concluded
Now, if Me is the bending moment which acting alone will produce the same maximum
stress, then:
Me ymax Me D
1
I 2I
Me D 1 D F
G I
J
2I
2 2I HK M (M2 T2)
1
Me M (M2 T2) (13)
2
and it will produce the same maximumdirect stress as the combined bending and torsion
effects.