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Safe Operation of Table Saw

NCMT
Machine

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NCMT

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Construction Machinery
Table Saw Machine
Hazards:
– Cutting on contact with the blade.
– Entanglement with the drive motor.
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– Drawing in.
– Ejection of the workpiece during cutting.
– Electricity.
– Noise and vibration.
– Health hazard from inhalation of wood dust.

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Wood Dust
• Inhalation hazard – causes irritation.
• May cause asthma.
• Some hardwoods can cause nasal cancer.

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Typical controls:
• LEV.
• Vacuuming rather than sweeping.
• RPE.
• Health surveillance.

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Mechanical Hazards
Cutting or Severing

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Contact with moving sharp edges part of the


machine (Blade)
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Mechanical Hazards
Entanglement

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Loose items as clothing / hair / jewellery get caught


on rotating part National Center For Management & Training
Mechanical Hazards
Stabbing or Puncture

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Sharp parts of the machinery or the parts of the


material ejected – penetrate the body.
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Why guard equipment?
 When operating machines, one way to reduce your risk
of injury is to ensure all safety guards are in place.

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 Some of the injuries associated with unguarded
equipment may include (but are not limited too):

 Crushed body parts


 Amputated body parts
 Blindness

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What am I looking for?

 Chains
NCMT  Rollers
 Flywheels
 Blade exposure
 Any moving part that could cause bodily
injury

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Typical guards and signs

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PPE Requirements

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Face Shield Ear Plugs

Kick-back Safety Glasses


Apron

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Local Exhaust Ventilation (LEV)
A typical LEV system consist of :
1. Hood - draw
2. Duct – carry
3. A filter system - clean
NCMT 4. A fan - move
5. An exhaust - discharge

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Injury Causes
 Inexperienced operator
 Improper training
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 Inadequate or missing guards
 Employee taking shortcuts / rushing
 Distracted operator
 Substance abuse

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Flying Particles

Potential Hazard:
 The cutting action of the blade may throw wood chips,
NCMT splinters, and broken saw teeth.
Solution:
 Remove cracked saw blades from service.

Additional Safety Measures


 Maintain sharp blades.
 Safety Glasses and Faceshield.ield are
required
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Easiest Injury Prevention from
Saws
 Avoid loose-fitting clothes
 Tie back long hair that might become
entangled in a power tool
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 Remove rings, watches, neck chains and other
jewelry

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Lockout / Tagout
 Remove the energy source to the equipment
so the equipment will not start-up
accidentally.
NCMT  The table saw must be locked out:
 during lunch and at the end of each shift
 if the table-saw is not used consistently
throughout the day
 when changing the blade
 when maintenance is conducted on the saw

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TABLE SAW SAFETY
[Guard removed for clarity. Guard should be on when cutting]

DO DON’T
DO have the blade about 1/8” above wood. DON’T have it a lot higher above wood.

NCMT

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TABLE SAW SAFETY
[Guard removed for clarity. Guard should be on when cutting]

DO DON’T
DO push wood all the way passed the blade. DON’T stop until wood clears the blade.

NCMT

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TABLE SAW SAFETY
[Guard removed for clarity. Guard should be on when cutting]

DO DON’T
DO ripping cuts using the fence. DON’T do “cross cuts” with fence.

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TABLE SAW SAFETY
[Guard removed for clarity. Guard should be on when cutting]

DO DON’T
DO use pusher for narrow cuts. DON’T push on wrong side of blade.

NCMT

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TABLE SAW SAFETY
[Guard removed for clarity. Guard should be on when cutting]

DO DON’T
DO use other hand to hold rips to fence. DON’T let hand get to edge of blade.

NCMT

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TABLE SAW SAFETY
[Guard removed for clarity. Guard should be on when cutting]

DO DON’T
DO cross cuts w/sliding table (preferable). DON’T do free hand cutting.

NCMT

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Hazards and Controls for Table Saw Machine
Controls:
• Instructions:
‒ Manufacturer's instructions.
‒ In-house rules.
NCMT • Training and information, competence.
• Supervision.
• Routinely inspected.
• Repair unsafe equipment.
• Regular maintenance - by competent staff.

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Machinery Safeguarding Methods

Types of machinery guards:


Fixed.
NCMT Interlocked.
Adjustable/self adjusting.

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Fixed Guards
• Physical barrier.
• Completely prevent access to dangerous
parts of machinery.
NCMT
• Are fixed in place.
• Fence around the machine.
• Require a tool for removal.

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Interlocked Guards
Guard open:
• Power to the machine is disabled when the guard is open
and it will not operate until the guard is in place.
• Stop the machine immediately when the guard is opened.
NCMT Guard closed:
• the guard is locked shut until the machine has returned to a
safe condition; or the act of opening the guard stops the
dangerous parts of the machinery and disables power.
• Examples :
- Microwave oven
- Lift.
- Washing machine. National Center For Management & Training
Adjustable and Self-Adjusting Guards
Used when it is not possible to prevent
access to dangerous parts.
Adjustable guard:
• Set manually to a range of positions by
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the operator.
Self-adjusting guard:
• Usually spring-loaded to adjust itself
to the workpiece.
• Requires no adjustment by the
operator.
• Adjust automatically to fit the work
piece.
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NCMT
Risk of Electricity

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The Hazards and Risks of Electricity
• Electric shock.
• Burns.
• Fires and explosion.
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• Arcing.
• Secondary effects.

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The Hazards and Risks of Electricity

BE SAFE:

Burns
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Electrocution
Shock
Arc flash/arc blast
Fire
Explosions

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Electric Shock
The severity of shock is influenced by:
Voltage Higher the voltage, greater the current

Duration Exposure time [60mA for 3msec = Severe


injury, 60mA for 2sec =VF]
Current path Route through the body
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Resistance Skin condition, clothing, etc.

Contact surface area More skin contact, more severe injury

Environmental factors Metal surfaces, humidity, wet surface etc.

Clothing and footwear Affects resistance and blocks/reduces current


flow
Frequency AC more harmful than DC at same shock
current (5 times)

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Electrical Burns
Direct electrical burns:
• Current flowing through the body.
• Entry and exit point.
• Internal tissue burns.

NCMT Indirect electrical burns:


• An electrical accident causing something to overheat or
explode, e.g. dropping a spanner on to a high voltage
cable (flash radiant heat).

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Electrical Fires and Explosions
Causes:
• Faulty electrical equipment overheating.
• Overloaded system.
• Overheating during charging.
NCMT • Equipment may be misused.
• Flammable atmosphere:
‒ With wrong type of equipment.
‒ Accidentally created (due to spillage).
• Electrical equipment producing heat or sparks in normal use.
• Poor internal electrical connections.

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Arcing
Arc flash
Sudden release of electrical energy through air when a high-
voltage gap exists and there is a breakdown between
conductors gives off thermal radiation (heat) and bright,
intense light that can cause burns.
NCMT

Temperatures of an arc flash can reach as much as 2800 °C


to 19000 °C ( 5000 °F TO 35000 °F).

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Arcing
Ability of electricity to ‘jump’ across an air gap:
• Usually involves high voltage, e.g. overhead power lines.

Main hazards:
NCMT • Electric shock.
• Direct burns from the arc.
• Indirect burns from the radiant heat.
• Damage to eyes from UV light.

Arc blast – high-voltage arcs can also produce considerable


pressure waves by rapidly heating the air and creating a blast.
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Secondary Effects
 Injuries that results indirectly from receiving an
electric shock Eg:- Muscle contraction.

 Physical injury caused by an electrical incident, e.g.


NCMT falling off a ladder causing:
• Cuts.
• Bruises.
• Broken bones.

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Fixed and Portable Electrical Equipment
Conditions and practices likely to lead to accidents:
• Use of unsuitable equipment.
• Using equipment in damp (slightly wet) conditions.
• Misuse (Insert bare wire in to socket).
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• Physical abuse [Pulling cord, carrying by cord].
• Improper repairs, e.g. taped-up joints.
• Use of faulty, defective equipment.
• Chemical/abrasion damage to the flex.
• Lack of inspection, testing or maintenance.

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Protection of Conductors
• Insulated to prevent contact with live conductor:
‒ Cable coverings unbroken.
‒ Equipment casing intact.
• Inspect to ensure protection is in place.
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• Ensure electrical panels are locked.

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Earthing
• In event of a electrical fault, it provides a safe path to
earth.
• Outer metal casing connected to earth by wire.
• Electric shock should be minor.
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Advantage – Protect the person from fatal electric shock.


Disadvantages – Easy to disconnect or disable.
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Double Insulation
• Separating people from the conductor using two layers of
insulations.
• Live parts under fault conditions cannot be easily
touched.
• Often achieved by having two layers of insulation
NCMT between live conductors and any external metal surfaces.
• Called Class II equipment.
• No need for earth protection.
• Commonly used in portable electrical equipment's.

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Work Near Overhead Power Lines
OBEY ALL SIGNS AND BARRIERS!

Signs, Symbols, Tags, and Barricades


are used to warn personnel of potential
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electrical hazards.

HIGH
VOLTAGE

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Emergency Procedures Following an Electrical
Incident
• Don’t touch the casualty. - Start CPR if not breathing.
• Call for help and ambulance. • Treat burns.
• Turn off power supply. • Ensure medical help is
NCMT • If can’t switch off power, obtained.
isolate casualty from the
supply (wood or dry cloth).

• Check for breathing:


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Cardiopulmonary Resuscitation (CPR)

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