Professional Documents
Culture Documents
CSWIP Day 2
CSWIP Day 2
1) Size
2) Condition
3) Specification*
Rolling Imperfections
Direction of rolling
Cold Laps*
Laminations
Segregation
Plate Inspection
Condition
(Corrosion, Mechanical damage, Laps, Bands and Laminations)
Specification
5L
Size
Specification LP 5
Design
Manufacture
Testing*
The 3 agencies generally identified in a code or standard:*
*
2) Convention of The reference line:
BS 499 (UK) & AWS A 2.4 (US)
a) Shall touch the arrow line
b) Shall be parallel to the bottom of the
drawing*
*
Symbols: BS 499 (UK) & AWS A2.4 (US)
a) Welds this side of joint, go underneath the reference line
b) Welds the other side of the joint, go on top of the reference line
c) Symbols with a vertical line component must be drawn with the
vertical line to the left side of the symbol
d) All CSA dimensions are shown to the left of the symbol
10 4 x 50 (50)*
Representation of welds done from both sides of
the joint intersection, touched by the arrow head
Double V Double U
Supplementary Weld Symbols
Toes to be ground
smoothly. (BSEn only)
Site Weld
Ground flush
Concave or Convex
111
Weld all round Welding process.
Numerical BS En & BS
Further supplementary information, such as WPS
number, or NDT may be placed in the fish tail*
3) Convention of The reference line:
BS En 22553 or ISO 2553
a) Shall touch the arrow line
b) Shall be parallel to the bottom of the drawing
c) There shall be a further broken line above or beneath
the reference line (Except where the weld is
symmetrical)*
or *
Symbols: BSEn 22553. (ISO 2553)
a) Welds this side of joint, go on the unbroken reference line
b) Welds the other side of the joint, go on the broken reference line
c) Symbols with a vertical line component must be drawn with the
vertical line to the left side of the symbol
d) All CSA dimensions are shown to the left of the symbol
e) All linear dimensions are shown on the right of the symbol
i.e. Number of welds, length of welds, length of any spaces
f) All leg lengths shall be preceded by z and throat by a or s*
z 10 4 x 50 (50)*
Weld Symbols on Drawings
BS 499 & AWS A 2.4
8
8
a5 b8 *
5
8
Weld Symbols on Drawings
BS En 22553 (ISO 2553)
z8 or
8
z8
a5 z8 or
a5 z8 *
5
8
Example:
Produce a drawing giving symbols for the welds
given as shown below to the specification given
Weld Drawing BS 499
MMA
Example:
Symbol Drawing
111*
Student Symbols Exercise
Complete a symbols drawing for the welded
joint given below to BS 499 & BSEn 22553
7
10
35 20
15 30
*
a. 7 b 10
111 a. 35
131 a. 15
10
Solution BSEn 22553 z. 10
s. 30 111
131
s. 20
z. 10
*
a. 7 z. 10
111
s. 35
131 s. 15
z. 10
A welding process:*
Special equipment used with method, for producing welds
Heating Protection
Requirements:
To make a sound
weld we need to
Properties
Cleaning
Before continuing with the welding processes section, there are
2 safety related terms that should first be understood*
Amps
Power control Power source.
panel Transformer/
Rectifier
Electrode oven
(Up to 350 °C) Holding Oven
(Up to 200 °C)
Electrodes
Inverter power
Power return source
cable
Electrode holder
Safety visor Power cable
(With dark lens) *
1) A Transformer/Rectifier (Constant current type)
3) Electrode holder
2) Arc strikes
3) Porosity
4) Undercut
After welding*
The report map form used in CSWIP will look like the
following:*
Page 1 of 3 VISUAL INSPECTION PLATE REPORT
Name [Block capitals]__________________________ Signature ___________________________ Test piece identification
Weld Face
M
E
A
S A
U
R
E
F
R
O
M
T
H
I
S
D
A
T
U
M
E
D
G
E
All CSWIP 3.1 candidates should use there nominated
pipe code for all your visual inspection practice, as this
will help them become conversant with the specification
Practice this up and till the end of the day, or as directed
by your course lecturer*