TSPDL-JBU, Supply Chain

Steel Mill

Market

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 1

 JSR CR – Integrated Service & Product Quality Team
Ashwani Kumar
GM-JBU

Jayadev Chand
AGM- Operations

O.P.
O.P.Rao
Rao S. Chatterjee
SCM
SCM Operation

Mir Swarup
Sourav Roy D K Tiwari & Soumyajyoti Sachin Jha Satrajit
SCM SCM
IC Maintenance Operations QA & PC

SO
SO SO SO SO

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 2

 Product & Service Offering

Product Offerings Market Market Segments Customers

Pan India
Products • Tata Steel Auto,
HR/HRPO & CR Slit Coils, Tolling
• JCAPCPL Gen.Engg,
HR/HRPO & CR Sheets, etc.
Galvanized Corrugated Sheets
Services
Slitting, Cutting-to-length, • VSM TML, FBV
Corrugation Distribution
RSB,
• NVSM
Himalaya

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 3

Pan-India Customer Presence

TOLLING DISTRIBUTION

Annual Dispatch Tonnage: Annual Dispatch Tonnage:

1.10 Million Tonnes 0.10 Million Tonnes

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 4

Elimination of defects at internal processes
Leakage

D
E

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 TSPDL - Material Flow in Supply Chain
1. IN PUT OF RAW MATERIAL 2. INSPECTION OF RAW 3. STORAGE OF RM
FROM MILL MATERIAL

IN

8. DESPATCH AS PER
RESPECTIVE DELIVERY ORDER 4. SCHEDULING OF RM

Material
Physical Flow
in Order of
T
U
O

Processing

7. STORAGE AT DESIGNATED 6. PACKAGING AS PER 5. PROCESSING AS PER

FG STORAGE AREA PACKAGING NORMS. SCHEDULE

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 6

 RM Receiving

In transit Data Download & Upload in scanner

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

A 2. INSPECTION OF RAW
MATERIAL

Error Proofing – RM Receiving

• Receiving of wrong coil
• Deviation in specification
• Wrong coil entry while doing
GRN

Poka-Yoke
Scanning with bar-code scanner &
Auto-GRN with scanner output

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 8

AUTO GRN- RM UNLOADING THROUGH BAR CODE SCANNING

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

 RM Receiving

Auto GRN

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

B SCHEDULING OF RM

Error Proofing-
Production Planning
• Wrong coil
scheduling

Poka-Yoke
System bound
schedule with TDC &
product code check

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 11

 SYSTEM CHECK in EPAIS - FOR THICKNESS MISMATCH

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

 Planning
Bar Code Schedule
generated

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

 Processing

RM Coil scanning to match with schedule

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

C
5. PROCESSING AS PER
SCHEDULE
Error Proofing – FG Error Proofing – FG
Manufacturing Manufacturing
• Providing wrong coil at line • Recording of batch
with wrong attribute
Poka-Yoke
Scanning of bar code of mother coil Poka-Yoke
& matching with bar code in RM EPAIS system based
coil sticker checks

• Wrong set up for slitting due to

wrong setup calculation • Coil mix up w.r.t grade

Poka-Yoke Poka-Yoke
Software based setup calculation Grade verification with
analyzer
• Wrong recording of batch in
system

Poka-Yoke
Auto batch generation
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 Grade Verification
Output coil grade verification

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D&E 8. PACKAGING & DISPATCH AS PER
RESPECTIVE DELIVERY ORDER
Error Proofing –FG Packing & Dispatch
• label mismatch in Product
Poka-Yoke#1
Scanning & validation of label

• Wrong dispatch
Poka-Yoke#2
Delivery to Customer is fully SAP based, &
auto-delivery through bar code scanning

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 17

 Dispatch Process
Picklist as per DO & STO Upload in
scanner

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

 Dispatch Process

Scanning of FG batches

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

 Dispatch Process
Upload Output Text file in Auto Delivery System

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED

 Thank You!

TATA STEEL PROCESSING AND DISTRIBUTION LIMITED 21