Fabrication Review –

Nov 2023
 CONTENTS

1.Production 2.Quality 3.Improvement

Summery
1 . Fabrication Nov Actual 1 . Rejection 1 .Kaizens
Data

2 . Verticals wise details

Production
Unit Jun-23 Jul-23 Aug-23 Sep-23 Oct-23 Nov-23

Production [MS Fabrication] kg kg 46833 48461 50782 49556 52809 32337

Production [AL Fabrication] kg kg 2727 5465 4596 4875 4598 5558

Production [Total Fabrication] kg kg 51950 53927 55378 54431 57407 37895

Fabrication Production
65000

57407
55378 54431
55000 53927
51950
52809
50782 49556
45000 48461
46833
37895
35000
32337
25000

15000

5465 4596 4875 4598 5558

5000 2727

Jun-23 Jul-23 Aug-23 Sep-23 Oct-23 Nov-23

-5000

Production [MS Fabrication] kg kg Production [AL Fabrication] kg kg Production [Total Fabrication] kg kg

 Production

Month Nov-23

AIS Boxes Hyosung / Toshiba LCC IT Boxes 145 KV Drive 245 KV Drive / 400 KV Siemens LCC Mechanism Box

13 71 26 19 9 100

R EQU I R ED VS A CTUA L

156
AXIS TITLE

74
71

67
35
33

27
26

19
18

17
9

1
0

GIS Drive 145 GIS Drive 245 Operating

IT BOX Siemens LCC Hyosung LCC Toshiba LCC
KV KV Mechanism
Required Qty 74 33 18 27 35 17 156
2.Quality
Rejection data : Oct 23
INHOUSE REJECTION DETAILS
Sr. No. Description of Parts Customer Rejected Qty Rejection in KG Rejection Details
1 Swing Frame AMGPL Toshiba 1 17.800 Section wrong welded_Coated
2 Swing frame section small AMGPL Toshiba 2 4.500 Wrong Bending
3 C-Bracket AMGPL Toshiba 2 1.400 Wrong welded
4 Rear Door AMGPL Toshiba 2 90.000 Waviness Issue
5 Left side part_X1 Cabinet Export SL 8 85.400 Wrong section_Design
6 Side section_X1 Cabinet Export SL 2 14.800 Wrong Bending
7 Washer Assy Export SL 46 3.900 37 Plates & 09 Washers are extra
8 Cover_X1 Cabinet Export SL 1 11.750 Laser cutting issue
9 Small Cover_X1 Cabinet Export SL 1 11.200 Laser cutting issue
10 Top_LCC GIS 1 13.150 Wrong Bending
11 Flat_245KV Drive GIS 2 17.750 Line Marks
12 Pole Stand CB 6 10.500 Welding issue_Diagonal
13 Bottom gland plate Hyosung 2 6.300 Wrong plate_Design
14 Swing Frame angle_LCC GIS 3 6.450 Wrong angle received
15 Door frame small section_LCC GIS 2 1.350 Wrong section_Design
16 145KV Smart MGO door CB 1 21.500 PC Damage
17 66KV MGO panel CB 1 63.300 PC Damage
` 18 Rear Door AMGPL Toshiba 2 90.000 PC Damage
19 Window plate Hyosung_OM 3 5.450 Wrong welded
Total 88 476.500

INHOUSE REJECTION DETAILS_AFTER POWDER COATING

Sr. No. Description of Parts Customer Rejected Qty Rejection in KG Rejection Details
1 Window Ring Hyosung_OM 1 0.100 Bend
2 Window cover-134 Hyosung_OM 8 5.000 Gasket fitting issue
3 Window cover-719 Hyosung_OM 12 9.250 Gasket fitting issue
Total 21 14.350
Rejection data : Nov 23

INHOUSE REJECTION DETAILS

Sr. No. Description of Parts Customer Rejected Qty Rejection in KG Rejection Details
1 Bottom Narela Toshiba 1 8.250 Wrong Bending
2 Wiring bracket_400KV Drive GIS 2 17.550 Wrong Bending
3 Side door Hitachi 2 41.000 Wrong Loading_Design
4 Swing Frame Hitachi 1 12.300 Design change
5 Plenum Extension_System Cab Export SL 3 90.000 Wrong Loading_Design
Total 9 169.100
3.Improvement
Improvemnt : Cost Saving

Add your words here,according to your need to draw the text box
size.Please read the instructions and more work at the end of the
manual template.
Improvemnt : Cost Saving

Add your words here,according to your need to draw the text box
size.Please read the instructions and more work at the end of the
manual template.
Improvemnt : Cost Saving

Add your words here,according to your need to draw the text box
size.Please read the instructions and more work at the end of the
manual template.
THANK YOU