Compressed Air Production Using Vehicle Suspension

Presented by
Mr.Jagtap Tejas Baburao
Mr.Bhapkar Rohan Sanjay.
Mr. Dhumal Aniket.
Mr.Nanaware Akshay.

Guided By: Dr.Gawade.S.R

 Abstract

This project includes how the compressed air is produced by vehicle

suspension. We know pneumatic energy is readily available and low cost
energy. Now a days non conventional energy system is very essential to the
world due to extinguishment of fossil fuels. So here we are focusing on
pneumatic type of energy for this project. In this project compressed air
can be produced with the help of vehicle suspension. Then the compressed
air is used for several purposes. Compressed air production using vehicle
suspension does not required any fuel for its working. So, in this project
we are making a type of device that is used for producing compressed air
for different purposes by using vehicle suspension.
 Introduction
 In this method air is collected and stored in the compressor tank as
nonconventional method. Compressed air production needs no fuel input
power to produce the output of the air.
 In this project the conversion of force energy in to air is done. Vehicle is run
on different type road conditions such as even, uneven, rough etc. The
automobile frame and body are mounted on front and rear axle through
springs and shock absorbers.
 In this project the conversion of force energy in to air is done. The output
air from the pneumatic cylinder is collected through quick exhaust valve and
non-return valve and inside spring arrangement the suspension system used
for the regeneration of vibration energy is called regenerative suspension.
Components and Description:
Frame Arrangement:
This is made up of mild steel. The model frame is made up of mild steel pipe material. These
steel pipes are welded to form a frame structure.
NON-RETURN VALVE:
This valve is used to speed up the piston movement and also it acts as an one way restriction
valve which means that the air can passthrough only one way and it can’t return back. By
using this valve the time consumption is reduced because of the faster movement of the
piston.
AIR COLLECTING TANK:
The compressed air from the compressor is collected through non return valve by a pipeline
system and stored.
Quick exhaust valve:
Any excess air in the air tank is flowed out automatically through the quick exhaust valve.
Flow control valve:
This valve acts as an one way restriction valve which means that the air can pass through only
one way and it can’t return back. A screw s provided to control the flow of air.
 Working Operation:

 The working model is a combination of frame arrangement, Non-return valve, Air

collecting tank, Quick exhaust valve, Pu connectors reducer and house collar,
flow control valve, pneumatic cylinder.
 The complete diagram of compressed air production using vehicle suspension is
given below.
 When the vehicle moves on the uneven or irregular road surface the actuator is
operated by springs connected to wheels.
 The actuator connected to springs helps in reciprocating the piston inside.
 Thus the compressed air is produced from the actuator outlet with a definite
pressure, which is collected into the air tank.
 This compressed air can be transferred to various devices for respective usages.
General Layout
Approx Project Cost:
Sr. No. Name of Equipment Qty. Approx. Cost
(INR)

1 Metal Frame 1 1000

2 pneumatic pipes 2 200

3 Non return valve 1 500

4 Single acting Actuator 2 1000

Setup Fabrication Material

5 2 50
( Fitting Accessories Bolts etc.)

6 Air pressure Storage Tank 1 1000

300
7 Miscellaneous Expenses -

8 Quick Exhaust Valve 1 1000

Total Expenditure: 5050

 Advantages

 No pollution occurs.
 No maintenance.
 The compressed air can be used for many purpose especially braking system.
 External power supply is not required.
 This is a non-conventional system.
 No moving parts.
 No lubricating oil required.
 Applications

 Applicable in all vehicles.

 For cleaning Purpose.
 Vehicle Horn.
 Conclusion

Pneumatics system occupies major role in industries because

which makes no pollution, Safety, less cost, Easy to control
and air is available at every places. But to store the
pneumatic is critical. Hence our project is implementing the
pneumatic storage system in automobiles. Here we collect
the air when vehicle using suspension then to store the air in
compressor by using non return valve. We can be used it for
many purpose especially cleaning, Horn. This project is made
with pre planning, that it provides flexibility in operation.
Thank you