ANSALDO-VEI

Joint Venture AO Ansaldo - VEI Moscow

Company Presentation 2011

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Established
Moscow, Russia, 1996 on the basis of Converter Research-and-Engineering Centre of All-Russian Electrotechnical Institute (GUP VEI) which was the leading designer of high voltage converter equipment in the USSR.

Founders
All-Russian Electrotechnical Institute (VEI) 40% of shares Ansaldo Sistemi Industriali" S.p.A (Italy) 60% of shares

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Quality Management System is introduced since 2004

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Main Activities
Manufacturing of soft starters for synchronous and induction motors - voltage range from 3 kV up to 15,75 kV - power range from 1 MW up to 250 MW

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Main Activities
Manufacturing of frequency controlled convertors for synchronous motors - voltage range from 1 kV to 15,75 kV - power range from 1 MW to 250 MW

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Main Activities
Manufacturing of Static Var Compensators (SVC) for industrial and network applications with power up to 200 MVAr

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Static var compensators for Network

Performed functions
Stabilization of voltage in the substation bus bars

Reducing the voltage fluctuations in case of large system disturbances Reactive power regulation Load balancing Damping of active power oscillations in the line Reduction of the transient overvoltage (when SVC is connected directly to the power transmission line)

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Static var compensators for Electrical Arc Furnaces

Performed functions
Fast-acting phase by phase compensation of reactive power of load in order to reduce flicker

Compensation of average reactive power of load Current unbalance compensation of EAF phases Higher harmonic filtration of load currents

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Thyristor Soft Starters
TSS for synchronous electric drive provide soft and synchronous start up of several motors. The value of starting current is from 0.3 (for unloaded) and up to 1.0..1.5 (for hard loaded machines) from the nominal motor current. Then TSS provides soft switching to the supply net. TSS is manufactured according to 6-pulse scheme rectifierinverter with DC link for the motor operating voltage without transformers. Cooling type is convective air.

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The beginning of the motor riding up and switching to natural thyristor commutation mode
1.0KA

0A

-1.0KA

Inorm_iA 2.0KV

Icalc_iB

Inorm_iC

0V

SEL>> -2.0KV 1.106s 1.200s Vsync_iAB

1.400s Vsync_iBC Vsync_iCA

1.600s

1.800s Time

2.000s

2.200s

2.398s

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Frequency Thyristor Converters
FTCs provide synchronous and soft start up of electric motor and long time operation with the regulation of rotation frequency. The range of the reference motor frequency is 0.21.05 from the nominal motor frequency. Reference value is set in accordance with the external setting which is sent by an Operator or with the signal of internal regulator. Cooling type forced air or water cooling.

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Static VAR Compensators
SVC is applied for fast-acting reactive power compensation, voltage stabilization and higher harmonic filtration. Basic SVC configuration includes the set of filter capacitor banks (FCB) and thyristor controlled reactors (TCR).

Cooling type forced water and air cooling.

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OHVL 220 - 750 kV OHVL 220 - 750 kV

U line

SR 1 2

SR

TCR1

Uref
FCB1

TCR2

20 - 35 kV

Local lines

FCB2

Isvc
TCR1 TCR2 FCB1 FCB2

Capacitive SVC

Inductive

Configuration of SVS for transmission lines and its V-I characteristics

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S = 2000 -220 (-252) 160/250 35
T2 T3 1 Q1
7

4 "" S = 700...830
Q2
8

Q3
9

Q4
10

Q5
11

120

22 2

. - Q1...Q3 Q1...Q5 Q1...Q5

5 5 5 3 7

( )

12

13

14

15

2 25 160

3 55

4 40

5 40

9
( )

7...15 9

( )

()

Configuration of SVS for arc furnaces

33 kV bus voltage without and with SVC (BMZ)

SVC operation on Novorosmetall

SVC switch off during the first stage of the second melting

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Thyristor valves
The construction of thyristor valves is based on module principle

Thyristor module

Thyristor valve for SVC 35 kV 180 Mvar

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Thyristor Valves

Water coolled thyristor valve for SVC-11 kV 50 MVA

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HV thyristor LCI for soft starter / frequency converter 6-10 kV

It consists of two converter bridges, surge arresters, fuses, current and voltage transducers and light control equipment

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Thyristor light control and monitoring system
Light control & monitoring system consists of light control board, built in control cabinet, control units, located in HVvalve, individual fiber optic guides of control and monitoring between them
Light firing (control) pulse

Light control board

Control unit

Light monitoring signal

Thyristor control unit with fiber optic guides

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Thyristor light control and monitoring system

Provide follow-up principle of thyristors firing and continuous monitoring of the thyristors, channels control and failure indication.

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Control Cabinet

AO Ansaldo-VEI uses control system which consists of specially developed controller (of own elaboration) and intput/output devices in order to control all types of converters.

Control Cabinet of TSS/TFC

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Functional diagram of control cabinet

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Service functions
The Control System includes service software which is organized as hierarchical menu which is shown on LCD graphic display. The main menu items include:
Automatic registration of events which become reasons of changes in the system mode (protections, operators activity etc.) Review of the object parameters and control system

Changes of control system parameters

Analyzer of signal spectrum Emergency oscilloscope Connection to Ansaldo-VEI laboratory through Internet Connection to SCADA system through -server

SCADA interface for Soft Starter

SCADA interface for SVC

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SVC protection and control system
It includes:

Control Cabinet (CC)

Relay Protection Cabinet (RPC)

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Water cooling system
Primary loop, directly connected to HV Thyristor valve deionized water Secondary loop technical water or air Total recovered losses up to 300 kW Maximum permissible temperature of cooling liquid - 55 Electrical resistance of the liquid is no less than 2 Mohm sm Automatic control, protection and alarm

Water cooling system

The new construction of the cooling system

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Reactors
Outdoor, Dry type, without magnetic core Coil material aluminium Temperature range class F

TCR 35 kV 160 MVAr

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Power Capacitors
600 - 700 kvar, up to 12 kV, outdoor, with built fuses and discharge resistors

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Filter capacitor banks 35 kV

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Testing facility parameters
Voltage up to 50 kV, current up to 2500 A for testing of thyristor modules Voltage up to 250 kV for impulse testing Voltage up to 10 kV, active power up to 4 MW for testing of converters

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Testing of thyristor valves for 11 kV SVC

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Physical model of TFC and the motor load

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Performed Projects
2001 Novo-Lipetsk metallurgy Plant Frequency converter 3/5000-2 for start up of 2 synchronous motors 20 MW for compressor drive

Voltage - 3 kV Power - 5 MW Water cooling system

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2003 Kizilkumcement" (Navoi, uzbekistan)

Frequency convertor 6/1000-5 for soft start up of 5 synchronous motors for drives to smoke exhauster

Voltage - 6 kV Power - 1 MW Cooling system

natural air

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2004 OAO Lipetscement" (Lipetsk)

Frequency Convertor 6/2000-5 for soft start up of 5 synchronous motors for the drives of cement mills

Voltage - 6 kV Power - 2 MW Cooling system

natural air

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2004 OAO Lukoil-AIK" (Kogalim)
Frequency converter 6/1600-3 for the start up and regulation of 3 synchronous motors of the drives for pump station

Voltage 6 kV Power - 1,6 MW Water cooling system

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2005 OAO Kizilkumcement" (Navoi, Uzbekistan) Thyristor Voltage Regulator 6/400-4 for soft start up of 4 asynchronous motors of the drives of smoke exhausters Voltage - 6 kV Power - 1 MW Cooling system natural

air

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2006 Tashlik GAES power station (Ukraine) Frequency converter 15,75/100-6 for soft start up of 6 synchronous motors for the generators of 232 MW Voltage 15.75 kV Power - 23 MW Water cooling system

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2006 OAO Maltsovskiy portlandcement" (Bryansk region)

Frequency converter 6/3150-6 for soft start up of 6 synchronous motors for the drives of cement mills

Voltage - 6 kV Power 3,15 MW Cooling system -

natural air

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2006 GRES-3 power station Mosenergo" (Electrogorsk)

Frequency converter -1,25 for start up of generator of 32 MW of gas turbine

Voltage - 1100 V Power - 1,6 MW Air forced cooling system

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2006 OAO Schyrovskiy cement" (Kolomna)

Frequency Converter 6/3150-4 for soft start up of 4 synchronous motors of the drives of cement mills Voltage - 6 kV Power 3,15 MW Cooling system natural air

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2007 OAO Kizilkumcement" (Navoi, Uzbekistan)

Frequency converter 10/3200-6 for soft start up of 6 synchronous motors of drives for cement mills

Voltage - 10 kV Power 3,2 MW Cooling system natural air

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2009 NIC CIAM (Moscow region)

Frequency converter 6/20000-14 for soft start up of 14 synchronous motors

Voltage 6 kV Power 20 MW Cooling system waterto-air

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Title Technical parameters

Reference List

Thyristor converters of different application

Year and installation place

Frequency converter Voltage 10 kV 5,0 for start up of Power - 5 MW synchronous motor of 20 MW Water cooling system 10 kV
Frequency converter 3/5000-2 for start up of 2 synchronous motors of 20 MW Frequency converter 10/3150-5 for start up of 5 synchronous motors Frequency converter 6/1000-5 for start up of 5 synchronous motors of smoke exhauster Voltage - 3 kV Power - 5 MW Water cooling system Voltage - 10 kV Power - 3,15 MW Natural air cooling Voltage - 6 KV Power - 1 MW Natural air cooling

1997 Novo-Lipetsk metallurgy plant

2001 Novolipetsk metallurgy plant

2001 . Kuznechniy zavod (Giodino)

2003 . Kizilkumcement" (Navoi, Uzbekistan)

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Frequency converter -3/800 for asynchronous motor Voltage 3,3 kV Power 800 kW Natural air cooling

Reference List

2003 P Vodokanal" (Cherpovets)

Frequency converter Voltage - 6 kV 6/2000-5 for start up of 5 Power - 2 MW synchronous motors of the drive Natural air cooling for ball mills Frequency converter 6/1600-3 for start up of 3 synchronous motors Thyristor regulator of voltage 6/400-4 for start up of 4 asynchronous of smoke exhausters Voltage 6 kV Power - 1,6 MW Cooling system water - air Voltage - 6 kV Power - 1 MW Natural air cooling

2004 "Lipetskcement" (Lipetsk)

2004 Lukoil-AIK" (Kogalim) 2005 Kizilkumcement" (Navoi, Uzbekistan)

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Frequency converter 15,75/100-6 for start up of 6 synchronous motors generators of 232 MW Voltage 15.75 kV Power - 23 MW Water cooling system

Reference List

2006 Tashlik GAES power station (Ukrain)

Excitement System for synchronous motors generators 232 MW

Frequency converter 6/3150-6 for start up of 6 synchronous motors of the drive for cement mills Frequency converter -1,25 for start up of the 32 MW generator for gas turbine

Rated Voltage 370 V Rated current 2000 Water cooling system

Voltage 6 kV Power 3,15 MW Natural air cooling

2006 Tashlik GAES power station (Ukrain)

2006 Maltsovskiy portlandcement" (Braynsk region) 2006 GRES-3 power station Mosenergo" (Elctrogorsk)

Voltage - 1100 V Power - 1,6 MW Natural air cooling

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Frequency converter 6/3150-4 for start up of 4 synchronous motors of the drive for cement mills Voltage - 6 kV Power 3,15 MW Cooling system natural air

Reference List

2006 Schyrovskiy cement" (Kolomna)

Frequency converter Voltage - 10 kV 10/3200-6 for start up of Power 3,2 MW 6 synchronous motors of the Cooling system natural air drive for cement mills Frequency converter 6/2000-7 for start up of 7 synchronous motors of the drive for cement mills Frequency converter 6/3150-7 for start up of 7 synchronous motors of the drive for cement mills Voltage 6 kV Power 2 MW Cooling system natural air

2007 Kizilkucement" (Navoi, Uzbekistan)

2007 Mihailocement" (Ryazanskaya region)

Voltage - 6 kV Power 3,15 MW Cooling system natural air

2008 Ahangarancement" (Uzbekistan)

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Frequency converter 10/3200 for soft start up and rotation frequency regulation of synchronous motor of the drive for smoke exhauster Frequency converter 6/20000-14 for start up of 14 synchronous motors of the drive for compressor Voltage - 10 kV Power 3,2 MW Cooling system water-to-air Scheme 12-pulse

Reference List

2009 Kizilkumcement" (Navoi, Uzbekistan)

Voltage 6 kV Power - 20 MW Cooling system water-to-air

2009 NIC CIAM (Moscow region)

Frequency converter 6/20000-14 for start up of 14 synchronous motors of the drive for compressor

Voltage 6 kV Power - 20 MW Cooling system water-to-air

2010 NIC CIAM (Moscow region)

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2006 Metallurgy plant named after A.K. Serov (Serov)

Static Var Compensator for EAF-80, power of 85 MVA

Voltage 35 KV Power - 110 MVAr Water cooling system

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2007 OOO Novorosmetall (Novorossiysk)

Static Var Compensator for EAF-50 Power 40 MVA

Voltage - 35 kV Power - 45 MVAr Water cooling system

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2008 Electrostal (Kurahovo, Ukrain)

Static Var Compensator for EAF-50 Power 40 MVA

Voltage - 35 kV Power - 45 MVAr Water-air cooling system

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2008 Amurmetall (Komsomolsk-naAmure)

Static Var Compensator for EAF 90 MVA

Voltage - 35 kV Power - 160 MVAr Water cooling system

New thyristor 3-phase valve

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2009 . OAO Amurmetall (Komsomolsk-na-Amure) Static Var Compensator

35 kV 160 MVAr

for EAF 120 MVA + LF 22 MVA

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2009 ZAO Staks (Krasniy Sulin) Two Static Var Compensators

10 kV 45 Mvar
for EAF 40 MVA

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CONTROLLED SHUNT REACTOR-TRANSFORMER Prof. G.N.Alexandrov project CSRT structure diagram
Uph C5 ComW Transformer part NW Thyristors Valves + Vacuum Circuit Brackers L5 L7 Filters C7

CW

VCB

NW Network winding Com W Compensating winding CW Control winding

TV Thyristors valves VCB Vacuum circuit breakers

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CSRT features in comparison with SVC
The transformer-reactor combines both step-down transformer and controllable reactor (TCR) in one power device CSRT is connected directly to high voltage substation bus or to the end of transmission line The most equipment: thyristor valve, filters and switchgers - have the less rated voltage The FCBs power and price are much less as the harmonic currents filtering takes place substantially in the magnetic structure of CSRT

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CSRT advantages in comparison with the standard SVC
Possibility to realization of any high voltage level Decrease of the equipment overall dimensions The compact layout The less price The less losses High reliability of the power equipment as the short circuit condition is the nominal duty for CSRT

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Power grid Angola-Nord

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Two CSRTs are installed in the substations Viana & Camama in December 2009

CSRT-230/60 ratings
Rated power of network winding 60 Mvar

Rated voltage of NW
Rated voltage of CtrlW and CW Total losses at rated power

230 kV
11.3 kV 560 kW

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CSRT consists of the electromagnetic part and the regulator. The network winding is connected directly to substation bus 220 kV
Line 220 kV
CTn PTn W FCB-5, 7 Q3 CT3

Bus 220 kV

NW Q1 CtrlW

Q2

C2

TV C1

CSRT 60 MVA

Regulator

CSRT-230/60 circuit configuration

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All equipment of CSRT regulator besides the filters mounted into the container

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Container chambers: control & valve

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Switchgears 12 kV chamber

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Electromagnetic part of CSRT in SS Viana

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General view of CSRT installed in SS Camama

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1. CSRT operation without 400 kV line
Natural power of 220 kV line - 120 MW Charging capacity of 220 kV line - 20-25 Mvar
Mode 1 before CB & CSRT connection Mode 2 after CB & CSRT connection

Mode Line LI LII, LIII

2 I, 335 362

P, MW
107 117

Q, U, kV Mvar
35 38 194 196

P, MW
111 116

Q, U, kV Mvar
5 7 218 216

I, 286 312

The total transmission power - 350 MW

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RESULTS OF THE PROJECT CSRT for 220 kV LINES
Increase of the voltage on 220 kV busbar to 11% and voltage stabilization within 1%
Unloading of three lines 220 kV from reactive power of 130 Mvar and reduction of the total power of the line on the average at 5%

Reduction of the net line current at 15% and the active losses in the three lines at 30%
Improving of the power grid reliability through the reduction of the internal overvoltages during the loadshedding Increase the transfer capacity of the three transmission lines of 50-60 MW due to improved stability, increase the voltage and unloading the lines from the reactive power

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STATIC STABILITY
216KV 214KV

212 kV

212KV

210 kV

210KV

208 kV

208KV

206KV

204KV 0s 10Ks Vm_disc/1.414 20Ks 30Ks 40Ks 50Ks 60Ks Time 70Ks 80Ks 90Ks 100Ks 110Ks 120Ks

The trend of the voltage on 220 kV bus during 30 hours (SS Viana)

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DINAMIC STABILITY
240KV

230 kV

230KV

220KV

210 kV

210KV

200KV

190 kV

190KV

180KV

170 kV

170KV

160KV 21.0Ks 21.5Ks Vm_disc/1.414

22.0Ks

22.5Ks

23.0Ks

23.5Ks

24.0Ks Time

24.5Ks

25.0Ks

25.5Ks

26.0Ks

26.5Ks

27.0Ks

The trend of the voltage on 220 kV bus during the breakdown at 11.12.09 (SS Viana)

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2. CSRT operation with 400 kV line
Mode without 400 kV line

with 400 kV line P, MW

57-72 64-78 170-214

Line
LI LII, LIII 400 kV

P, MW
111 116 -

Q, Mvar
5 7 -

U, kV
218 216 -

I,
286 312 -

Q, Mvar
27-33 27-33 3-21

U, kV

I,

218-220 175-207 216-218 178-216 396-401 250-318

The total transmission power - 350-390 MW 1.The normal modes of all lines are low variable and their parameters changes within 10% 2. 400 kV line took about 50% of the total transmission power and unloaded 220 kV lines almost in two times thus their working points have transferred from the mode ) to the mode b) regarding fig.1 3. Reactive power have increased in the 220 kV lines but practically is out in the 400 kV line 4. The voltages at 400 kV & 220 kV substations bus are very stable and closed to the nominal values

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Qmax
200 150

100

50

Qmin 220 kV 218 kV 216 kV

0 control_reference 2.20K

2.18K

2.16K

SEL>> 2.14K 134Ks

140Ks Uline_eff

150Ks

160Ks

170Ks Time

180Ks

190Ks

200Ks

210Ks

The trends of the CSRT regulator output (top) and the voltage on 220 kV bus (bottom) during 22 hours at 17.05.2010 (SS Viana green, SS Camama red)

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U220, kV 220 Uref= 218 kV 216

Icsrt, % 0 Qmin 50 100 Qmax

U/I characteristic of the voltage control loop of CSRT regulators on SS Viana (bottom) & SS Camama (top)

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Static Var Compensator
Title
Static Var Compensator

Reference List

Technical parameters
Voltage - 35 kV Power - 160 MVAr Water Cooling System Voltage - 35 kV Power - 160 MVAr Water Cooling System

Year and installation place

1985 The Moldavian metal works (Rybnitsa) 1986 Far East metal works (Komsomolsk-on-Amur)

Static Var Compensator

HV Thyristor Valve of Static Var Compensator

Voltage - 33 kV Power - 109 MVAr Water Cooling System

Voltage - 33 kV Power - 160 MVAr Water Cooling System

1988 The Belarus metal works (Zhlobin)

1989 The Volgskiy tube factory (Volgskiy)

HV Thyristor Valves of Static Var Compensator

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Static Var Compensator Voltage 2,5 kV Power - 10 MVAr Water Cooling System

Reference List

1990 CKD-Prague (Czechoslovakia)

Static Var Compensator

Voltage - 10 kV Power - 2 7,5 MVAr Air Cooling System

Completely Digital Duplicate Equipment

1999 Moldova metallurgy plant (Ribnitsa)

2001 Moldova metallurgy plant (Ribnitsa) 2006 Serov metallurgy plant (Serov) 2007 Novorosmetall (Novorossiisk)

Control system of Static Var Compensator SVC-35 kV Static Var Compensator

Voltage - 35 kV Power - 110 MVAr Water Cooling System Voltage - 35 kV Power - 45 MVAr Water Cooling System

Static Var Compensator

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Static Var Compensator Voltage - 35 kV Power - 45 MVAr Water-Air Cooling System Voltage - 35 kV Power - 160 MVAr Water Cooling System Voltage - 10 kV Power - 45 MVAr Water Cooling System Voltage - 35 kV Power - 65 MVAr Water Cooling System Voltage - 35 kV Power - 160 MVAr Water Cooling System

Reference List

2008 Mimi-plant Kurakhovo (Ukraine) 2008 OAO Amurmetall (Komsomolsk-on-Amur) 2009 . STAKS (Krasny Sulin) 2009 Ijora plants (Sankt-Peterburg)

Revamping of Static Var Compensator N1 Static Var Compensator 2 sets

Static Var Compensator

Static Var Compensator N2

2009 OAO Amurmetall (Komsomolsk-on-Amur)

Controlled Shunt ReactorTransformer 2 sets

Voltage - 220 kV Power - 60 MVAr Water Cooling System

2009 Norte de Angola (Angola)

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Static Var Compensators 2 sets Voltage - 10 kV Power - 20 MVAr Water-Air Cooling System
Voltage - 6 kV Power - 12 MVAr Water Cooling System Voltage - 35 kV Power - 70 MVAr Water Cooling System Voltage - 35 kV Power - 180 MVAr Water Cooling System Voltage - 35 kV Power - 180 MVAr Water Cooling System

Reference List

2010 The Belarus metal works (Zhlobin)

2011 UralKaliy (Berezniki, Russia) 2011 Casting and Rolling plant (Yarzevo, Russia) 2011 Kaluga scientific and production Electrometallurgical plant (Vorsino, Russia) 2011 . (plan) Abinskiy electrometallurgical plant (Abinsk, Russia)

Static Var Compensator s - 5 sets

Static Var Compensator

Static Var Compensator

Static Var Compensator

Reference List

Static Var Compensator

Voltage - 35 kV Power - 135 MVAr Water Cooling System Voltage - 35 kV Power - 70 MVAr Water Cooling System Voltage 38.5 kV Power - 70 MVAr Water Cooling System Voltage - 35 kV Power - 180 MVAr Water Cooling System Voltage - 33 kV Power - 185 MVAr Water Cooling System Voltage - 10 kV Power - 10 MVAr Air Natural Cooling System

2012 . (plan) Severstal-Sortovoy zavod Balakovo (Russia) 2012 . (plan) UGMK-Steel (Tyumen, Russia) 2012 . (plan) Energomashspecstal (Kramatorsk, Ukraine) 2012 . (plan) Tagmet (Taganrog, Russia) 2012 . (plan) The Belarus metal works (Zhlobin, Belorussia) 2012 . (plan) The Belarus metal works (Zhlobin, Belorussia)

Static Var Compensator

Static Var Compensator

Static Var Compensator

Static Var Compensator

Static Var Compensator 2 sets

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ZAO JV AO Ansaldo-VEI

Russia 111250, Moscow, Krasnokzarmennaya, 2 tel./fax +7 (495) 361-9163, 361-94-43, 361-97-47, 361-90-56
E-mail: info@ansaldovei.ru http://www.ansaldovei.ru

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THANK YOU !