Redwing Pharma

PRODUC DISPOSABLE SYRINGE

Size of disposable syringe :

2 ml, 5 ml and 10 ml.
 The company undertakes to
manufacture the product “Sterile
Hypodermic Syringe” as per

National/International Standards, as

Quality specified in its Quality Systems.

Principle The company agrees to make

available all documents & data to the
National authority for period of
product shelf life +1year.

The company undertakes to keep up to date a

systematic procedure to review experience
gained during post production phase and to
implement appropriate means to apply
Takes necessary corrective action on account
of the nature and risk in relation to the
product.
• The company undertakes to notify
immediately any malfunction/ deterioration
of the performance of the device to the
appropriate authority.
 Manufacturing Unit as
STANDARD Per Medical Device
AND Rules issued by
QUALITY CDSCO,

Government of India
Production  2 ml size-
 5 ml size-
60 lakh Pcs
60 lakh Pcs
Capacity  10ml size - 60 lakh Pcs.

(Per month)  Total : 180 lakhs pcs

INTRODUCTION

 Disposable Syringes are being used by doctors to inject medicines

through intravenous or intramuscular ways for the treatment of
diseases & also by research & development personnel. Disposable
syringes are made of plastic material and are used in the field of
medical and veterinary science. Due to their availability in sterilized
condition, ready to use, and cost effectiveness, disposable syringes are fast
replacing the age-old glass syringes. Moreover, the horror of AIDS
worldwide has almost dispensed with the reuse of syringes and the demand
of disposable syringes has increased phenomenally. Disposable syringes
are mostly injection moulded from polypropylene. Syringes are available
in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and
consist of either two or three components construction. The number and
size of injection moulding machines required depend upon syringe
construction, number of mould cavities, annual production
MARKET

 These units have demand in India and export-oriented

quality units. Disposable syringes are very common
product being used by hospitals. Government is also a very
big buyer of syringes. In view of the fast expanding
market, the prospects of disposable syringes are very
bright.
 Different Companies take out product job works for
fulfilling their production target as per market demand.
 As per the international market India exports 65%
Surgical Disposable Syringes.
BASIS AND PRESUMPTION
The estimates are drawn
for a production capacity
generally indicated techno
economically viable for
model type of activity.
The time period for
achieving full/envisaged
capacity utilization is one
years.
The labor wages are
considered as per the
prevailing rates. They
may vary from place to
place.
Cost in respect of land
and building, machinery
and equipments, raw-
materials and the selling
prices of the finished
products etc. are those
generally obtained at the
time of preparation of
the project profile and
may vary depending on
various factors.
The interest rates
considered are those
which are presently
charged by state financial
institutions.
The margin money is 15%
for fixed capital and
working capital. The pay
back period for the project
is 3 years.
  Project implementation will take a
IMPLEMENTATIO period of 8 months from the date of
approval of the scheme. Break-up
N SCHEDULE of activities will relative time for
each activity is shown below:
NATURE OF ACTIVITIES

SR NO NATURE OF ACTIVITIES ESTIMATED PERIOD TARGET DATE

1 Market Survey & Preparation of project report One Month
2 Enterprise registration from DIC Two weeks
Sanction of loan from bank or state financial
3 One Month
institution
Approval from drug controller & Clearance from
4 Two Weeks
Pollution Control Board
Placement for order for delivery of Plant &
5 Three Month
machinery
6 Power connection Three Month
7 Installation of plant & machinery Two Month
8 Trial run Two weeks
9 Commencement of production Eight Month onwards
 Unit Value (in Rs.
Sr no Description Qty. (Nos)
Price Lakh)

A) PRODUCTION UNIT

Injection Moulding Machine (Barrel, plunger)

1. 3 32.0 96.0
cavity 40 mold, cap. 200 Ton

2. Injection moulding machine cap. 160 Ton 2 27 54.0

Moulds of 2 ml, 5 ml, & 10 ml including Barrel &

3. 4 50 200.0
Plunger

Assembly machine Assemble for

4. 1 52.5 52.5
barrel,plunger,gasket

5.

6.

7.
Barrel printing Machine

Packing Machine (Bilster)

Sterilization Plant (Ethylene Oxide)

1

1
37.5

33.0

45.0
37.5

33.0

45.0
WORKING
CAPITAL
8. Scrap Grinding Machine 1 11.3 11.3

9. Air Compressor 1 10.2 10.2

10. Water Pump 1 1.5 1.5

11. Chilling Plant 1 15.0 15.0

12. Erection and Electrification @ 10% - - 50.6

13. Plant and Storage facility erection - - 93.5

14. Instrumentation & Certification - - 40.0

15. Pollution Control & lab. Equipments - - 6.0

16. Pre-operative expenses - - 3.1

Total - A Rs 749.2

Sr No Name of the Raw Material and others Qty. Value (in Rs. Lakh)

1. Polypropylene 4.5 tons - 40.5

2. Rubber Gaskets - - 10.5

3. Needle - - 10.5

4. Packing Material - - 10.5

5. Printing ink - - 4.5

6. Staff and Labour 30 - 33.8

7. Other Expenses - - 9.1

Total - B Rs 119.4

Total - A+B RS 869

 As per manufacturing sales prices (Per month)

Sr Name and size of

No Syringe
Sale
Production price of Per month
capacity nos per pice (Rs)
Sales prices
1 2 ml cost of market 6900000 1.10 7590000
prices

2 5 ml cost of market 6900000 1.21 8349000

prices

3 10 ml cost of market 6900000 2.30 15870000

prices
Total Production 20700000 Rs 31809000
Lakh 318.09
Cr 3.1809
 Manufacturing prices (Per piece)
Sale
Sr Name and size of Production price Per month
No Syringe capacity nos of per (Rs)
piece Manufacturing
2 ml cost of
1 market prices 6900000 0.95 6555000
cost (Per piece)
5 ml cost of
2 market prices 6900000 1.08 7452000

10 ml cost of
3 market prices 6900000 2.00 13800000

Total Production
Nos 20700000 Rs 27807000

Per day
production is Lakh 278
600000 pieces
Cr 2.78
 Pay back of project cost
Sales prices lakh (Per 318.09
month)
Pay back of
Manufacturing prices lakh
(Per month) 278 project cost
Profit margin lakh (Per
month) 40
Per Year (lakh) 480
Per Year (Cr) 4.8
Three (3) year form start
production (Cr) 14.4
Project cost

Total cost of project : 8.69 Project completion date :

Cr 31.01.2022
Thanks