Professional Documents
Culture Documents
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• Jeff Martin – Supply Management Engineer – took active efforts and did
hard work – shedding sweat and tears in reducing costs and cycle times of
his suppliers
• Jeff’ suppliers had invested many personal hours and sizeable expense to
reach this point in time. It had evolved into strained but working
relationship.
Relationship With Suppliers
• Purchase agreements were negotiated and parts now were being received to
support production ramped up towards market introduction
Problem
• Generally, 80% cost reduction occurs during the design phase. Tooling was
developed during early design configurations to meet production schedule.
• As design became frozen and cost information became more complete, projected
total costs were going to exceed target cost by 20%.
• BoM continue to rise above target levels due to procedural or accounting errors,
rather they represent true cost.
• General manager realized that rising cost is beyond recovery and would impact
market pricing and success of entire product line .
• Till this time, BEI invested $ 20 million to $30 million in sunk costs for the plant
and pre-production efforts. Hence, something drastic would have to be done
Ethical Issue
• To arrest this rising costs, on July 5, 2000, General manager of BEI, instructed
supply management team to renegotiate existing agreements for 10% reduction with
major suppliers due to target costs exceeding expectations.
• Jeff Martin, was instructed along with entire purchasing staff to contact his
suppliers immediately with what they view as very bad news. Jeff had to face his
suppliers with this demand .
• Jeff facing ethical dilemma of how to convey this price reduction message as it
would be violating trusted relationship with suppliers.
• But still with some additional eroding of supplier tolerance for concessions , Jeff
succeeded within 30 days to get agreement from 4 of his 5 major suppliers.
• About 20% of suppliers complied promptly , within 30 days. Other buyers had mixed
results
Another Bombshell
• After some suppliers reluctantly complied with price cutting within 30 days , GM
suspected of padded prices by suppliers.
• And hence, GM ordered buyers team to push for reduction of additional 5%.
Which means suppliers who had complied with first request were to be penalized
• Jeff was now faced with an ethical situation pitting his responsibilities to general
manager against carefully developed supplier relationships.
Q.1) If you were in Jeff’s position , what would you have done
to preserve relationships?
Transparent Offering
Golden Mean
Communication Incentives
• Apprising suppliers of • We along with our • We would in
prevalent situation about internal team and consultation with higher
exceeding target costs suppliers will brainstorm management will try to
• We would also explain in order to come at offer incentives like
consequences for both agreeable cost reduction extending business
the parties if • This may decrease contracts, preferential
compromises aren’t resentment in suppliers treatment in upcoming
made projects, to give
increased cost in near
future once production
get streamlined and
market response
Compromise on Impractical
Myopic view
product quality Expectations
Skeptical nature
• Prioritizing short • Further reduction • Decision to • GM suspicious of
term goals over on prices may lead demand 10% supplier of
long term to provide low reduction within padding of prices
objectives without quality material by 30 days is and asking to push
any concern for suppliers unreasonable for additional 5%
supplier because tier 1 cost reduction.
relationships suppliers need to • Non application of
manage tier 2 mind in asking
suppliers as well reduction timeline
• Hence,though BEI need to meet cost reduction target, it’s management lacks
consideration for broader implications on suppliers and supply chain and ethical
concerns arising out of it.
• This may seriously harm goodwill that BEI earned as a market leader in the industry
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