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TCO F - Given appropriate financial data, compare and contrast job order and process costing systems (1) to value ending inventory and costs of goods sold for a manufacturing company and/or (2) to determine the cost of services rendered in a service organization. Key Concepts: Understand job order and process costing methods to value ending inventory and costs of goods sold. Demonstrate the steps used to prepare a production report under FIFO and W/A costing methods. Using given data, determine ending inventory and costs of goods sold for a manufacturing organization. Using given data, determine the cost of services rendered for a service organization
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Chapter 4
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of time. Job-order costing is used when many different jobs having different production requirements are worked on each period.
Process costing systems accumulate costs by department. Job-order costing systems accumulated costs by individual jobs. Process costing systems compute unit costs by department. Job-order costing systems compute unit costs by job on the job cost sheet.
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Quick Check
Process costing is used for products that are:
a. Different and produced continuously. b. Similar and produced continuously.
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Quick Check
Process costing is used for products that are:
a. Different and produced continuously. b. Similar and produced continuously.
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Processing Departments
Any unit in an organization where materials, labor or overhead are added to the product. The activities performed in a processing department are performed uniformly on all units of production. Furthermore, the output of a processing department must be homogeneous. Products in a process costing environment typically flow in a sequence from one department to another.
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Learning Objective 1
Record the flow of materials, labor, and overhead through a process costing system.
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Direct Labor
Work in Process
Finished Goods
Manufacturing Overhead
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Direct Materials
Costs are traced and applied to individual jobs in a job-order cost system.
Direct Labor
Jobs
Finished Goods
Manufacturing Overhead
McGraw-Hill/Irwin
Direct Labor
Processing Department
Finished Goods
Manufacturing Overhead
In some companies there may be several processing departments that goods must pass through to become finished goods. A separate Work in Process account is maintained for each processing department. Material, labor and overhead costs transferred from one departments Work in Process account to another departments Work in Process account are called transferred-in costs.
McGraw-Hill/Irwin
For purposes of this example, assume there are two processing departments Departments A and B. We will use T-accounts and journal entries.
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Process Cost Flows: The Flow of Raw Materials (in T-account form)
Raw Materials
Direct Materials
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Process Cost Flows: The Flow of Raw Materials (in journal entry form)
GENERAL JOURNAL
Date Description Work in Process - Department A Work in Process - Department B Raw Materials To record the use of direct material. Post. Ref. Debit XXXXX XXXXX XXXXX
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Process Cost Flows: The Flow of Labor Costs (in T-account form)
Salaries and Wages Payable
Direct Labor
Direct labor is transferred from the Salaries and Wages Payable account into the work in process account of Departments A and B depending upon where the individual employee worked. Direct labor costs are debited to the appropriate departmental Work in Process account depending upon where the labor was added to the production process. Salaries and Wages Payable is credited for the corresponding amounts.
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Process Costing: The Flow of Labor Costs (in journal entry form)
GENERAL JOURNAL
Date Description Work in Process - Department A Work in Process - Department B Salaries and Wages Payable To record direct labor costs. Post. Ref. Debit XXXXX XXXXX XXXXX
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Process Cost Flows: The Flow of Manufacturing Overhead Costs (in T-account form)
Work in Process Department A Manufacturing Overhead
Actual Overhead Overhead Applied to Work in Process Direct Materials Direct Labor Applied Overhead
Manufacturing overhead is applied to each processing department based on a predetermined rate for each department. The predetermined rate does not have to be based on the same cost driver for each processing department. Manufacturing overhead costs are debited to the respective departmental Work in Process accounts. Manufacturing overhead is credited by the corresponding amounts.
McGraw-Hill/Irwin
Process Cost Flows: The Flow of Manufacturing Overhead Costs (in journal entry form)
GENERAL JOURNAL
Date Description Work in Process - Department A Work in Process - Department B Manufacturing Overhead To apply overhead to departments. Post. Ref. Debit XXXXX XXXXX XXXXX
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Process Cost Flows: Transfers from WIP-Dept. A to WIP-Dept. B (in T-account form)
Work in Process Department A Direct Transferred Materials to Dept. B Direct Labor Applied Overhead
The cost of units complete as to processing in Department A are transferred into Department B for additional work. Department B has incurred additional costs to work on units that were in process at the beginning of the period. The transferred-in costs from Department A are added to the manufacturing costs incurred in Department B.
Work in Process Department B Direct Materials Direct Labor Applied Overhead Transferred from Dept. A
Department A
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Department B
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Process Cost Flows: Transfers from WIP-Dept. A to WIP-Dept. B (in journal entry form)
GENERAL JOURNAL
Date Description Work in Process - Department B Work in Process - Department A To record the transfer of goods from Department A to Department B. Post. Ref. Debit XXXXX XXXXX
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Process Cost Flows: Transfers from WIP-Dept. B to Finished Goods (in T-account form)
Work in Process Department B
Direct Cost of Materials Goods Direct Manufactured Labor Applied Overhead Transferred from Dept. A
The transfer of completed goods from Work in Process Department B into Finished Goods Inventory. The costs transferred represent the cost of good manufactured.
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Process Cost Flows: Transfers from WIP-Dept. B to Finished Goods (in journal entry form)
GENERAL JOURNAL
Date Description Finished Goods Work in Process - Department B To record the completion of goods and their transfer from Department B to finished goods inventory. Post. Ref. Debit XXXXX XXXXX
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Process Cost Flows: Transfers from Finished Goods to COGS (in T-account form)
Work in Process Department B Finished Goods
Direct Cost of Cost of Cost of Materials Goods Goods Goods Direct Manufactured Manufactured Sold Labor Applied Overhead Transferred Cost of Goods Sold from Dept. A Cost of Goods Sold
Once we sell finished goods, we debit Cost of Goods Sold and credit Finished Goods Inventory.
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Process Cost Flows: Transfers from Finished Goods to COGS (in journal entry form)
GENERAL JOURNAL
Date Description Cost of Goods Sold Finished Goods To record the transfer of finished goods inventory to cost of goods sold. Post. Ref. Debit XXXXX XXXXX
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Credit
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We need to calculate equivalent units because a department usually has some partially completed units in its beginning and ending inventory. These partially completed units complicate the determination of a departments output for a given period and the unit cost that should be assigned to that output.
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+
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So, 10,000 units 70% complete are equivalent to 7,000 complete units.
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Quick Check
For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 b. 11,500 c. 13,500 d. 15,000
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Quick Check
For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 10,000 units + (5,000 units 0.30) b. 11,500 = 11,500 equivalent units c. 13,500 d. 15,000
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Equivalent units can be calculated two ways: The First-In, First-Out Method FIFO is
covered in the appendix to this chapter.
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Learning Objective 2
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Direct Labor
Direct labor costs may be small in comparison to other product costs in process cost systems.
In todays economy, direct labor costs are becoming small when compared to materials and overhead costs. Automation is one of the causes for this shift.
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Direct Labor
Manufacturing Overhead
Direct labor and manufacturing overhead may be combined into one classification of product cost called conversion costs.
As a consequence of the change in volume of direct labor costs, many companies combine labor and overhead costs and refer to the total as conversion costs. That is, these are the costs incurred to convert the direct materials into a finished good.
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Weighted-Average An Example
Smith Company reported the following activity in the Assembly Department for the month of June:
Percent Completed Units Work in process, June 1 Units started into production in June Units completed and transferred out of Department A during June Work in process, June 30 300 6,000 5,400 Materials Conversion 40% 20%
900
60%
30%
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Weighted-Average An Example
The first step in calculating the equivalent units is to identify the units completed and transferred out of Assembly Department in June (5,400 units)
Materials Units completed and transferred out of the Department in June 5,400 Conversion 5,400
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Weighted-Average An Example
The second step is to identify the equivalent units of production in ending work in process with respect to materials for the month (540 units) and adding this to the 5,400 units from step one.
Materials Units completed and transferred out of the Department in June Work in process, June 30: 900 units 60% 540 5,400 Conversion 5,400
5,940
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Weighted-Average An Example
The third step is to identify the equivalent units of production in ending work in process with respect to conversion for the month (270 units) and adding this to the 5,400 units from step one.
Materials Units completed and transferred out of the Department in June Work in process, June 30: 900 units 60% 900 units 30% Equivalent units of Production in the Department during June 5,940 540 270 5,670 5,400 Conversion 5,400
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Weighted-Average An Example
Equivalent units of production always equals: Units completed and transferred + Equivalent units remaining in work in process
Materials Units completed and transferred out of the Department in June Work in process, June 30: 900 units 60% 900 units 30% Equivalent units of Production in the Department during June 5,940 540 270 5,670 5,400 Conversion 5,400
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Weighted-Average An Example
Materials
Beginning Work in Process 300 Units 40% Complete
5,400 Units Completed 540 Equivalent Units 5,940 Equivalent units of production
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900 60%
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Weighted-Average An Example
Conversion
Beginning Work in Process 300 Units 20% Complete
5,400 Units Completed 270 Equivalent Units 5,670 Equivalent units of production
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900 30%
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Learning Objective 3
Compute the cost per equivalent unit using the weighted-average method.
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The formula for computing the cost per equivalent unit is:
Cost per equivalent = unit Cost of beginning Work in Process + Cost added during Inventory the period Equivalent units of production
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$ 124,740 5,940
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Cost to be accounted for: Work in process, June 1 Cost added in Assembly Total cost Equivalent units Cost per equivalent unit
$ $
Learning Objective 4
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Applying Costs
Assembly Department Cost of Ending WIP Inventory and Units Transferred Out Materials Conversion Total Ending WIP inventory: Equivalent units 540 270
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Applying Costs
Assembly Department Cost of Ending WIP Inventory and Units Transferred Out Materials Conversion Total Ending WIP inventory: Equivalent units 540 270 Cost per equivalent unit $ 21.00 $ 15.00
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Applying Costs
Assembly Department Cost of Ending WIP Inventory and Units Transferred Out Materials Conversion Total Ending WIP inventory: Equivalent units 540 270 Cost per equivalent unit $ 21.00 $ 15.00 Cost of Ending WIP inventory $ 11,340 $ 4,050 $ 15,390
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Learning Objective 5
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Reconciling Costs
Assembly Department Cost Reconciliation Costs to be accounted for: Cost of beginning Work in Process Inventory Costs added to production during the period Total cost to be accounted for
$ $
Reconcile the costs. The first step is to record the cost of beginning Work in Process Inventory of $10,039. The second step is to record the costs added to production during the period as shown of $199,751. The third step is to sum these two costs for a total to be accounted for of $209,790.
McGraw-Hill/Irwin
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Reconciling Costs
Computing the costs accounted for: The first step is to record the previously computed cost of ending Work in Process Inventory $15,390. The second step is to record the previously computed cost of units transferred out $194,400. The third step is to sum these two costs for a total of $209,790. Notice the two totals agree indicating that all costs have been accounted for.
Assembly Department Cost Reconciliation Costs to be accounted for: Cost of beginning Work in Process Inventory Costs added to production during the period Total cost to be accounted for Cost accounted for as follows: Cost of ending Work in Process Inventory Cost of units transferred out Total cost accounted for
$ $
$ $
McGraw-Hill/Irwin
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Operation Costing
Operation cost is a hybrid of job-order and process costing because it possesses attributes of both approaches Operation costing is commonly used when batches of many different products pass through the same processing department.
Operation costing is similar to job-order costing. For example, a shoe manufacturer may charge each batch of shoes for its own specific material costs (e.g., shoes made with expensive leather would be charged accordingly, as would shoes made with inexpensive synthetic materials). It is also similar to process costing, the shoe manufacturer may accumulate the labor and overhead costs by department and assign the same conversion cost per unit to each shoe regardless of the shoe style
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FIFO Method
Appendix 4A
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Learning Objective 6
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900
60%
30%
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The first step in the accounting process is to determine the equivalent units needed to complete beginning Work in Process Inventory (180 units for materials and 240 units for conversion). Recall that the units in beginning inventory were 40% complete as to materials, so we must have to add 60% of the materials this month to complete the units. As to conversion costs, the units in beginning inventory were 20% complete so we must incur 80% of the conversion costs this month to complete the units.
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The 5,100 units represent the total units completed and transferred out this month (5,400 units) less those units in beginning inventory (300). Remember, in FIFO we must keep track of the units in beginning inventory, started this month, and ending inventory separately. The first units in inventory, beginning inventory, are the first units transferred out this month.
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Conversion
5,100
FIFO Example
Materials
Beginning Work in Process 300 Units 40% Complete
300 60%
180 Equivalent Units 5,100 Units Completed 540 Equivalent Units 5,820 Equivalent units of production
900 60%
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FIFO Example
Conversion
Beginning Work in Process 300 Units 20% Complete
300 80%
240 Equivalent Units 5,100 Units Completed 270 Equivalent Units 5,610 Equivalent units of production
900 30%
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The FIFO method removes the equivalent units that were already in beginning inventory from the equivalent units as defined using the weighted-average method. Thus, the FIFO method isolates the equivalent units due to work performed during the current period. This can be illustrated using the Smith Company example.
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Learning Objective 7
Compute the cost per equivalent unit using the FIFO method.
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Production started during June Production completed during June Costs added to production in June Materials cost Conversion cost Ending work in process Materials: 60% complete Conversion: 30% complete
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$ 14.4617
$118,600 5,820
$81,130 5,610
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Learning Objective 8
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Total
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Total
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Total
14,911
540 $20.3816
270 14.4617
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Total $ 10,039
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7,139
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7,139
177,701
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Total $ 10,039
7,139
177,701 $ 194,879
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Learning Objective 9
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Reconciling Costs
Assembly Department Cost Reconciliation for June Costs to be accounted for: Cost of beginning Work in Process Inventory Costs added to production during the period Total cost to be accounted for
$ $
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Reconciling Costs
Assembly Department Cost Reconciliation for June Costs to be accounted for: Cost of beginning Work in Process Inventory Costs added to production during the period Total cost to be accounted for Cost accounted for as follows: Cost of ending Work in Process Inventory Cost of units transferred out Total cost accounted for
$ $
$ $
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Operating Departments
An operating department carries out the central purpose of the organization
The Surgery Department at Mount Sinai Hospital. The Geography Department at the University of Washington.
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Service Departments
Service departments do not directly engage in operating activities.
The Accounting Department at Macys. The Human Resources Department at Walgreens.
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Interdepartmental Services
Service Department
Operating Department
Costs of the service department become overhead costs to the operating department
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Allocation Approaches
Direct Method
Step-Down Method
Reciprocal Method
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Reciprocal Services
Service Department 1
When service departments provide services to each other we call them reciprocal services.
Service Department 2
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Learning Objective 10
Allocate service department costs to operating departments using the direct method.
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Direct Method
Service Department (Cafeteria) Operating Department (Machining)
Interactions between service departments are ignored and all costs are allocated directly to operating departments.
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How much of the Cafeteria and Custodial costs should be allocated to each operating department using the direct method of cost allocation?
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$360,000
30 = $216,000 20 + 30
= $30,000
= $60,000
Learning Objective 11
To allocate service department costs to operating departments using the step-down method.
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Step-Down Method
Service Department (Cafeteria) Operating Department (Machining)
Once a service departments costs are allocated, other service department costs are not allocated back to it.
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Step-Down Method
There are three key points to understand regarding the step-down method:
In both the direct and step-down methods, any amount of the allocation base attributable to the service department whose cost is being allocated is always ignored. Any amount of the allocation base that is attributable to a service department whose cost has already been allocated is ignored. Each service department assigns its own costs to operating departments plus the costs that have been allocated to it from other service departments.
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Allocate Cafeteria costs first since it provides more service than Custodial.
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10 $360,000 10 + 20 + 30
= $60,000
20 $360,000 10 + 20 + 30
= $120,000
30 $360,000 10 + 20 + 30
= $180,000
New total = $90,000 original Custodial cost plus $60,000 allocated from the Cafeteria.
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= $50,000
= $100,000
Reciprocal Method
Service Department (Cafeteria) Operating Department (Machining)
Interdepartmental services are given full recognition rather than partial recognition as with the step method.
Quick Check
How much cost will be allocated from Administration to Accounting? a. $ 36,000 b. $144,000 c. $180,000 d. $ 27,000
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Quick Check
How much cost will be allocated from Administration to Accounting? a. $ 36,000 b. $144,000 c. $180,000 d. $ 27,000
20 $180,000 = $36,000 20 + 80
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Quick Check
How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $ 52,500 b. $135,000 c. $270,000 d. $ 49,500
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Quick Check
How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $ 52,500 b. $135,000 c. $270,000 d. $ 49,500
$90,000
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18 = $13,500 18 + 102
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Quick Check
How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $35,250 b. $49,072 c. $18,000 d. $26,333
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Quick Check
How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $35,250 b. $49,072 c. $18,000 d. $26,333
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End of Chapter 4
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