MODEL LINE REVIEW

VENDOR : SUPREME
1. DATE :25.07.07 1. DATE :25.07.07
2. Reviewed by : 2. Reviewed by :
- - KAP/HMI : KAP/HMI : Mr. S.Y.1ang/ Ramanathan.P Mr. S.Y.1ang/ Ramanathan.P
- - Mando : Mando :Mr. Hun Soon Shin/M. Gunalan Mr. Hun Soon Shin/M. Gunalan
3. FINDING & OBSERVATION : 13 Nos. 3. FINDING & OBSERVATION : 13 Nos.
S
I
G
N
Supreme Mando HMI
Date 25.07.07
Observation & Improvement Status
-
-
-
-
-
-
Oct'07
-
-
-
-
-
-
-
-
-
-
25-07-07
13
-
-
6
7
-
totaI
-
-
-
-
-
SeIf
-
-
-
-
-
-
A-
Ratio
(%)
-
-
-
-
-
-
Sep'07
1
-
-
0
1
-
Aug'07 JuI'07
-
-
-
-
-
-
Target
-
-
-
-
-
HMI
Review
13
-
-
6
7
-
Mando
Review
12
-
-
6
6
-
ResuI
t
PIan
1
-
-
0
1
-
Remai
ning
Machine 2
Environ-
ment
5
Man
Method 3
MateriaI 1
Index
TotaI
NO
02/08/07 02/08/07
%o Air filters ill be installed in the
line beteen Compressor and
anodizing
Post Iilters are not available
ompressed
Air Drying

01/08/07 01/08/07
A PP filter ill be installed to filter the
Anodizing solution continuously.
Anodizing bath is not Iiltered
continuously.
iItration 7
01/08/07 01/08/07
%emperature controller ill be
Provided in the hot air drier
Temperature controller is not available
Ior hot air oven.
Hot Air
Drying
5
27/07/07 27/07/07
Sample size and instrument code
number ill be included in the control
plan
Sample size, code number oI
measuring instrument are not
mentioned in the control plan
ontroI pIan
Obs
No
Process ProbIem ounter Measure
Target
Remarks
PIan ActuaI

Master
SampIe
No display oI master samples oI OK
and Rejection.
Master samples ill be displayed 04/08/07 04/08/07
2
Process
Standard
Process standard is not displayed near
the bath.
Process standard ill be displayed
near
Every bath ith all the parameters
02/08/07 02/08/07
MEA
Maximum & minimum speciIication is
not mentioned.
Effect of maximum and minimum
specification ill be updated in FMEA
27/07/07 27/07/07
Anodizing Review Observations
28/07/07 28/07/07 Surface finish result ill be recorded
Receiving Inspection results are not
recorded.
Receiving
Inspection

28/07/07 28/07/07
Coating thickness, Surface finish and
salt spray test results ill be recorded.
Final Inspection results are not
recorded.
inaI
Inspection
2
31/08/07
Salt spray test chamber ill be
purchased and ill be tested in-house
Salt Spray test is done at outside lab.
Facility is not available in-house
inaI
Inspection

Obs
No
Process ProbIem ounter Measure
Target
Remarks
PIan ActuaI

Water rinse
1,2,3,,5
ater is changed every day without
any measurable parameter
%urbidity ill be checked and ater
clarity ill be ensured. %urbidity
meter ill be purchased
02/08/07 02/08/07

Water rinse
6,7,
ater is changed every day without
any measurable parameter
%S of final hot ater sealing ill be
checked. %S meter ill be purchased
02/08/07 02/08/07
0
inaI
Inspection
Final Inspection table Ior visual is not
available with standard display.
Final Inspection table ill be arranged
ith proper lighting and Inspection
standard.
04/08/07 07/08/07
Anodizing Review Observations
Target Date :0-0-07 Observation Date :25072007 ResponsibiIity :V Rajesh
Master SampIe TitIe
After Before
Improvement ase
Receiving & inaI
Inspection
Process
Method M
No display oI master samples oI OK and Rejection. Master sampIes wiII be dispIayed
Target Date : 02007 Observation Date :25-07-07 ResponsibiIity :V Rajesh
Process Standard TitIe
After Before
Improvement ase 2
AII baths Process
Method M
Process Standard is not dispIayed near
the bath
Process standard wiII be dispIayed near
Every bath with aII the parameters
Observation Date :25-07-07 ResponsibiIity :V Rajesh
MEA TitIe
After Before
Improvement ase
Anodizing Process
Method M
Maximum & minimum speciIication is not
mentioned.
11ect o1 maximum and minimum
speci1ication will be updated in FM
Target Date : 27-07-07
Target Date : 27-07-07 Observation Date :25-07-07 ResponsibiIity :V Rajesh
ontroI PIan TitIe
After Before
Improvement ase
Anodizing Process
Method M
Sample size, code number oI measuring
instrument are not mentioned in the
control plan
SampIe size and code number wiII be
dispIayed in the controI pIan
Observation Date :25-07-07 ResponsibiIity :V Rajesh
Hot Air Drying TitIe
After Before
Improvement ase 5
Process controI Process
Machine M
Temperature controller is not available Ior
hot air oven.
Temperature controIIer wiII be
Provided in the hot air drier
Target Date : 01-0-07
Observation Date :25-07-07 ResponsibiIity :V Rajesh
ompressed Air Drying TitIe
After Before
Improvement ase
Anodizing Process
Machine M
Post Iilters are not available
Target Date : 02-0-07
Two Air fiIters wiII be instaIIed in the Iine
Between ompressor and anodizing
Observation Date :25-07-07 ResponsibiIity :V Rajesh
iItration TitIe
After Before
Improvement ase 7
Anodizing Process
Machine M
Anodizing bath is not Iiltered continuously.
A PP fiIter wiII be instaIIed to fiIter the
Anodizing soIution continuousIy
%arget ate : 01-08-07
Observation Date :25-07-07 ResponsibiIity :V Rajesh
Water Rinse 1,2,3, & 5 TitIe
After Before
Improvement ase
Water Rinse Process
Machine M
ater is changed every day without any
measurable parameter.
%urbidity ill be checked and ater clarity ill
be ensured. %urbidity meter ill be purchased
%arget ate : 02-08-07
Observation Date :25-07-07 ResponsibiIity :V Rajesh
Water Rinse 6,7 & TitIe
After Before
Improvement ase
Water Rinse Process
Machine M
ater is changed every day without any
measurable parameter.
%S of final hot ater sealing ill be checked.
%S meter ill be purchased
%arget ate : 02-08-07
Observation Date :25-07-07 ResponsibiIity :V Rajesh
inaI Inspection TitIe
After Before
Improvement ase 0
inaI Inspection Process
Machine M
Final Inspection table Ior visual is not available
with standard display.
Final Inspection table ill be arranged ith
proper lighting and Inspection standard.
%arget ate : 04-08-07
Observation Date :25-07-07 ResponsibiIity :V Rajesh
inaI Inspection TitIe
After Before
Improvement ase
inaI Inspection Process
Machine M
Salt Spray test is done at outside lab. Facility is
not available in-house
Salt spray test chamber ill be purchased and
ill be tested in-house
%arget ate : 31-08-07
Observation Date :25-07-07 ResponsibiIity :V Rajesh
inaI Inspection TitIe
After Before
Improvement ase 2
inaI Inspection Process
method M
Final Inspection Results are not recorded.
Coating thickness, Surface finish and salt spray
test results ill be recorded.
%arget ate : 28-07-07
Observation Date :25-07-07 ResponsibiIity :V Rajesh
Receiving Inspection TitIe
After Before
Improvement ase
inaI Inspection Process
Method M
Receiving Inspection Results are not
recorded.
Surface finish result ill be recorded
%arget ate : 28-07-07