Professional Documents
Culture Documents
Chap 6, Part B
Chap 6, Part B
Facilities Layout
Layout: the configuration of departments, work centers, and equipment, with particular emphasis on movement of work (customers or materials) through the system
6-2
Facilitate attainment of product or service quality Use workers and space efficiently Avoid bottlenecks Minimize unnecessary material handling costs Eliminate unnecessary movement of workers or materials Minimize production time or customer service time Design for safety
6-3
Product layouts Process layouts Fixed-Position layout Combination layouts---example: cellular layout
6-5
Product layout
Layout that uses standardized processing operations to achieve smooth, rapid, highvolume flow
Process layout
Layout that can handle varied processing requirements
Product Layout
Product layout: uses standardized processing operations to achieve smooth, rapid, high-volume flow
Station 1
Station 2
Station 3
Station 4
Finished item
6-7
6-8
4 5
Workers
6
Out
10
6-9
Example
Milling Assembly & Test Grinding
Drilling
Plating
Different products may present quite different processing requirements and sequences of operations.
6-10
Process Layout (functional) Used for intermittent Processing: Job Shop or Batch
Dept. A
Dept. B
Dept. C
Dept. D
6-11
6-12
6-13
Cellular Layouts
Cellular Production
Layout in which machines are grouped into a cell that can process items that have similar processing requirements
Group Technology
The grouping into part families of items with similar design or manufacturing characteristics
6-14
222222222
3333333333
Lathe
Mill
Grind - 3333
44444444444444
Mill
Gear cut
- 4444
Part families
6-15
Assembly
Mill
Drill
Grind - 2222
Functional
many longer variable greater higher higher higher higher lower
6-16
Cellular
few shorter fixed shorter lower lower lower lower higher
6-16
Service Layouts
Warehouse and storage layouts Retail layouts Office layouts Service layouts must be aesthetically pleasing as well as functional
6-17
True or False?
1. Process layouts allow greater flexibility in processing than product layouts.
18
True or False?
2. Process layouts tend to have low inprocess inventories.
19
True or False?
3.Product layouts can more easily adapt to variations in product requirements than process layouts can.
20
True or False?
4. Process layouts feature departments or other functional groupings of personnel or equipment.
21
True or False?
5. The design of service layouts, e.g., warehouse and supermarket layouts, focuses on cost minimization and product flow.
22