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Cryogenics is defined as that branch of physics which deals with the production of
very low temperatures and their effect on matter [1], a formulation which addresses both
aspects of attaining low temperatures which do not naturally occur on Earth, and of using
them for the study of nature or the human industry. In a more operational way [2], it is
also defined as the science and technology of temperatures below 120 K. The reason for
this latter definition can be understood by examining characteristic temperatures of
cryogenic fluids (Table 1): the limit temperature of 120 K comprehensively includes the
normal boiling points of the main atmospheric gases, as well as of methane which
constitutes the principal component of natural gas. Today, liquid natural gas (LNG)
represents one of the largest – and fast-growing – industrial domains of application of
cryogenics (Figure 1), together with the liquefaction and separation of air gases (Figure
2). The densification by condensation, and separation by distillation of gases was
historically – and remains today - the main driving force for the cryogenic industry,
exemplified not only by liquid oxygen and nitrogen used in chemical and metallurgical
processes, but also by the cryogenic liquid propellants of rocket engines (Figure 3) and
the proposed use of hydrogen as a ―clean‖ energy vector in transportation (Figure 4).
Table 1
Characteristic temperatures of cryogenic fluids [K]
1
Figure 1 130 000 m3 LNG carrier Figure 2 Cryogenic air separation plant with
heat exchanger and distillation column towers(source Air Products)
2
The quest for low temperatures however finds its origin in early thermodynamics, with
Amontons’s gas pressure thermometer (1703) opening the way for the concept of absolute
zero inferred a century later by Charles and Gay-Lussac, and eventually formulated by
Kelvin. It is however with the advent of Boltzmann’s statistical thermodynamics in the
late nineteenth century that temperature – until then a phenomenological quantity - could
be explained in terms of microscopic structure and dynamics. Consider a thermodynamic
system in a macrostate which can be obtained by a multiplicity W of microstates. The
entropy S of the system was postulated by Boltzmann as
S = kB ln W (1)
with kB ≃ 1.38 10-23 J/K. This formula, which founded statistical thermodynamics, is
displayed on Boltzmann’s grave in Vienna (Figure 5).
Adding reversibly heat dQ to the system produces a change of its entropy dS, with a
proportionality factor T which is precisely temperature
T = (dQ / dS)
Thus a low-temperature system can be defined as one to which a minute addition of heat
produces a large change in entropy, i.e. a large change in its range of possible
microscopic configurations. Boltzmann also found that the average thermal energy of a
particle in a system in equilibrium at temperature T is
E ~ kB T (3)
Consequently, a temperature of 1 K is equivalent to a thermal energy of 10-4 eV or 10-23
J per particle. A temperature is therefore low for a given physical process when kB T is
small compared to the characteristic energy of the process considered. Cryogenic
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temperatures thus reveal phenomena with low characteristic energy (Table 2), and enable
their application when significantly lower than the characteristic energy of the
phenomenon of interest. From Tables 1 and 2, it is clear that ―low temperature‖
superconductivity requires helium cryogenics: several examples of helium-cooled
superconducting devices are shown in Figure 6. Considering vapour pressures of gases at
low temperature (Figure 7), it is also clear that helium must be the working cryogen for
achieving ―clean‖vacuum with cryopumps.
Table 2
Characteristic temperatures of low-energy phenomena
2. CRYOGENIC FLUIDS
2.1 Thermo Physical Properties
The simplest way of cooling equipment with a cryogenic fluid is to make use of
its latent heat of vaporization, e.g. by immersion in a bath of boiling liquid. As a
consequence, the useful temperature range of cryogenic fluids is that in which there exists
latent heat of vaporization, i.e. between the triple point and the critical point, with a
particular interest in the normal boiling point, i.e. the saturation Temperature at
atmospheric pressure. This data is given in Table 1. In this introduction to cryogenics, we
will concentrate on two cryogens: helium which is the only liquid at very low
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temperature, and nitrogen for its wide availability and ease of use for pre-cooling
equipment and for thermal shielding.
d)
5
Figure 7 Vapour pressures of common gases at cryogenic temperature
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Table 3
Properties of helium and nitrogen compared to water
Boil-off measurements constitute a practical method for measuring the heat load of a
cryostat holding a saturated cryogen bath. In steady conditions, i.e. provided the liquid
level in the bath is maintained constant, the boil-off m vap precisely equals the vapor flow
m out escaping the cryostat, which can be warmed up to room temperature and measured
in a conventional gas flow-meter. At decreasing liquid level though, part of the vapor will
take the volume in the cryostat previously occupied by the liquid which has vaporized,
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and the escaping flow will be lower than the boil-off. More precisely, if the boil-off vapor
is taken at saturation in equilibrium with the liquid
Hence the specific liquid cryogen requirement for cool-down from temperature T0
The term C (T - Tv) adding to Lv in the denominator brings a strong attenuation to the specific
liquid requirement, provided there is good heat exchange between the solid and the escaping
vapor. Calculated values of specific liquid cryogen requirements for iron are given in Table 5,
clearly demonstrating the interest of recovering the sensible heat of helium vapor, as well as
that of pre cooling Equipment with liquid nitrogen.
The term C (T - Tv) adding to Lv in the denominator brings a strong attenuation to the
specific liquid requirement, provided there is good heat exchange between the solid and
the escaping vapor. Calculated values of specific liquid cryogen requirements for iron are
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given in Table 5, clearly demonstrating the interest of recovering the sensible heat of
helium vapor, as well as that of pre-cooling equipment with liquid nitrogen.
Table 5
Volume [l] of liquid cryogens required to cool down 1 kg of iron
Helium 43
Hydrogen 202 202
Neon 260 260
Air 603 603
Nitrogen 623 623
Oxygen 761 761
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These elementary cooling processes are combined in practical cycles, a common
example for helium refrigeration is provided by the Claude cycle and its refinements. A
schematic two-pressure, two-stage Claude cycle is shown in Figure 15: gaseous helium,
compressed to HP in a lubricated screw compressor, is re-cooled to room temperature in
water-coolers, dried and purified from oil aerosols down to the ppm level, before being
sent to the HP side of the heat exchange line where it is refrigerated by heat exchange
with the counter-flow of cold gas returning on the LP side. Part of the flow is tapped from
the HP line and expanded in the turbines before escaping to the LP line. At the bottom of
the heat exchange line, the remaining HP flow is expanded in a Joule-Thomson valve and
partially liquefied.
Large-capacity helium refrigerators and liquefiers operate under this principle,
however with many refinements aiming at meeting specific cooling duties and improving
efficiency and flexibility of operation, such as three- and sometimes four-pressure cycles,
liquid nitrogen pre-cooling of the helium stream, numerous heat exchangers, many
turbines in series or parallel arrangements, Joule-Thomson expansion replaced by
adiabatic expansion in a ―wet‖ turbine, cold compressors to lower the refrigeration
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temperature below 4.5 K. A view of such a large plant appears in. The capital cost of
these complex machines is high, but scales less than linearly with refrigeration power,
which favors large units. Operating costs are dominated by that of electrical energy,
typically amounting to about ten percent of the capital cost per year in case of quasi
continuous operation. For overall economy, it is therefore very important to seek high
efficiency, which is also easier to achieve on large units. For a review of these aspects,
see reference [6].
Figure 15 Schematic example of two-pressure, two-stage Claude cycle: T-S diagram (left)
and flow scheme (right)
4. DEVELOPMENT IN CRYOGENICS.
Pioneering work in low-temperature Physics by the British chemists Sir
Humphrey Davy and Michael Faraday, between 1823 and 1845, prepared the way
for the development of cryogenics. Davy and Faraday generated gases by heating
an appropriate mixture at one end of a sealed tube shaped like an inverted V. The
other end was chilled in a salt-ice mixture. The combination of reduced
temperature and increased pressure caused the evolved gas to liquefy. When the
tube was opened, the liquid evaporated rapidly and cooled to its normal boiling
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point. By evaporating solid carbon dioxide mixed with ether, at low pressure,
Faraday finally succeeded in reaching a temperature of about 163 K (about -
110°C/-166°F).
The temperature of a gas that is allowed to expand can increase or decrease
depending on the initial temperature of the gas. The special temperature at which a
particular gas will cool down instead of heat up when it expands is called the
inversion temperature. If a gas initially at a moderate temperature is expanded
through a valve, its temperature increases. But if its initial temperature is below
the inversion temperature, the expansion will cause a temperature reduction as the
result of what is called the Joule-Thomson effect.
The person considered by most to be the originator of modern experimental
science, Francis Bacon, died as a result of a spontaneous experiment he was
conducting on the effects of low temperatures. In 1623, while traveling on a cold
and snowy day, Bacon decided to .experiment. to see whether snow would delay
the purifications of flesh. He stuffed a fowl to know its effects. In ,the process, he
caught a sudden chill. Over the years, this turned into acute bronchitis, which
contributed to his death in 1626.well.from there it started.
Sir Humphry Davy and Michael Faraday carried out pioneering work in low
temperature physics between 1823 and 1845. They used an inverted V-tube, one
end of which was chilled in a salt ice mixture and the other end had appropriate
mixture for generating required gases. Due to lower temperature and high
pressure, the gas liquefies and when released, succeeds giving temperatures as low
as 163K(that is .110*C or-166*F)
French physicist Louis Paul Callitet and the Swiss scientist Raoul Pierre Pictet,
using the cascading of Joule Thompson effect, were able in 1877 to produce
droplets of liquid oxygen; which thereby marked the end of the idea of permanent
gases.
Dutch physicist Heike Kamerlingh Onnes set up the first liquid air plant in 1894,
using the cascade principle. The British chemist James Dewar liquefied hydrogen
in 1898 and Kamerlingh Onnes liquefied Helium, the most difficult of gases to
liquefy, in 1908.the work of Soviet physicist Peter Leonidovich Kapitza and
American mechanical engineer Samuel Collins has been noteworthy.
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The next Japanese infrared space telescope SPICA features a large 3.5-m-diameter
primary mirror and an optical bench cooled to 4.5 K with advanced mechanical
cryocoolers and effective radiant cooling instead of using a massive and short-
lived cryogen system. To obtain a sufficient thermal design margin for the
cryogenic system, cryocoolers for 20 K, 4 K, and 1 K have been modified for
higher reliability and higher cooling power. The latest results show that all
mechanical cryocoolers achieve sufficient cooling capacity for the cooling
requirement of the telescope and detectors on the optical bench at the beginning of
life.[4]
5. CRYOGENIC TECHNOLOGIES
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molecules can be expanded and contracted with the lasers, lowering the temperature with
no addition of heat.
The electrical resistance of many, but not all, metals, metalloids, and some metal
alloys decreases abruptly to zero at temperatures below 23 K, a property
called superconductivity. If an electric current is introduced into a ring of metal that has
been cooled to the superconductive state, it will continue to travel around the ring and
may be detected hours later. Since the discovery of the first so-called high-temperature
superconductor in 1986, researchers have identified a number of ceramic compounds
containing copper-oxide that become superconducting at temperatures as high as 125 K.
The ability of a superconductive material to retain current has led to experiments for
constructing computer memory modules that would operate at these low temperatures.
One of the most dramatic achievements in cryogenic research has been the
creation of Bose-Einstein condensates. When a gas of atoms that are composite
bosons (atoms with even numbers of protons and neutrons in the nucleus) is confined in a
magnetic field and cooled to extremely low temperatures using lasers and radio waves,
some of the atoms in the gas can take on the same quantum state and behave together like
a single giant particle. This special state of matter was predicted by the physicists Albert
Einstein and S. N. Bose. Researchers have also created a related low-temperature
quantum phenomenon call a fermionic condensate. Atoms in a gas that are
composite fermions (atoms with an odd number of protons and neutrons in the nucleus)
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form pairs and behave like bosons. Like the atoms in a Bose-Einstein condensate, the
atoms in a fermionic condensate can then ―condense‖ into the same quantum state.[5]
7. APPLICATION IN CRYOGENICS
Among the many important industrial applications of cryogenics are the large-
scale production of oxygen and nitrogen from air. The oxygen can be used in a variety of
ways, for example, in rocket engines, for cutting and welding torches, for supporting life
in space and deep-sea vehicles, and for blast furnace operations. The nitrogen goes into
the making of ammonia for fertilizers, and it is used to prepare frozen foods by cooling
them rapidly enough to prevent destruction of cell tissues. It can also serve as
a refrigerant and for transporting frozen foods.
Cryogenic temperatures are also used in cryobiology—the study of life and life
processes at very low temperatures. Cryobiology includes cold temperatures used in
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medicine and surgery, as well as the cryogenic preservation of biological and medical
materials.
Rocket fuels or rocket propellants are a mixture of fuel and oxidizer. Basing on
the state, propellants are divided into three types:
A. Solid propellants:
These are the simplest of propellants. They have both fuel and
oxidizer in solid form. These have a variety of uses. The Titan,
Delta and Space Shuttle launch vehicles use strap-on solid
propellant rockets to provide added thrust to rockets.
B. Liquid propellants:
In such, fuel and oxidizer are stored in separate tanks and fed
through a system of pipes, valves and turbo pumps to a combustion
chamber where they are combined and burned to produce thrust.
These are more complex than solid propellants but can be
controlled better. NASA’s I stage Saturn 1-B and Saturn V,
Atlas/Centaur launch vehicles and few others have used these
propellants.
C. Hybrid propellants: These make use of both solid and liquid
propellants (generally solid fuel and liquid oxidizer) for
combustion. These are very complex and engines supporting these
are very rarely built.
Industrial Applications: Cryogenic treatment renders stronger and more wear
resistant metal. Cryogenic treatment works on reamers (both carbide or HSS), tool bits,
tool punches, carbide drills, carbide cutters, milling cutters, files, shaping equipments,
scissors, razors, clippers, knives, band saw blades, saw blades, reciprocating blades, Saber
saw, form tooling cutting tools and dies.
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Increase your automobile’s life: How much is the average engine life of an
automobile, Say 18 yrs.20.25 years? Would u like to make it to about 90 years? Imagine a
racer and crew who would normally tear down their engine after every race or two,
suddenly discovering a process that would allow them safely go up to 30 races or more
without any major rebuild. Yes, this is verily possible by cryogenic treatment of
automotive parts. This can be achieved by deep cryogenic tempering of the engine parts.
Super Conductivity: Almost total lack of electrical resistance is observed in
certain materials when they are cooled to a temperature near absolute zero. Super
conducting materials allow low power dissipation, high speed operation, and high
sensitivity. When an electric current is passed in a super conducting metal ring, the
current may travel for hours without being detected. These super conductors also have the
ability to prevent external magnetic fields from penetrating their interiors and are perfect
diamagnetism. This property was first discovered in 1911 by Kamerlingh Onnes in
mercury. Since then they have found its application in medical imaging, magnetic energy
storage systems, motor generator, transformers, computer components and sensitive
magnetic field Measuring devices.
Industrial Applications: Cryogenic treatment renders stronger and more wear
resistant metal.cryogenic treatment works on reamers (both carbide or HSS), tool bits,
tool punches, carbide drills, carbide cutters, milling cutters, files, shaping equipments,
scissors, razors, clippers, knives, band saw baldes, saw blades, reciprocating blades, Saber
saw, form tooling cutting tools and dies.[6]
8. CASE STUDY
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―Hydrogen‖ aircraft. Such aircraft was built and successfully tested without any serious
incidents. It was preceded by a long-term Program of bench and ground tests intended for
testing functioning of new systems (such systems were more than 30 on the aircraft) and
mainly for providing safe operation. Unfortunately mentioned above energy strategy
turned to be not very correct.
Atomic energy has not become dominating. It was natural gas that turned to be of
paramount importance in the Energetic Program of our country. The content of natural
gas exceeds 50% of energy balance. That’s why our flying laboratory having status of
experimental TU-155 a/c was modified to use not only liquid hydrogen but also to use
Liquefied Natural Gas (LNG). This is how the first in the world Cryogenic Aircraft was
built. Remarkable properties of liquid hydrogen as aviation fuel and first of all its high
ecological cleanliness, high heat of combustion and high cooling capacity attracted
attention of aviation specialists to this type of fuel. Liquid hydrogen allows to improve
aircraft performance significantly, to build aircraft operating at speeds of M>6. Therefore
our activities on liquid hydrogen served as a scientific and technological work done
which will be used in near-term outlook. However extremely high price of liquid
hydrogen makes its commercial use impossible for a long time. If to speak about near
future tomorrow task is to introduce LNG as aviation fuel which was reflected in
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―Program on development of Russian civil aviation for the period from 2002 to 2010 and
for the period till 2015‖.
Oil shortage is growing. During previous 25 years specific weight of oil in worlds energy
balance decreased by more than 10% .Currently price of kerosene is 8000 rubles per tone,
LNG price is 3000 rubles per ton. Benefit makes 5000 rubles per each tone of replaced
kerosene. The benefit is likely to grow constantly according to opinion of many
specialists. Recently some special scientific ―explosion‖ happened in the world and
especially in Russia that provoked a vision that traditional and non-traditional resources
of natural gas can be increased by an order magnitude greater and exceed total amount of
traditional fossil fuel on earth. Natural gas is supplied to substantially each airfield via
pipelines i.e. transportation issues have been practically solved now. Its high energy
capacity, huge cooling capacity makes it possible to build aircraft with significantly high
performance in comparison with aircraft using kerosene. Fuel efficiency of flight using
LNG can make 10 g/pass, km. When using LNG potential emission of toxic agents will
be decreased as follows: carbon monoxide – 1 – 10 times, hydrocarbons – 2.5 – 3 times,
nitrogen oxides – 1.5 – 2 times, polycyclic aromatic hydrocarbons including benzapyrene
– 10 times Tupolev‖ PSC elaborated Cryogenic Aircraft Manufacturing Program. On the
first phase of this Program TU-156 a/c was built. Cargo-passenger TU-156 a/c was
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designed for optimization of airborne cryogenic fuel system during long-term operation
and its certification and also for optimization of ground infra-structure. Cryogenic
components of the aircraft will be installed on consequent serial Tupolev’s cryogenic
aircraft. The aircraft uses two fuels: aviation kerosene and liquefied natural gas which
makes it possible to operate the aircraft from usual airfields and from airfields provided
with LNG fueling systems. Use of two fuels improves flight safety level significantly.
TU-156 a/c is capable to carry 14 t of payload for distance 2600 km using LNG and for
distance of 3300 km using LNG and kerosene. In rear portion of passenger cabin there is
a ventilated compartment to receive a main cryogenic tank of 13 t capacity. Nose baggage
compartment is provided with ventilated bay wherein trim cryogenic fuel tank is installed
composed of two horizontal communicating vessels capable to receive 3.8 tonesof
LNG.[7]
9. FUTURE OF CRYOGENICS
Though a lot of work and research has been done in the field of cryogenics a lot,
more is needed to be done. The inherent disadvantage of cryogenic process is the heavy
cost which needs to be incurred in the equipment and the costs of the process itself.
Future use of superconductivity system is proposed for high speed rail transport. If
research in this field is successful it will be revolutionize the land transport systems.
Another field where cryogenics can play a vital role is that of automobile field. With the
increasing cost of hydrocarbons and the possibility that their reserves may soon be
exhausted hydrogen presence an excellent alternative from all consideration including the
fact that it does not produce any pollution on combustion.
If hydrogen becomes the fuel of the future it will have to be store in the liquid
state thus giving cryogenics an undreamed future. Also the application in medicine and
biology will have far reaching effects on the society. The use of artificial insemination in
cattle is made possible by cryogenics which is beyond doubt a boon to the villagers in our
country helping them become stronger socially and economically. A similar technology to
freeze the human sperms and able to thaw it successfully after maintaining it in the frozen
condition for many years is possible with cryogenics.
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10. CONLUSION
Hence Cryogenics proves to be very promising for the future in this world
of materials.
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11. REFERENCES
(1) Oxford English Dictionary, 2nd edition, Oxford University Press (1989).
(2) New International Dictionary of Refrigeration, 3rd edition, IIR-IIF Paris (1975).
(3) Ph. Lebrun & L. Tavian, The technology of super fluid helium, CERN-2004-008,
Geneva (2004) 375.
(4) http://encarta.msn.com/encyclopedia_761563758_1/Cryogenics.html
(5) http://encarta.msn.com/encyclopedia_761563758_2/Cryogenics.html
(6) S. Claudet et al., Economics of large helium cryogenic systems: experience from
recent Projects at CERN, Adv. Cryo. Eng. 45B (2000) 1301.
(7) http://www.tupolev.ru/English.pdf
(8) http://pdf-searchengine.com/
(9) http://scribd.com/engineering/cryogenic.html
(10) http://www.cryogenicsindia.com/
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ACKNOWLEDGMENT
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