Ibo Spe2 GB

Dodati gradivo
Industrial Grinding Tools

VITRIFIED AND RESIN BONDED
2012 Catalogue
Copyright Swatycomet 2012. All rights reserved. Graphic Design: Carrera Capture Sreko Fratnik s.p.
CONTENTS Page
Types of grinding wheels and dimensions 6 - 11 Specifications and properties of grinding wheels 12 - 20 Use of grinding tools 21 - 26 Diamond dressing tools and coolants 27 - 34 Selection and ordering 35 - 37 01 . . . . . . . . . . . . . . . . . . . PERIPHERAL SURFACE GRINDING 02 . . . . SURFACE GRINDING WITH SEGMENTS, RINGS AND CUPS . . . . . . . . . . . . . . . . . EXTERNAL CYLINDRICAL GRINDING 38 - 41 42, 45 46, 47 48, 49 50 - 53 54 - 55 56 - 60 61 62 - 67 68 - 73 74, 75 76 - 79 80 - 87 88 - 91 92 - 97 98 - 100
03
04 . . . . . . . . . . CENTERLESS EXTERNAL CYLINDRICAL GRINDING 05 . . . . . . . . . . . . . . . . GRINDING OF THREADS AND GEARS 06 . . . . . . . . . . . . . . . . . INTERNAL CYLINDRICAL GRINDING 07 . . . . . . . . . . . . . . . . . TOOL GRINDING AND SHARPENING 08 . . . . . . . . . MANUAL GRINDING ON STATIONARY MACHINES 09 . . . . . . . . . . . . . . . . . . . . . . . . . . MOUNTED POINTS 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GRINDING FILES 11 12 13 14 15 . . . . . . . . . . . . . . . . . . . . SPRING END GRINDING . . . . . . . . . . . . . . . . . . . . . . . . . ROLL GRINDING . . . . . . . . . . . . . . . . . FOUNDRY GRINDING WHEELS . . . . . . . . . . . GRINDING WHEELS FOR STEEL INDUSTRY . . . . . . . . . . . . . . RAILWAY GRINDING AND CUTTING
16 . . . . . . . . . . . . . . . . . . . . . . . . . . . GRINDING CUPS
Grinding belongs among those cutting procedures in which the tool has many cutting edges that are irregular in shape and act as turning knives during grinding. Grinding is performed at very high speeds, up to 125 m/s. It can be divided into coarse, fine, honing and finishing. The following effects can be achieved: High material removal rates Very smooth surfaces High dimensional accuracy Ability to work very hard materials SWATYCOMET was founded in 2010 and represents the merger of two reputed companies with their own individual rich traditions, i.e. over 130 years of SWATY of Maribor and over 50 years of COMET of Zree. The main motion involved is tool rotation. With regard to the type and feed of workpiece and tool motion, grinding is divided into: High material removal rates Surface grinding Cylindrical grinding Tool sharpening Grinding tools are bonded abrasives. The quality and applicability of an abrasive depend on the quality and the specification ratios of abrasive grit, the bonding material and pores. The specification of an abrasive is determined by: Abrasive grit quality Abrasive grit size Hardness Structure Bonding material
PRODUCT RANGE
FINE GRINDING: Peripheral surface grinding Surface grinding with grinding segments, rings and cups Double disc surface grinding Springs grinding External cylindrical grinding Centerless external cylindrical grinding Flute grinding Internal cylindrical grinding Tool grinding and sharpening Gear grinding Manual grinding on stationary grinding machines Manual grinding with mounted points Cutting Honing
COARSE GRINDING: Grinding wheels for snaging Hot-pressed snagging wheels Cuting with reinforced wheels
APPLICATIONS: Steel plants Foundries Shipbuilding Automotive industry Toolmaking Civil engineering and construction Agriculture Food industry Glassmaking Stonecutting Arts and crafts
GRINDING WHEEL TYPES (according to ISO 525)

1 DxTxH Pages 39, 40, 46, 48, 57, 61, 77
D
1A D x T x H
Pa g e s 8 3 , 84 , 8 5 , 9 3
1VS, 1FK D x T x H
Pa g e s 8 5 , 8 9
1Z D x T x H--M
D
Pa g e 51
D
T
H
H
1A1 DxTxXxH
D
Pages 39, 55
1A8, 1 NA D x T x H
H
Pa g e s 54 , 5 5 , 5 0
1A8, 5NB D x T x H--P x F

P H
Pa g e s 54 , 5 5
2 D x T --W
D
Pa g e 4 4
3, 3K1 D/JxT/UxH
D J
Pages 58, 53
3K, 3K2 D/J x T/U x H--V. .

D
Pa g e 5 3
4, 4N D / J x T/U x H x V. .
D
Pa g e s 5 2 , 5 8
5 D x T x H--P x F Pa g e s 40, 46, 48, 59, 77, 93

D P
15
6 DxTxH --W..E..
D
Pages 4 4, 59
7 D x T x H--P x F/G Pa g e s 40, 47, 49, 77, 93

D
7Y2 Dx T x H - P x F
D
Pa g e 9 6
9 D x T x H--W. . F. . G . .
D
Pa g e 4 0
T1
H P
H P (J)
11 D/JxTxH --W..E..K..
D W
Page 60
12 D/J x T/U x H--W. . E . . K . . V. .

W D K
Pa g e 5 8
12B D/J x T/U x H --W. . E . . K . . V. . Pa g e 5 9

W D K
12BH D/J x T /U x H--W x E x K- V. .

W D K
10
10
H H J J
H J
12
15
12M D/J/kxT/UxH
D K H U
Pages 40,52
20 D/K x T/N x H
D K
21 D/K x T/Nx H
D K
21P D/K x T / N x H
D
15
H K
22 D/KxT/NxH--PxF
D K
23 D x T/N x H--P x F
D P
24 D x T/N x H--P x F/G

D P
25 D/K x T/Nx H --P x F

D P
26 DxT/NxH--PxF/G
D P
27 D x U xH
D
Pa g e 8 2
28 Dx U xH
D
Pa g e 8 2
H P
35 D/JxT xH
J
Pages 75, 86, 95
36 D x TxH-M
Pa g e s 7 5 , 7 9 , 8 6 , 9 6
Dk2 Dk1 navoj
36P D x TxH-M
Dk2 Dk1
Pa g e 7 5
37 D x T x H - M
Dk M
M
T
H D
H D
H D
H D
38 D/JxT/UxH
D J
39 D/J x T/U x H
D J
41 D x T xH
Pa g e s 4 0 , 9 0 , 97
42 DxU xH
D T
T
D U H
Pa g e 91
GRINDING SEGMENT TYPES

31A BxCxL Page 42 31 B B/A x C x L Pa g e 4 2 31 C B/AxCxL-R1 Pa g e 4 2 31D B/AxCxL-R1 Pa g e 4 3
R1
R2
R2
R1
31BA B/A xC -R
B
Page 43
31 B B B/Ax C x L- R
Pa g e 4 3
31 S 16 B x C x L
31 S 3 8 B/Ax C / C 1 x L
A
Pa g e 9 5
A
R1
C1
GRINDING FILE TYPES

90PR BxCxL Page 69 90KB B x C x L Pa g e 6 9 90KV B x L Pa g e 6 9 90BK B x C x L Pa g e 7 2
90OK DxL
Page 70
90PO D x L
Pa g e 7 0
90TR B x L
Pa g e 7 0
90RPZ B x Cx L
Pa g e 7 2
L
B B
90DL BxC/C1xL
Page 71
90NO B x C x L
Pa g e 71
90RO B x C x L
Pa g e 71
90RPR B x C x L
C1
Pa g e 7 2
L
L B
MOUNTED POINT TYPES

52A D xT -SxL Page 63 52B DxT -SxL Pa g e 6 4 5 2 C Dx T - S x L Pa g e 6 4 52D DxT-SxL Pa g e 6 5 52E DxT-SxL Pa g e 6 5
T
52F D xT -SxL
L
Page 66
T
Pa g e 6 6 52N DxT-SxL
L
Pa g e 6 6
S L
L
52G DxT -SxL
Pa g e 6 6
5 2 H D- S x L
S L
18 18R
GRINDING CONE TYPES WITH NUTS ( page 81)

15 D xT -M 16 17 17R 19 19R
GRINDING CUP TYPES ( pages 94, 99, 100)

6 D xTxHxE xW
D W
6M DxTxMxExW
6M/BT Dx T x M x Ex W
11K D/J x T x H - W..E..K..
11PY D/J x T x H - W..E..K..
11MP D/J x T x M - W..E..K..
D W K W
D W K
H J
M J
M J
STANDARD GRINDING WHEEL DIMENSIONS in mm and inches
Grinding wheel diameters (D):

D/mm 3 4 5 6 8 10 13 16 20 25 30 32 40 50 51 63 75 76 80 82 100 102 115 125 127 150 152 175 178 180 200 203 225 inches D/mm 230 250 254 300 305 350 356 400 406 450 457 500 508 600 610 650 660 700 710 750 762 800 813 900 914 1000 1016 1060 1067 1100 1118 1250 inches
* * * * * * * * * * * * * * * * * * * * * * *
1/8 5/32 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 13/16 11/4 11/2 2 21/2 3 31/4 4 41/2 5 6 7
* * * * * * * *
10 12 14 16 18 20 24 26 28 30
32 36 40 42 44
* * * * *
*DIN standard 603-1 through 603-12
10
Grinding wheel thicknesses (T):

T/mm 0.5 0.6 0.8 1 1,2 1,6 2 2.5 3 3,2 3,5 4 5 6 6,4 7 8 9,5 10 12,7 13 16 20 21 25 32 inches * * 3/64 1/16 5/64 3/32 1/8 9/64 5/32 3/16 1/4 5/16 3/8 1/2 5/8 13/16 1 11/4 * * * * T/mm 38 40 50 51 63 64 76 80 100 102 125 127 150 152 160 200 203 250 254 300 305 315 400 406 500 508 inches 11/2
Grinding wheel hole diameters (H):

H/mm 1,6 2,5 4 6 6.4 8 9,5 10 12.7 13 15,9 16 19,1 20 22,2 25 25,4 31,8 32 38,1 40 50,8 (51) 60 (76) 76,2 80 100 127 152,4 160 (203) 203,2 250 254 304,8 (305) 406.4 508 inches 1/16 3/32 5/32 1/4 3/8 1/2 5/8 3/4 7/8 1 11/4 11/2 2
* * * * * * * * * * *
2 21/2 3
* * * * * *
* * * *
4 5 6
* * * * *
* * * **
* * * * * * *
8 10 12 * * 16 * * * * * * * * * * * *
** Grinding wheels with thicknesses of over 300 mm are composed of two or more parts.
5 6
8 10 12 16 20
* DIN standard 603-1 through 603-12
11
SPECIFICATION AND PROPERTIES OF GRINDING TOOLS
2A
46/3
10/2
Structure / Porosity
1 2 3 4 5
V
Bond
R12L
Internal designation
63 m/s
Maximum operating speed
Grain type Grain size and and grain size Hardness combination combinations 1A 8 Coarse D Soft 3A 10 E A 12 F 14 G 2A 16 H 20 I 24 J 30 K 7A 36 L 4A 40 M 6A N 46 PA 54 O 60 P 8A 70 Q GA 80 R LA 90 S 9C 100 T Hard C 120 150 ZA 180 220 240 280 320 360 400 500 600 800 Fine
1 Closed 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Open
V - Vitrified B - Resin BF - Fibre-reinforced resin R - Laterally reinforced E Unilaterally surface reinforced D - Bilaterally surface reinforced W - Impregnated
12
SPECIFICATION OF SUPERABRASIVES
02B
Abrasive grain quality 02B 03B 05B 06B 01D 121B
126
Abrasive grain size 427 Coarse 301 252 181 151 126 107 91 76 64 54 46 Fine
P
Hardness J Soft K L M N O P R Hard
4
Structure/Porosity 3 Closed 4 5 6 7 Open
V
Bond V - Vitrified B - Resin
C100
Concentration 50 75 100 125 150 175
13
ABRASIVE GRAIN QUALITY
In the manufacture of vitrified bonded grinding wheels, we use SiC and Al-oxide abrasive grain and various grain mixtures.
ABRASIVE GRAIN AND ITS PROPERTIES
GA 8A 2A PA 6A 4A 7A MA A,3A LA ZA C 9C
Hardness Al-oxide, special ceramic Al-oxide, special monocrystalline Al-oxide, pure white Al-oxide, special dirty pink Al-oxide, special ruby Al-oxide, pure pink Al-oxide, semi-pure Al-oxide, normal blue Al-oxide, normal Al-oxide, special Corundum, zirconium Silicon carbide, green Silicon carbide, black
GA ZA 5A MA A, 3A 7A 8A PA 4A 6A 2A LA 9C C
Toughness Al-oxide, special ceramic Corundum, zirconium Al-oxide, special Mg Al-oxide, normal blue Al-oxide, normal Al-oxide, semi-pure Al-oxide, special monocrystalline Al-oxide, special dirty pink Al-oxide, pure pink Al-oxide, special ruby Al-oxide, pure white Al-oxide, pure white Silicon carbide, black Silicon carbide, green
HARDNESS
PROPERTIES OF DIAMOND AND CBN GRAIN
PROPERTY Density Hardness (Knoop) Hardness (Mohs) Temperature stability
Unit g/cm kg/mm C

3
Diamond 3.52 7000 10 600 - 700
CBN 3.48 4700 9/10 1100 -1400
14
TOUGHNESS
ABRASIVE GRAIN APPLICABILITY
Type of grinding, application, condition of material ABRASIVE GRAIN Aluminium oxide, normal Aluminium oxide, semi-pure Aluminium oxide, pure, white Aluminium oxide, pure, pink Aluminium oxide, special Aluminium oxide, vitrified GA Aluminium oxide special LA Corundum zirconium (only resin bonded) Silicon carbide, green Silicon carbide, black CBN Diamond TYPE OF GRINDING Coarse grinding, surface grinding Surface grinding, cylindrical grinding, multipurpose Surface grinding, external and internal cylindrical grinding, profile grinding Tool grinding, saw blade and knife sharpening, profile grinding, gear grinding All types of grinding All types of grinding Finishing Universal applicability Universal applicability All types of grinding APPLICATION Low-alloy steel, iron materials Alloy steel Alloy steel and high-alloy steel Hardened steel, casts Hardened steel, tool steel, high-speed steel Alloy steel, high-alloy steel, tool steel All types of steel, alloys Alloys, low-alloy steel, tool steel, gray alloy, nodular alloy Tungsten carbides, gray alloy, nonferrous metals, plastic materials, nitriding steel, acid resistant steel Gray alloy, plastic materials, non-ferrous metals, ceramics, glass Steel Hard metal alloys, ceramics Hardness over 50 HRc MATERIAL GRINDING HARDNESS Tensile strength between 300 and 500 N/mm2 Tensile strength approx. 500 N/mm2 Hardness up to 62 HRc Tensile strength over 500 N/mm2 Hardness over 62 HRc Hardness between 58 and 65 HRc, universal applicability Hardness up to 65 HRc
All types of grinding All types of grinding All types of grinding
15
ABRASIVE GRAIN SIZE
Abrasive grain size complies with international standards and requirements. It is designated with numbers according to the FEPA standard. The number indicates the number of holes per inch length (25.4 mm) in a wire sieve that permits the grain to pass through. Macro grains have a granulation up to 200, and micro grains have a granulation of over 240.
FEPA Dimensions (mm) 8 10 12 14 16 20 24 30 36 40 46 54 60 70 80 90 100 120 150 180 220 240 280 320 400 500 600 800 1000 1200 2.83 - 2.00 Very 2.38 - 1.68 Coarse 2.00 - 1.41 1.68 - 1.19 1.41 - 1.00 Coarse 1.19 - 0.84 0.84 - 0.60 0.71 - 0.50 0.60 - 0.50 0.50 - 0.40 0.40 - 0.30 Medium 0.35 - 0.25 0.30 - 0.21 0.25 - 0.18 0.21 - 0.15 0.18 - 0.13 Fine 0.150 - 0.110 0.130 - 0.090 0.110 - 0.060 0.090 - 0.050 0.075 - 0.045 0.047 - 0.043 0.038 - 0.035 0.031 - 0.028 0.018 - 0.016 0.014 - 0.012 0.010 - 0.008 0.008 - 0.006 0.005 - 0.004 0.004 - 0.003 Very Fine
FEPA Coarse 427 301 252 181 151 126 107 91 76 64 54 46
Medium
Fine
ASTM E 11 70 (Mesh) 40/50 40/60 40/80 80/100 100/120 120/140 140/170 170/200 200/230 230/270 270/325 235/400
Dimensions (mm) 0.425-0.300 0.300-0.250 0.250-0.180 0.180-0.150 0.150-0.125 0.125-01.06 01.06-0.090 0.090-0.075 0.075-0.063 0.063-0.053 0.053-0.045 0.045-0.038
The abrasive granulation determines the grinding effect and the quality of machined surface. It is most cost-effective to select the coarsest granulation that still yields the required quality of machining. When higher material removal rates are required, a combination of coarse grinding and finishing is cost-effective. When a vitrified bonded grinding wheel with CBN and diamond grit is used instead of a conventional one, a considerably finer granulation has to be used to achieve the same surface quality (Al-oxide 100 replaces B76). In addition to granulations according to the FEPA standard, the comparative table below also states values according to the US ASTM standard and grain size in mm.
Coarse grain is intended for coarse grinding, in which large material removal rates are required, while finer grain is intended for achieving smooth surfaces and for small material removal rates.
STANDARD SUPERABRASIVE
Coarse 20 - 36 427 - 252
Medium 46 - 80 181 - 91
Fine 90 - 220 76 - 54
Very Fine 240 - 600 46
Large material removal rates
Good durability, fine surface
16
ROUGHNESS OF GROUND SURFACE
Roughness of the ground surface in grinding with conventional grinding wheels with SiC and Al-oxide grain:
Roughness of ground surface after grinding with superabrasives wheels with CBN and diamond grain:
Grit size acc. to FEPA Diamond CBN
B181 B151 B126 D181 D151 D126 D107 D91 B107 B91 B79 B64 B54 B46 B35
Roughness CLA Ra(m) (")

1,6 1,5 1,25 1 0,80 0,63 0,50 0,45 0,40 0,35 0,32 0,30 0,25 0,20 0,18 0,16 0,14 0,125 0,10 0,09 0,08 0,063 0,06 0,05 0,04 0,032 0,03 0,025 0,02 0,016 0,012 0,01 63 60 50 40 32 25 20 18 16 14 12,5 12 10 8 7,2 6,3 5,6 5 4 3,6 3,2 2,5 2,4 2 1,6 1,25 1,2 1 0,8 0,63 0,50 0,40 0,3 0,25 0,2 0,16 0,12 0,1 0,15 0,12 0,1 0,08 0,06 0,05 9 13 N1 0,8 0,63 0,6 0,5 0,4 0,4 0,32 0,3 0,25 0,20 10 12 N2 1,05 0,9 0,6 0,5 11 11 N3 1,3 0,85 2,5 2 1,6 1,6 1,2 1 12 10 N4 5 4 3,5 3 3 2,5 2,25 14 8 N6 10 6
Grit size 36 46 60 80 120 180 320 500

Coarse grinding
Rt Rz (m) (m)
French Russian designation designation Grade

15 7 N7
Medium profile deviations Ra (micron)

1.12 0.75 0.66 0.53 0.50 0.50 0.40 0.33 0.25 0.18 0.16 0.15
Surface quality Grade

N7 - N6 N6 N6 N6 - N5 N6 - N5 N6 - N5 N5 N5 - N4 N5 - N4 N4 N4 - N3 N4 - N3 N3 - N2
Grinding method
Very Coarse
Medium fine grinding
2 1,36
13 9
N5
D79 D64 D54 D46 Micron sizes
Medium Fine
Polishing
Ra Mean profile deviations Rz Mean height of uneven surfaces N Degree of roughness
17
Polishing
Fine grinding
HARDNESS
Hardness is the resistance with which the bond prevents break-out of abrasive grain from the bond matrix. Degrees of hardness are designated with letters of the Latin alphabet. Hardness depends on the type and amount of the binding agent, grinding wheel structure and method of grinding wheel production. A general rule for determining abrasive hardness is that grinding of harder materials requires a softer grinding tool and vice versa. It is also a rule that smaller contact surfaces between the workpiece and grinding tool require a slightly harder grinding tool and vice versa: larger contact surfaces require a slightly softer, more porous grinding tool. It is possible to determine the approximate hardness of bonded conventional abrasives for general grinding of steels of specific hardness.
Designation D H L P T E I M Q U
F J N R V
G K O S Z
HARDNESS Very soft Soft Medium Hard Very Hard
Hardness G H I J K
Mat erial hardness Up to 42 HRc 42 to 50 HRc X X
50 to 57 HRc
X
Over 57 HRc
X X
When selecting specifications, the grinding tool hardness should be: reduced by one to two hardness degrees at high material removal rates or when workpiece overheating needs to be prevented. increased by one to two hardness degrees when longer grinding tool life is a priority. In the case of thinner grinding wheels, finer grit of higher hardness should be selected.
18
STRUCTURE
The structure of a grinding tool determines the ratio of tool volume to abrasive grit volume. A normal structure is designated with numbers from 1 to 9, while an artificially created porous structure is designated from 10 to 20. The following needs to be designated for structures 11 to 20:
Normal structure 1 - 9 3 4 5 6 7
10
11
12
Porous structure 10 - 20 13 14 15 16 17
18
19
20
High-porosity grinding wheels provide the most favorable grinding procedure: self-sharpening, cold cutting, better chip removal, smaller force.
GRINDING WHEEL BOND

The purpose of a bond is to bind abrasive grit and thus create the grinding wheel shape. The hardness, structure and grinding properties of grinding wheels depend on the type and amount of the bond. Vitrified bond is a bond based on clay, kaolin and other materials/fillers. It is thermally treated at temperatures between 900 and 1300 C. In case of vitrified bonded grinding wheels, the range of hardness values is very broad. The vitrified bond is sensitive to quick temperature changes and impacts, while various chemicals and duration of storage do not affect them. Normally, vitrified bonded grinding wheels are used at operating speeds of up to 40 m/s; they maintain their shape very well and can be used for all grinding applications (from very coarse grinding to the finest types of grinding). Resin bond is an organic bond based on phenole formaldehyde resins and fillers. It is obtained by condensation of phenole and formaldehyde with an addition of hexa, and for some types also with a modifier such as epoxy or caoutchouc. It gives the grinding wheel excellent mechanical properties and allows high peripheral speeds. It is also appropriate for reinforcement (using knitted glass fibres) in order to improve the mechanical properties of the grinding wheels. Compared to the vitrified bond, it is much less sensitive to quick temperature changes and impact, but more so to chemical influences and prolonged storage. Reinforced resin bond is a variant of resin bond in which fibrous additives are used (usually glass fibres in the form of fabric). Since such bond is reinforced, the products hardness increases considerably, so it can be used at higher peripheral speeds and side loads.
19
CONCENTRATION OF SUPERABRASIVE GRAIN
Concentration indicates the amount of superabrasive grain in a grinding wheel. For example, a concentra-tion of 100 means 4.4 carat of grain per 1cm3 of grinding wheel volume. The 100 concentration is the one that is most commonly used. The concentrations suitable for internal grinding range between 100 and 200. Increasing of superabrasive grit concentration in a grinding wheel also increases its grinding capacity, stability and productivity.
Concentration 50 75 100 125 150 175 200
CBN and diamond grain Carat/cm 2.2 3.3 4.4 5.5 6.6 7.7 8.8
3
g/cm
Vol (%) 12.5 18.8 25 31.3 37.5 43.8 50
0.44 0.66 0.88 1.10 1.32 1.54 1.76
CORE MATERIAL
Core material of vitrified bonded grinding wheels with CBN and diamond grain:
Core material Vitrified bonded Sintered aluminium Aluminium alloy Steel Designation / S A J
20
Responsibility for safety during grinding: Grinding machine manufacturer The machine manufacturer must ensure machine stability, strength of the protective housing, as well as the possibility of setting machine strokes and displacements to enable the desired grinding precision, and should also attach instructions for precise and safe work. Grinding tool manufacturer The tool manufacturer must produce safe grinding wheels and ensure that the ingredients are properly selected, including correct technological manufacturing procedure and the necessary product control: safety speed control (increased peripheral speed, sound, cracks) quality control (dimensions, hardness, whipping and balance) The control methods are prescribed in the international standards EN 12413 and EN 13236, FEPA and ISO. Manufacturers name Grinding wheel dimensions Grinding wheel specification (type and size of abrasive grit, hardness, structure and bond) Max. operating speed Warnings regarding grinding wheel use
Trademark Safety certificate
Warnings for safe use
Dimensions
Declaration of conformity Batch number
Type
Max RPM
Max. operating speed
Specifications
Manufacturers name
Bar code
21
WHEEL MARKINGS
Warnings for safe use

Please read the instructions carefully Use a safety shield or protective eyewear Use ear protection Use a dust mask Use protective gloves
Free hand grinding or cutting prohibited
Use of damaged products prohibited
Applications (workpiece)
Steel Stainless steel Colour metals
Casts Hard metals Plastic material
The data are marked on the product and a cardboard flange (for circular grinding wheels) or on adhesive labels (for noncircular products), which are attached to the product. Grinding tools without special markings are intended for operating speeds of up to 40 m/s. Grinding wheels for greater operating speeds may be designated with a diagonal color line, as follows:
50 m/s
63 m/s
80 m/s
100 m/s
125 m/s
22
GRINDING WHEEL OPERATING SPEEDS AND RPM
For individual grinding wheel diameters and operating speeds, the number of revolutions per minute (RPM) is determined from the table below.
v peripheral speed (m/s) d grinding wheel diameter (mm) n revolutions per minute (rpm)
D (mm) 3 6 8 10 13 16 20 25 32 40 50 63 80 100 125 150 175 180 200 230 250 300 350 400 450 500 600 650 700 750 800 900 1060 1250
Peripheral s p e e d (m/s) 12 76390 38200 28650 22920 17630 14320 11460 9170 7160 5730 4580 3640 2870 2290 1830 1530 1310 1270 1150 1000 920 765 655 575 510 460 380 16 101860 50290 38200 30560 23510 19100 15270 12220 9550 7640 6110 4850 3820 3060 2440 1040 1850 1700 1530 1330 1230 1020 875 765 680 610 510 470 437 407 328 340 288 245 20 127320 63360 47750 38200 29380 23870 19100 15280 11940 9550 7640 6060 4780 3820 3060 2550 2180 2120 1910 1660 1530 1270 1090 955 850 765 640 588 546 509 477 424 360 305 25 195160 79580 59680 47750 36730 29840 23870 19100 14920 11940 9550 7580 5970 4780 3820 3180 2730 2650 2390 1080 1910 1590 1365 1195 1060 955 795 735 682 637 597 531 450 380 32 203720 101860 76390 61120 47010 38200 30560 24450 19100 15280 12220 9700 7640 6110 4890 4070 3490 3400 3060 2660 2440 2040 1745 1530 1360 1220 1020 940 873 815 764 679 577 488 35 222810 114410 83560 66850 51420 41780 33420 26740 20890 16710 13370 10610 8360 6680 5350 4460 3820 3710 3340 2910 2670 2230 1910 1670 1485 1335 1115 1030 955 891 836 743 631 534 40 127320 95490 76390 58770 47750 38200 30560 23870 19100 15280 12130 7550 7640 6110 5090 4370 4240 3820 3320 3060 2550 2180 1910 1700 1530 1590 1180 1090 1020 955 849 721 610 45 143240 107430 85940 66110 53710 42970 34380 26860 21490 17190 13640 10740 8590 6875 5730 4910 4775 4230 3740 3440 2865 2455 2150 1910 1720 1430 1320 1230 1150 1070 955 811 685 50 159160 119370 95490 73460 59680 47750 38200 29840 23870 19100 15160 11940 9550 7640 6370 5460 5310 4780 4150 3820 3180 2730 2390 2120 1910 1590 1470 1360 1270 1190 1060 901 760 63 200540 150400 120320 92560 75200 60160 48130 37600 30080 24060 19100 15040 12030 9630 8020 6880 6680 6020 5230 4810 4010 3440 3010 2670 2410 2000 1850 1720 1300 1500 1340 1140 960 80 254650 190990 152790 117530 95490 76390 61120 47750 38200 30560 24250 19100 15280 12220 10190 8730 8490 7640 6640 6110 5090 4370 3820 3400 3060 2550 2350 2180 2040 1910 1700 1440 1020 100 125
238730 190990 146910 119340 95490 76390 59680 47750 38200 30320 23870 19100 15280 12730 10910 10610 9550 8300 7640 6370 5460 4780 4240 3820 3180 2940 2730 2550 2390 2120 1800 1525
238730 183640 149210 119340 95490 74600 59680 47750 37890 29840 23870 19100 15920 13640 13260 11940 10380 9550 7960 6820 5970 5300 4780 2980
The peripheral speed of a grinding wheel is determined according to the following equation:
v =
d.p.n 60000
The necessary number of wheel revolutions per minute is determined according to the following equation:
n =
60000 . v d . p
23
INSPECTION AND MOUNTING OF GRINDING TOOLS

During work, users must follow the instructions of the tool and machine manufacturer(s), and most importantly: Provide adequate storage for the grinding tools Inspect grinding tools before mounting If necessary, balance and correctly mount grinding tools Correctly prepare the grinding machine Test the grinding tool while unloaded Grinding tools are usually stored in cardboard packaging or wooden cases and shipped on wooden pallets. Packaging does provide for safe transport; nevertheless the cartons or cases must not be thrown during reloading. After their receipt at the warehouse and especially directly before mounting onto the grinding machine, the grinding tool must be inspected; circular grinding tools must also be ring tested to detect any damage that may have occurred during transport or storage.Ring testing of grinding tools is performed by lightly hitting a suspended tool in four places with a metallic or wooden hammer; the tool must yield a clear ringing sound.If the sound is dull, the tool is probably damaged. Grinding tools must always be mounted by properly trained and experienced personnel. In addition to visual inspection and ring testing, dimensions, quality and max. peripheral speed also need to be checked prior to mounting. Grinding tools should be mounted easily on the spindle or a clamping device (without the use of force or hammering) and must ensure safe clamping. The enclosed cardboard flange should be placed between a grinding wheel and the clamping part (steel flange or clamping jaw). The maximum permissible imbalance of grinding wheels is calculated using the following equation: The permitted grinding wheel imbalance is calculated according to the following equation: n = permitted imbalance [g] m K = factor M = grinding wheel mass in g
mn = K .
Required diameters for stated peripheral speeds K Up to 40 m/s - grinding wheels up to 305 mm 0.25 - grinding wheels between 305 and 610 mm 0.32 - grinding wheels over 610 mm 0.40 Up to 63 m/s - grinding wheels up to 305 mm - grinding wheels between 305 and 610 mm - grinding wheels over 610 mm Up to 100 m/s - grinding wheels up to 305 mm - grinding wheels between 305 and 610 mm - grinding wheels over 610 mm
0.20 0.25 0.32
0.16 0.20 0.25
24
Grinding tools of greater dimensions, which are mounted on a flange and onto a machine spindle together with the flange, need to be statically balanced with flange weights. If the grinding wheel is not statically balanced, vibrations appear during grinding; this causes greater tool wear, lower ground surface quality, and shorter life of the main machine spindle bearings; the wheel may also split during work due to centrifugal force. The procedure for static balancing of the grinding wheel involves manual positioning of weights into flange grooves, so that the total mass of the wheel and weights is evenly distributed along the circumference.
f d H b
1/3 D 1/6 DS 1/6
h 1/6 DS b = h-(3-8mm)
P df+2R
J df h h
1/4 D 1/2 D 1/6 df 1/4 DS
DS
df P
df
D df
DS
Recommended grinding parameters for vitrified bonded grinding wheels with CBN and diamond grain:
Grinding wheel peripheral speed (m/s) External cylindrical grinding Internal cylindrical grinding Peripheral surface grinding Thread grinding Tool sharpening (for machining of metals) Flute grinding 30 - 35 8 - 35 30 - 35 30 - 45 35 - 40 25 - 30 02 - 05 1,0 - 2,0 2,0 - 2,5 Workpiece peripheral speed 10 - 25 10 - 30 Longitudinal motion (m/min)) 05 - 1,0 03 - 1,0 8 - 10 0,3 - 0,6 Transverse motion (mm/stroke) Grinding depth (mm) 0,01 - 0,05 0,002 - 0,005 0,04 - 0,1 To 0,4/stroke 0,03 - 0,08 0,01 - 0,06
DS
25
DS
START OF GRINDING
Recommended grinding parameters for individual types of grinding:
Grinding wheel Application

After mounting, and before grinding can begin, the following operations need to be performed: Set the machine so that it rotates at the maximum operating speed and appropriately protects the danger zone. Switch the machine on and leave the wheel to rotate for 1 minute prior to grinding. Prepare the coolant. Dress the grinding tool (diamond dressing tool). Incorrect handling may cause damage to the grinding wheel or machine, or a work accident.
Workpiece periph.speed (m/min)
Longitudinal motion (m/min)
Transverse feed (mm/min)
Grinding feed (mm)
periph.speed (m/s)
Surface grinding - general applications - for high-alloyed steel - for cast iron - for tungsten carbides - for non-ferrous metals External cylindrical grinding - for coarse types of grinding intended for cleaning purposes - for dressing - for fine grinding - for the finest grinding Centerless external cylindrical grinding - general applications
25 - 30 23 - 28 20 - 25 15 - 20 15 - 20 25 - 32 2 - 5 mm / 25 - 32 20 - 30 (63) 12 -18 Guide plate 30 - 40 (63) 10 - 50 angle a=do 5

o
5 - 20
(0.25 - 0.33) *T
0,01 - 0.03
5 - 20
workpiece revolution
0.005 - 0.03
0.005 - 0.03
Circular grinding - internal cylindrical grinding - general applications - for high-alloyed steel - for cast iron - for tungsten carbides - for non-ferrous metals - bearings Tool sharpening - for tool steels - for high-speed steels - for tungsten carbides
25 - 32 15 - 20 15 - 20 8 - 15 15 - 20 63 - 80 25 - 30 25 - 30 8 - 15 / / / 0.005 - 0.015 5 - 15 / 0.005 - 0.03
26
DIAMOND DRESSING TOOLS
Constant cooling of the diamond tip is necessary during surface dressing and profiling in order to prevent changes of the diamonds properties. Once the sharp edges of the grinding wheel cutting surface are worn out (as indicated by an increase in the normal force Fn, and an inefficient and loud grinding wheel), they need to be restored, i.e. surface dressed. Various surface dressing tools are used for dressing of grinding wheels:
Manual surface dressing: Depending on the required accuracy, surface dressing may be performed with: vitrified bonded dressing tools, little metal wheels, single grain diamond dressing tools, multigrit diamond dressing tools.
Machine surface dressing: Single point dressing tools (with bases of different shapes), Multipoint dressing tools (with bases of different shapes),
Dressing plates (attached to holders of different shapes),
Diamond rolls (attached to holders of different shapes)
When a grinding wheel is mounted onto the machine spindle, it needs to be dressed for as long as it takes to level the entire grinding surface. If surface dressing is done during grinding, correct selection of the dressing parameters is important. Dressing depth depends on the grain size in the grinding wheel, and is the same for all types of dressing tools.
Grit size according to FEPA 46 60 80 120 150 220 320 400 Dressing depth a (mm) 0.35 0.30 0.25 0.10 0.08 0.06 0.03 0.02
a vw vw
vw
The other parameters are determined with respect to the dressing tool type.
27
SURFACE DRESSING WITH SINGLE POINT DIAMOND DRESSING TOOLS

Selection of diamond grit size: The grit size of a single grit surface dressing tool depends on the grinding wheel size, and is determined using an equation or a diagram. D + 2W Ct = 400
Grinding wheel thickness T/mm
160
2
140 120 100 80 60 40

25 0, 50 0, 75 0, ct 0 1, ct 5 1, ct
ct
Ct diamond grit size/karats D grinding wheel diameter/mm W grinding wheel width/mm 400 constant
ct
20 0
Depending on the shape, diamond grits for dressing tools are classified into four basic types.
No. of tips 1 to 2 2 to 3 Quality class STANDARD EXTRA
ct
100
200
300
400
500
600
700
Grinding wheel diameter D/mm
vs
b = max(2 . a)
vs
vw
vw
28
Dressing tools transverse stroke: Transverse stroke during dressing (mm/min) with single grit surface dressing tools depends on the type of grinding and the external grinding wheel diameter. The recommendations are as follows:
At operating speed of 35 m/s

Type of grinding Coarse grinding Normal grinding Fine grinding 200 780 380 280 Grinding wheel diameter (mm) 300 400 500 520 400 300 260 200 150 150 120 100 600 260 130 80
At operating speed of 50 m/s

Type of grinding Coarse grinding Normal grinding Fine grinding 200 1000 530 390 Grinding wheel diameter (mm) 300 400 500 730 560 420 360 280 210 210 170 140 600 360 180 110
Restoration of single grit diamond dressing tools Once the surface dressing tip has become worn out (i.e. when the contact surface area exceeds 1 mm2) , the dressing tool needs to be restored. Restoration turns the grain around or grinds it and turns it around.
SURFACE DRESSING WITH MULTIPOINT DIAMOND DRESSING TOOLS

a vw vw
Plo?ata poravnala Dialete: lo?imo jih glede na obliko in kvaliteto vgrajenih diamantnih zrn. ?ata poravnala Dialete: lo?imo jih glede na obliko in kvaliteto vgrajenih diamantnih zrn. poravnala Dialete: lo?imo jih glede na obliko in kvaliteto vgrajenih diamantnih zrn. Plo?ata
New dressing tool
Worn out dressing tool
Useless dressing tool
30
vR
ad
vw
vd
Multipoint dressing tools:
Dialettes:
Diamond rolls:
29
PROFILING OF GRINDING TOOLS

Single point diamond dressing (profiling) tools: These are used for profiling vitrified bonded grinding wheels and are named according to the profiling device or machine.
Flat diamond dressing tools - Dialettes: These are classified according to the shape and quality of the integrated diamond grain.
- 45 30
30
- 45
bd
bd
Dialette with pins
Dialette with MCD (monocrystalline diamond) pins:
Dialette position in relation to the grinding wheel during dressing.
Rotating diamond dressing tools:

vd vR
vc a
Rotating diamond dressing tools: Depending on the dressing method, rotating diamond dressing tools are produced: - with the entire profile shape (without transverse motion): - with the same profile as the model (with transverse motion): Depending on the bond type, rotating dressing tools may be produced with: - galvanic bond, - metal bond. When profiling is done using a template (programme), the dressing wheels profile must be the same as that of the model. The dressing tool moves along a template, creating the same profile along the grinding wheel circumference.
30
DRESSING OF DIAMOND AND CBN GRINDING TOOLS
Superabrasives grinding wheels may be dressed with:
bd
bd bd
bd
bd
CBN CBN
bdbd
bd
bd
bd
bd
CBN
bd
CBN
Multipoint sintered dressing tools
Dialettes with MC grit

ad
PKD PKD
4
ad
PKD
vR
vR
vR
7
vd
PKD
vR
Vd Vc Vc Vd
vd
Vd
Vd
Vc
Vc
Diamond rolls
PCD profiling grinding wheels
Dressing tools with rotating wings
ad
7 vd
Universal WST diamond dressing tools
Dressing tools with centrifugal brake
31
7.
7.2
9.045 7.5
9.045
12,065
12,065
12,065
12,065
10 16
16
9 9
14
6 6,5 8
14
14
9.045
14
5.9
25.5 5
60 9.045
6.96 7.2
9.045
12,065 7.2
IAMANTNO PORAVNALO K 102 MK 1-G ENOZRNATO DIAMANTNO PORAVNALO KMK 1020MK 1-G DIAMANTNO PORAVNALO K 103 RNATO DIAMANTNO PORAVNALO K 103 MK 0 ENOZRNATO
12,065
14 ENOZRNATO DIAMANTNO PORAVNALO K 105 DECKEL ENOZRNATO ENOZRNATO DIAMANTNO PORAVNALO KCILINDER 105 DECKEL DIAMANTNO PORAVNALO K 106 ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER
9.045
SINGLE POINT 6.5 DIAMOND DRESSING TOOLS
ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG ENOZRNATO ENOZRNATO DIAMANTNO PORAVNALO KYUNG 108 YUNG DIAMANTNO PORAVNALO K 109 ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG
6 M8X0,75 6,5 8
1660 7.5
9 7
60 12,065
9.045
9.045
12,065
96
15
9 9 16
12
16 7
16
9.045 7.2 5.9
7.2
12,065 5.9
9.045 12,065 7.2
5
12,065 12,065
IAMANTNO PORAVNALO K 103 MK 0
ENOZRNATO DIAMANTNO PORAVNALO K 103 MK 0
6.96
ENOZRNATO DIAMANTNO
9.045 12 9 9 7
60 9.045
9 7.5
16 7.5
8 8 10
12,065
6 6,5 8
960
16 16
9 7
11 31.5 42 25.5 25.5 5
9.045
13 L
16 10
8 10
40 40
17 10 11 9
s=7
40
7.2 7.2
7.2
7.2 7.2
5.9 12,065
9.045 9.045
5.9
12,065 12,065
9.045 9.045
7.2
9.045 60
7.2 7.5
7.2 7.2
7.2
6 6,5 8
12 8
60
6 6,5 12 8
ENOZRNATO DIAMANTNO PORAVNALO K 105 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG 67 67 8 57 23 DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA RNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNADIAMANTNA PORAVNALA PORAVNALA 40 16 ENOZRNATO DIAMANTNO PORAVNALO K 103 MK 0 ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG VNALO K 103 MK 0 ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG IAMANTNO PORAVNALO K 110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES ENOZRNATO DIAMANTNO PORAVNALO K 112 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES K116 NILES ENOZRNATO DIAMANTNO 110 YUNG ENOZRNATO ENOZRNATO DIAMANTNO PORAVNALO 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO 116 NILES MANTNO K 112 YUNG ENOZRNATO DIAMANTNO K 115 NILESK ENOZRNATO DIAMANTNO K 119 NATO DIAMANTNO PORAVNALO K 104K MK 0-G DIAMANTNO PORAVNALO K 107 PORAVNALO YUNG AVNALO KPORAVNALO 102 MK 1-G ENOZRNATO DIAMANTNO PORAVNALO KPORAVNALO 105 DECKEL ENOZRNATO DIAMANTNO PORAVNALO KPORAVNALO 108 YUNGPORAVNALO ENOZRNATO DIAMANTNO PORAVNALO KPORAVNALO 107 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 111KYUNG ENOZRNATO DIAMANTNO PORAVNALO K 114KLANDIS ENOZRNATO DIAMANTNO PORAVNALO K 117KDECKEL K112 YUNG RNATO DIAMANTNO PORAVNALO 111 YUNG ENOZRNATO DIAMANTNO 114 LANDIS ENOZRNATO DIAMANTNO K 117 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K 105 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG K105 DECKEL K106 ZYLINDER 23 23 K302 ( 20x8) 23 17 ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA 57 17 25 25 23 17 17 23 25 ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA 8 25 18 13 9 8 13 9 10 1118 18 31.5 31.5 9 40 30 9 1110 18 18 5.5 K 116 NILES ENOZRNATO DIAMANTNO PORAVNALO K 110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO 16 42 10 10 16 12 25.5 25.5 12 ENOZRNATO DIAMANTNO PORAVNALO K 110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES 14 25.5 23 17 23 17 10 10 30 90 30 8 10 90 5 13 11 30 10 30 5 5.5 5.5 5.5 13 11 L 8 L 5.5 6 5.5 5.5 3.5 88 40 DIAMANTNA ROLETA K 301 (15x6) 6 6.5 40 6.5 14 88 14 67 67 PRITRDITEV ROLETE Z DRALOM MK ENOZRNATO DIAMANTNO PORAVNALO K 103 MK 0 ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K1 109 YUNG 30 5 30 5 8 40 40 8 25 ENOZRNATA DIAMANTNA PORAVNALA 67 ENOZRNATO DIAMANTNO PORAVNALO K 114 LANDIS ENOZRNATO IAMANTNO PORAVNALO K 111 YUNG ENOZRNATO ENOZRNATO DIAMANTNO PORAVNALO K 117 DECKEL ENOZRNATO DIAMANTNO PORAVNALO 111 YUNG DIAMANTNO DIAMANTNO PORAVNALO 114 LANDIS DIAMANTNO ENOZRNATO DIAMANTNO PORAVNALO 31.5 AVNALO K 103 MK 0 PORAVNALO ENOZRNATO PORAVNALO K 106 CILINDER ENOZRNATO PORAVNALO K 109 YUNGPORAVNALO DIAMANTNO PORAVNALO K 112KYUNG DIAMANTNO PORAVNALO K 115KNILES DIAMANTNO PORAVNALO K 119K 117 DECKEL RNATO DIAMANTNO K 112 YUNGENOZRNATO ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES ENOZRNATO ENOZRNATO DIAMANTNO K 119 K119 ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG 67 18 K114 LANDIS NATO DIAMANTNO PORAVNALO K 105 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K25.5 108 YUNG ENOZRNATO DIAMANTNO PORAVNALO PORAVNALO K K 107 108YUNG YUNG K107 YUNG K108 YUNG ENOZRNATO DIAMANTNO 23 23 ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA AVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA 25 25 25 25 6 23 23 9 10 17 18 109 9 18 9 18 18 31.5 ENOZRNATO ENOZRNATO DIAMANTNO PORAVNALO K 114 LANDIS ENOZRNATO DIAMANTNO PORAVNALO K 117 DECKEL 12 ENOZRNATO DIAMANTNO PORAVNALO K 110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES 12 VNALO K 110 YUNG ENOZRNATODIAMANTNO DIAMANTNOPORAVNALO PORAVNALOK K111 113YUNG KOLB ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES 18 18 25.5 16 ENOZRNATO DIAMANTNO PORAVNALO K 114 LANDIS ENOZRNATO DIAMANTNO PORAVNALO K 111 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 117 DECKEL 16 5.5 10 L 23 23 DIAMANTNA ROLETA K 301 (15x6) 17 25 90 90 25 10 89 10 10 810 13 10 13 11 9 10 12 PRITRDITEV ROLETE Z DRALOM MK 1 5.5 30 6.56 6.5 L 5.5 3.5 3.5 6 12 L5.5 5.5 5.5 88 88
8
6.96
6.5
6.96 7.2
14
14 14
14 ENOZRNATO DIAMANTNO PORAVNALO K 102 MK 1-G
6.5
5.5
DIAMANTNA ROLETA K 302 (20x8) 5.5 40 DIAMANTNA ROLETA K 302 (20x8)

L
5.5 5.5
5.5
30
30
90
10
10
10 30 40 5.5
30
88
20
ENOZRNATO DIAMANTNO
M8X0,75
M8X0,75
16
M10x1
60 7.5
7.5
8 10
8 10
12
9 12,065
M8X0,75 12
12,065 5.9
9.045 7.2
9.045
7.2 6.96
7.2
7.2 60
9.045 7.2
60
6.96
5.9
5.9
6.96
6.96
8 10
15
12
PRITRDITEV DIAMANTNE ROLETE
10
10
5.9
7 7.2
M8X0,75 20
16
7 9 9
DIAMANTNE ROLETE
6 6,5 8 9 7.2
60 716
12
6 6,5 8
9 9
7.2
s=7
s=7
M10x1
7.2
6 s=7 6,5 8
7.5
7.5
s=7
M10x1
M10x1
8 10
DIAMANTNE ROLETE
9 10 7
9.045
7.5
7.2
7.2
DIAMANTNA ROLETA K 303 (20x8) DIAMANTNA ROLETA K 303 (20x8)

M8X0,75
9 10
15
7.2
Diamond roll clamping

HOLDER MK1, MK0, ...
8
M8X0,75
9 7
99
PRITRDITEV DIAMANTNE ROLETE

7
8 10
6 6,5 8
10
5.9
10
6.96 7.2
7.2
IAMANTNO PORAVNALO K 112 YUNG
ENOZRNATO DIAMANTNO PORAVNALO K 112 YUNG
ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES
K109 YUNG NATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO PORAVNALO K K 108 109 YUNG YUNG ENOZRNATO DIAMANTNO
M10x1
8 10
20
18 VNALO K 111 YUNG AVNALO K 110 YUNG 10 9

7.5 7.2
18 ENOZRNATO DIAMANTNO PORAVNALO K 117 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K 119 M8X0,75 M10x1 23
7
ENOZRNATO DIAMANTNO PORAVNALO K 119

12
8 M8X0,75 12 s=7
60
7.5 99 7.2
M10x1
20
6 6,5 8 12 s=7
7.2 7
6 6,5 8
7 5.9
60
6.96 7.2
7.2
7.2
6.96 7.2
6.5
67
67
DIAMANTNA ROLETA K 303 (20x8)
ENOZRNATO DIAMANTNO PORAVNALO K 114 LANDIS

ENOZRNATO DIAMANTNO PORAVNALO K 119
20
Order printout sample: 10 K101 MK1 - 2,5 kt - standard

6.96
10 9 7
3.5
18
18
3.5
30 40
7
97 9
10
90
8 8
67 PRITRDITEV ROLETE Z DRALOM MK 0 3.5
3.5
ENOZRNATO DIAMANTNO PORAVNALO K 117 DECKEL
ENOZRNATO DIAMANTNO PORAVNALO K 112 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES VNALO K 112 YUNGPORAVNALA ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES ENOZRNATO DIAMANTNO PORAVNALO 119 RNATA DIAMANTNA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA 25 K K AVNALO K 111 YUNG PORAVNALO K 114 LANDIS 117 DECKEL 25 ENOZRNATO DIAMANTNO PORAVNALO K 114 LANDIS ENOZRNATO DIAMANTNO ENOZRNATO DIAMANTNO PORAVNALO K 117 DECKEL ENOZRNATO DIAMANTNO PORAVNALO 10 9 23 12 18 NATO DIAMANTNO PORAVNALO K 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES 25 25 9 9 18 18 8 9 10 23 12 s=7 M10x1
6 6,5 M10x1 8 9
s=7
0,75
.5
0,75
32
7.5
23 18
8
20
Standard types can also be used 23 tools) (see single grit surface dressing
M8X0,75
RAVNALA
K110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 113 KOLB 23 ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA 9 18 9 23 18 17 23 25YUNG 25 ENOZRNATO ENOZRNATO ENOZRNATO DIAMANTNO PORAVNALO K 111 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 114 LANDIS ENOZRNATODIAMANTNO DIAMANTNOPORAVNALO PORAVNALOK K112 114 LANDIS ENOZRNATODIAMANTNO DIAMANTNOPORAVNALO PORAVNALOK K115 117NILES DECKEL 113 KOLB K 116 NILES ENOZRNATO DIAMANTNO PORAVNALO KK 112 YUNG ENOZRNATO DIAMANTNO PORAVNALO KK 115 NILES ENOZRNATO DIAMANTNO PORAVNALO 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO K 11 ENOZRNATO DIAMANTNO PORAVNALO 116 NILES ENOZRNATO DIAMANTNO PORAVNALO 8 13 16 18 18 23 2523 9 10 10 25 10 10 18 9 10 9 8 18 8 13 12 12 13 6 6 88 88 5 5.5 5.5 L DIAMANTNA ROLETA K 302 (20x8) 10 90 8 10 30 10 30 6 88 6.5 6 40 8840
s=7 M10x1 s=7
ENOZRNATAENOZRNATO DIAMANTNA PORAVNALA DIAMANTNO 67 PORAVNALO K 119 ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES 6
6.96
6.5
6.5
30 40
9030 40
90
DIAMANTNA ROLETA K 302 (20x8)
ENOZRNATA DIAMANTNA PORAVNALA 67PORAVNALO K 119 ENOZRNATO DIAMANTNO
PRITRDITEV ROLETE Z DRALOM MK 0
ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES 23
20
31.5 25.5 42 12 25.5
7.2
25
16 10
5.5
16
25 12
25 5.5
14
18
M10x1
23
23 18 17 9 10 8 9 13 L 10
23 17
6 12 6,5 8 M8X0,75
23
M8X0,75
57 49
57 17
16
5.5 18
49 17 25 25 RAVNALADIAMANTNA PORAVNALA ENOZRNATA ENOZRNATA DIAMANTNAENOZRNATA PORAVNALADIAMANTNA ENOZRNATA DIAMANTNAENOZRNATA PORAVNALADIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA OZRNATA 40 PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA DIAMANTNA PORAVNALA 42 10 31.5 31.5 ENOZRNATO DIAMANTNO PORAVNALO K 112 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES ENOZRNATO PORAVNALO K 103 0 DIAMANTNO PORAVNALO K ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG 18 18 K 114 25.5 DIAMANTNO PORAVNALO K 102 MK 1-G DIAMANTNO PORAVNALO K 105 DECKELK 111ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG VNALO K 102 MK 1-G K 111ENOZRNATO ENOZRNATODIAMANTNO DIAMANTNO PORAVNALO 105MK DECKEL ENOZRNATO DIAMANTNO PORAVNALO K106 108CILINDER YUNG ENOZRNATO DIAMANTNO PORAVNALO YUNG ENOZRNATO DIAMANTNO PORAVNALO LANDIS 25.5 K103 MK0 MK0 - G K K113 KOLB K117 DECKEL MANTNO YUNG ENOZRNATO DIAMANTNO K 114ENOZRNATO LANDIS ENOZRNATO DIAMANTNO K 117ENOZRNATO DECKEL AVNALO KPORAVNALO 101 MK 125.5 ENOZRNATOK104 DIAMANTNO PORAVNALO KPORAVNALO 104 MK 0-G ENOZRNATO DIAMANTNO PORAVNALO KPORAVNALO 107 YUNGPORAVNALO ENOZRNATO DIAMANTNO PORAVNALO K 110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 113 KOLB ENOZRNATO DIAMANTNO PORAVNALO K 116 NILES ENOZRNATO DIAMANTNO PORAVNALO KK 103 MK 0 0-G ENOZRNATO DIAMANTNO PORAVNALO KK 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG RNATO DIAMANTNO PORAVNALO K 110 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 113 KOLB ENOZRNATO DIAMANTNO K 116 NILES K303 ( 20x8) ENOZRNATO DIAMANTNO PORAVNALO 104 MK ENOZRNATO DIAMANTNO PORAVNALO 107 YUNG
8 10 8 10
6.96
14
ENOZRNATA DIAMANTNA PORAVNALA 6 14 14 ENOZRNATO DIAMANTNO PORAVNALO K 101 1 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K MK 106
30 5 14
6.5
10 30 ENOZRNATA DIAMANTNA PORAVNALA

7.2
7.2
10 DIAMANTNA ROLETA K 303 (20x8) 30 5.5 88
10
7.2
40 ENOZRNATO DIAMANTNO PORAVNALO K 104 MK 0-G K 109 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO 67
ENOZRNATA DIAMANTNA PORAVNALA 5.5 6 6 ENOZRNATO DIAMANTNO PORAVNALO K 107 YUNG PORAVNALO K 109 YUNG
5.5
5.5
3.5
15
ENOZRNATO DIAMANTNO PORA ENOZRNATO DIAMANTNO
25
12
57 57 23 23 ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA ENOZRNATA DIAMANTNA AVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA PORAVNALA DIAMANTNA PORAVNALA ENOZRNATA PORAVNALA DIAMANTNA PORAVNALA AMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA ENOZRNATA DIAMANTNA PORAVNALA 25 25 8 40 40 16 ENOZRNATO DIAMANTNO PORAVNALO K 111 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 114 LANDIS 16 31.5 ENOZRNATO DIAMANTNO PORAVNALO K 102 MK 1-G ENOZRNATO DIAMANTNO PORAVNALO K 105 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG 31.5 ENOZRNATO DIAMANTNO PORAVNALO K 112 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 115 NILES ENOZRNATO K101 MK1 K102 MK1G K111 YUNG K115 NILES DIAMANTNO PORAVNALO K 101 MK 1 DIAMANTNO PORAVNALO K 104 MK 0-GK 110ENOZRNATO DIAMANTNO PORAVNALO K 107 YUNG K 113 VNALO K 101 MK 1 ENOZRNATO DIAMANTNO PORAVNALO K 104 MK 0-G K 113ENOZRNATO DIAMANTNO PORAVNALO K 107 YUNG K 116 ENOZRNATO DIAMANTNO PORAVNALO ENOZRNATO DIAMANTNO PORAVNALO KOLB ( 18 18ENOZRNATO K301 15x6) DIAMANTNO PORAVNALO K 119 MANTNO PORAVNALO K 110ENOZRNATO YUNG ENOZRNATO DIAMANTNO PORAVNALO KOLB ENOZRNATO DIAMANTNO PORAVNALO NILES ENOZRNATO DIAMANTNO PORAVNALO K 102 MK 1-G ENOZRNATO DIAMANTNO PORAVNALO K 105 DECKEL YUNG ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG 25.5 25.5 23 57 49 49 23 17 23 17 25 23 17 17 57 23 9 10 40 18 9 18 30 40 40 30 8 16 5.5 13 11 42 42 5.5 10 12 8 10 40 13 11 16 5.5 5.5 14 25.5 25.5 L 14 L
8 8 10 8 10 16 8 9 16 9 7.2
DIAMANTNA ROLETA K 301 (15x6) DIAMANTNA ROLETA K 301 (15x6)
14
DIAMANTNE ROLETE DIAMANTNE ROLETE DIAMOND ROLLS

7.2
5.5
20
5.5
90
ENOZRNATA DIAMANTN
ENOZRNATO DIAMANTNO PORA ENOZRNATO DIAMANTNO
M10x1
7.2
s=7
12
42
5.5
7.2
7.
40
40
10
30
11
30
42 25.5 12
5.5 5.5
13 10
5.5 5.5
10
9.5
DIAMANTNE DIALETE DIAMOND DIALETTES

10 L
DIAMANTNI VLOKI ZA VEZRNATA PRAKASTA PORAVNALA DIAMANTNI VLOKI ZA VEZRNATA PRAKASTA PORAVNALA DIAMANTNI VLOKI ZA VEZRNATA PRAKASTA PORAVNALA VPETJE DIALETE V NOSILEC Z VIJAKOM K401 6X8 K402 6X8 (Velikost dia zrn D 711) (Velikost zrn D 350) K401 6X8 K402 6X8 (Velikost dia zrn D 711) VPETJE DIALETE V NOSILEC Zdia VIJAKOM 6 6 8X8 8X8 (Velikost dia zrn D 350) K403 8X8 K403 K404 8X8 K404 (Velikost dia zrn D 711)(Velikost dia zrn D 711) (Velikost dia zrn D 350)
(Diamond grit size D 711)
8
14
6.5
30
DIAMANTNE DIALETE
6.1
DIAMOND INSERTS FOR MULTIPOINT K401 6X8 TOOLS K402 6X8 (Velikost dia zrn D 711) DRESSING
8 8
L=45(35)
(Velikost dia zrn D 350)
FIKSNO PROFILED DIAMOND IZVEDBE VEZRNATIH PRA DRESSING TOOLS DRALO: MK0, MK1 RAVNO
IZVEDBE VEZRNAT
DRALO: MK0, MK1 RAVNO
FIKSN
DIALETTE 10xL
10 5
33
K401 6x8

6.5 1.5 24 19
9.52
K402 6x8
K201 DIAFORM
9 42
MK0, MK1 POD KOT DRALO MK0, DRALO MK1 POD KOTOM
60(40) R=0,125
33
10 6.1
DRALO: MK0-G, DRALO: MK0-G, MK1-G RAVNO R=0,250 MK1-G RA R=0,2

R=0,500
5
30
7 L
55
33
6.1
30
Dialette 10xL D350
K403 8X8
8
8X8 K403 8X8 K404 (Velikost dia zrn D 711)(Velikost dia zrn D 350)
K404 8X8
12.065

L=45(35)
14
14
6.5
DIALETTE 20xL
15
K403 8x8
K404 8x8
DRALO MK0, MK1 POD KO
DRALO: MK0-G, MK1-G RA

8
K203 SCHAUDT
8
2 42
30
FIKSNO VPETJE DIALETE V NOSILEC
33
6.1
7 15
50
60(40)
K403 8X8 K404 8X8 1.5(Velikost dia (Velikost dia zrn D 711) zrn D 350) 12 9 K403 8X8 8X8 (Velikost dia zrn D 711) K403 8X8 K404 K404 8X8 (Velikost dia zrn D 711)(Velikost dia zrn D 350) 10X10 (Velikost dia zrn D 350) K405 10X10K405 10X10 K406 10X10K406 (Velikost dia zrn (Velikost dia zrn D 350) D 8 711)(Velikost dia zrn D 711) 8
6.5
5.9

R=0,125 R=0,250
Dialette 20xL D711

33 15
6.1
24 DRALO MK0, MK1 POD KO R=0,2 DRALO MK0, MK1 POD KOTOM 19 R=0,500
5
55
30

8
10
10
30
VPETJE DIALETE V NOSILEC Z VIJAKOM

7 5
8 K405 10X10 10 10
8 K406 10X10 K405 10X10 (Velikost dia zrn D 711)(Velikost dia zrn D 350) 10 10
10
33
6.1
10
L=45(35)
FIKSNO VPETJE DIALETE V NOSILEC 20

Dialette 15xL D711
L
K202 FORTUNA
42
K406 10X10
ARAVNALA
14

55
5.9
KASTA PORAVNALA Fixed clamping into a holder IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL A 24 AKASTA RAVNALAPORAVNALA DRALO: MK0, MK1 RAVNO DRALO: MK0, MK1 RAVNO IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL IZVEDBE VEZRNATIH IZVEDBE VEZRNATIH PRAKASTIH PRAKASTIH PORAVNAL PORAVNAL IZVEDBE VEZRNATIH IZVEDBE VEZRNATIH PRAKASTIH PRAKASTIH PORAVNAL PORAVNAL (Velikost dia zrn D 350) dia zrn D 350) 02 6X8 (Velikost DRALO RAVNO CILINDRINO DRALO RAVNO R=0,2 DRALO MK-G0, MK1-G POD KOTOM DRALO MK-G0, MK1-G POD KOTOM CILINDRINO 19 DRALO: MK0, MK1 RAVNO 5 K402 6X8 (Velikost dia zrn D 350) CILINDRINO DRALO RAVNO DRALO MK-G0, MK1-G POD KOTOM DRALO: MK0, MK1MK0, RAVNO DRALO: DRALO: MK1 RAVNO MK0, MK1 RAVNO K405 10X10 K406 10X10 (Velikost diaMK-G0, zrn DDRALO 711) (Velikost dia zrn D 350) RAVNO (Velikost dia zrn D 350) 02 6X8 K402 6X8 (Velikost dia zrn D 350) (Velikost dia zrn D 350) CILINDRINO DRALO RAVNO CILINDRINO CILINDRINO DRALO RAVNO DRALO DRALO MK-G0, MK1-G POD KOTOM DRALO MK1-G MK-G0, POD KOTOM MK1-G POD KOTOM
6.1
IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL

10
7 33
IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL IZVEDBE VEZRNATIH PRAKASTIH PORAVNAL

12
12.065
30
10
10
20
Types of multipoint tools10X10K406 10X10 K405 10X10 (Velikost diadressing zrn D 711) K405 (Velikost dia zrn D 711)(Velikost dia zrn D 350)
HOLDER: MK0, MK1, ...
10
K406 10X10
12.065
10
Standard types can also be used VPETJE DIALETE V NOSILEC Z VIJAKOM (see single grit surface dressing tools) 7
30
6.1
33
20
MK0-G, MK1-G, ...
CYLINDRICAL HOLDER
10
10
10

10 10
6.1
33
Clamping into screw holders

5
Standard types can also be used (see single grit surface dressing tools)
10 10
10
10
10
30
10
10 10 10
12
(Velikost dia zrn D 350) dia zrn D 350) 04 8X8 (Velikost
K404 8X8 (VelikostStandard dia zrn D 350) DRALO MK0, MK1MK0, PODMK1 KOTOM DRALO POD KOTOM types can also be used (Velikost dia zrn D 350) 04 8X8 K404 8X8 (Velikost dia zrn D 350) (Velikost diasingle zrn Dgrit 350) (see surface dressing tools)
DRALO: MK0-G, MK1-G RAVNO DRALO: MK0-G, MK1-G RAVNO DRALO: MK0-G, DRALO: MK1-G MK0-G, RAVNO MK1-G RAVNO
CILINDRINO DRALO POD KOTOM CILINDRINO DRALO POD KOTOM CILINDRINO CILINDRINO DRALO POD DRALO KOTOM POD KOTOM
33
DRALO MK0, MK1 POD KOTOM DRALO MK1 POD KOTOM DRALO:MK0, MK0-G, MK1-G RAVNO DRALO MK0, DRALO MK1 POD MK0, KOTOM MK1 POD KOTOM DRALO: MK0-G, MK1-G RAVNO
CILINDRINO DRALO POD KOTOM CILINDRINO DRALO POD KOTOM
5.9
K404 MK0 8x8 1 kt
K406 MK1-G/10x10 1,5 kt.
K401 8x80/6x8 0,75 kt.
50
10
50
14
K405 10x10
K406 10x10
9.52
DIALETTE 15xL
L
14
6.5
DRALO: MK0-G, MK1-G R DRALO: MK0-G, MK1-G RAVNO
COOLANTS
Types of coolants The purpose of a coolant is to cool the workpiece and grinding wheel during machining and to lubricate the ground surface. Cooling of the workpiece and tool is necessary to eliminate the unwanted effects of heat on both the workpiece and tool. Lubrication is needed to reduce friction between the tool and workpiece and protect the workpiece from corrosion. The following materials are used as coolants: oil for machining where very smooth surface is required, mineral, white emulsion - emulsion of oil in water with added emulsifiers and antibacterial additives; universally applicable, synthetic, clear emusion - emulsion of synthetic oils in water; resistant to bacteria, synthetic coolants. The coolant type and concentration depend on the machining method and type of material worked. It is recommended that the user consult the producer of coolant regarding the type of coolant and its concentration. Most important properties of coolants: cooling and lubrication, prevention of corrosion, physical, chemical and technological stability during use, no harmful effects on human health, no excessive foaming.
Cooling during machining A sufficient amount of a coolant needs to be supplied at a certain pressure to the worked area during machining in order to perform this function. If the coolant is not supplied to the right place, its effects are suboptimal. The figures show the points/places to which the coolant needs to be supplied for individual types of grinding. Reducing the amount of a coolant because it is sprayed around the work area may cause defects on the workpiece (cracks, thermal changes and similar problems). During work and after it, the grinding wheel should not remain immersed in the coolant, because it might break during next use due to imbalance. When work is completed, the grinding wheel should be centrifuged to prevent damage upon reuse. 20 Newer machines are constructed in such a way that the machining zone and thus also the cooling zone are enclosed and the coolant cannot be sprayed around.
20
Surface grinding
20
External grinding
20
Internal grinding
VC
VC
VC
20
VC
VC
34
Cooling during surface dressing
20
VC
During surface dressing, cooling is necessary to lead heat away from the machining zone or to maintain the diamonds temperature stability. If the temperature in the dressing zone exceeds 620C, a layer of graphite begins to be formed on the diamond surface, but if the temperature increases to 1200C, all of the diamond grit will be transformed to graphite. If a coolant is not supplied during surface dressing or profiling in order to cool the surfaces and wash away the chips, some chips may be pressed into the grinding wheel surface, changing the grinding wheel shape.
Coolant maintenance
Coolants need to be cleaned before they are supplied to the cutting site, so that the chips would not cause damage to the ground surface. A coolant cleaning device is usually positioned between the work area and the coolant tank, so that the coolant can be purified prior to its repeat use. The most commonly used cleaning devices are: - magnetic coolant cleaner, - paper cleaner, - centrifugal cleaner, - magnetic paper cleaner. The concentration and the pH value of the coolant should also be monitored regularly, because they might change due to high temperatures (water evaporation).
SELECTION OF GRINDING WHEEL TYPE, DIMENSIONS AND SPECIFICATION

Selection of the type and dimensions of grinding wheels is limited by the machine (the machine manufacturer prescribes/recommends the shapes and maximum dimensions of grinding wheels which can be used on the machine). When one has a choice, the highest permissible peripheral speed of the grinding wheel should be used as a guidance as prescribed by the manufacturer, along with the machine rpm setting options and the grinding method. The grinding wheel quality required for individual grinding methods should be selected as shown below. Selection of abrasive grain type: In selecting abrasive grain, the workpiece material and its condition should be taken into account. The general rule is that corundums should be used for grinding of steel materials, while for non-steel materials silicon carbides are considered to be the most appropriate. Selection of abrasive grain size: In selecting abrasive grain size, the surface quality expected after grinding should be known. The abrasive grit size should be selected from the table or diagram based on the required roughness of the ground surface. Selection of grinding wheel hardness and structure: In order to be able to select the correct grinding wheel hardness and structure, the condition of the ground material needs to be known (primarily its quality, hardness and any surface treatment/machining). When hardness is selected, it is important to select a softer grinding wheel for grinding harder materials and vice versa, i.e. a harder grinding wheel for grinding softer materials. There are certain principles which apply to grinding wheel hardness and structure, namely that it is impossible to manufacture low-hardness grinding wheels with a very closed structure and vice versa. When determining the grinding wheel hardness and structure, the use of a coolant is also relevant, i.e. with cooling, harder grinding wheels can be used than without it. Bond selection: Grinding wheels of various bonds are available for grinding. Recommendations for selecting vitrified bonded grinding wheels are given below.
35
The most common mistakes related to incorrect grinding wheel specification or inadequate machine settings: If grinding does not yield satisfactory results, this means that you have selected an inappropriate grinding wheel quality or that there are some errors on the machine. Appropriate grinding tool specification for each grinding application and for machining of standard materials are recommended below. The recommended specifications are stated for general applications only. In the case of special grinding cases and for grinding of special materials, the user is advised to consult with the professional staff of the grinding tool manufacturer.
PROBLEMS The ground surface becomes excessivelly overheated. There may be vibrations on the machine.
REASONS The selected grinding wheel is too hard. The grinding wheel is poorly balanced; the spindle bearings have play in them. The selected grinding wheel is too hard. The grinding wheel is poorly balanced; the spindle bearings have play in them. The selected grinding wheel is too soft; grinding is done with excessive work pressure. The selected grinding wheel is too soft; the grit is too coarse. Too fine grain size. The selected grinding wheel is too fine; it is also too hard and too closed.
The grinding wheel wears out very quickly. The grinding wheels cutting edge does not maintain its shape. The material removal rate is too low. The grinding wheels working surface becomes clogged too soon.
SOLUTIONS Reduce grinding wheel hardness. Produce a more open grinding wheel; reduce the working pressure and the grinding wheels peripheral speed. Select a softer and more open grinding wheel. Check the grinding wheels balance; fix machine settings. Select a harder and less porous grinding wheel. Reduce the working pressure and increase the grinding wheels peripheral speed. Select a harder and less porous grinding wheel; select finer grit. Select a coarser and softer grinding wheel; reduce grinding depth. Select a coarser grinding wheel; select a softer and more open grinding wheel. Select a finer grinding wheel. Work with smaller moves and cutting depths; achieve a S S smoother surface by applying several grinding strokes.
as a
The ground surface is too rough.
The selected grinding wheel is too coarse.
vb Bo
vs
vw a
vs
as
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s w s
ORDERING
vb Bo
a vw a as
Bo
vw
When ordering grinding tools, please state all the necessary parameters in your order:S tool type, dimensions and specifications. For S repeat orders, grinding tool identification number will suffice. The grinding wheel specification is determined as follows: a a v If you are already using the grinding tool, order an identical one (all data required for the order can be found on the cardboard v S a B flange or adhesive label of the product). If your grinding tool is not manufactured by SWATYCOMET, please add the manufacturers vs a name in your order (inS addition to the prescribed data). S v a If you have no information on the grinding tool specifications or are just beginning to grind, state all data on the machine, grinding S a S required ground surface roughness in your order, v ground material and B method, or consult our technicians (fill outvbthe TECHNICAL S v a v a ORDER FORM). B
ad
vs
vs
vs
ad
vw
vb
vs
ad
vs
vs
S
vw Bo vw
vs
vs
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vs
vw
S
as as a a as
vs
vs
vb
vs
vs
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S
vb
vb Bo
vb vw Bo a
vb
vs
S
vw a
as
vw
Bo
vw
as
vb
Surface grinding
vs vs
S S
vw
Bo
vs - peripheral speed v speed of workpiece motion vvw - B - transverse workpiece speed v vb vb b

w w
vs
ad
vs
ad
vs
s - a - as - Bo -
vb tool transverse feed rate S grinding depth per turn b total grinding vdepth S ground surface width
vw
vs
GS - Vw - v - Vs
w
volume grinding factor vs volume of removed material amount of wear on wheel

vw
vw
vs
as
Surface grinding without transverse motion
Profile grinding
External cylindrical grinding

a
Internal cylindrical grinding
Surface grinding with segments
vw
G=Vw / Vs
vw
as
as
vw
36
s s
vw
as
ad
vw
vs
vw
as
ad
vs
vw
vs
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vs
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TECHNICAL ORDER FORM

DATA ON THE WORKPIECE: Description: Hardness: GRINDING Method: vw : a : vb : as : Material:
Surface finish: N,Ra,Rt,Rz Other method: m/s or RPM mm mm mm Flow rate (pressure): l/min W min-1 min-1
Work order No.: Type and specification: Dimension of grinding wheel:
Grinding machine: Workpiece speed Infeed
Power of main spindle Ps : m/min or RPM
Grinding wheel peripheral speed vs :
Customer: Address: Contact person: Phone:
Transverse speed Grinding allowance Other process parameters:
Cooling: YES NO Coolant type (designation):
TESTED SAMPLE: Tested sample: Semi appropriate
TEST GRINDING REPORT: Surface finish: Vw: Vs: ts: ad: G= Vw / Vs: Observations:
Appropriate
Material removal volume Grinding wheel layer volume Process (grinding) time Dressing infeed Frequency of dressing: G ratio
Inappropriate, why?
COMPARISON WITH SIMILAR GRINDING WHEELS FROM OTHER MANUFACTURERS: Manufacturer: Wheel designation: Notes: Signature, date: Better Equal Worse
37
01
PERIPHERAL SURFACE GRINDING
38
01
Grinding wheel 1
DxTxH
D 100 125 150 200 225 250 300 350 400 450 500 600
T 10 - 102 10 - 102 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 203 10 - 254 20 - 254 20 - 254
H 10, 13, 16, 20, 25, 32 13, 16, 20, 25, 32, 40 13, 16, 20, 25, 32, 40 13, 16, 20, 25, 32, 40, 51 16, 20, 25, 32, 40, 50, 60 20, 25, 32, 40, 51, 76 32, 40, 51, 76, 127 32, 40, 51, 76, 127, 152.4 40, 51, 76, 127, 152.4, 203 76, 127, 152.4, 203, 254, 305 127, 152.4, 203, 254, 305 127, 152.4 203, 305
CBN-V Grinding wheel 1A1

DxTxXxH
D
Order printout sample: 1A1 300x20x5x67.2
B 12 6 M 6 V
D 200 250 300 350 400 500
T 10 20 20 20 20 20
X 5 5 5 5 6 6
H 32, 50 50, 76.2, 127 76.2, 127 76.2, 127 127, 203.2 127, 203.2
39
01
PERIPHERAL SURFACE GRINDING
Grinding wheel 5
DxTxHPxF
D 100 125 150 200 225 250 300 350 400 450 500 600 T 10 - 102 10 - 102 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 203 10 - 254 20 - 254 20 - 254 H 16, 20, 25, 32, 40 25, 32, 40, 51 25, 32, 40, 51 25, 32, 40, 51 25, 32, 40, 51 32, 40, 51, 76, 100 32, 40, 51, 76, 127 76, 127, 152,4 127, 152.4, 203 127, 203, 254, 305 152.4, 203, 305 152.4, 203, 305 P 60 75 75 110 110 130 190 215 230 290 290 290 F
D P
Grinding wheel 7
D x T x H P x F / G
D
H P
Order printout sample: 7 300x50x127-100x15/10
8 2 A 4 6 G 12 V
D 100 125 150 200 225 250 300 350 400 450 500 600
T 10 - 102 10 - 102 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 203 10 - 203 20 - 254 20 - 254
H 16, 20, 25, 32, 40 25, 32, 40, 51 25, 32, 40, 51 25, 32, 40, 51 25, 32, 40, 51 32, 40, 51, 76, 100 32, 40, 51, 76, 127 76, 127, 152.4 127, 152.4, 203 127, 203, 254, 305 152.4, 203, 305 152.4, 203, 305
P 60 75 75 110 110 130 190 215 230 290 290 290
Products of other dimensions can be made to special order.
40
F+G = max. T/2
F = max. T/2 F,G
GENERAL RECOMMENDATIONS
01
Quality class/Specification Application:
STANDARD 2A46JV 82A46H12V 2A46H8V
EXTRA 3GA46J6V 3GA46H12V
Universal - multipurpose: Non-hardened steel Hardened steel Special grinding: Non-hardened steel (steel for automatic machines and structural steel) Hardened steel (low-alloy, up to 60 HRc) - Quenched and tempered steels Hardened steel (high-alloy, over 62 HRc): - Tool steels - High-speed steels (HSS) Stainless steel (INOX): - Non-hardened steel - Hardened steel Nitriding steels: - Not thermally treated steels core - Nitriding Casts: - Steel cast iron - Gray cast iron - Timed and nodular iron Tungsten carbides (HM) and vitrified bonded: Non-metals and non-ferrous metals: - Aluminium, copper, bronze,.. - Rubber
2A46H12V, 82A46H12V 82A46H12V 8A60F12V, 18GA60F12V 4A60H12V, C60H12V 84A60G12V 82A46H8V C60H12V, C60F12V (>62HRc) 82A60H12V C60H12V 82A60H12V C60H12V
3GA60G12V 3GA60F12V, B126M6V 3GA46F12V
2A46J8V, C46H12V 2A36G12V, 1A24J7V
41
02
Grinding segment 31A
BxCxL
SURFACE GRINDING WITH GRINDING SEGMENTS
B 80 90 110 120 120 120
C 25 35 40 30 40 45
L 150 200 180 200 180 200
Grinding segment 31B

B/A x C x L
A
B 50 60 70 100 106 120 A 40 54 64 85 93 106 C 25 22 25 35 38 41 L 110 120 110 150 200 200
Grinding segment 31C

B/A x C x L - R
B
B 50 79 90 95 106 120 155 A 40 70 55 70 80 65 95 C 20 20 35 25 25 50 59 L 115 140 125 102 150 90 160 R 150 150 175 150 180 180 225
R2
R1
A
Order printout sample: 31C 95/70X25X102 R150
2 A 4 6 H 12 V
42
02
Grinding segment 31D
B/A x C x L - R
A
R2
R1
B 50 50 68 81
A 45 46 57 72
C 16 15 30 20
L 90 100 130 80
R 90 90 130 186
Grinding segment 31BA

B/A x C x L - R1
B
R1
B 117,5 165
A 79,6 113
C 44,5 56
L 203 305
R 254 762
Grinding segment 31BB

B/A x C x L - R
A C
R
L
B 70 103 103 103 A 64 83 83 85 C 25 38 38 38 L 150 150 180 203 R 150 250 250 230
Order printout sample: 31BB 165/113x56x305 R76A
2 A 4 6 H 12 V
43
02
SURFACE GRINDING WITH RINGS AND CUPS
DxT-W
Grinding ring 2
D
D 100 125 150 175 200 250 300 350 400
T 90 80 90 90 90 100 120 125 125
H 10 32 15 20 20 25 32 40 40
Grinding cup 6
D x T x H W/ E
D
Order printout sample: 6 150x80x20 -W10 /E16
4 A 6 0 H 12 V
D 50 80 100 125 150 175 200 250
T 32 40 50 63 80 100 100 100
H 13 20 20 20 20 32 32 76
W 5 6 8 8 10 15 20 20
E 8 10 10 13 16 20 25 25
44
02
Specification
Application: Types 2, 6 Type 31..
Universal - multipurpose: Non-hardened steel Hardened steel Special grinding: Non-hardened steel (structural steel) Hardened steel (alloy up to 60 HRc) - Tempered steels Hardened steels (high alloy over 62 HRc): - Tool steel - High-speed steels (HSS) Stainless steel (INOX): - Non-hardened - Hardened Nitriding steels: - Not thermally treated - core Casts: - Steel cast iron - Gray cast iron - Timed and nodular iron Carbide alloy (HM): Ceramic: Non-metals and non-ferrous metals - aluminium, copper Band saws (type 6):
2A46H8V 82A46H12V 2A46H8V 2A46H12V, 82A46H12V 82A46H12V 8A60F12V, 18GA60F12V 4A60H12V, C60H12V 84A60G12V 4A46H8V 82A46H12V 8246H12V C46H12V C46H12V C46H8V C46H8V 2A80M8VR1
2A24J7V 2A46H12V 2A24H7V, 3GA46F12V 2A36H8V 4A36E12V, 3GA36F12V
2A24H7V 2A36G8V 2A24H7V 2A24H7V C36H9V, 42A36H11V C46H12V C60H6V C36H7V C36H12V
45
03
Grinding wheel 1 and CBN-V 1A1 (page 39)
DxTxH
D
EXTERNAL CYLINDRICAL GRINDING
D 100 125 150 200 225 250 300 350 400 450 500 600 750 800 900 1060 1250
T 10 - 32 10 - 32 10 - 32 10 - 32 10 - 32 10 - 32 10 - 50 16 - 50 20 - 80 20 - 80 25 - 100 32 - 100 32 - 125 32 - 125 32 - 125 32 - 160 32 - 160
H 10, 13, 16, 20, 25, 32 13, 16, 20, 25, 32, 40 13, 16, 20, 25, 32, 40 13, 16, 20, 25, 32, 40, 50.8 16, 20, 25, 32, 40, 50.8, 60 20, 25, 32, 40, 50.8, 76.2 32, 40, 50.8, 76.2, 127 32, 40, 50.8, 76.2, 127, 152.4 40, 50.8, 76.2, 127, 152.4, 203.2 76.2, 127, 152.4, 203.2 76, 127, 152.4, 203.2 152.4, 203.2, 304.8 304.8 304.8 304.8 304.8 304.8
Grinding wheel 5
DxTxHPxF
D P
450 500 600 750 900 1000 1060 1250
40 - 100 40 - 160 40 - 160 63, 80, 100, 125 63, 80, 100, 125 63, 80, 100, 125 63, 80, 100, 125 63, 80, 100, 125
Order printout sample: 5 300x50x127-190x15
2 A 6 0 J 7 V
46
F = max. T/2
D 100 125 150 200 225 250 300 350 400
T 10 - 32 10 - 32 10 - 32 20 - 40 20 - 40 20 - 40 32 - 80 40 - 80 40 - 80
H 25, 32, 40 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 40, 50.8, 76.2 76.2, 127 76.2, 127 127 127 203.2 203.2 304.8 203.2 304.8 304.8 304.8 304.8 304.8 304.8
P 60 75 75 110 110 130 190 215 215 215 290 290 390 290 390 410 410 410 410 410
03
D x T x H P x F / G
Grinding wheel 7
H P
450 500 600 750 900 1000 1060 1250
40, 50, 63, 80, 100 40, 50, 63, 80, 100 50, 63, 80, 100 50, 63, 80, 100, 125 80 - 160 80 - 160 80 - 160 80 - 160 80 - 160
Application:
Quality class/Specification
STANDARD
EXTRA
Steel:
- Universal - multipurpose: - Non-hardened steel - Hardened up to 62 HRc - Hardened over 62 HRc - High-speed steels (HSS) - Stainless steels austenitic martensitic 52A60 K7V 2A80 J8V 8A60 I7V 8A60 I7V C80 I8V 2A80 I8V C80 I8V C46 I6V, C60 J7V 9C46 I6V, 9C60 J7V 52A36 J6V, 2A80 J8V - Al and Alloy - Cu and Alloy 9C46 H10/3VW 9C46 H10/3VW 9C46 H12V, 2A36 FG13/1V 9C46 G13V, 2A46 I13/2V 3LA80 J8V 03B91 N5V 03B91 N5V
Hard metals: - Tungsten carbides Casts: - Gray cast iron - Timed and nodular iron - Steel cast iron Non-ferrous metals:
Non-metals: - Plastic materials - Rubber
47
F = max. T/2
D 100 125 150 200 225 250 300 350 400
T 10 - 32 10 - 32 10 - 32 10 - 40 20 - 40 10 - 40 40, 50 40, 50 40, 50, 63, 80, 100
H 25, 32, 40 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 40, 50.8, 76.2 127 127 127 127 203.2 203.2 304.8 203.2 304.8 304.8 304.8 304.8 304.8 304.8
P 60 75 75 110 110 130 190 215 215 215 290 290 390 290 390 410 410 410 410 410
04
CENTERLESS EXTERNAL CYLINDRICAL GRINDING
Grinding wheel 1
DxTxH
D
D 100 125 150 200 225 250 300 350 400 450 500 600
T 10 - 102 10 - 102 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 203 10 - 254 20 - 254 20 - 254
H 10, 13, 16, 20, 25, 32 13, 16, 20, 25, 32, 40 13, 16, 20, 25, 32, 40 13, 16, 20, 25, 32, 40, 50.8 16, 20, 25, 32, 40, 50, 60 20, 25, 32, 40, 50.8, 76.2 32, 40, 50.8, 76.2, 127 32, 40, 50.8, 76.2, 127, 152.4 40, 50.8, 76.2, 127, 152,4, 203 76.2, 127, 152.4, 203, 254, 305 127, 152.4, 203, 254, 305 127, 152.4 203, 305
Grinding wheel 5
DxTxHPxF
D P
2 A 6 0 J 7 V
D 100 125 150 200 225 250 300 350 400 450 500 600
T 10 - 102 10 - 102 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 203 10 - 254 20 - 254 20 - 254
H 16, 20, 25, 32, 40 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 32, 40, 50.8, 76.2, 100 32, 40, 50.8, 76.2, 127 76.2, 127, 152.4 127, 152.4, 203 127, 203, 254, 305 152.4, 203, 305 152.4, 203, 305
P 60 75 75 110 110 130 190 215 230 290 290 290
48
F = max. T/2
04
Grinding wheel 7
D x T x H P x F / G
D
H P
D 100 125 150 200 225 250 300 350 400 450 500 600
T 10 - 102 10 - 102 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 152 10 - 203 10 - 203 20 - 254 20 - 254
H 16, 20, 25, 32, 40 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 25, 32, 40, 50.8 32, 40, 50.8, 76.2, 100 32, 40, 50.8, 76.2, 127 76.2, 127, 152.4 127, 152.4, 203 127, 203, 254, 305 152.4, 203, 305 152.4, 203, 305
P 60 75 75 110 110 130 190 215 230 290 290 290
F,G
Application: Steel: STANDARD
Quality class/Specification
EXTRA SUPERABRASIVE
CONTROL WHEELS Vitrified bond A80QV Resin bond 3A80-100 T7B
- Universal - multipurpose - Non-hardened steel: - Hardened up to 62 HRc: - Hardened over 62 HRc: - High-speed steels (HSS) - Stainless steels austenitic martensitic Hard metals: - Tungsten carbides Casts: - Gray cast iron - Timed and nodular iron - Steel cast iron Non-ferrous metals - Al and Alloy - Cu and Alloy Non-metals: - Plastic materials - Rubber
4A 60 K7V 2A80 J8V 8A60 I7V 8A60 I7V C80 I8V 2A80 I8V C80 I8V C46 I6V, C60 J7V 9C46 I6V, 9C60 J7V 52A36 J6V, 2A80 J8V 9C46H10/3V 9C46H10/3V 9C46 H12V, 2A36 FG13/1V 9C46 G13V, 2A46 I13/2V
3LA80 J8V 03B91N5V 03B91N5V
F+G = max. T/2
01D126P4V
For in feed centreless grinding, grain that is two degrees finer should be used.
49
05
Grinding wheel 1NA
DxTxH
D 250 350 400 500
T
THREAD GRINDING
T 3,2 - 8 8 - 30 8 - 80 8 - 30
H 155 160, 230 160, 203 203, 254
D 350 400 450
T 62 - 104 84 - 104 62 - 104
H 160 160 203
Single profile thread grinding wheels

T = 6 - 16 mm (T~0.03D)
Metric (mm) 0.3-0.8 0.8-1.25 1.25-1.5 1.5-2.0 2.25-3.0 3.5-6.0
Thread profile size Whitworth thread no. per 1 40-30 30-20 20-18 18-14 12-9 7-3
General recommendations Hardened HSS Hardened HSS and tool steels up to 62 HRc and tool steels up to 65 HRc 2A320 J 10V C360 E12/6V 2A240 J 10V C320 EF12/6V 2A220 J 10V C280 F12/6V 2A180 J10V C240 FG12/6V 2A150 J10V C180 G12/6V 2A120 J9V C180 G12/6V
Multiprofile thread grinding wheels

T = 20 - 104 mm
D
Order printout sample: 1NA 350x104x160
2A180J10VL
Metric (mm) 0.3-0.8 0.8-1.25 1.25-1.5 1.5-2.0 2.25-3.0
Thread profile size Whitworth thread no. per 1 40-30 30-20 20-18 18-14 12-9
General recommendations Hardened HSS Hardened HSS and tool steels up to 65 HRc and tool steels up to 62 HRc C360 D12/6V 2A400 H10V C320 DE12/6V 2A320 H10V C280 E12/6V 2A240 H10V C240 EF12/6V 2A220 H10V C180 F12/6V 2A180 H10V
50
GEAR GRINDING
Grinding wheel 1Z REISHAUER system
DxTxH-M
D
05
Order printout sample: 1Z 350x80x160 - M3
82A100H10V
D 300 350 400 450
T 62 - 104 62 - 104 84 - 104 62 - 104
H 160 160 160 203
Dimensions (mm) 300 x 145 x 160 300 x 145 x 160 300 x 145 x 160 104 350 x 84 x 160 62 Module 1-3 3-6 1.75 2 - 2.75 3 - 3.75 4-6 over 5 - 7 1.75 2 - 2.75 3-5 over 5 - 7 over 7
Quality class/Specificiation STANDARD 2A 120 J9V3 2A 90 J11V 82A 220 H10V 82A 180 H10V 82A 150 I10V 82A 120 I9V 82A 100 J9V 82A 180 H10V 82A 150 I10V 82A 120 I9V 82A 100 J9V 82A 90 J8V EXTRA 3GA 120i9V 3GA 90i11V 3GA 220H10V 3GA 180H10V 3GA 150i10V 3GA 120i9V 3GA 100i9V 3GA 180i10V 3GA 150i10V 3GA 120i9V 3GA 100i9V 3GA 90i9V
104 400 x 84 x 160
51
05
GEARS GRINDING
NILES System
Grinding wheel 4N
D x T/U x H x V
o
D 250 250 250 300 350 400

T
T 13 16 20 25 32 32 40 50
U 3 4 4 4 5 4 4 4
H 51 51 51 90 90, 127 127, 160 127, 160 127, 160
V 30O, 40O 30O, 40O 30O, 40O 30O, 40O 30O, 40O 40O
Applications 100 125 150 Hardened tool steel, high-alloy steels, High-speed steels (HSS) up to 63 Ro Nitrired steels up to 65 HRc
Diameter D(mm) 250 350 400 250-400
Module 0.75-2 2A100 I9V
Module 2.5-4 2A60J7V
Module over4 2A54K7V 2A54J7V 2A46iJ6V 82A54I8/6V 3GA54I8/6V C60 I9/6V
82A100I10/6V 3GA100J9V C100I9V
82A70 I9V 3GA70 I9/6V C80 I7V
250-350
MAAG System
Grinding wheel 12M

D / J x T / U x H W x E x K
D 220 280 340 J 120 120 120 K 80 80 80 K1 140 140 180 H 40 40 40 F 8 8 8 N 2,2 7 7 T 18 25 25 U 2, 3, 4, 6 4,8 4,8 R1 8 8 8 R2 6 6 6
D K H U
Area use Tempered steel up to 60 HRc High-speed steels (HSS) hardened up to 64 HRc Tool steel up to 64 HRc Nitrided steel up to 65 HRc
Order printout sample: 12M 220/120x18/2x40-6x16x140
2 A 10 0 J 7 V
Diameter D (mm) 220-280 >340 220-280 >340 220-280 >340 220-280 >340
15
Module 1-1.5 42A100 K7V 2A100 J7V 8A80 I7V C100 I7V
Module 1.5-2.5 42A80 J7V 2A80 I7V 8A80 I7V C80 I7V
Module 2.5-5 42A60 K7V 42A80 I7V 2A60 I7V 2A60 H7V 8A60 H7V 8A60 H7V C60 J6V C60 J6V
Module over 5 42A46 J7V 42A46 I7V 2A46 I7V 2A46 H7V 8A46 I7V 8A46 H7V C60 J6V C60 J8V
52
05
Grinding wheel 3K1 KLINGELNBERG System
D/J x T/U x H
D H
15
D 250 250 250
J 170 180 190
K 110 110 110
T 14 17 22
U 3 5 8
2R 10 10 10
G 5 5 5
V 15 15 15
H 30, 32, 35, 40, 50 30, 32, 35, 40, 50 30, 32, 35, 40, 50
Grinding wheel 3K2

D/J x T/U x H-Px F
D H
F
15
P J
D Order printout sample: 3K2 250/110x14/3x32 250 250 250
J 170 180 190
K 110 110 110
T 14 17 22
U 3 5 8
P 100 100 100
2R 10 10 10
G 5 5 5
V 15 15 15
H 30, 32, 35, 40, 50 30, 32, 35, 40, 50 30, 32, 35, 40, 50
3LA60H7V
53
06
INTERNAL CYLINDRICAL GRINDING
Grinding wheel 1NB

DxTxH
H
D 6 8 10 13 16 20 25 32 40 50 63 80 100
T 6, 10, 13 8, 10, 16 6, 10, 13, 20 6, 13, 20 6, 10, 16 13, 20, 25, 32 13, 20, 25, 32, 40 13, 20, 25, 32, 40 13, 20, 25, 32, 40 13, 20, 25, 32, 40 13, 20, 25, 32, 40 13, 20, 25, 32, 40 16, 25, 32, 40, 50
H 2,5 3 2,5 3 3, 4 3, 6 6, 6, 8 6, 8, 10 6, 8, 10, 13 6, 10, 13, 16 10, 13, 16, 20 13, 16, 20 16, 20, 25 16, 20, 25
Grinding wheel 5NB

DxTxHPxF
P H
Order printout sample: 5NB 40x25x10-25x12
3 L A 8 0 J 8 V L
D 16 20 25 32 40 50 63 80 100
T 10, 16 13, 20 10, 16, 25 16, 20, 25, 32 20, 25, 32, 40 20, 25, 32, 40 25, 32, 40, 50 40, 50, 63 32, 40, 50
H 6 6, 8 6, 8, 10 8, 10, 13 10, 13 16, 20 16, 20 20, 25 20, 25, 32
P 10 13 16 20 25 32 32 40 52
54
F = max. T/2
06
CBN-V grinding wheel 1A1
P H
DxTxXxH
X D
D 25 32 40 100
T 6 - 20 6 - 20 6 - 20 6 - 20
H 4, 6, 8, 10, 12.7 4, 6, 8, 10, 12.7 4, 6, 8, 10, 12.7 4, 6, 8, 10, 12.7
X 3 3 3.5 3.5
P as per agreement
F max. T/2 F max. T/2
DxTxH-PxF
CBN-V grinding wheel 1A8

P H
D 6 8 10 13 16 18 20
T 4 -15 2 -15 4 -16 4 -16 4 -16 4 -16 4 -20
H 3 3 (4) 3 (4) 4 (6) 4 (6, 8) 4 (6) 6 (8, 10)
as per agreement
Quality class/Specification STANDARD EXTRA 3LA80JKV 4A60KV 2A60JV, GA60JV B126V 3LA80JKV, B126V 3GA60KV,8A60IV 62A8JV B126V 2A60JV 82A80KLV, 82A100KV B107V C80IV C 60JV 3A20OB12, 53C24QB C60V
Applications Steel Universal: - Non-hardened steel - Hardened up to 62 HRc - Hardened over 62 HRc - High-speed steels (HSS) - Stainless steel - Bearings - Tungsten carbides - AI, Cu - Gray, ductile - Plastic materials
Hard metals: Non-ferrous metals: Casts: Non-hardened steel:
55
07
TOOL GRINDING AND SHARPENING
56
07
Grinding wheel 1
DxTxH
D
Mounting flange with perforation
D 80 100 125 150 175 200 250
T 0.8 - 13 1 - 20 1 - 20 1 - 20 1.5 - 20 1.5 - 20 1.5 - 20
H 10, 13 13, 20 20 20, 32 20, 32 20, 32 20, 32, 50.8
Grinding wheel 1- ..
D x T x H
0,
0,
U1
45
60
0,3
65
23
23
U1
0,1 3T
0,1 3T
U1
30
V2
X2 45
5T
7T
60
80
60
45
65
60
60
80
Order printout sample: 1-B 200x8x20
4A60M/2A60K5V
65
B X2
90
D 100 125 150 175 200 225 250 300
T 1-4 1-5 2 - 13 2 - 13 2 - 16 2.5 - 16 4 - 20 6 - 25
H 10, 13, 20 16, 20 20 20 20, 32 20, 32 20, 32 32, 40
57
07
Grinding wheel 3
D / J x T / U x H
D J
D 80 100 125 150 175 200 250
J 40 50 63 75 85 100 125
T 5 6 8 8 10 13 14
U 1 1,5 2 2 3 3 3
H 13 20 20, 32 20, 32 20, 32 20, 32 32
Grinding wheel 4
D / J x T / U x H
D J
D 80 100 125 150 175 200 250
J 40 50 63 75 85 100 125
T 8 10 10 13 13 16 20
U 2 2 2 2 3 3 4
H 13 20 20, 20, 20, 20, 32
32 32 32 32
Grinding wheel 12
D / J x T / U x H W x E x K
D K
H J
Order printout sample: 12 80/31x10/2,5x13-4x6x31
2A 4 6 / 3 M 7 V
D 50 80 100 125 150 175 200 250
J 25 31 36 61 66 78 90 140
T 10 10 13 13 16 18 20 22
U 2 2.5 3.2 3.2 3.2 3.2 3.2 4
H 13 13 20 20 20 20 20, 32 32
W 4 4 5 6 8 9 10 12
E 6 6 7 7 9 10 10 12
K 25 31 36 61 66 78 90 140
58
07
Grinding wheel 12B
D x T x H U x J x E
10
D K
H J
D 80 100 125 150 175 200 250
T 8 12 14 15 18 19 21
H 20 20 20 20 20 20, 32 32
U 2 3 3 3 3 3 3
J=K 30 35 40 50 60 70 100
E 6 8 9 10 11 12 13
DxTxHPxF
Grinding wheel 5
D P
15
T
D 250 300 350 400 450 500 600
T 10 - 32 13 - 50 16 - 50 20 - 80 20 - 80 25 - 100 32 - 100
H 51, 76 76, 127 76, 127 127, 152.4 127, 152.4 127, 152.4 127, 152.4
P 130 190 215 230 290 290 290
F,G F+G = max. T/2
D x T x H W x E
Grinding cup 6
2A60K7VRL
D 50 80 100 125 150 175 200 250
T 32 40 50 63 80 100 100 100
H 13 20 20 20 20 32 32 76
W 5 6 8 8 10 15 20 20
E 8 10 10 13 16 20 25 25
59
07
D/JxTxHWxExK
Grinding cup 11
D W K
H J
D 50 80 100 125 150 175 200 250
J 27 57 71 96 114 135 155 200
T 32 32 40 40 45 45 50 60
H 13 13 20 20 20 32 32 76
W 4 6 8 10 10 12.5 20 30
E 8 8 10 10 13 15 20 20
K 22 46 56 81 96 120 140 180
Application Turning cutters Tool steel High-speed steel (HSS) Tungsten carbides Spiral drills Tool steel High-speed steel (HSS) Tungsten carbides Cutters, drills Tool steel High-speed steel (HSS) Tungsten carbides Pull and push broaches Planing knives Woodworking Printing works Saw sharpening Circular saws (HSS) - tool steel Circular saws (Stellite) Band saws (HSS) Band saws (Stellite) Chain saws (HSS) Band-block saw (HSS) High-speed steel (HSS) 2A60M8V 82A60J6V C60J6V Profiling 82A46/3J6V, 82A100I8V 82A46/3J6V, 82A100I8V C60K6V 3GA70/3K5V Profiling 2A30/1J7V, 42A46G8B 2A30/1J7V, 42A46G8B Profiling 11A60/3L7V, 2A46/3M6V, 3GA46/2K5V12R2, 40A60N/22A60L5V A60/3M7V 3GA60/3N5V, 2A46/3M5V 4A46M/22A46K5V 4A60M6V 3GA46/3O5V, 2A46/3N5VRL 3GA60/3O5VR, 2A46/3N5VR 4A60M7VR, 2A60K7VR Sharpening 2A80I12/2SV, 42A60G8B 2A80I12/2SV, 42A60G8B Sharpening 3GA60/3M6V, 4A46/3M6V Grinding of tooth flanks 4A60M7VR, 2A60K7VR 2A60K7V 4A60K7V C60K6V Profiling 2A60J8V, 3GA60J8V 62A60J8V, 3GA60J8V C60K6V Sharpening 2A100L8V, 3LA120I6V 2A100L8V, 3LA120I6V C80J7VL Sharpening 2A46/1H9/0V, 22A46H10/0V 2A46/1H9/0V, 22A46H10/0V C60J7V Manual grinding Mechanical grinding
2A60/3L7V13 3GA60/3N5V, 2A46/3M5V 2A60/3K7V13R
4A60M7VR, 2A60K7VR
4A60M7VR, 2A60K7VR
Use finer and harder grinding wheels for sharpening narrow band saws and fine-toothed circular saws.
60
MANUAL GRINDING ON STATIONARY GRINDING MACHINES

Grinding wheel 1
08
DxTxH
Order printout sample: 1 300x30x127
C 6 0 K 6 V
D 125 150 175 200 250 300 350 400
T 20 20 20 20, 25 20, 25 30, 40 40 40, 50
H 12.7, 16, 20, 25, 32, 40 12.7, 16, 20, 25, 32, 40 16, 20, 25, 32, 40 16, 20, 25, 32, 40 16, 20, 25, 32, 40 30, 40 30, 40 40
W* W* W* W* W*
W*- R16 includes reducer rings 12.7, 16, 20, 25, 32
Application Coarse grinding Non-alloy Steels Alloy High-alloy Hard metals Tungsten carbides Gray Casts Steel Nodular Non-ferrous metals Al and alloys Cu and alloys Plastic materials Ceramics A36P5V 2A46M5V 4A60M7V C60K6V, A30P7V 9C46M6V, 30A24P4V 7A36M5V 54A36L5V 9C46K7V 9C46K7V 9C46J8V 9C46J8V
Specification Finishing A60M6V 2A60K6V 4A60K6V C80K6V
Non-metals
61
09
MOUNTED POINTS
62
09
D 3 6 10 10 13 13 13 10 10 13 13 13 16 16 16 16 16 20 20 20 20 20 25 25 25 25 25 32 32 32 32 32 32 40 40 40 40 40 40 50 50 50 50 40 50 50 60 30 50 T 3 6 6 10 6 10 13 6 10 6 10 13 6 8 10 13 16 4 6 10 12 20 6 10 13 20 25 10 13 16 20 25 32 10 13 20 25 30 40 10 13 20 25 40 20 25 30 30 20 S 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 9 9 L 30 30 30 30 30 30 30 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 36 40
Mounted points 52A

DxT-SxL
S L
Order printout sample: 52A 40x20-8x40
52B 4A60/4O6V
63
09
Mounted points 52B
D
3 3 4 4 5 5 6 6 6 8 10 10 13 3 4 5 6 6 8 8 8 8 10 10 10 10 10
MOUNTED POINTS
DxT-SxL
T
5 6 6 8 6 10 8 10 12 13 12 20 20 6 8 10 8 12 10 13 15 20 13 20 25 30 32
S
3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6
L
30 30 30 30 30 30 30 30 30 30 30 30 30 40 40 40 40 40 40 40 40 40 40 40 40 40 40
D 13 13 13 13 16 16 16 16 16 20 20 20 20 25 25 25 32 32 25 32
T 16 20 25 40 20 25 32 40 50 25 32 40 50 32 40 50 40 50 32 40
S 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8
L 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
Mounted points 52C

DxT-SxL
S
D 3 6 8 13 6 8 12 13 20 20 T 6 10 16 13 20 16 20 13 25 40 S 3 3 3 3 6 6 6 6 6 6 L 30 30 30 30 40 40 40 40 40 40
S
L
Order printout sample: 52C 13x13-3x30
2 A 6 0 / 4 P 6 V
64
09
DxT-SxL
Mounted points 52D
D 6 10 10 10 13 16 16 16 20 20 20 20 20 20 25 25 25 32
T 10 10 12 20 13 16 32 45 20 25 32 40 45 63 25 32 70 32
S 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
L 30 30 30 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
Mounted points 52E

DxT-SxL
S D
Order printout sample: 52E 32x50-6x40
54 A 4 6 P 4 V L
D 3 5 8 12 3 5 8 10 12 20 20 20 20 22 22 32
T 5 10 15 20 6 10 15 20 20 32 40 50 60 50 70 50
S 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6
L 30 30 30 30 40 40 40 40 40 40 40 40 40 40 40 40
65
09
MOUNTED POINTS
DxT-SxL
Mounted points 52F

D
D 20 25 25 32
T 16 16 20 25
S 6 6 6 6
L 40 40 40 40
DxT-SxL
Mounted points 52G

S
D 13 16 20 20 25 32 T 16 20 25 63 32 40 S 6 6 6 6 6 6 L 40 40 40 40 40 40
Mounted points 52H

D-SxL
D S
D 4 6 8 3 6 8 10 13 15 20 25 32 40 40 60
S 3 3 3 6 6 6 6 6 6 6 6 6 6 8 9
L 30 30 30 40 40 40 40 40 40 40 40 40 40 40 40
DxT-SxL
Mounted points 52N

Order printout sample: 52N 20x25-6x40
S L
54 A 4 A 6 0 / 4 O 6 V
D 20
T 25
S 6
L 40
66
09
Specification Application
Universal Non-alloy STEELS Tool HSS Stainless HARD METALS Carbides Stellite Universal Steel ALLOYS Alloy Gray Nodular Aluminium NON FERROUS Copper Bronze OTHER Plastic Rubber * *** ** ** *** ** 3A-B A-V O 4A-V N *** * ** 4A-V P ** ** ** * ** ** ** * * *** ** ** *** *** *** ** *** ** ** *** *** 2A-V L ** ** *** 2A-V O ** ** 6A-V N ** * LA-V M ** *** * ** GA-V N ** ** ** 54A-V P C-V M ***
*** Most suitable
** Moderately suitable
* Satisfactory
Selection of grain size depending on point diameter

Diameter D (mm) Up to 4 From 5 to 7 From 8 to 14 From 15 to 30 Over 32 Grain size Coarse / 60 46 36 24
Fine 120 100 80 60 36
67
10
GRINDING FILES
68
10
Grinding files 90PR
BxCxL
B 6 10 12 15 20 40 50 50 50 50 C 3 5 6 7.5 10 20 25 25 25 25 L 100 100 150 150 200 125 150 175 200 250
BxCxL
Grinding files 90KB
B 6 10 12 15 20 40
C 3 5 6 7.5 10 20
L 100 100 150 150 200 125
BxL
Grinding files 90KV

B 6 8 10 10 15 15 20 25 L 100 100 100 150 100 150 200 200
B
Order printout sample: 90KV 13x150
C18 0 V
69
10
Grinding files 90TR
GRINDING FILES
BxL
B 6 8 10 10 15 15 20
L 100 100 100 150 100 150 200
DxL
Grinding files 90OK
D 6 8 10 10 15 15 20
L 100 100 100 150 100 150 200
D x L
Grinding files 90PO
D
Order printout sample: 90PO 15x150
C 18 0 V
D 6 8 10 10 15 15 20
L 100 100 100 150 100 150 200
70
10
Grinding files 90DL
B x C/C1 x L
C1
L
B 25 25 45 45 45 C 6 6 10 10 10 C1 1 1 1 3 2 L 100 150 100 100 120
Grinding files 90NO

BxCxL
B 25 25 45
C 3 6 10
L 100 100 100
Grinding files 90RO

BxCxL
Order printout sample: 90RO 20x10x150
1 C 24 0 V
B 20 15 14
C 10 6 5
L 150 150 150
71
10
GRINDING FILES
Sharpening files 90BK

BxCxL
C
B 35
C 13
L 230
Grinding files 90RPZ

BxL
L
B B
B 50
L 150
Grinding files 90RPR

BxCxL
Order printout sample: 90RPR 80x25x150
9 C 2 0 V
B 80
C 25
L 150
72
10
Applications Steel Manual grinding Dressing of grinding wheels Opening of diamond tools Manual grinding PKB structure bi-layered files
Coarse 2A80V 4A120V C120V 9C16V, 9C24V 9C3OV, 9C36V 2A100I V
Specification Medium 2A220V 4A220V 1C220V 9C60V 9C80V 2A150HI V 2A220H V 2A220H V W* 9C150/C320V 2A150/4A320V
Fine 2A400V 4A400V 1C400V 9C120V 2A320V
9C120/C320V W* C120/C320V 2A120R/2A320V 4A120/2A320V
C240/C500 V W* 4A240/2A400V
* Optional: additional impregnation
Applications Scythe file Construction file
Filetype 90BK PKV-F, 90PR-G, 90KV-F
Specification C180V, A180V C20V, 9C20V, C30V
73
11
SPRING END GRINDING
74
11
Grinding wheels 35, 36, ...

DxTxH-M
35U
J
H D
36
Dk2 Dk1 M T
D 175 225 400 450 600 650 660 915
T 50 50, 52 50, 60, 65 60, 80, 90, 100 75, 80 80, 90, 100 80, 90, 100 120
H 0 0, 80 0, 40, 75, 80, 85, 250 0, 40, 70, 80, 100, 200, 254 250, 350 200, 350 150, 200, 250 200
H D
Carbon steel DIN EN 10270 1-2 (DIN 17223 in DIN 17221) 36P
Dk2 Dk1 M
Stainless steel-EN DIN 10270-3 (DIN 17224) Low spring constant GA 46 M V GA 24 L B3 GA 20 K B3 GA 16 N B3 High spring constant GA 36 O B3 GA 24 O B3 GA 20 M B3 GA 16 P B3
Wire diameter Up to 1.5 mm To 3 mm To 6 mm Over 6 mm
Low spring constant GA 46 M V GA 30 N B1 GA 20 NO B1 GA 16 N B1
High spring constant GA 46 N B1 GA 30 O B1 GA 20 Q B1 GA16 P B1
H D
Order printout sample: 36 450x60x200x15/10
GA 2 0 M B 3 Products of other dimensions can be made to special order.
75
12
ROLL GRINDING
76
12
Swatycomet also produces grinding wheels for grinding of new rolls and renewal of used rolls. For final grinding of new rolls, two different granulations (rough and fine) are recommended, and the grain to be used depends on the grinding wheel size. Due to different types of bonds, grinding wheels can be used at peripheral speeds ranging from 25 to 63 m/s. For special materials, such as ASP and WIDIA, tools with CBN and DIAMOND abrasives are produced up to 600 mm in diameter.
DxTxH
Grinding wheel 1
DxTxH-PxF
Grinding wheels 5
D x T x H - P x F/G
Grinding wheels 7
D P
H P
D (mm) 350 600 700 750 762 800 900 Order printout sample: 1 900x100x304.8 920 1000 1065 38
T (mm) 127 50, 60, 70, 100, 125 60, 80, 100, 125 80, 100, 125 80, 100, 125 80, 100, 125 80, 100, 150 80, 100, 127, 150 60, 75, 80, 100, 127, 150 80, 100, 127
H (mm) 203.2, 304.8 304.8 304.8 304.8 304.8, 381 304.8, 355, 457.2 304.8, 355, 457.2, 508 304.8, 355, 457.2, 508 406.4
Machines: Waldrich, Herkules, Landis, Schaudt, Churchill, Fortuna, Farrel, etc.
S29GC36/2J7BX03L
77
12
ROLL GRINDING
Roll production Casts Steel Rough grinding Final grinding Rough grinding Final grinding 51C16/4R4B18 C80/3H9V60 8A54/3IJ7V835 C120/1H11V60
Steel production
RANGE OF GRINDING WHEEL QUALITIES
Ho t milling - Roll renewal Standard Working rolls Casts High stock removal Standard Fine High stock removal Rough grinding Rough grinding Final grinding Rough S9C36/2J7BX03 S29GC36/2J7BX03 S9C36-60K7BX03 S29GC36-60J7BX03 S2A46/3K7BM03 S2A60/3J7BM03 C80/2I7V60
Forged rolls
Cold milling Roll renewal Working rolls Back up rolls Standard High stock removal Standard S2A46/3K7BM03 S68C36-60 J-B S2A46/3K7BM03
Copper and aluminium mills

Plate Sheet 2A60 - 80 H10/3V35 (standard) 9C150 - 180G-H10/3V35 SC220/1D11BK03L 8A54 - 60I7V835 (high stock removal)
Sendzimir rolls Thrust bearings Back up rolls Drive rolls Intermediate rolls Working rolls Working rolls fine grinding
Chromium cast rolls
Aluminum foil
68C60J-B 68C60J-B 68C60J-B 68C60J-B S29GC100/1F10BX03 9C180/9E11BX50/300

2A60/3J7V
Grinding of r ubbered rolls

Hard rubber Hard rubber fine grinding Soft rubber Soft rubber fine grinding Calender rolls 2A30/1G13/1V 2A54/1G13/1V 1A24/1I7+V C60/1G13/1V 8A60/1H8/6V
ASP working rolls WIDIA working rolls
102B 46-151R100B47S 101D 46-151R100B40S
78
RADIAL AND AXIAL ROLL SURFACE GRINDING
12
DxTxH-V
Grinding cones SGY
DxTxH-PxF
Grinding wheels 36
D
P F F H
G r i n d i n g of t h re a d e d c e n t e r b o re s i n ro l l s
Type SGY 18 x 35 26 x 38 50 x 39 Specification 8A120/2L9V835 8A120/2L9V835 8A120/2L9V835
G r i n d i n g l e ngth
Type / Dimension 36 D x T x H - P x F Specification 8A36/2J8V835
G r i n d i n g w h e e l p e r i p h e ra l s p e e d
Material Casts Type of grinding Coarse production grinding Fine Renewal grinding Steel Rough production grinding Fine renewal grinding m/sec 4563 3550 3540 3563 2530 Infeed mm/feed 0.25 0.0100.020 0.0100.030 0.0200.030 0.0020.005 Longitudinal feed 1000 mm/min 5000 mm/min 3000 mm/min 5000 mm/min 3000 mm/min
Cooling:
Quantity in l/h Order printout sample: SGY 26x38x8-V60 Pressure Nozzle 200-600 l/min (depending on the grinding wheels diameter 3-5 bar Minimal grinding wheels thickness x 3 mm
8 A 8 0 / 2 L 8 V 8 3 5
79
13
FOUNDRY GRINDING WHEELS
80
GRINDING CONES WITH NUTS

15 16 17 17R 18 18R 19 19R
13
Specification
3A20-36N-Q4B 53C16-24L-Q4B
Hardness
R R
Material
Metals, steel Stainless steel, casting
Qualit y class
Standard Special
Type Intended for the CLEANING and GRINDING of casts and metal parts.
15 15 15 16 16 16 17 17 17 17 17R 17R 17R 18 18 18 18
Dimensions D x T x thread mm
40 x 63 x M
Peripheral speed RPM m/s 1/min

50 23900
Packaging units pcs.

25
50 x 80 x M 63 x 80 x M 40 x 63 x M 50 x 80 x M 63 x 80 x M 32 x 60 x M 40 x 63 x M 40 x 90 x M 50 x 100 x M 50 x 50 x M 63 x 80 x M 80 x 100 x M 32 x 50 x M 40 x 60 x M 40 x 80 x M 50 x 50 x M 50 x 100 x M 40 x 60 x M 50 x 50 x M 50 x 80 x M 50 x 100 x M 40 x 50 x M 50 x 80 x M
19100 15200 23900 19100 15200 30000 30000 23900 19100 19100 15200 12000 30000 23900 23900 23900 19100 23900 19100 19100 19100 23900 19100
The selected grain size depends on the grinding cone diameter:

Application Steel Gray, nodular and malleable casting Quality class/Specification STANDARD EXTRA 52A20NB 100 3A20OB, 9C16PB *ZA20PB
18 18R 18R 18R 18R 19 19
*Only types 18, 18R
* On customer request these cones can also be produced with the following threads (M): M10 (3/8), M12 (1/2), M14 (5/8), M16 (3/4)
81
13
SKORPIO SPECIAL 3 S TA R S S P EC I A L Specification
ZA24R-BF ZA24S--BF EZA24S-BF
GRINDING WHEELS
Material
Steel, Stainless steel, Casting Steel, Stainless steel, Casting Steel, Stainless steel, Casting
Qualit y class
Special Special Special
Abrasive grain
ZA ZA ZA + sintered alumina
Type The SPECIAL grinding wheels are intended for specific industry applications. Advantages: - high level of quality - high durability - no fly-offs during grinding - exceptional grinding properties - aggressive material removal - complies with EN12413, OSA , FEPA
27 27 27 27 27 27 27 27 27 27 27 (28) 27 27 27 27 (28) 27
Dimensions DxTxH mm
100 x 4 x 16

80 15300
Packaging units pcs.

10
100 x 7 x 16 115 x 4 x 22,23 115 x 7 x 22,23 125 x 4 x 22,23 125 x 7 x 22,23 150 x 4 x 22,23 150 x 7 x 22,23 180 x 4 x 22,23 180 x 7 x 22,23 180 x 8 x 22,23 180 x10 x 22,23 230 x 4 x 22,23 230 x 7 x 22,23 230 x 8 x 22,23 230 x 10 x 22,23
15300 13300 13300 12250 12250 10200 10200 8500 8500 8500 8500 6650 6650 6650 6650
On customer request, grinding wheels can also be produced as type 27-GR and 1AF.
We also manufacture double layer grinding wheels with a thickness (T) of 7 mm.
82
FLAT GRINDING WHEELS
13
Specification
3A20-36N-Q4BF 2ZA16-24N-R4BF 53C20-36N-R4BF 51C16-240-R4BF
Hardness
P-R P-Q Q-R Q-R
Material
Steel Cast iron steel Stainless steel Grey cast
Qualit y class
Standard Standard Special Standard
50 m/s
D
1A 63, 80 m/s
D
Type
1A 1A 1A 1A 1 1A
T
Dimensions D x T x H mm
50 x 4 - 12 x H 60 x 4 - 12 x H 65 x 6 - 12 x H 70 x 6 - 12 x H 75 x 20 - 25 x H 75 x 6 - 25 x H 75 x 20 - 25 x H 80 x 20 - 25 x H 80 x 4 - 25 x H 80 x 20 - 25 x H 100 x 15 - 25 x H 100 x 6 - 25 x H 100 x 15 - 25 x H 125 x 15 - 25 x H 125 x 15 - 25 x H 125 x 15 - 25 x H 150 x 20 - 30 x H 150 x 20 - 30 x H 150 x 20 - 30 x H 200 x 15 - 30 x H 200 x 15 - 30 x H 200 x 15 - 30 x H 250 x 20 - 25 x H 250 x 20 - 25 x H 250 x 20 - 25 x H

63, 80 63, 80 63, 80 63, 80 50 63, 80 80 50 63, 80 80 50 63, 80 80 50 63, 80 80 50 63, 80 80 50 63, 80 80 50 63, 80 80 24060/30560 19100/25500 18510/23500 16040/21800 12750 16100/20400 20400 12000 15100/19100 19100 9550 12100/15300 15300 7650 9650/12250 12250 6400 8050/10200 10200 4800 6050/7650 7650 3850 4850/6150 6150
4KA 63, 80 m/s

D
4KA 1
T
1A 4KA 1 1A 4KA 1 1A 4KA 1 1A 4KA 1 1A 4KA 1 1A 4KA
mm H 6 10 16 20
22.23
25
32
83
13
THIN REINFORCED GRINDING WHEELS
Specification
3A20-36N-R3-4BF 2ZA16-24N-R3-4BF 53C20-36N-R3-4BF 51C16-24N-R3-4BF 2ZA16-24N-R3-4BF 9C16-24O-R3-4BF
Hardness
Q-R Q-R Q-R Q-R Q-R P-Q
Material
Steels Alloy steels Stainless steels Gray alloy Nodular alloy Aluminium, colour metals
Qualit y class
Standard Special Special Standard Standard Standard
Type These grinding wheels are intended for use in various branches of industry for manual CLEANING OF CASTS on stable grinding machines.
1A 1A 1A 1A 1A 1A 1A 1A
D H
300 x 6 x H

80 5100 5100 5100 4400 4400 4400 3450 3450 3450 3850 3850 3850 3050 3050 3050 2700 2700 2700 2450 2450 2450 2050 2050 2050
300 x 8 x H 300 x 10 x H 350 x 6 x H 350 x 8 x H 350 x 10 x H 350 x 12 x H 63 350 x 16 x H 350 x 20 x H 400 x 6 x H 80 400 x 8 x H 400 x 10 x H 400 x 12 x H 63 400 x 16 x H 400 x 20 x H 450 x 12 x H 450 x 16 x H 450 x 20 x H 500 x 12 x H 500 x 16 x H 500 x 20 x H 600 x 12 x H 600 x 16 x H 600 x 20 x H
1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A
T
mm H 22.23 25 32
40 127
84
REINFORCED GRINDING WHEELS
13
Specification
3A14-24O-R3-4BF 52A7A16-24O-R3-4BF 53C20-36N-R3-4BF 2ZA14-24N-R3-4BF 3A14-24Q-R3-4BF 9C16-24O-P3-4BF 52A16-24O-R3-4BF
Hardness
Q-S Q-R O-R Q-R Q-S Q-R Q-S
Material
Non-alloy and low-alloy steels High-alloy steels Stainles steel, high-alloy steel Grey and nodular alloy Tempered alloy Aluminium and other colour metals Stainless steel, steel, casting
Qualit y class
Standard Standard Special Standard Standard Standard Special
These grinding wheels are intended for use in various branches of industry for COARSE GRINDING on stable, manually operated suspended grinding machines and automatons.
1AO 50 m/s
D
Type
1A 1FK 1AO 1A 1FK 1AO 1A 1FK
Dimensions DxTxH mm
300 x 12 - 60 x H 300 x 30 - 60 x H 300 x 30 - 60 x H 350 x 25 - 60 x H 350 x 30 - 63 x H 350 x 30 - 100 x H 400 x 30 - 60 x H 400 x 25 - 76 x H 400 x 30 - 60 x H 450 x 25 - 60 x H 450 x 30 - 65 x H 450 x 40 - 65 x H 500 x 50 - 60 x H 500 x 30 - 80 x H 500 x 40 - 76 x H 600 x 40 - 80 x H 600 x 40 - 80 x H 600 x 50 - 100 x H 700 x 60 x H 750 x 50 - 90 x H 800 x 60 - 100 x H

63, 80 50, 63 50 63, 80 50, 63 50 63, 80 50, 63 50 63, 80 50, 63 50 63, 80 50, 63 50 63, 80 50, 63 50 50, 63 50, 63 50, 63 4010/5100 3200/4050 3200 3440/4400 2750/3450 2750 3010/3850 2400/3050 2400 2670/3400 2150/2700 2150 2410/3100 1950/2450 1950 2000/2550 1600/2050 1600 1360/1720 1270/1300 1190/1500
1AO 1A 1FK 1AO
1FK 50, 63 m/s

D
1A 1FK 1AO
T
1A 1FK 1AO 1FK
1A 63, 80 m/s
D
1FK 1FK
T
D H mm mm 300 25,4 30 32 40 50 60 76.2 350 32 40 50 60 76.2 400 40 50 60 76.2 450 40 50 60 76.2 500 50 60 76.2 600 60 76.2
127 127 127 127 150 127 150 127 150
152.4 200 203 152.4 200 203 250 305 152.4 200 203 250 305
85
13
GRINDING WHEELS
Specification
52A36-60L-04-6B 4A24-60L-04-6B 2A24-60L-04-6B 52A14-36N-Q4-5B 2ZA14-24N-Q4-5B 9C16-36L-04-5B 9C14-24L-04-6B
Hardness
G-J L-N Q-R R-S P-Q K-L M-O
Material
Non- and low-alloy steels, magnets Casting and fast-cutting steels Spring steel, low-alloy steels Stainless steel, steel, casting Grey and nodular casts Aluminium and other colour metals Lamellar and brake pads
Qualit y class
Standard Standard Standard Special Standard Standard Standard
These grinding wheels are intended for use in various branches of industry for COARSE GRINDING on stable, manually operated suspended grinding machines and automatons. They are distinguished by a high grinding efficiency and appropriate durability.
Type
35U 36 36 36
450 x 60 x 200/428 x 11
Peripheral speed RPM Dk1/ Dk2/ Thread m/s 1/min No. of nuts No. of nuts
50 2150 2750 2750 1700 1550 1900 1300 1600 1600 280/10 300/8 375/10 456/24 456/24 530/12 530/12 588.8/12 / / / / / 380/6 380/6 508/6 M10 M12 M10 M10 M10 M16 M16 M10
35U
J t T
350 x 90 x 200 350 x 100 x 255 450 x 90 x 255 500 x 100 x 350 508 x 102 x 406 600 x 75 x 325 600 x 102 x 320 600 x 125 x 450 40 45 50 40 50 50
36 36 36 36 36
H D
36
Dk2 Dk1 M T H D
86
GENERAL RECOMMENDATION
13
Application Non-ferrous metals
Grain 9C
Grain size 16 - 24 14 - 24 16 - 24) 14 - 24 14 - 24 16 - 24 16 - 24
Specification Hardness O-P O-R O-R O-R NM O-R N
Structure 4 3-4 4 3-5 4 3-4 4 50 m/s B04 B04 B04 B13 B04 B68 B04
Bond 63 m/s B05 B69 B05 B18 B05 B69 B05
Steel Steel casts High-alloy steels Casts Grey alloy casts Nodular alloy casts Tempered alloy casts: - before tempering - after tempering
52A, 3A, 7A 252A, 7A 2ZA, 53C ZA, 52A 2ZA, 53C, 9C 2ZA, 52A
87
14
GRINDING WHEELS FOR STEEL INDUSTRY
88
HOT-PRESSED GRINDING WHEELS
14
Grinding wheels 1VS

DxTxH
S p e c i f i c a t i o n
XA 10 Z B80 XA 16 Z B80 EA 14 Y B91 EA 20 Y B91 WA 10 Z B80
Material
Carbon low-alloy steels General applications High-alloy steels (austenitic), stainless steels High-alloy steels with higher roughness required Machines with lower power ratings
Hot-pressed grinding wheels are used for removal of hard oxide crust in the process of steel manufacture (slabs, billets) and rough grinding.
Type
1VS 1VS 1VS 1VS 1VS 1VS 1VS
610 x 65 x 203.2

80 2506 2506 2506 2506 2506 1700 1700
610 x 76 x 203.2, 304.8 (305) 610 x 86 x 203.2 610 x 102 x 304.8 (305) 610 x 124 x 304.8 (305) 920 x 100, 125, 150 x 304.8 920 x 100, 125 x 400 or 406.4
Order printout sample: 1VS 610x76x203.2
E A 14 Y B 91
89
14
Cutting-off wheels 41..
DxTxH
LARGE REINFORCED CUTTING-OFF WHEELS
D T H
Order printout sample: 41C3D2K 1030x12/11x100
5 WA 2 0 / 2 S 7 B F 8 3
D 450 500 600 800 1000 1250
T 4 - 4.5 5-6 6-7 9/8.5* 12/11* 14/13*
H 25.4 (32) (40) 25.4 (32) (40) 40 (60) (76.2) (80) 80 (100) (152.4) 100 (152.4) 127 (152.4)
* Conical reinforced cutting-off wheels
90
14
Cutting-off wheels 42
DxTxU
D U H
D 500 600
U 5-6 6-7
H 76.2 76.2
Reinforced cutting-off wheels of large diameters are used for cutting products of large cross-sections in the manufacture of rolled profiles, forged pieces, pipes and rods.
Cutting on suspended and stable machines
Cutting of large cross-sections on stable machines
Application Construction steel Stone, firebrick Aluminium and colour metals Stainless steel Stainless steel Steel and other alloys Cold cutting Warm cutting Hot cutting
Specification A24S1BF C30PB3BF A24PSBF 4A30N6BF 7A24PBF WA24S1BF WA20/24RBF WA20/24SBF WA20/24QBF
D/mm 450 - 600 450 - 600 450 - 600 450 - 500 500 - 600 500 - 600 800 - 1000 1000 - 1250 1000 - 1250
91
15
RAILWAY GRINDING AND CUTTING-OFF WHEELS
In the production and renewal of railway tracks, various types of grinding tools are used, depending on the place and the grinding method. These grinding wheels are intended for the maintenance of railway tracks as well as for grinding of welds and railway switchpoints using machines intended specifically for this purpose.
A B
Zone A railway track head Zone B railway track lateral edge Zone C web
92
GRINDING OF RAILWAY TRACKS
15
Grinding wheels 1A For railway track grinding zone B

D x T x H
Type 1A 1A 1A 1A 1A 1A 1A 1A Dimensions (mm) 225x20x22.2 230x20x22.2 230x23x22.2 230x25x22.2 230x23x22.2 2 3 0 x 12 x 2 2 . 2 2 3 0 x 15 x 2 2 . 2 2 3 0 x 21 x 2 2 . 2
STANDARD 2ZA16/3 Q6BF10
EXTRA 2WA 20/9 Q 6 BX18/985
SPECIAL WA16/3Z+BX18
Grinding wheels 5A and 7A For grinding of welds zone B

DxTxH-PxF
5A
7A
Type 5A 5A 5A 7A
Dimensions(mm) 3 0 0 x 4 5 x 14 9 - 2 4 0 x 3 0 2 5 4 x 2 5 x 2 5 - 15 0 x 18 2 5 4 x 2 0 x 2 5 - 15 0 x 8 250x40x76.2-166x10/10
STANDARD 3A14P4B13
EXTRA 2WA 20/9 P6 BX18/985
93
15
Grinding cups 6 for grinding of welds zone A
D x T x H x E x W
6
W
6M
6MP/BT
Type 6 6M 6M 6M 6M 6M 6M 6M 6MP/BT 6MP/BT
Dimensions (mm) 100x110x22- W17E20 10 0 x 110 x M 2 0 - W 2 0 E 2 0 10 0 x 110 x M 2 0 - W 2 0 E 2 0 10 0 x 110 x M 2 0 L - W 2 0 E 2 0 12 5 x 6 5 x M 2 0 - 2 3 P, W 37 , E 12 12 5 x 6 5 x M 2 0 - 2 3 P, W 37 , E 12 12 5 x 6 5 x M 2 0 - 2 3 P, W 37 , E 12 12 5 x 9 0 x M 2 0 - 2 3 P, W 37 , E 12 15 0 x 8 0 x U 5 / 8 - 2 0 P - W 4 9 , 5 E 2 0 15 2 x 8 0 x M 2 0 - 2 0 P - W 51 E 2 0
STANDARD 3A20/3P4B13, 2ZA16/3 Q6BF10
EXTRA 2WA 20/9 Q 6 BX18/985
Grinding cups 11 For grinding of railway track weld profile

DxTxHxW
11K
D W K
Applications: Manual grinding with an angle grinder (phy 180 mm) in places where machine grinding is not possible due to lack of access.
H J
11P
D W K
M J
Type 11K, 11P 11K, 11P
Dimensions (mm) 110/90x55x22.2- W20 110 / 9 0 x 5 5 x 2 2 . 2 - W 2 0
STANDARD 3A16/3P4B
EXTRA 3WA 20/9 S2 BX05
94
15
Grinding segments 31S.. For grinding of welds zone A
B/A x C/C1 x L
A
Type 31S28A-1 31S39 31S44
Dimensions (mm) 60/69x90x158 71 / 57 x 8 6 x 2 9 0 69.5/56x90x300
C1
31S38
31S44
STANDARD 3A20 M4B
EXTRA 2WA 20/9 P6 BX18/985
Grinding rings 35L For grinding of welds zones A and B

D x T x H x E x W
Type 35L 35L 35L 35/BT 35L 35L 35L Dimensions (mm) 260 x 82 x 154 2 6 0 x 8 2 x 15 4 2 6 0 x 3 5 x 19 5 18 0 x 10 5 x 9 0 2 6 0 x 2 8 x 19 5 2 8 0 x 3 0 x 210 2 8 0 x 3 2 x 210
Order printout sample: 35L 260x35x195
2 WA 2 0 / 9 Q P 6 B X 18 / 9 8 5
STANDARD ZA12/9 T6 B64
EXTRA 2WA 20/9 P6 BX18/985
95
15
Grinding wheels 7Y2 For grinding of zone C

DxTxH-PxF
T1
Applications: Grinding of connecting chambers with machines intended specifically for this purpose.
H P (J)
Type 7Y2-5 7Y2-11 7Y2-10
Dimensions (mm) 135 x 95/70 x 25,4 55 x 30/30 R17 V14 13 5 x 74 / 61 x 2 5 , 4 2 0 / 2 0 - R 8 V 12 , 5 13 5 x 74 / 61 x 2 5 , 4 S - 5 5 x 2 2 , 5 / 2 2 , 5
F G
STANDARD 3A20Q4B
EXTRA 57A24/3P4B13S
SPECIAL 2WA 20/9 P6 BX18/985
Grinding wheels 36 For grinding of welds zone A

D x T x H
Dk2 Dk1 M T
H D
Type 36/5 36/5 36/5 36/2 36/2 36/2 36/2 36/2 36/2 36/5 36/5 36/5
Dimensions (mm) 150x72x57-4/M8-15A 15 0 x 7 5 x 5 7 - 4 / M 8 - 15 A 15 0 x 7 5 x 5 7 - 4 / M 8 - 15 A 12 5 x 6 0 x 5 5 - 4 / M 8 - 15 A 12 5 x 6 0 x 5 5 - 4 / M 8 - 15 A 12 5 x 6 0 x 5 5 - 4 / M 8 - 15 A 12 5 x 6 0 x 5 5 - 4 / M 8 - 15 A 12 5 x 6 0 x 5 5 - 4 / M 8 - 15 A 12 5 x 6 0 x 5 5 - 4 / M 8 - 15 A 15 0 x 7 2 x 5 7 - 4 / M 8 - 15 A 15 0 x 7 5 x 5 7 - 4 / M 8 - 15 A 15 0 x 7 5 x 5 7 - 4 / M 8 - 15 A
Order printout sample: 36/5 150x72x57-4/M8-15A
2 WA 2 0 / 9 Q 6 B X 18 / 9 8 5
STANDARD 3A20/3P4B13, 2ZA16/3 Q6BF10
EXTRA 2WA 20/9 Q 6 BX18/985
96
RAILWAY CUTING-OFF WHEELS

Cutting-off wheels 41
D x T x H
15
Type
These cutting-off wheels are intended for free-hand cutting, making of isolation cuts, welded gap preparation, railway track coating, etc.
41 41 41 41 41 41
Dimensions DxTxH mm
300 x 3 x H 300 x 4 x H 350 x 3 x H 350 x 4 x H 400 x 3 x H 400 x 4 x H
Peripheral speed RPM Reinf. m/s 1/min

80 100 80 100 80 100 5100 6400 4400 5500 3850 4800 E E E E E
Package unit pcs.

25 10
mm
20
22,23
25,4
Upon customer request, cutting-off wheels may be produced with a hole (H) as per agreement.
STANDARD 3ZA24P-BF
EXTRA 45A24Q-BF
SPECIAL 74A20R -BF
97
16
GRINDING CUPS
98
16
Specification Hardness
H-S E-I G-H F-J G-I H-J K P-Z
Material
Concrete, stone, granite, grey cast, fire-resist.brick Steel - alloy and non-alloy HSS HSS Stainless steel Hard crome plates Colour metals, aluminium Plastics Steel - alloy and non-alloy
Qualit y class
standard standard standard standard standard standard standard standard special
Grinding cups 6
D x T x H - W..E..
C, 9C 8A 2A,42A 2A, 8A 2A, 8A,C C, 9C 9C ZA, WA
52A, 2A,8A,4A.6A,8A E-K
6
W
Type D x T x H(M) W E Periph. speed mm mm mm m/s

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6M 6M 6M 6M 6M
T
50x50x20 60x40x20 75x50x32 80x30x20 80x50x20 100x60x51 100x85x20 100x80x51 100x110x22 125x45x16 125x63x20 125x100x20 160x80x22,2 175x75, 100x76 200x100x76 80x70xM 90x65, 85xM 90x75xM 90x85xM 90x100, 110xM 100x45, 85, 110xM 118x55xM 125x55xM 125x55xM 125x65xM 130x45, 55xM 150x40, 55xM 100x110xM 150x57xM 150x68xM 150x80xM
10 10 8.5 12 10 4.5 24 18.7 18.7 10 6 20 20 15 30 20 19 25 30 20 20 30 25 37, 42.5 37 37 40 25 20 40 51
10 10 10 10 10 15 25 20 20 10 13 16 20 15 25 17, 20 20
35 32 35 32 25 32 50 50 50 32 35 35 25 35 35 50
6M
D W
6MP/BT
20 20 20 20 20 20 12 20 20 20 20 20 20 20 20
Thread: M14, M20, M20L, W5/8, 5/8UNC, Type BT: reinforced with fiberglass
6M 6M 6M 6M 6M 6M 6M 6M 6M/BT
152x65xM
Order printout sample: 6M/BT 100x110xM14-25..20..
6MP/BT 6MP/BT 6MP/BT
Z A 2 0 P
99
16
Grinding cups 11
D/J x T x H - W..E..K..
Specification
9C16-9C220 3A16-3A120 ZA16-Za24 WA14-WA24
GRINDING CUPS
Hardness
L-S L-S P-S P-S
Material
Concrete, stone, granite Metals, steel, construction steel Metals, steel, construction steel Metals, steel, construction steel
Qualit y class
standard standard special special
11K
W
Type D x T x H J W E Periph. speed mm mm mm mm m/s

11K 110/94x55x22.2 110/94x55x22,2 140/115x65x22,2 76/64x40x22,2 110/90x55x22,2 130/90xx55x22,2 110/90xx55x22,2 130/90xx55x22,2 110/90x55xM 125/90x52xM 130/94x52xM 150/120x52xM 110/90x55xM 130/94x55xM 76/64x40xM 102/70x51xM 110/90x55xM 125/90x52xv 127/96x62xM 130/90x55xM 150/120x51xM 94 94 115 64 90 90 90 90 90 90 94 120 90 94 64 70 90 90 96 90 120 20 20 25 12 20 31 20 31 20 25 31 30 20 20 12 18 20 25 51 30 31 11 11 20 11 12 12 11 12 13 20 13 20 13 13 11 12 12 20 20 12 20 50
K E
11KY 11K 11P 11P 11P 11P
H J
11P
W
11PY 11M 11M
K E
11M 11M 11MY 11MY 11MP 11MP 11MP
M J
11M
W
11MP
11MP 11MP 11MP
M J
Thread: M10, M14, 5/8Unc, 5/8W
11MY
W
K E
Grinding cups should ALWAYS be fastened on angle grinding machines using a special safety shield!
T
M J
100
101
INCORRECT HANDLING 1. DONT store wheels in a damp atmosphere or in extreme temperatures. 2. DONT use non-reinforced cutting-off wheels on portable machines. 3. DONT handle wheels roughly. 4. DONT mount a damaged wheel. 5. DONT EVER exceed the maximum operating speed marked on the wheel. 6. DONT force a wheel onto a machine spindle. 7. DONT use mounting flanges which are incorrect, damaged, dirty or worn out. 8. DONT tighten the mounting nut or locking flange excessively. This can distort the flanges. 9. DONT use blotters for soft mounting of depressed-centre concave wheels. 10. DONT use a machine which is not in good mechanical condition. 11. DONT use a machine without a wheel guard. 12. DONT use wheels without proper ventilation or dust protection equipment. 13. DONT apply side pressure to cutting-off wheels. 14. DONT stop the wheel after use by applying pressure to the wheel edge or side. Always switch the machine off and allow the wheel to stop revolving. 15. DONT allow the wheel to be trapped or pinched in the cut. 16. DONT apply excessive pressure onto the wheel so that the driving would slows down. 17. DONT grind on the side of cutting-off wheels. 18. DONT drop portable machines to the floor by the cable. A wheel can be easily cracked by the weight of the machine if it is put down hard. This is a common cause of wheel breakage. 19. DONT grind with a depressed-centre concave grinding wheel at an angle lower than the prescribed angle. 20. DONT use a machine in a position where you do not have full control of the machine and you are not well balanced.
CORRECT HANDLING 1. DO always follow instructions for correct storage. 2. DO always visually inspect grinding wheels before mounting for possible damage during transport and eliminate damaged ones. 3. DO always use a safety guard, which should cover nearly one half of the grinding wheel. 4. DO always use non-reinforced cutting-off wheels on fixed stationary machines. 5. DO always switch off the power at the supply and/or unplug the machine before changing the wheel. 6. DO always use the tools supplied by the machine manufacturer to change the wheel. 7. DO always ensure that the spindle speed of the machine is no higher than the operating speed marked on the wheel. 8. DO always use the correct wheel mounting flanges for grinding wheels and check that they are undamaged, clean and free of burrs. 9. DO always use blotters between the mounting flanges and the wheel sides for soft mounting of flat cutting-off wheels. 10. DO always allow newly mounted wheels to run at operating speed with the guard in place for at least one minute before cutting or grinding. 11. DO always wear protective gear: safety clothing, dust masks, eye protection (glasses or shield), gloves and ear protection. 12. DO have machine speeds checked regularly, especially after maintenance or repair. 13. DO always check the tension of the driving belt, where fitted, on a regular basis: belts must be kept tight in order to ensure optimum power transmission. 14. DO always secure the workpiece firmly before beginning cutting or grinding. 15. DO store portable machines appropriately when not being used, to avoid accidental physical damage to the wheel. 16. DO always use portable machines in a comfortable position, where the body is well balanced and the machine is well supported. 17. DO grind at the prescribed angle to the item with depressed-centre grinding wheels on an angle grinding machine. 18. DO always keep the work space around cutting and grinding operations clear. It is very dangerous if an operator slips or falls during cutting or grinding operations.
102
Please store in dry and well-ventilated premises without major temperature changes (temperatures between 10 and 30C and max. 70 % relative humidity). This will help preserve the physical properties of reinforced resin bonded grinding wheels for up to three years, up to two years for non-reinforced ones. The storage premises should be as close to the place of use as possible in order to avoid mechanical damage to the wheels during transport, as well as moisture condensation while in transit on colder days. Please use appropriate stands, shelves, drawers and boxes for storing various types of grinding wheels. - Store wide thin-section grinding wheels in a horizontal position on a flat surface or on a steel base. - Place thinner resin bonded cutting-off wheels on a flat surface in order to prevent bending. - Store small grinding wheels on upper shelves or in their original packaging. - Store depressed-centre concave grinding wheels one on top of the other or in their original packaging, up to a stack height of 120 cm. - Store grinding wheels and thick-section grinding rings of larger dimensions vertically on lower shelves, but transport them horizontally. Vitrified bonded grinding wheels are not sensitive to atmospheric influences. Due to their fragility, they are however very sensitive to impact, because this causes cracks that are undetectable by the human eye, but may cause grinding wheel rupture at the beginning of work. Grinding wheels should be stored on wooden shelves that prevent rolling. The shelves need to be designed such that various grinding tool types can be arranged on them simple and safe manner. Easy and safe removal of grinding tools from the shelves should also be ensured, while maintaining the stability of those remaining on the shelves. Grinding tool shelving should be positioned as close to the grinding machine as possible. On the other hand, the quality of resin bonded grinding wheels gradually deteriorates. This process may be accelerated by unsuitable storage conditions. Resin bonded grinding wheels should not be allowed to freeze. The storage temperature should be between 10 and 30 C, and the relative humidity should not exceed 70%. Under such conditions, the physical properties of these grinding wheels remain unchanged for a year. After prolonged storage, however, the mechanical properties of the grinding wheels may change, therefore safety checks should be performed prior to their use.
S WAT YC O M E T, u m e t n i b r u s i i n n e kov i n e , d . o . o . Titova cesta 60, 2000 Maribor, Slovenia t : + 3 8 6 ( 0 ) 2 3 3 31 6 0 0 , ( 0 ) 3 7 5 7 5 0 0 0 f : + 3 8 6 ( 0 ) 2 3 3 31 7 9 0 , ( 0 ) 3 7 5 7 5 10 0 w w w. s wa t yc o m e t . s i , e : i n f o @ s wa t yc o m e t . s i
SWATY-INPO
Toroflex Schleifmittel, GmbH Esbachgraben 17, 95463 Bindlach - Germany Cobra, GmbH St. Michael 47, 9143 Bleiburg - Austria SWATY INPO, d.o.o. Titova cesta 60, 2000 Maribor - Slovenia Ecopack, d.o.o. Tovarnika 5, 3214 Zree - Slovenia
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Dodati gradivo

Industrial Grinding Tools

GRINDING WHEEL TYPES (according to ISO 525)

1A8, 5NB D x T x H--P x F

3K, 3K2 D/J x T/U x H--V. .

5 D x T x H--P x F Pa g e s 40, 46, 48, 59, 77, 93

7 D x T x H--P x F/G Pa g e s 40, 47, 49, 77, 93

12 D/J x T/U x H--W. . E . . K . . V. .

12B D/J x T/U x H --W. . E . . K . . V. . Pa g e 5 9

12BH D/J x T /U x H--W x E x K- V. .

24 D x T/N x H--P x F/G

25 D/K x T/Nx H --P x F

Pages 75, 86, 95

GRINDING SEGMENT TYPES

GRINDING FILE TYPES

MOUNTED POINT TYPES

52G DxT -SxL

GRINDING CONE TYPES WITH NUTS ( page 81)

GRINDING CUP TYPES ( pages 94, 99, 100)

11K D/J x T x H - W..E..K..

11PY D/J x T x H - W..E..K..

11MP D/J x T x M - W..E..K..

STANDARD GRINDING WHEEL DIMENSIONS in mm and inches

Grinding wheel diameters (D):

*DIN standard 603-1 through 603-12

Grinding wheel thicknesses (T):

Grinding wheel hole diameters (H):

* DIN standard 603-1 through 603-12

SPECIFICATION AND PROPERTIES OF GRINDING TOOLS

ABRASIVE GRAIN QUALITY

ABRASIVE GRAIN AND ITS PROPERTIES

PROPERTIES OF DIAMOND AND CBN GRAIN

PROPERTY Density Hardness (Knoop) Hardness (Mohs) Temperature stability

Unit g/cm kg/mm C

Diamond 3.52 7000 10 600 - 700

CBN 3.48 4700 9/10 1100 -1400

ABRASIVE GRAIN APPLICABILITY

All types of grinding All types of grinding All types of grinding

ABRASIVE GRAIN SIZE

FEPA Coarse 427 301 252 181 151 126 107 91 76 64 54 46

Coarse 20 - 36 427 - 252

Very Fine 240 - 600 46

Large material removal rates

Good durability, fine surface

ROUGHNESS OF GROUND SURFACE

Roughness CLA Ra(m) (")

Grit size 36 46 60 80 120 180 320 500

French Russian designation designation Grade

Medium profile deviations Ra (micron)

Surface quality Grade

Medium fine grinding

D79 D64 D54 D46 Micron sizes

Ra Mean profile deviations Rz Mean height of uneven surfaces N Degree of roughness

HARDNESS Very soft Soft Medium Hard Very Hard

Mat erial hardness Up to 42 HRc 42 to 50 HRc X X

GRINDING WHEEL BOND

CONCENTRATION OF SUPERABRASIVE GRAIN

Concentration 50 75 100 125 150 175 200

Vol (%) 12.5 18.8 25 31.3 37.5 43.8 50

0.44 0.66 0.88 1.10 1.32 1.54 1.76

Trademark Safety certificate

Warnings for safe use

Declaration of conformity Batch number