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EPITAXY
• Description of the MBE equipment
• Reflection High Energy Electron Diffraction
(RHEED)
• Analysis of the MBE growth process
• Surface diffusion in MBE
• MBE growth of III-V binary compounds and
alloys
• MBE growth of lattice-matched and lattice-
mismatched heterostructures
• Doping in III-V materials
Molecular Beam Epitaxy (MBE)
R&D
Riber Compact21 system:
• Vertical reactor
• Up to 1X3” wafer
• 6 to 11 source ports
Production
Riber MBE6000 system:
Up to 4X8” wafers (MBE7000
model)
• 10 large capacity source ports
• Fully motorized wafer handling and
transfer
Schematics of an MBE system
Pumping
system
Effusion
cells Liquid N2 cryopanels
Substrate
manipulator • around main walls and
source flange
Analysis tools: • thermal isolation among
• RHEED cells
• RGA • prevent re-evaporation
from parts other than the
• Optical ( cells
ellipsometry
, RDS...) • additional pumping
Cell
shutters
Pumping system
• Minimization of impurities:
R ~ 1ML/sec, n ~ 1022at cm-3, p ~ 10-6Torr
for nimp < 1015 cm-3 ⇒ p < 10-13 Torr
In practice: p ~ 10-11 – 10-12 Torr, mostly H2
• Used pumps: ion, cryo, Ti-sublimation.
Effusion cells
Thermocouple
Connector
Heat Shielding
Crucible
Power
Connector
Head Assembly Mounting Flange
Filament and Supports
Thermocouple
Principle of operation of the Knudsen cell.
Features of an effusion cell
The most common type of MBE source is the effusion cell. Sources of this type are sometimes called Knudsen
• 6 –or10K-cells,
cells, cell ininareference
source flange
to the evaporation sources used by Knudsen in his studies of molecular
• Co-focused
effusion. However, onto
a “true” Knudsen ⇒
substrate cellflux
has uniformity
a small diameter orifice (<1mm) to maintain high pressure within
the crucible.
• Flux With certain
stability <1% /exceptions,
day ⇒ ∆Tthis practice
< 1ºC @ isT undesirable
~ 1000 ºCin MBE because it limits deposition rates.
Conventional MBE effusion cells are usually fit with a removable, open-faced crucible having a large exit
• Temperature
aperture. The crucibleregulation by high-precision
and source material PID regulators
are heated by radiation from a resistively heated filament. A
• Minimization
thermocouple of flux
is used driftclosed
to allow as material control. ⇒ choice of geometry
is depleted
loop feedback
Crucibles
Cylindrical Crucible
+ Good charge capacity
+ Excellent long term flux stability
- Uniformity decreases as charge depletes
- Large shutter flux transients possible
Conical Crucible
- Reduced charge capacity
- Poor long term flux stability
+ Excellent uniformity
- Large shutter flux transients possible
SUMO® Crucible
+ Excellent charge capacity
+ Excellent long term flux stability
+ Excellent uniformity
+ Minimal shutter-related flux transients
Valved cracker
For elements which sublime as molecules (As, P, Sb …)
1. Cracking zone
2. Conductance tube
3. Mounting flange
4. Power and thermocouple connectors
5. Bulk evaporator zone
6. Crucible
7. Back flange
8. Valve positioner
The flux J at the substrate a distance d (cm) from the tip of the cell and on its
axis can be calculated, assuming that the evaporant is in equilibrium with its
vapor at pressure p (Torr) (cosine law of effusion, see lecture 1):
h e a tin g b lo c k
s u b s tr a te
J
p (T ) A at
J = 1.12 × 10 22
cm 2 s
d 2 MT
A d
log P = + B log T − C
T
A
M: molecular weight in amu
T: source temperature in K
p
A: source area in cm2 M
T
Vapor pressure chart
As4 Ga
Al
p (T ) A at
J = 1.12 ×10 22
2 2
d = 10cm, A = 3.14cm 2
, M = 70
d MT cm s
at
J = 1.18 ×1015
cm 2 s
r = JΩ 0 , Ω 0 (GaAs) = 2.27 ×10 − 23 cm3
r = 2.67 Å/s = 0.96 µm / h
Cell shutters
• Filament: Atoms and molecules are ionized in a signal ion source following electron
impact.
Electrons are emitted from the hot filaments.
• Quadrupole: Ions with a specific mass-to-charge ratio are filtered by applying a
combination of DC and RF voltages to each quadrupole.
• Faraday Cup: Mass filtered ions are collected by the Faraday cup detectors.
• Functions: leak detection, measure of the system cleanliness (quality of bake and
pumping, impurities from outgassing...), studies of growth mechanisms
Reflection High Energy Electron
Diffraction (RHEED)
• Cells ⊥ substrate ⇒
RHEED // substrate
• Control of the
crystallographic structure perfect surface
of the growing epitaxial
surface
rough surface
Surface sensitivity of RHEED
12.247
[ Å]
Ek = 5-40KeV
λ=
λ = 0.17-0.06Å EK
Θ = 1-3o d(penetration) = λesin θ
λe ≈ 10ML ⇒ d = 0.5ML ⇒ Surface sensitivity
Diffraction: 3D vs 2D
3D 2D
(1st layer of perfectly flat surface)
G ⇒ // ∞ rods
a=5.65Å ⇒ G=2π/a=1.1 Å-1
∆K = G Ek=5KeV ⇒ k∝1/λ=36.5Å-1
⇒ k >> G
Ideal RHEED Pattern
Ewald sphere
Projected image
on screen
Sample
• Perfect 2D
crystalline surface Ideal pattern: series of
Intersection of Ewald
points on a half circle (for
• Perfectly monochromatic, sphere with G vectors
each nth-order Laue zone)
collimated beam
Diffraction in real case
⇓
Diffraction spots ⇒ streaks with modulated intensity even for 2D surfaces
Non-ideal Surfaces
Lateral, periodic
intensity modulation!
Original model:
GaAs(001) (2x4) unit cell: 3 As
dimers along [-110] + 1 dimer
vacancy ⇒ surface energy
reduction
Top As layer
Top Ga layer
2nd As layer
Direct space
GaAs (2x4) Reconstruction
Top As layer
Top Ga layer
2nd As layer
shutters open
shutters closed
GaAs
0 10 20 30 40 50
Tim e (s)
Shutter closed:
Oscillation dumping: statistical
GaAs: 2D rearrangement of
distribution of growth front → constant
mobile Ga adatoms ⇒ intensity
surface roughness.
recovery
Persistence of RHEED oscillations ⇔
AlAs: low surface mobility of Al
layer-by-layer epitaxial quality
adatoms ⇒ no recovery
Analysis of the MBE growth process
p
o
ra
c
lte
in
physisorbed precursor
state
• Surface diffusion rc chemisorbed state
• Thermal desorption rp
• Formation of two-dimensional
clusters
• Incorporation at steps
• b
Step diffusion
• Incorporation at kinks
f
All steps (a-f) strongly dependent c e
a a
on kinetics (T, r, V/III ratio, crystal d
orientation...)
Surface diffusion in MBE
step-flow growth 2D nucleation–surface diffusion: RHEED analysis
High T ⇒ λ > λ 0
λ0 Critical T:
Tc ≈ 590C ⇒
λ ≈ λ0
nucleation of 2D islands
Low T ⇒ λ < λ 0
λ0
a) b) c)
650°C 700°C 750°C
d) e) f)
Transition from 2D island nucleation to step flow growth (MOCVD). 5X5
µm2 post-growth AFM scans, heigth scale 2-5nm
Growth modes: Si homoepitaxy
T = 450C
T = 550C
island nucleation growth
Step-flow growth
Determination of diffusion coefficient
Exactly: τ = τnuc
• λ = λ(T, r, V/III)
Assumption: τ = 1/r
• Einstein relation: λ2 = 2Dτ (upper limit)
• D = diffusion coefficient, τ =
characteristic time for diffusion
• ⇒ D = λ2 / (2τ), D = D0 exp (-ED / kT)
• ED = activation energy for Ga surface
diffusion
• Experiment: measurement of Tc(r) at
fixed misorientation (λ(Tc) = l)
• Arrhenius plot ⇒
ED = 1.3±0.1eV
D0 = 0.85 X 10-5 cm2 s-1
Neave et al, APL 47 (1985) 100
Surface diffusion: a more rigorous
Assumptions: approach
• Vicinal surface with uniform step separation λ0
• Rough step edge ⇒ negligible step diffusion ⇒ 1D problem
• JAs >> JGa ⇒ As disregarded except for reaction at step edge
dns d 2 ns ns
Basic diffusion equation (steady-state) = Ds + J − =0
dt dy 2
τs
Close to step edges, adatoms reach the step and incorporate before re-
evaporation ⇒ lower density
Boundary condition at step edge
λ0 nstep Dstep
Js = ∇µ step Nernst-Einstein relation
2 k BT
nstep − ne
=a
τ step
Js = surface lateral flux
nstep = concentration at step edge
ne = equilibrium concentration
Dstep = a2/ τstep = step diff. coeff.
a = lattice constant
τstep = adatom relaxation time to enter
τstep depends on activation
the step energy to enter the step and on kink
density
Boundary condition at step edge
λ0 dn s
J s = − Ds λ
2 dy y= 0
2
n step λ0
= J −
2
τs
n step − ne n step λ0
a = J −
2
τ step τs
−1
nstep ne λ0τ step λ0τ step ne
α step = = 1 + J +
ne τ s 2 aτ s 2 aτ s τs
ne pe
where =
τs 2πmkT
Ωπhσ 2
Nucleation theory: α c = exp 2
( 65 − ln I c )( kT )
Where
Ω = atomic (cell) volume
h = step height
σ = free energy of 2D nucleus side surface
Ic = nucleation rate
2D nucleation vs. step flow
Jλ20
At the middle of the terrace α max = + 1 (for nstep = ne )
8Ds ne
αmax > αc ⇒ 2D nucleation αmax < αc ⇒ step flow
ns ( y ) Jλ 2 2 y 2
α ( y) = = 1+ 0
1 −
nstep 8 Ds nstep λ0
2D nucleation vs. step flow
Jλ20
At the middle of the terrace α max = + 1 (for nstep = ne )
8Ds ne
Applications: GaAs (001): larger flux, smaller miscut
⇓
larger αmax
⇓
Higher Tc for 2D nucleation
MBE growth of III-V binary compounds
and alloys
Modulated molecular beam techniques
• C. T. Foxon and B. A. Joice, Surf. Sci. 50 (1975) 434, Surf. Sci. 64 (1977) 293
• C. T. Foxon, in “Handbook of crystal growth”, vol.3, p.156, ed. By D.T.J. Hurle, 1994
Elsevier Science B.V
Binary III-V compounds
C. T. Foxon, in “Handbook of crystal growth”, vol.3, p.156, ed. By D.T.J. Hurle, 1994
Elsevier Science B.V
III-AxB1-x alloys
C. T. Foxon, in “Handbook of crystal growth”, vol.3, p.156, ed. By D.T.J. Hurle, 1994
Elsevier Science B.V
MBE growth of lattice-matched and
lattice-mismatched heterostructures
GaAs/AlxGa1-xAs heterostructures
shutters open
shutters closed
G aAs
• Misfit:
fi = (asi-aoi)/aoi
Eε > ED
Relaxation through dislocations
Layer thickness
Eε = ED
Eε < ED
Pseudomorphic growth
ED Eε
Energy
Edge dislocation: line defect that occurs when there is a missing row
of atoms. The crystal arrangement is perfect on the top and on the
bottom. The defect is the row of atoms missing from region b. This
mistake runs in a line that is perpendicular to the page and places a
strain on region a.
Critical thickness and dislocations
ho
LAYER THICKNESS H. Luth, “Surfaces and Interfaces of Solid
Materials”, 3° ed., Springer, Berlin, 1995
Critical thickness: energetic calculations
• Minimization of energy for the epitaxial system
• Critical thickness in units of as as a function of f, for
the introduction of 60o misfit dislocations on (111)
glide planes in a (001) interface
M. A. Herman, H. Sitter, “Molecular Beam Epitaxy, Fundamental and Current
status”, Springer (1996)
Strained epitaxy: experiment
conduction band
EF
2 DEG