Professional Documents
Culture Documents
0
12
th
July 1999
Sensor ( Basic/Advance )
i
CONTENTS
Overview of Sensor............................................................................................................................... 2
1. What is a sensor?........................................................................................................................... 2
2. Control Sensor?............................................................................................................................. 5
Proximity Sensor ................................................................................................................................ 10
1. What is a proximity sensor?........................................................................................................ 10
2. Major Characteristics .................................................................................................................. 16
3. Attention to installation and wiring............................................................................................. 20
4. Effective Use of Sensor............................................................................................................... 24
5. Other Sensors .............................................................................................................................. 26
6. Model Selection........................................................................................................................... 30
7. Terminology (to understand specification and performance) ..................................................... 34
Photo Electric Sensor......................................................................................................................... 37
1. What is a photo electric sensor?.................................................................................................. 37
2. Features by detection mode......................................................................................................... 45
3. Installation/ wiring ...................................................................................................................... 57
4. Effective Use of sensor ............................................................................................................... 61
5. Other Sensors .............................................................................................................................. 63
6. Model Selection........................................................................................................................... 67
7. Terminology (to understand functions/ performance)................................................................. 71
Maintenance of Sensor....................................................................................................................... 73
1. Simple check on breakdown (of control output) ......................................................................... 73
2. Predict Breakdown ...................................................................................................................... 75
3. Noise Prevention ......................................................................................................................... 79
Common Information ........................................................................................................................ 82
1. Output Mode of Sensor ............................................................................................................... 82
2. Precautions to wiring................................................................................................................... 84
3. Protective structure...................................................................................................................... 86
4. Mode of Adjustment.................................................................................................................... 88
Appendix ............................................................................................................................................. 94
1. Measurement ............................................................................................................................... 94
2. Examples of Sensor PC Connection............................................................................................ 96
3. Omron Sensor Selection.............................................................................................................. 98
1
Sensor
Chapter 1
Overview of Sensor............................................................................................................................... 2
1. What is a sensor?........................................................................................................................... 2
2. Control Sensor?............................................................................................................................. 5
Sensor Chapter 1
2
Overview of Sensor
1. What is a sensor?
A sensor is a device to detect changes in the environment such as energy, heat, light, magnet,
supersonic, etc. and convert them to electric signals.
Change in the external environment Detect/convert Output signal/data
Heat Temperature
Changed
SENSOR
Light Light volume
changed
Magnetic
field changed
Alcohol Alcohol is
included
Drainag
e
Heavy oil
included
Instruct machine to do
fixed operation by signal
Display data in the
indicator
Electro
Magnetism
Sensor Chapter 1
3
(1) Applications
(2) Sensor and human 5 senses
5 Senses Environment changes Sensor Others
Visual
Touch
Taste
Auditory
Smell
Light/ shade/ size/ shape/
change/ far/ near/ color
Pressure/ temperature/
pain/ itch/ contact
Sweet/ hot/ sour/
bitter/salty
Air vibration/ loudness of
sound/ high/ low/tone
Chemical composition of
gas
TV Camera
Photo-electric sensor
Thermometer
Proximity sensor
SW, Vibration sensor
Sugar measurer
Microphone
Supersonic sensor
Alcohol/ gas detector
Ultraviolet rays
Infrared rays
Electro magnetic waves
Static
Supersonic waves
Security Alarm
for invader/
destruction
Disaster measures
vibration sensor
Gas/Smoke detector
Disaster
Weather robot/
satellite/buoy
Pollution
Air monitor
Water quality
Telemeter
Environment
Traffic
Traffic control
system
New traffic system
Auto train control
device
Automobile
Electronic fuel
jet
Exhaustion
control
Anti-collision
Traffic
Bio measurement
Supersonic diagnosis device
Patient monitor device
Medical
Production automation
Automation
Chemical plant
Industry
Electric home appliances
Microwave oven
Auto washing machine
Electric blanket
Life
Air-conditioner
Color TV VCR
Housing/home Agriculture/Fishery
SENSOR
Visual
(Eye)
Smell
(Nose)
Taste
(Mouth)
Touch
(Skin)
Auditory
(Ear)
Food
Refrigerated food transparent
Hydroponics
Fish Farming
Sensor Chapter 1
4
-Memo-
Sensor Chapter 1
5
2. Control Sensor?
A sensor as a control component is to capture correctly and speedy data of an environment
where a machine is installed and data of products that are being processed, and then convert
those data to controllable electric signals or information that human can easily confirm.
(1) Role of sensor in automation
Flow of control
Sensor
Control PC
Output Conveyor
Signal transmission line
Signal transmission line
Sensor detects product
PC receives the signal
that product is coming
and judges that conveyor
has to be stopped
Conveyor stops
M
Product
PC
Signal transmission
line
Input
Sensor Chapter 1
6
Application in Factory
<Pudding Production Process>
e Photo-electric sensor
(Position Cup)
It detects the edge of a
cup and send a signal of
Go Filling.
h Proximity Switch
(Existence of contents)
It detects the contents
thru a cup.
c Photo-electric sensor
(Existence of film)
It detects the amount of
film left
d Limit switch (upper & lower
limit)
Mold goes up & down and
stops when it touches Limit
switch
f Level switch (surface level
of liquid)
It detects the amount of
hopper, and add the
necessary amount when
lower than required
g Photo-electric sensor
(marking detection)
It detects registered marking
and adjusts positions of cup
and printing.
Date Stamper
Sealing
Separator
Scrap Cutter
Marking Adjuster
Filter No.2
Filter No.1
Heater
Mold
Pudding
Sensor Chapter 1
7
(2) Type of sensor
Energy used Intermediary Type of Sensor
Power Micro Switch (M/S) Limit Switch (L/S)
Machine
Fluid Pressure Sensor
Photo Electric Photo Micro Sensor
Rotary Encoder Visual recognition device
Light
Visible Light
Infrared Rays
Displacement Measurement Sensor
Magnetic Field Proximity Switch Linear Proximity Switch Electro
Magnetism
Electro Field Capacitance Touch Sensor
Electric Electric current Electric conductor level switch
Heat Heat Thermometer
Supersonic Sound Supersonic (proximity) switch
(3) Use of sensor <basic function>
Used Function
Existence Detect existence of certain object in a specific area
Positioning Detect position in a specific point
Classification Differentiate length/size/shape/color by several criteria
Inspection Judge dimension/size/shape/color/shade etc/ according to inspection standard
(4) Sensor Output
ON/OFF Output is ON or OFF when input value exceeds the value set (it may be
Called High/Low, 1/0)
Digital Sensor input which changes itself continuously is output as digital value
such as BCD/BIN.
Analog Sensor input which changes itself continuously is output as consecutive
value of voltage/electric current.
Select suitable sensor for your needs
Install the sensor properly
Real signal Correctly
Establish inspection logic
Implement in a good condition
Clarify
Object
Place
Purpose
Sensor Chapter 1
8
-Memo-
9
Sensor
Chapter 2
Proximity Sensor ................................................................................................................................ 10
1. What is a proximity sensor?........................................................................................................ 10
2. Major Characteristics .................................................................................................................. 16
3. Attention to installation and wiring............................................................................................. 20
4. Effective Use of Sensor............................................................................................................... 24
5. Other Sensors .............................................................................................................................. 26
6. Model Selection........................................................................................................................... 30
7. Terminology (to understand specification and performance) ..................................................... 34
Sensor Chapter 2
10
Proximity Sensor
1. What is a proximity sensor?
It is a device to detect object with no contact, making use of changes in a magnetic/ electric
field.
(1) Detection Mechanism
A proximity sensor create a net of electro/magnetic field and detects an object which enters the
field, just as a spider form its web and catches its prey.
The net is created by the magnetic lines originated from the oscillation circuit. When a
metallic object comes into the field, the magnetic lines get disordered, which is transmitted to
the oscillating circuit .The oscillating circuit will detect the object approaching and output the
decision.
[Automobile detector in parking lot]
A big proximity sensor buried in the ground
near the entrance gate detects a car above and
sends a signal to the barricade
Detection
Caught
it !
Sensor
Magnetic field
Object
Object
Sensor
Magnetic field
Sensor Chapter 2
11
-Memo-
Sensor Chapter 2
12
(2) Working range
(3) Classification
Detection mode and principles
Mode Principles
High frequency
Oscillation type
Inductance of detection coil
depends on the distance between
detection object and detection
coil, which will be incorporated
in the oscillating circuit, thereby
starts/ends oscillation and detects
the object. Most frequently used.
Differential coil
Same as above. It can detect a
subtle difference because it sees
the difference between detection
coil and comparison coil, which
enables long distance detection.
Magnetic
field type
Magnet Type
It opens/closes Lead switch, haul
elements by magnetic power of
permanent magnet. Need Careful
attention to low cost steel powder.
Electric
Field type
Capacitance
Changes in capacitance between
electrode and earth are
incorporated in the oscillation
circuit. It starts/ends oscillation
and detects an object. It reacts
with anything other than fluid
Detection Head
Detection
Detection
OFF
ON
Approach from the left Approach from the Right
OFF
ON
* Working range of sensor depends
on a range of magnetic field.
Sensing
Object
High frequency oscillation Elements
Sensing Coil
Sensing
Object
Sensing Coil
Comparison Coil
Open/close element AC source
N
S
Permanent
Magnet
Lead Switch
Cx
Sensing
Object
Open/close element High frequency
oscillation
Sensor Chapter 2
13
Composition
Features
Amp separate type Easy to install/adjust
Amp built-in type
DC power can be used. Easy to connect with other electronic machinery
Power built-in type Built-in power. Easy to handle.
Mode of output (See chapter 5.1)
Shape
Classification Shape Features
Prism Type
Flat type
Micro Switch
No adjustment for installation position.
Shield type can be mounted in metal.
Cylinder type
Install with nuts/screw.
Shield type can be mounted in metal.
Pierce type
Pierced into detection loop head.
Gutter type
Easy to adjust installation position.
Plan surface type
A big sensor. Long detection distance.
Sensor part
coil, etc.
Amp part
(Amplifier)
Power/controller
part
DC Power AC Power
Non-contact output
Contact output Relay
C+C
Amp built-in
type
C
Amp separate
type
C+C+C
Power built-in
type
C C C
Sensor Chapter 2
14
(4) Features of Proximity Sensor
1. Stable operation, unsusceptible to water, oil, dust, light, etc..
Be able to use for machine tools splashed with cutting oil or food processing machine washed
with water (magnetic type).
2. Resistant to vibration and shock
Anti-vibration/shock since the whole circuit can be coated with resin.
3. Able to detect without any contact
Detection distance is bout 0-30mm. No damage on an object.
4. Higher speed/performance compared with limit switch
Long life and quick response.
5. Magnetic type is for metal detection, capacitance is for everything except fluid
Liquid in a paper cup can be also detectable.
6. Susceptible to magnet effect
High possibility of malfunction in an area where large amount of electric current flows such as
welding or electro magnetism.
Sensor Chapter 2
15
-Memo-
Sensor Chapter 2
16
2. Major Characteristics
(1) Effect according to materials of object
(2) Size of object and detection distance (Model E2E-XIR5E1)
(3) Thickness of object and detection distance (Model E2E-X10E1)
Steel
Stainless
Yellow copper
Aluminum
Detection
distance
x(mm)
Steel
Return
Working
Aluminum
Working
distance
(mm)
Thickness of object
Steel
Stainless
Yellow copper
Aluminum
Copper
100%
70%
40%
30%
28%
Sensor Chapter 2
17
<Reference>
Whirling electric current in the object
Aluminum Case
Aluminum
Whirling current flows deep inside of an object
due to low transparent ratio. Small anti-magnetic
bundle occurs from the surface and inside as well.
Therefore a proximity sensor can only detect an
object within a short distance.
Steel
Whirling current flows densely on the very
surface due to high transparent ratio. Therefore,
large anti-magnetic bundle occurs on the surface.
As a result a proximity sensor can detect from
the distance.
Thick Aluminum
Whirling current flows deep inside an
Object and anti-magnetic bundle is small.
(Surface effect)
Thinner than surface effect
Whirling current tries to flow deep inside an object
but thickness of aluminum is quite limited, so that
the current is stuck on the surface. The thinner a
plate is, the larger the current flows on the surface.
Detection distance is closer to that for magnetic
metal when it is less than 10m in thickness.
Surface effect
Electric current flows equally in a conductor when
frequency is low (DC), but flows densely on the surface
and sparsely inside with high frequency. The higher the
magnetic transparent ratio is, the higher this tendency is.
Electric Distribution
High Frequency DC
Anti-magnetic
bundle
Magnetic
bundle
Whirling Current
Steel
A
Distance
Detection
Thickness
of plate
A: Surface effect
Area of whirling current flow
Magnetic
bundle
Whirling Current
Aluminum
A
Distance Detection
Anti-magnetic
bundle
Magnetic
bundle
Whirling Current
Aluminum
A
Distance Detection
Anti-magnetic
bundle
Anti-magnetic
bundle
Magnetic
bundle
No place for Current
Thickness of plate
Distance
Detection
Aluminum Foil
Sensor Chapter 2
18
(4) Structure of sensor and detection distance
(5) Size of detection head and detection distance
Shield (M30)
UnShield (M30)
Detection distance
20mm
Detection
distance
10mm
M8
M12
M18
M30
4mm
8mm
14mm
20mm
Sensor Chapter 2
19
-Memo-
Sensor Chapter 2
20
3. Attention to installation and wiring
(1) Effect of peripheral metal
When installing a proximity sensor, other metal than detection object itself will affect
detection performance of proximity sensor.
(Unit:mm)
Shield Type Unshield Type Type
Item
E2E-
X2D1
E2E-
X3D1
E2E-
X7D1
E2E-
X10D1
E2E-
X4MD1
E2E-
X8MD1
E2E-
X14D1
E2E-
X20MD1
l 0 0 0 0 12 15 22 30
d 8 12 18 30 24 40 70 90
D 0 0 0 0 12 15 22 30
m 4.5 8 20 40 8 20 40 70
n 12 18 27 45 24 40 70 90
(2) Mutual Interference
If more than 2 pcs of sensors are installed facing each other or side by side, they will induce
mutual interference against each other.
(Unit:mm)
Shield Type Unshield Type Type
Item
E2E-
X2D1
E2E-
X3D1
E2E-
X7D1
E2E-
X10D1
E2E-
X4MD1
E2E-
X8MD1
E2E-
X14D1
E2E-
X20MD1
A 20 30(20) 50(30) 100(50) 80 120(60) 200(100) 300(100)
B 15 20(12) 35(18) 70(35) 60 100(50) 110(60) 200(100)
Shield
m
l
m
d
m
n
l
UnShield
A
B
Note: The figures in ( ) are values when a model with different frequency is used.
Sensor Chapter 2
21
-Memo-
Sensor Chapter 2
22
(3) Protection structure (See Chapter 5.3)
(4) Wiring (See Chapter 5.2)
(5) Electric Leak
In case of 2-wire sensor, electricity is leaking even if the sensor is off. As a result, small
voltage remains in a load and failure for a load to return may happen
<Measures>
Connect a leakage resistance and bypass electric leakage that flows in a load, thereby make it
less prior to failure
^ iR : Electric leakage of sensor (mA)
iOFF: Electricity for load to return (mA)
DC 2-Wire type AC 2-Wire type
Leakage
Permissible
Reference
DC12V: 450mW x 15K
DC24V: 0.1K x 30K
AC100V: 500W x 10K
AC200V: 20W x 20K
R
Vs
(K)
iR - i OFF
R
Vs
(K)
iR - i OFF
R
Vs
(mW)
iR - i OFF
P>
Vs
(mW)
R
Vs ~
Leakage resistance R
Load
Sensor Chapter 2
23
-Memo-
Sensor Chapter 2
24
4. Effective Use of Sensor
(1) Accuracy In Repetitive Detection
For an application such as positioning, the closer a sensor is put to an object, the more accurate
will be the result.
(2) Stable Detection
Set the distance within 80% of specified detection distance. The sensor is workable in all the
temperatures and voltage stated in the specifications.
(3) Safe Installation
An object is detectable regardless of whether it is positioned vertically or horizontally to the
detection head of sensor. However, it is recommended that the detection object should flow
horizontally to the detection head in order to protect the main body.
Vibration of
Machine
Divergence in
operation point
Proximity Sensor
Detection Head
Specified
detection distance
Object
Head
Head
Object
Flow
Flow
Sensor Chapter 2
25
-Memo-
Sensor Chapter 2
26
5. Other Sensors
Example of Application
(1) Capacitance Sensor
This is for indirect detection thru a container and detection of other object other
than fluid.
Surface of liquid inside a tank
Install a glass bypass tube in a tank and detect a
surface level in a tank.
(Upper
detection)
Capacitance
proximity sw
Model no.
E2K-C25ME
(Lower
detection)
Model no.
E2K-C25ME2
Pump
Discharge pipe
Tank
Bubble
Beer
Glass
tube
Poured milk inside a paper package
Detect existence of milk in an opaque paper
package.
Milk pack
Inferior
(W/O milk)
Pusher
Model no.
E2K
OK
(2) Specializes Sensor
For aluminum
For non magnetic metal such as
aluminum and copper. Steel is
detectable.
Container materials detection
For all metals
Non magnetic metal such as
aluminum or copper can be detected
just like steel.
Steel
Model no. E2EY
Alumi
Alumi
Alumi
Detection in a mixed line
Steel
Alumi
Copper
Stainless
E2EV
Sensor Chapter 2
27
-Memo-
Sensor Chapter 2
28
Metal Piercing Sensor
Suitable for small metal detection
Anti-spatter and -chemical sensor
Can be use in spatter or chemical
environment due to a sensor head
fabricate with Teflon.
+ Teflon is a registered trademark of
fluorine resin of Dupont and Mitsui-
Dupont Photochemical
Anti-aluminum chips
Prevent malfunction from aluminum or
chips attachment.
Falling screws counting
PC
F2LP-W50M
Pool tank
P2LPWK4
Resin case sensor
Protective structure base on IP68 resin
case which is excellent in anti-
water/environment
Lid detection
Washing
with hot
water
E2F
High humid
environment
Positioning in a welding workplace
Model no.
E2EQ
Multi-axes drill board
Drill
Aluminu
m Blick
Conveyor
E2EZ
Sensor Chapter 2
29
-Memo-
Sensor Chapter 2
30
6. Model Selection
(1) Application
Conditions Review Points
Applications
(2) Environment/ installation
Conditions Review Points
Applications
Anti-environment feature of proximity switch is superior to other switches. However, enough review is necessary for use in special
environment.
Installation
Installation method should be decide considering restriction from the machine, maintenance, and interaction with other sensors.
Others
(3) Electric Conditions
Conditions Review Points
Electric
Flow of
object
Intervals, speed
vibration
Detection distance
Temperature voltage
Response (response frequency
Object
Size, shape, plated or
non-plated material
Detection
distance
Ununiform passing point
Permissible error
Detection distance
Shape of detection point
(prism, cylinder, piercing or
gutter)
Temperature voltage
surrounding metal( shield
or unshield type)
Shape of part detected
Surrounding metal
Distance to part detected,
vertical/horizontal material
of metal
Prism, cylinder, piercing or
gutter
Surrounding metal (shield or
non-shield type)
Temperature/
humidity
Highest/lowest, direct
Sunshine, etc
Temperature, for high/low
temp, sunshade needed
Surrounding
Water, oil, steel chips,
special chemicals, etc
Vibration/
impact Size/ length (time)
Detection distance
Shape of detection point
(prism , cylinder, piercing or
gutter
Rigid type needed,
Installation method
Wiring method/ conductor surge Cable used, type of cable, length, anti-oil code,
shielded type.
Connection Method Cable tube wiring, tact wiring Direct withdrawal,
terminal connection Easier maintenance
Installation method Metal fitting needed, direct installation Bolt or
screw installation Easier maintenance
Place to install Easier maintenance, Space for installation
Economical
Price
Delivery
Standard item
Semi-standard
Economical
Duration of power-on
Frequency
O/P Load
Power Supply
Power Used DC (voltage fluctuations, electric current capacity)
AC (voltage fluctuations, frequency, etc.)
Choice of power mode
for DC
for DC+S3S, S3D2
for AC
Lead Resistance loadnon contact control type
Conductor loadRelay, Solenoid, etc.
Regular current, rushed current
Working/return voltage (current) Lump load
Regular current, rushed current, Frequency of
open/close
Choice of power mode
for DC
for DC+S3S, S3D2
for AC
Control output
Max current (voltage)
Lead current
Remained load voltage
Sensor Chapter 2
31
-Memo-
Sensor Chapter 2
32
(4) Catalog Usage
Specifications/Performance
DC 3- wire type (Model no. E2E-X[]E[])
M8 M12 M18 M30
Shield Unshield Shield Unshield Shield Unshield Shield Unshield
E2E-X1R5E[] E2E-
X2ME[]
E2E-
X12E[]
E2E-
X5ME[]
E2E-
X5E[]
E2E-
X10ME[]
E2E-
X10E[]
E2E-
X18ME[]
Size
Shield
Model
Detection Distance
1.5mm 10% 2mm 10% 2mm 10% 5mm 10% 5mm 10% 10mm 10% 10mm
10%
18mm
10%
Current/voltage*1,2
(Range of voltage used)
DC12~24V Ripple (p-p) less than 10% (DC10~40V)
Electric current consumed Less than 13mA
Detection object Magnetic metal (See Characteristic data for non-magnetic metal)
Set distance 0~1.2mm 0~1.6mm 0~1.6mm 0~4.0mm 0~4.0mm 0~8.0mm 0~8.0mm 0~14.0m
m
Standard Object FE
8x8x1
FE
12x12x1
FE
12x12x1
FE
15x15x1
FE
18x18x1
FE
30x30x1
FE
30x30x1
FE
54x54x1
Differential travel Less than 10% of detection distance
Respond frequency*3 2.0KHz 0.8KHz 1.5KHz 0.4KHz 0.6KHz 0.2KHz 0.4KHz 0.1KHz
Operation mode E1 type: load (working), E2 type: load (return)
Control output (open/close
capacity)
Max 200mA
Circuit protection Reverse connection, surge absorption, load short circuit protection
Indicator Operation display (Red LED)
Surrounding temp. *2 -40 ~ +85C (without frozen condition)
Surrounding humidity 35~95%RH (without frozen condition)
Temp. influence Within 15% of detection distance at 23C within a range of -40 ~ +85C
Within 10% of detection distance at 23C within a range of -25 ~ +70C
Voltage influence Within 1% of detection distance at voltage/current specified within a range of
15% of voltage/current specified
Residual voltage Less than 2.0V (under load current of 200 mA with 2m cable
Insulation resistance More than 50m (at DC500V mega) between current carrying parts and case
Dielectric strength AC 1000 V at 50/60 Hz for 1 min. between current carrying parts and case
Vibration Durability: 1.5 mm total amplitude at 10 to 55 Hz for 2 hours max. in x, y, z direction
Shock Durability: 500/s2
(abt 50C)
Durability 1,000 m/s2 ( abt 100G ) 10 times max in any direction
Protective structure Pre-wired type : IEC IP67 [JEM IP67G (anti moisture/oil)], connector type: IEC IP67
Pre-wired About 55 g About 65 g About 140 g About 190 g Weight
Connector About 10 g About 20 g About 40 g About 90 g
Case Stainless Yellow Copper Material is
Surface for
detection
PBT
*1. M18, M030 can be used at DC24V 20% (Ave.) by uneven all-frequency commutator power.
*2. DC10~30V of voltage and less than 100mA of control output is recommended when M8 is used
C Power: AC or DC
C Sensing object: Confirm materials of object.
C Setting distance: Suitable distance is to be set considering installation place.
C Standard sensing object: Confirm size of object.
C Control output: Confirm if it is matching the load capacity actually used.
Protective structure: Confirm if the sensor is suitable for the actual environment.
C
C
C
C
C
Sensor Chapter 2
33
-Memo-
Sensor Chapter 2
34
7. Terminology (to understand specification and performance)
Sensing distance/ detection distance
Differential travel
Set distance
Standard sensing object
A distance from a standard
Position for a sensor to activate
when an object is moved in a
specified way.
A distance between sensing
surface without any errors due to
temperature and voltage and an
position that sensing object passes
by.
Standard object to measure basic
features. Shape, size and materials
are set
Difference between a distance to
activate and that to return.
Detecting distance
Detecting
surface
ON
T
a
r
g
e
t
Output
Proximity Sensor
Operating
point
ON
T
a
r
g
e
t
Output
Proximity Sensor
Release
position
OFF
Detecting
Surface
ON
T
a
r
g
e
t
Output
Proximity Sensor
Detecting
distance
OFF
Resetting distance
Proximity Sensor
Proximity Sensor
Standard target
(shape
Size
Quality of the material)
Reference Position
Differential Travel
Reference Position
Sensor Chapter 2
35
Response frequency
Shielded
Unshield
Non Metallic
Detecting distance
Output
Proximity
sensor
Proximity sensor
Target
Proximity sensor
Target
Output frequency per second to
respond to continuous operation of a
sensor
Measurement method as the left
figure
Magnetic bundle concentrate in
front and sides of sensing coil and
surrounded with metal
Possible to be bury in metal
Magnetic bundle come about widely and
sides of sensing coil are not covered with
metal
Need attention to the ones installed in a
place where an influence by surrounding
metal is expected
36
Sensor
Chapter 3
Photo Electric Sensor......................................................................................................................... 37
1. What is a photo electric sensor?.................................................................................................. 37
2. Features by detection mode......................................................................................................... 45
3. Installation/ wiring ...................................................................................................................... 57
4. Effective Use of sensor ............................................................................................................... 61
5. Other Sensors .............................................................................................................................. 63
6. Model Selection........................................................................................................................... 67
7. Terminology (to understand functions/ performance)................................................................. 71
Maintenance of Sensor....................................................................................................................... 73
1. Simple check on breakdown (of control output) ......................................................................... 73
2. Predict Breakdown ...................................................................................................................... 75
3. Noise Prevention ......................................................................................................................... 79
Sensor Chapter 3
37
Photo Electric Sensor
1. What is a photo electric sensor?
A device that uses transmitted light rays for detecting the existence of an object without
coming into contact with the object
<Application>
1) Attributes of light
Photo electric
sensor
Counter
Motor
[Automatic door]
A floodlight light receiver is installed in
somewhere in front of a door where people
are to pass. When someone comes, the
light will be blocked, thereby the receiver
detects some existence and sends a signal
to the motor to open the door.
Straight
Light travel straight in the air or water
Reflection
Mirror or glass reflects directly the light
just as surface of sea or lake. White paper
reflects the light in every direction, which
is called diffused reflection
Refractiion
When the light is thrown slantly onto the
glass or water, some is reflected and some go
straight, in which case the direction would be
slightly changed.
Air
Water
Mirror
Direct reflection Diffuse reflection
White
paper
Sensor Chapter 3
38
-Memo-
Sensor Chapter 3
39
(2) Light Source
Light
<Direct > <Frequency modulated light> <Pulse modulated light>
Color and Type
X-ray Ultra-violet ray range Visible ray range Infrared ray range
Time
0
R
a
d
i
a
t
i
o
n
b
u
n
d
l
e
(
l
i
g
h
t
b
u
n
d
l
e
)
Time
0
R
a
d
i
a
t
i
o
n
b
u
n
d
l
e
(
l
i
g
h
t
b
u
n
d
l
e
)
Time
0
R
a
d
i
a
t
i
o
n
b
u
n
d
l
e
(
l
i
g
h
t
b
u
n
d
l
e
)
100 200 300 400 500 600 700 800 900 1000 1001
Green Light
Red Light
Laser
Pre infrared ray
Wavelength
(nm)
Sensor Chapter 3
40
-Memo-
Sensor Chapter 3
41
(3) Classification
Mode of detection
Penetrating type
Features
Amp. Separate type Superior in minor change detection
Amp. Built in type Easily connect with other electronic devices using DC Power
Power built-in type Easy to handle, free power
Optical fiber type Detect minor change, can be installed anywhere.
Output mode (Refer to Chapter 5.1)
Retro reflective type
Reflection type
Object
Floodlight
receiver
Recurring reflection board
Object
Floodlight
receiver
Diffused reflection type
Object
Floodlight
receiver
Limited reflection type
Floodlight
receiver
Distance set type
Floodlight Light
receiver
Structure
Sensor part
F
l
o
o
d
l
i
g
h
t
e
l
e
m
e
n
t
L
i
g
h
t
r
e
c
e
i
v
i
n
g
e
l
e
m
e
n
t
Amp part
(Amplifier)
Power / controller
part
Lens
Lens
Oscillate
Amplify
DC Power
Relay Contact output
Relay
Non-contact output
DC Power
AC Power
Source of
noise
Sensor
+V0
V
Source of
noise
Sensor
+V0
V
Sensor
Noise
Noise
+V
0V
Prevention
Sensor
+V
0V
Condenser, etc.
Shield board (copper0
Sensor Chapter 4
80
-Memo-
{ PAGE }
Sensor
Chapter 5
Sensor Section 5
{ PAGE }
Common Information
1. Output Mode of Sensor
DC 2-wire AC 2-wire
DC 3-wire
(NPN open collector output)
AC 3-wire
(NPN open collector output
DC 2-wire
(NPN voltage output)
* When Tr circuit is connected
Contact Output
AC 3-wire
(PNP voltage output)
Sensor
Main
Circuit
Load
Brown
Blue
~
*Load can be connected with
either side of +V.0
* When Tr circuit is connected
Sensor
Main
Circuit
0 V
+V
Brown
Brown
Black
Output
Load
Tri *
0 V
Sensor
Main
Circuit
+V
Brown
Brown
Black
Output
Load
* Tri
Sensor
Main
Circuit
Load
0 V
+V
Brown
Brown
Black
Output
Sensor
Main
Circuit
0 V
+V
Brown
Brown
Load
Black
Output
Sensor
Main
Circuit
Load
Load
0 V
+V
Brown
Brown
Sensor main
circuit
Red
Blue
White
Black
Gray
Contact
Output
AC24-240V
DC12-240V
Power supply
Sensor Section 5
{ PAGE }
-Memo-
Sensor Section 5
{ PAGE }
2. Precautions to wiring
Load short-circuit
Miss-wiring
Connection without load
<AD 2-Wire>
<DC 3-wire>
Sensor
Load
+
-
(Load short-
circuit)
Black
Blue
Brown
Sensor -
+
(Load short-circuit)
Yellow
Brown
Load
<Polarity of power>
Sensor
Load
-
+
Black
(white)
Blue
Brown
<Position of load>
<DC 2-wire>
Sensor
Without
load
-
+
Blue
Brown
Sensor +
-
Yellow
Brown
Load
Blue
Sensor Section 5
{ PAGE }
-Memo-
Sensor Section 5
{ PAGE }
3. Protective structure
The specifications provided by IEC (International Electrotechnical Commission) is one of the
standards of sensors protective structure.
Class Protection degree
0
No protection
1
Prevent solid object of
more than 50mm diameter
(eg. hand)
2
Prevent slid object of
more than 12.5mm
diameter (eg. Finger)
3
Prevent wire/ solid object
of more than 2.5mm
diameter
4
Prevent wire/ solid object
of more than 1mm
diameter
5
Prevent fine articles that
may affect machine
operation or safety
6
No fine particles
Class Protection degree
0 No protection No protection in particular No testing
1
Rain No harmful influence by
water drops from above
Spray water for 10mins by spray device
2
Rain No harmful influence by
water drops from above;
within 15 to vertical line
Install water spray device slant-wise by
15 and spray water for 15mins (2.5 min for
each direction)
3
Rain No harmful influence by
water drops from above;
within 60 to the vertical line
Spray water for the area of 60 from the
vertical line by the testing device shown right
4
Splash No harmful influence by
water splash from any
direction
Spray water 10mins in every direction by
the testing device show right.
5
Water jet No harmful influence by
direct strong water from
any direction
Spray water for 1 min/ 1 m
2
of the surface
area, at least more than 3mins total by
the testing device shown right.
6
Stronger jet No harmful influence by
direct strong water from
any direction
Spray water for 1 min/ 1 m
2
of the surface
area, at least more than 3mins total by the
testing device shown right
7
Soaked in the water No water invasion under
specified pressure and
duration
Soaked it at 1m from the surface in the water
for 30mins
8
Submergence Usable in the water According to agreement between
manufacturer and user
___ ___
50mm
12.5mm
IEC spec. (IEC529)
JEM (Japanese Electrical Membership)
Class
F
G
Protective degree
Anti-oil
Oil-proof
No harmful influence by
oil drop/ bubble from
any direction
No oil drop/ bubble can
go inside
NEMA (National electrical
Manufacturers Association) Conversion
table from NEMA enclosure to IE529
(Reverse conversion not possible)
MENA250 ICE529
1
2
3
3R
3S
IP10
IP11
IP54
IP14
IP54
MENA250 ICE529
4, 4x
5
6, 6p
12, 12p
13
IP56
IP52
IP67
IP52
IP54
IP67 of proximity sensor. In addition to the following tests,
sensing distance, insulated resistance were confirmed to satisfy the
performance by repeating head shock cycle 5 times: 1 hr in 0 C water
1 hr in 70 C hot water.
** Condition of Proximity sensor E2F: natural condition within 10m
from surface in water
Water protection class
200mm
200mm
15
0.07 l /min
0.07 l /min
2.5 ~ 3m
12.5 l /min
2.5 ~ 3m
100 l /min
1m
Protection class against oil
Protection symbol (Intl Protection)
Protection class against solid foreign object
____ IP
IP
Sensor Section 5
{ PAGE }
-Memo-
Sensor Section 5
{ PAGE }
4. Mode of Adjustment
(3) Penetrating, retro-reflective type
Sequence Reading A Reading B Set-up
Detection
condition
Volume for
sensitivity
adjustment
Indicator
Adjustment
Procedures
Turn the volume to the right
(Sensitivity up) Both Green
& Red indicators are on
(A)
Put the object in the Right
place and turn the volume to
the left. Green indicator
goes off and Red indictor
goes off and then green goes
ON again (B). (Optional
sensitivity setting)
Then , remove the object and
confirm that both Red + Green
indicators go ON.
(2) Diffused reflective type
Sequence Reading A Reading B Set-up
Detection
condition
Volume for
sensitivity
adjustment
Indicator
Adjustment
procedures
Turn the volume to the right
(Sensitivity up) Both Green
& Red indicators are on
(A)
Put the object in the Right
place and turn volume to the
left. Green indicator goes
off and Red indicator goes
off then green goes ON
again (B). (Optional
sensitivity setting)
Then, remove the object and
confirm that both Red + Green
indicators go ON.
w/o object
Operation
Operation
Reflector
Operation
Reflector
w/ object
w/ object
w/o object
Operation
Operation
Reflector
(A)
(B) (B)
OFF ON
Stable level
(Green)
Operation
(Red)
OFF ON ON OFF ON
ON Stable level
(Green)
Operation
(Red)
ON OFF ON
Stable level
(Green)
ON Operation
(Red)
OFF ON
Object
Object
Background
Photo-electric Photo-electric
ON OFF
Stable level
(Green)
Operation
(Red)
OFF ON ON OFF
ON Stable level
(Green)
Operation
(Red)
ON OFF ON
Stable level
(Green)
ON Operation
(Red)
ON OFF
(A)
(C)
(B)
(A)
(C)
Sensor Section 5
{ PAGE }
-Memo-
Sensor Section 5
{ PAGE }
(3) Fiber Sensor Auto-turning
Set-up maximum sensitivity
Process Operation E3X-NT
1 Set fiber within sensing distance
2
Select Teach mode
3
Super-flashing function works. Adjust the light axis so that
edge of the floodlight fiber is on. (Flashing and buzz when the
light axis is off the course
4
Press Teaching button (more than 3 seconds)(regardless of
object existence)
Note: Buzz stops when teaching button is released
5
Set Run mode
Max sensitivity setting completed
Note: For this setting, sensitivity is automatically set regardless of the
situation of light-blocked or receiving.
6
Set the desired logical output by (L.ON/D. ON)
Teaching Without Object
Process Operation E3X-NT
1 Set the fiber within detection distance
2
Select Teach mode
3
Super-flashing function works. Adjust the light axis so that
edge of floodlight fiber is on. (Flashing and buzz when the
light axis is off the course
4
Press Teaching button without object (0.5~2.5 seconds)
Note: Buzz stops when teaching button is released
5
Set Run mode
Teaching setting completes when the 1
st
object passes by.
6
Set the desired logical output by (L.ON /D. ON) switch
Note:
1. To detect dark objects in front of bright backgrounds, set the operation mode selector to D.ON.
2. If the set distance is very short (i.e., 0 to 12mm for the E32-TC200 and 0 to 4mm for theE32-DC200), no object
teaching is impossible due to excessive light, in which case, perform with/ without object teaching.
3. If the teaching button is pressed for more than three seconds, the sensitivity of the E3X-N[] will be set to maximum,
at which time the green indicator will be lit.
4. The sensor will be ready to detect objects in approximately one second after the mode selector is set to
Teaching indicatorRedGreen ON
Buzz (built-in.Once for Red ON continues for Green ON
Teaching indicatorOFF
TEACH
RUN
TEACH
More than 3 sec
TEACH
RUN
L
D
ON
ON
TEACH
RUN
TEACH
Once
TEACH
RUN
L
D
ON
ON
Teaching indicatorRed ON
Buzz (built-in)Buzz once
Teaching indicator....Red ONGreen ON
(Automatically off in one sec)
Sensor Section 5
{ PAGE }
Teaching With and Without Object
Process Operation E3X-NT
1 Set fiber within sensing distance
2
Select Teach mode
3
Super-flashing function works. Adjust the light axis so that
edge of floodlight fiber is on. (Flashing and buzz when the
light axis is off the course.)
4
Place the object in the right place and press the teaching
button (1
st
time)
5
Shift the object and press the teaching button (2
nd
time)
6
Set Run mode
Teaching with and without object completed
7
Set the desired logical output by (L.ON/ D. ON) switch
Note:
1.Sensor memorizes the density that it learned in the teaching, even when power is off.
Teaching indicatorRed ON
Buzz (built-in)..Buzz (once)
Redo 1 to 5, the position object and set distance being changed
Teaching NG
Teaching indicator.Red ONGreen ON
Buzz (built-in) ..Three times
Teaching OK
Teaching IndicatorRed ONGreen ON
Buzz (built-in) ..Once
Teaching indicator..Green ONOFF
Penetrating fiber Reflective fiber Reflective fiber
Blocked status
Marking
Base
Penetrating fiber Reflective fiber Reflective fiber
Blocked
Marking
Base
TEACH
RUN
TEACH
1st time
TEACH
2nd time
TEACH
RUN
L
D
ON
ON
Sensor Section 5
{ PAGE }
(4) Luster Sensor Auto-tuning
Two-point teaching
Process
Operation E3X-NT
1
Set the head within the sensing distance
2
Select Teach mode
3
Press the teaching button. The object should be there
4
Press Teaching button without object (2
nd
time)
5
Set Run mode
Sensitivity setting completed
6
Set the desired logical output by (L.ON/ D. ON) SW
One-point Teaching
Process Operation E3X-NT
1
Select Teach mode
2
Press the teaching button. Where you need to detect
(Base or Object)
3
Set Run mode
Setting completes when the 1
st
object passes by
Teaching indicatorRed ONGreen ON
Buzz (built-in)..Once
Object
Base
Teaching indicatorRed ON
Buzz (built-in)..Once
Object
Base
Teaching OK
Teaching indicatorRed ONGreen flashing
Buzz (built-in)..Three times
Teaching NG
Redo 1 to 4, the position of object and set distance being changed
Teaching indictorGreen ONOFF
TEACH
RUN
TIMER
ON
OFF
TEACH
TEACH
TEACH
RUN
TIMER
ON
OFF
L.ON
D.ON
Teaching indicator Red On
Buzz (built-in).Once
Teaching indicatorRed OnGreen ON
TEACH
RUN
TIMER
ON
OFF
TEACH
TEACH
RUN
TIMER
ON
OFF
Sensor Section 5
{ PAGE }
4 Set the distance logical output (L. ON/ D.ON)
-Memo-
L.ON
D.ON
Sensor Appendix
{ PAGE }
Appendix
1. Measurement
Classification
Measurement
Machine
Sound
Frequency
Electricity
Magnet
Temperature
Humidity
Light
Chemistry
Information
Biology
Length, thickness, displacement, vibration, wind velocity, speed of current,
acceleration, revolving angle, rotation frequency, torque, moment, mass, weight,
size of current, power, pressure, vacuum degree.
Noise, sound pressure.
Frequency, cycle, phase, wavelength, time.
Electric current/voltage/power/load, resistance inductance, capacity, impedance,
electric magnetism.
Magnetic bundle, magnetic field
Temperature, heat, specific heat.
Humidity, hydration ratio.
Lux, luminous intensity, color, ultra violet rays infrared ray, light displacement,
interference, polarized light.
Purity, density , components, PH, stickness granular degree, specific gravity,
fluid, liquid, solid analysis
Analog, digital, calculation, transmission, correlation, shape.
Heartbeat, blood pressure, blood current, brain waves, blood current impact,
blood current oxygen glut degree, blood gas partial pressure, fluid amount, body
temp., pulse wave, electrocardiogram, electromyogram, electro retinagram,
magnetic-cardiogram.
Sensor Appendix
{ PAGE }
-Memo-
Sensor Appendix
{ PAGE }
2. Examples of Sensor PC Connection
Photo-
electric
Proximity
Sensor
output
spec
Sensor
PC Input unit (eg. 200H) Representative
Card #
E2E-XD-N
E2EC-[]D
E2E-W[]D
E2E-N[]D
E2E-Q[]D
E2EZ-XD
E2FQ-X[]D
DC 2-wire
Main Example
C200H-
IM211/212
C200H-
ID211/212
CQM1-
ID211/212/213
E3C-A/C
E3C-JC4P
E3C-A/B/C
E3X
E3S-LS[]C
E3L-LS[]C
E3L
E3V
E2E-X[]E E2C-
JC4AP E2E-
X[]C E2F
E2EC-[]C
TL-W[]C/E
TL-N[]E
TL-Q[]C
NPN open
collector
type
NPN
voltage
output
type
Main Example
C200H-
ID211/212
C200H-
IM211/212
CQM1-
ID221/211/212/
213
E3C-A/C
E3C-JC4rP
E3C-A/B/C
E3X-N
E3X
E3S-LS[]C
E3L
E3V
E2E-X[]E
E2CJC4AP
E2E-X[]C
E2F
E2EC-[]C
TL-W[]C/E
TL-N[]E
TL-Q[]C
PNP open
collector
type
PNP
voltage
output
type
Main Example
C200H-
ID211/212
C200H-
IM211/212
CQM1-
ID221/211/212/
213
E3JM-[]M
E3JK-[]M
E3E2
E2E-X[]Y
E2K-[]Y
TL-N[]Y
E2F-X[]Y
AC
2-wire
Main Example
C200H-
IA121/122
C200H-
IA221/222
CQM1-IA121
CQM1-IA221
Main
Circuit
Brown
Blue
I
n
t
e
r
n
a
l
C
i
r
c
u
i
t
I
COM
DC24V
Main
Circuit
Brown
Blue
I
n
t
e
r
n
a
l
C
i
r
c
u
i
t
I
COM
DC
12~24
Black
Main
Circuit
Brown
Blue
I
n
t
e
r
n
a
l
C
i
r
c
u
i
t
I
COM
DC
12~24
Black
Brown
Blue
I
COM
DC
12~24V
Sensor Appendix
{ PAGE }
-Memo-
Sensor Appendix
{ PAGE }
3. Omron Sensor Selection
Proximity sensor
General
Environment
E2EY
Detection of
Metal
Detection of
Presence output
ON/ OFF Output eg. Iron, Steel, etc.
Detection of
Non-metal
eg. Aluminum, Copper etc
Detection of all
Metal
Small Size
Cylinder Type
E2EV
Detection of
Metal/ Non-metal
Cylinder Type
E2K-C
E2K-X
Flat Type E2K-F
Adjustable sensitivity
Chemical E2KQ
Adjustable sensitivity
Ring Detection E2LP
Ring Detection E2LP E2LP
Analog Output E2CA
Fix sensitivity
Fix sensitivity
eg. Resin, Paper, Carton etc.
Sensor Appendix
{ PAGE }
Photo-electric Sensor
TYPES OF DETECTION
Cylinder
Type
General
Environment
Unsusceptible to
Cutting or
Drilling Chips
Environment
E2EZ
Chemical
Environment
E2FQ
Strong Magnetic
Field
Environment
E2Q
High
Temperature
Environment
E2FQ
E2E
Built-in Small
Amplifier
E2EC
Adjustable
Sensing Range
E2C
Flat type
TL-W
Square Type
TL-Q
Grove Type
TL-G
Built-in Amplifier
E2R
Low Cost
Compact Head
Small Size
TL-Q
Sensor Appendix
{ PAGE }
Long Distance
Detection of Luster
Detection of Mark
Detection of RGB
Color
Positioning E3X-N_+E32 fiber
E3MC
E3MC
E3S-G
E3X-NL_/E3X+E32 fiber
E3C-VS/ VM
Long Distance
Short Distance and Small
Spot
E3X-NL+E32-S15L-1
E3X-NL+32-S15L-1/2
E3T
E3S-A/B
E3V3
Detection of Difference
Immune to Color change E3S-CL1
E3X-N_E32-L25A/L25L Minute Difference
E3S-LS
Connector Type
E3S-C[]-M1J
Small Size Type E3V3[]-M3J
E3S-A
RGB Color E3MC
Wire/Space Saving
Multi-4 Channels E3X-NM+E32 fiber
E3MC
Oil/Chemical
Special Environment
E3X-N_+E32-T12F/D12F
E3S-C
E3S-CL2
High Temperature E3X-N_+E32-T51/T61/TD51/D61/D73
E3X-N_+E32-T84S
Self diagnostic
Function
Diagnosis of
Breakdown
E3X+E32
E3S-A/B
E3C-JC4P
External Diagnostic
Input Function E3X+E32 fiber
E3S-A
General Purpose
E3S-B
E3S-A
Sensor Appendix
{ PAGE }
E3V3
Long Distance
DC Power Supply E3S-C
E3JM/E3JK AC Power Supply
Space Saving
Separate Type
Small Size Type
E3X-N_/E3X+E32-T14/T14L/T24S
E3C-S
E3T
Diffuse Reflective
Type
E3X-N/E3X+E32-DL14L/D24/L24L
ESC-DS
Detection Distance
of 50 cm or less
Immune to
Background
E3S-CL2
Small Size type
(Small Spot)
E3S-LS
E3X-NH+E32-T17L
Minute Object
E3S-A
E3X-N_/E3X+E32 fiber
E3T
ESC-DS
Transparent/
Translucent Object
E3S-T
E3S-R
High performance E3S-CL1
E3C-S30
E3X-N/E3X+E32-T11/T12/D11/D12
Movement Durability
Liquid Contact Type
Detection of Liquid
Level
E32-D82F
Pipe Installation Type E32-L25T
Z4LA
Area Detection
E3X-N/E3X+E32-T16P
Liner Displacement
Z4LA
Z4M
Z4D-F
E3S-5E4S-45
Liquid Paper
Packaging