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OPERATION MANUAL
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GJ‐XF series X‐ray Inspection Machine Operation Manual
Contents
Chapter 1: General Overview………………………………………...3
1.1 Applications of X-ray Inspection machine………………………………...4
1.2 Principle Theory of X-ray Inspection machine………………………………….4
1.3 Main specifications………………………………………………………………5
1.4 Installation Guidance…………………………………………………………….6
1.5 Introduction of machine structure and all button functions…………………...…7
Chapter 3: Maintenance……………………………………………....31
3.1 Regular Maintenance…………………………………………………………….32
3.2 Notice of Repositioning the machine…………………………………………….32
3.3 Other Matters Needing Attention…………………………………………...……32
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GJ‐XF series X‐ray Inspection Machine Operation Manual
Chapter 1
General Overview
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At the same time, the machine also has the function to detect product
defect, such as the packaging crack, bubble, content defects to achieve
detection for complete finished product.
Figure 1
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GJ‐XF series X‐ray Inspection Machine Operation Manual
工作电压
220VAC(±10%) 单相 Signal phase 50±3Hz 1kVA
Power Supply
单机重量
420kg 450kg
Weight
工作温度/湿度
Working temperature 0℃~40℃ / 30~80%(无结霜 non-condensing)
/Humidity
保护等级 传输带部分:IP66 标准;其它部分:IP42 标准;
Waterproof grade IP66 for conveyer; IP42 for others;
主体材料 不锈钢
Main Material stainless steel
Sensitivity refers to the result that the standard test block of Gao Jing is
备注 detected on the empty running conveyor. Actual detection sensitivity will
Remark depend on the type, shape of product, position of mixed impurity, and
environment factors etc.
(1) The machine is packed by wooden case, unload the machine with a
forklift, and then remove out of the case according to the guidance of
Gaojing service technician on site;
(2) Electrical parts requires to be connected by Gaojing service technician
on site;
(3) The machine must be positioned and installed on flat ground, no tilt;
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GJ‐XF series X‐ray Inspection Machine Operation Manual
Power Switch
Conveyor
Motor
Torsion Spring
Hinge
Foot rack
Figure2
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Air‐Conditioner
Emergency Stop
Button
Figure3
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Chapter 2
Basic Operation
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GJ‐XF series X‐ray Inspection Machine Operation Manual
Network properties of operating system should be set before using the software.
Open the dialog box Internet Protocol (TCP/IP) Properties in Windows operating
system, as shown in Figure 4.
(1) Set IP address to 192.168.1.8
(2) Set subnet mask to 255.255.255.0
Open the dialog box ODBC Data Source Administrator in Control Panel of
Windows platform and set database parameters as follows:
(1) Database source: xfilenameb
(2) Database path: D:\ Img250mm\xfilenameb.mdb
Required hard drive configuration for the software system is 80G. Default directory of
image database is disk D. Users should manage and backup image files regularly.
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After running X‐PR software, a dialog box (see Figure 6) will pop up to remind users
of ensuring whether there isn’t any object in passage. Click on the button Calibration.
Software system finishes starting up when progress bar is running to the rightmost
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Button is used just for moving the belt, not for checking.
Before starting the detection, several complete samples of the product needs to be
prepared. Software system will analyze X‐ray images of these samples, acquiring
characteristics of the product. Samples are placed on the conveyor belt at the
entrance of the tunnel.
Note: If the canned product has pull‐ring, the operator need to take notes of the
direction of the pull‐ring, the feeding should follow this direction in the future. If the
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product is cylindrical can, two rails of rack need to be adjusted, until the can product
to be gripped properly , while ensuring cans to pass smoothly. Better try to position
the canned products at the center of the belt, so that the thickness of the upper and
lower edges of the image will keep same as much as possible.
Choose Product Type according to product’s feature. The default setting of the
system is “Bagged Product ”. Click “Start” button, the machine will run the product to
as self‐ learning. After the product go through the tunnel, the screen will display the
image of the product, meanwhile the conveyor belt stops. If it doesn’t stop, please
check the length of the detected product. Normally, we suggest that the product
length needs to be smaller than the width of machine tunnel. In addition, if the
motor speed is too low, it might cause the length of image to be longer than real
product. In such case, the operator should increase the motor speed, but not too fast,
otherwise the image will be narrower than real product, and detecting sensitivity will
be affected. Therefore, it’s necessary to make fine adjustment of the motor speed to
make sure the length‐width ratio of the image is close to real product. Our
recommended ideal conveyor speed is 19‐20 meters/minute.
First, select Bagged in Product Type. Put the product on the conveyor and do
self‐learning first. After self‐learning, a reference sensitivity will automatically show
in Gray Value. Use button and to set the actual sensitivity. Normally, the
actual sensitivity is 5 to 10 smaller than the referenced one. Let the product sample
without foreign object pass through passage several times. If it passed without
alarming, use samples with foreign objects to test whether system can detect FOs. If
it can, parameter setting is finished. Otherwise decrease/increase actual parameter
to an appropriate value, repeat above steps till the whole system can work properly.
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First, select Canned in Product Type. Then, set FieldProc using button and
. X‐ray image of product will be analyzed automatically. No‐detection area will be
displayed in green (see Figure 9).
Next step is setting the FieldSize and FieldSense. Usually, the larger the region
tolerance value (FieldSense), the smaller the detection sensitivity. The detection
sensitivity increases when the region tolerance decreases, false detection rate rising
slightly under such circumstance. Parameter FieldSize is always set to 10. The bigger
this value, the larger the detection blind zone. Users can increase FieldSize in order
to avoid false detection around image edge.
Let the product samples without foreign object pass through passage several times in
order to evaluate learning effect. If they can all pass without alarm, use samples with
foreign objects to test whether system can detect FOs. If it can, parameter setting is
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GJ‐XF series X‐ray Inspection Machine Operation Manual
If it is a ring‐pull can, operator should pay attention to the placement, that is, if
you let the side with ring enters into passage first when training, you must let it go
first when testing.
If users find the system is not sensitive to foreign object, or detection blind
zone is much larger, image analysis should be done again. Sometimes, users should
make a best tradeoff between detection precision and false detection rate.
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When qualified products (without foreign objects) pass the tunnel without triggering
alarm, while unqualified products (with foreign objects) pass the tunnel to trigger
alarm. To do this procedure several times and all results are correct, it means the
self‐learning is correct, now you can start the official detection. Otherwise, please
repeat the process of self‐learning, until the results meet the above standard.
In the process of detection, if any unqualified products (with foreign objects) pass the
tunnel, the alarm will be triggered, and the image of foreign objects will be displayed
on the screen in green color(see figure 10). When any products pass through the
tunnel, the software will do counting automatically and show the total number of
products and the number of products with FOs. Click Clear, reset the count.
Please be advised if users find the system is not sensitive to foreign object, or
detection blind zone is larger, please conduct image analysis again, try to lower
"Detection Threshold", "Area Tolerance", "Area Dimension" a little bit to achieve
better detecting result. On the other hand, such adjustment will lead to more
chances of false alarms. Thus, sometimes the operator has to make a best tradeoff
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Click property page Database on top left corner of screen, see Figure15. History
images can be searched according to search conditions set by users. Image data can
be saved as bitmap format. Unwanted image files can also be deleted from database
when you click button delete.
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Image files are named according to the time when it is created, which ensures
uniqueness of each file.
(1) Users can search image files by setting search condition in Database property.
(2) Users can set search condition by a numeric keyboard that appears on screen
when you click combo box Year, Month, Day, Hour and Minute.
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(3) Once you click Search button, software system will query image files that meet
the condition which you have set earlier in database and list them all. For example, if
you set Year to 2007, system will list all the image files that created in 2007.
(4) Select image filename you need, corresponding image will be displayed on the
screen.
(5) Users can delete unwanted image files by click Delete button. A reminding
dialog box appears to confirm whether you really want to delete the image. If you
choose Yes, the image file will be deleted from the database. Otherwise, the
manipulation will be canceled, see Figure17.
(6) Click Image Save As JPG button to save image as JPG format.
A filename same as the one in database is provided by default. Users only need to
click save after choose save directory.
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A series of values can be set in System Setting property page, see Figure18. Users
can control IO device manually by click function button on this page. Functions here
are mainly used to diagnose system.
● ConfigFile —— Set parameters in configure file. Click ReloadConf can help
you return to factory settings.
● KeyBoard —— Pop up a keyboard.
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(7) DSP Reset —— Recover hardware system when a black line appears.
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Click button and uncheck Big Scr to return to the ordinary mode.
After click button, a dialog box pops up to let users choose Shut off or
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Chapter 3
Maintenance
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(1) Conveyor belt needs to be cleaned regularly according to the type of food to be
detected;
(2) The conveyor belt needs to be replaced after wear and tear;
(3) To check the conveyor motor and roller regularly, normal status is running
smoothly, no special noise;
(4) If the machine won’t be used for long period, need to cover the machine by dust
cover, booting the machine one time a week is advised;
(5) The machine requires to be stopped for a while for maintenance every day after
running, the exact period of maintenance depends on working condition,
temperature, humidity of the environment, etc.
(1) The red switch on panel is only used to control motor. While button Start on
touch screen can not only control motor, but also control X‐ray expositions. Once you
start belt by the way of pushing down the red switch, you should stop the belt as the
same way. If you use Start button to run the belt, use Stop button on touch screen to
stop it.
(2) Turn off key switch when you stop testing products.
(3) Each time you begin to analyze image or change product type, be sure to click
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Chapter 4
Service Manual
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4.1 FAQs
No Description Solution
1 black line appear in the whole Select DSP reset in software system setting
screen, from left to right, across page, restart the computer after reset to do
horizontal direction initialization.
After initialization, the black line disappears,
the fault has been ruled out.
After initialization the black line remains,
please contact Gaojing service center.
2 black line appear in the whole X‐ray tube fault, please contact Gaojing service
screen, from top to bottom center for repair
3 Can not do self‐learning for a. Check the length of the product if exceeds
product the valid detecting range or not.
b. black lines appears, please refer to No 1.
c. There is shadow at the top/bottom edge of
the screen, the shadow obviously not belong
to the image part, then increase the value of
the corresponding parameter, the fault can be
solved
4 No image is generated a. restart X‐ray tube
b. do DSP reset, restart the computer after
reset to do initialization.
After initialization, the image can be generated
in the screen, the fault has been ruled out.
Otherwise, please contact Gaojing service
center.
5 Computer can not be started Re‐plug memory stick, check if the graphic
card has problem. If still can not start the
computer, please contact Gaojing service
center for repair
6 Touch screen no response Re‐plug USB connection port of touch screen,
reinstall touch screen driving program, and do
calibration after re‐installation.
7 No power for whole machine a. Check if the emergency button has been
pressed down.
b. Check if the power switch is turned on.
c. Check the fuse in the machine box.
d. Check if the spanner switch is turned on.
8 Motor can not run intermittently a. Replace the relay.
b. Check wiring.
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9 Motor can not run a. Check if the belt is blocked, can not rotate
b. Check the power supply.
c. Check the fuse in the box.
d. Replace the relay.
e. Check if the terminals connectors are loose
f. Check the speed controller
g. Check if the motor is damaged
10 Messy black/while lines appears Check if the X‐ray source is turned on, if the
wiring of X‐ray source is loose. Do DSP reset
and system initialization. If the problem
remains, please contact Gaojing service center.
11 Network is not connected a. Check if the IP address is set correctly.
b. Check if both ends of the network cable is
connected. One end is connected to the
computer and the other end is connected to
the detector inside the machine. Re‐plug
them separately.
c. Check if the detector power cable is
connected properly.
d. Check if the network cable is damaged
12 "Exit" dialog pops up immediately a. Check if the network is connected, refer to
after starting detection, indicating No 11.
the shield door is opened b. Check if the safety switch of shield door is
normal.
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