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Copyright 2007, Society of Petroleum Engineers This paper was prepared for presentation at the SPE Latin American & Caribbean Petroleum Engineering Conference held in Buenos Aires, Argentina, 1518 April 2007. This paper was selected for presentation by an SPE Program Committee following review of information contained in a proposal submitted by the author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect any position of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committees of the Society of Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the written consent of the Society of Petroleum Engineers is prohibited. Permission to reproduce in print is restricted to a proposal of not more than 300 words; illustrations may not be copied. The proposal must contain conspicuous acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
The selected software tools additionally let us integrate the projects into the Long Term Plan, and Budget, taking advantage of the virtuous Circle of Plan-Do-Control-Learn. A project simulation is solved in a period substantially shorter than the one it demands a conventional simulator, which is of great advantage at the time of analyzing different scenarios in an area where the structural complexity and the meager petrophysical information are important barriers at the time of making a study. The control and daily pursuit of the Projects through these systems have favored substantially the fast decision making, the correct lease of resources and a better operative answer. To complete the description of our Optimization options other tools and practices are described. Introduction Cerro Dragon fields are located at the Northern flank of the San Jorge Gulf Basin, in the province of Chubut and Santa Cruz, Argentina.
Proposal Cerro Dragon is a mature Area located in the Argentine Republic, 90 km to the West of Comodoro Rivadavia and 1,900 km to the South of Buenos Aires, with a surface of 3,480 km and with 3,738 perforated wells. Since its discovery in1958, and after a long history of production, a change of strategy on 1999 resulted in an important increase in Production and Reserves Decision making at every level, such as people health, environment care, and strategic, organizational, structural, operative and technological planning, was key for the rebirth of this field. The work is centered in how we handle the information, the entailment of the data bases and the use of systems we have built to contribute to maintain the production growth of the Cerro Dragn Asset. Based on the field complexity we recognized that it was necessary to implement new tools that would allow us to make production and investments prognoses, integrating information from different sources, as well as to detect improvement opportunities. The selected software tools allowed us to perform simulations and dynamically survey the projects. The information used came from geological, geophysical, physical production, interventions, measurements, and automation databases, among others. Some of them were developed during the 2 initial years (1999 2000).
R o
e r Se n g u
40
Hermoso
El Tordillo
26
A NT.FUNES
M.Magallanes Oriental Zorro Caadon Grande
Comodoro Rivadavia
GOLFO SA N JOR GE 3
ANT.GRANDE
L.Perales L.Mesetas Escorial
C.DRAGN
M.Espinosa C.Len
Caleta Olivia
Las Heras
PIEDRA CLA VA DA
El Huemul
C.Minerales El Cordn
R o D e s e a
PIEDRA d o CLAVADA PIEDRA CLAVADA EL KA IKE KOLUEL KAIKE K OLU KOLUEL KAIKE EL VALL E
C.Vasco
P.Truncado
43
Pico Truncad o
ATLANTIC OCEAN
ic
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The Cerro Dragn Contract Area, consists of approximately 50 fields. The area has been operated by Amoco since 1959. In 1997, Pan American Energy, become the operator following the formation of a joint venture between Amoco (now BP Amoco) and Bridas. Cerro Dragon has been under development as an oil producing area since 1959 through a combination of infill and extension drilling for additional primary oil production and Waterflooding Projects in some selected fields. Approximately 60% of the area is now under water flood. Cumulative oil recovery to date from both primary and secondary development exceeds 760 million barrels. There are currently 2410 Oil producing wells and 405 water injection wells in the area.
Cuenca San Jorge Area Cerro Dragn
Historia de Produccin y Actividad
1960 1965 1970 1975 1980 1985 1990 1995 2000 2005
2200
WP
2000
1800
1400
C AN T ID AD D E P O ZO S P R O D U C T O R E S
WI
600
200
10 5
100000
400
87500
OIL
P R O D U C C IO N (B O P D )
75000
300
62500
Gas
200
50000
37500
VENTAS DE GAS
IW
100
25000
12500
RECUPERACION SECUNDARIA
1960
1965
1970
1975
1980
1985
1990
1995
2000
2005
30 JUL 2006
General Geologic Setting & Reservoir Description The Cerro Dragon asset comprises 800,000 acres in a roughly rectangular block located on the north flank of the Golfo San Jorge Basin, a Mesozoic extensional basin filled with Jurassic lacustrian and Cretaceous fluvial deposit with Tertiary compression and wrenching superimposed on earlier extensional features. The main reservoir consists of sandstones of the Comodoro Rivadavia Formation and altered tuffaceous sandstones and siltstones in the Mina Del Carmen Formation. Hidrocarbons Traps consist of tilted horst blocks, faulted anticlines and structurally enhanced stratigraphic pinch outs. Wells are produced commingled from stacked individual reservoirs 1 to 8 meters thick, each one with different initial reservoir pressure and fluid properties and contacts.
In 1999 more than 90 % of the fields and wells information was available only in hard copies, the challenge was integrate it into Databases. First step: Digitalization of old logs Develop and copy Wells File INFOPROD and BDIEP data entry (3500 wells) Detailed geological studies in the waterflooding blocks Second step: A virtuous circle Planning , Doing, Control, Learn was a very useful tool, associated with more friendly and empowered softwares. Sotware tools objectives goals: 1. Adjust the Production Forecast 2. Improve CAPEX and OPEX 3. Identify and Qualify the information required to share in the new Databases.
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10000
Plannig
Doing
1000
Learning
Control
100
New Tools
Figure 4. A virtuous circle
2015
2020
2025
The core of the new way for our work was SAHARA a friendly software to history matching the production wells and forecasting. Along the years this software was empowered with new options of connectivity with our data bases and new options of calculations and simulation became available. Waterflooding Projects, Workovers and Drillings Plan were simulated block by block in each field of Cerro Dragon.
WF MANGEMENT TOOLS
Oil production wells
i-Choke
INFOPROD (PAE Production DB) BDIEP (Drlg, WO & Completion DB)
Injectors wells
P C D-847
P CD-81 P C D-845 P CD-0L P C D-240 P C D-848 P C D-179 P C D-852 P C D-187 P C D-259 P C D-0R P C D-195 P C D-0M P C D-180 P C D-0F P C D-160 P C D-0O P C D-257 P C D-851
The source of the Geological models was Landmark Software, the production and operation information source was INFOPROD , the completion and work over information including test was BDIEP SLPOS, the beam pumping information source was Dynapack . For each one of these sources data loading processes were added to SAHARA. The simulation time in Sahara was reduced dramatically compared with conventional simulators, less information or simplification of it to simulate is very important when you have around a hundred layers in each well, with different fluid properties, only a SFT pressure by layer and completion or workover test for each one by swabbing.
The layer wf was improved with new injectors and infill well perforation
P CD-0D
P C D-190 P C D-0H
P C D-832
P C D-191 P C D-274
P C D-0I
P C D-804 P C D-850
P C G-113
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
Figure 8. How you see each layer and the injection pattern
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The exploitation status, dynamic and statics parameters of the wells, dinamometer studies, artificial lift system conditions, monitoring, Pulling Frequence, Production Meeting comments, references, bottomhole installation, operating conditions, changes, formation water injection by injector well and by layer can be monitored very quickly. Early detection can be achieved for taking right decisions.
Workover- Puling Perforations PCD-172 Jobs Artificial Lift System changes Decisions taken Waterfooding response
10
1000
100
Lifting Optimization
0.1 96 97 98 99 00 01 02 03 04
Sumergency 400
0 05 06 07
For Injector Wells: In these charts it is possible to detect water distribution problems and injectivity reductions.
1000 PC-49 Workover Jobs
100
Sand S4
Layer 150
10
The output of the SAHARA integrated data and simulation are : 1. Drilling Plans 2. Workover Plans 3. Conversion to injector Plans 4. Production and Injection forecast 5. Several Scenarios
2005 2006 2007 qw iC PC-49 113[m/DC]
2002
All the SAHARA output is loaded into the P&CG system (Planeamiento & Control de Gestin system) where the analyst can manage the budget and CAPEX Expenditures to prepar the Long Term Plan.
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Which tools are currently under development : Facilities visualization WETS module evaluation Which are the challenges to addres in the future: Export data to BDRC (Certified Reserves Data Base) Software utilities integration as: o o
Figure 13. Sumergency Map
Well type design Dynamic Pressure Calculation in pipes Gas material balance
PCG-209
PCG-10
PCG-1 PCG-895
PCG-63
PCG-23 PCG-807
PCG-39
I-1 PCG-47
PCG-90
PCG-816
PCG-276 PCG-91
PCG-812 PCG-93
PCG-924
PCG-81
PCG-162
PCG-78 PCG-838 PCG-938PCG-161 PCG-844 PCG-852 PCG-42 LOCPCG-102 PCG-937 PCG-853 PCG-59 PCG-850 PCG-854 PCG-939 PCG-856
Adecuacin
OIL GAS WATER INJECTOR DRY LOCATION OLD LOCATION ABANDONED-OIL SHUT-IN-GAS SHUT-IN-OIL SHUT-IN-WATER DRILLING-OR-TESTING SHUT-IN-INJECTOR
PCG-229
PCG-243
Figure 14. Quickly visualization of Drilling and WO Programs Figure 16. Pump off and beam pumping data visualization
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Tension Packer
Flooded sand
AND
INJECTION
Production Cycle
SATELLITE STATIONS WATERFLOOD PROJECTS PROD. WELLS INJECTION WELLS WATER DISPOSALS
Conclusions Integrated data management is one of the keys of the Cerro Dragon rebirth. A flexible and friendly simulator with connection to our data bases gives us a power tool to make good decisions.
Databases according the field complexity and needs is the best way The virtuous circle is the best tool of our teams to complete the targets.
1,850 Beam pumped wells 30 PCP pumped wells 450 ESP pumped wells 2 Gas production wells 70 Oil and gas Stations 2 Oil treatment Plants 1 Gas Treatment Plant
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Acknowledgements Thanks are due to: PAE Cerro Dragon Development Reserves Teams because this paper reflect their hard daily work.
The PAE facilities and automation team for improving the data loading and databases operation. The PAE IT Team communications. for high quality systems and
INTERFACES Management and design Team because theyve working along many years to improve and integrate into customized software for their and our ideas and needs. References
1.
Ezequiel Massaglia, Dario Baldassa, Carlos Ponce, Bernab Zalazar. Injector-Well Completion Designs for Selectively Waterflooding up to 18 Zones in a Multilayered Reservoir: Experience in the Cerro Dragn Field. SPE paper 99997 presented at the 2006 SPE/DOE Symposium on Improved Oil Recovery held in Tulsa, Oklahoma, U.S.A., 2026 April 2006. J.P. Martins, SPE, J.M. MacDonald, C.G. Stewart, SPE, and C.J. Phillips, SPE, BPExploration (Alaska) Inc. The Management and Optimization of a Major Wellwork Program at Prudhoe Bay. SPE paper 30649 , 1995.
2.