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Abstract An overview is presented for the design of overhead high-voltage transmission lines. Since most lines constructed by Los Angeles Department of Water and Power in recent years have been extra-high-voltage AC, this paper emphasizes the design of 500 kV AC transmission lines built in the southwest United States. Empirically developed practices are presented throughout the paper.
Keywords: Transmission lines
1. Introduction Los Angeles Department of Water and Power (LADWP) has transmission lines dating from 1915 until the present, and new lines are almost always being planned. For the AC transmission lines, the voltages range from 115 to 500 kV with the number of circuits ranging from one to six per tower. The design process used by L A D W P in constructing high-voltage AC transmission lines is presented in this paper. The design process begins with the required engineering data, then continues with sections on conductor selection, wind and ice loading, maximum tension determination, transmission towers, insulators, ruling span determination, spotting towers, magnetic field effects and environmental criteria.
3. Conductors
2. Engineering data The engineering data are obtained from the Transmission Design, Transmission Planning, Resource Planning and Environmental and Governmental Affairs sections of LADWP. Typical design data are outlined below: transmission voltage, levelized current value, amortized life (typically 4 0 - 5 0 years), location of transmission line corridor, environmental constraints.
0378-7796/95/$09.50 1995 Elsevier Science S.A. All rights reserved S S D I 0378-7796(95)00996-U
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Fig. 1. Determination of the most efficientconductor size. corona, radio interference, television interference and audible noise limitations). Conductor temperaturesag-tension characteristics may also be considered. (b) For each candidate conductor (or conductor bundle) estimates are made of the line construction (installation) cost and the present worth of the I2R losses over the projected life of the line. These costs are added to obtain the total estimated cost associated with the installation and use of each candidate conductor. The candidate conductor with the lowest total estimated cost is the selected conductor.
interference, television interference and audible noise. The disadvantages of bundled conductors include increases in complexity, cost, wind and ice loading and tower requirements. The individual conductors in a conductor bundle are sometimes referred to as 'subconductors'. A 10:1, or near 10:1, ratio of subconductor diameter to subconductor spacing in a conductor bundle is to be avoided if at all practical to do so. This is because a 10:1 ratio tends to promote wind induced (aeolian) subspan vibration which can damage the subconductors. LADWP's present design for a two-conductor bundle is an 18 in. (45.72cm) horizontal separation between conductors (Fig. 3). Future designs may consider a horizontal separation of up to 25 in. (63.50 cm) to eliminate any problems due to aeolian vibration. LADWP's present design for a three-conductor bundle is a 25 in. horizontal separation with a third conductor beneath, 18 in. from each conductor.
4. Wind and ice loading A wind and ice loading estimate is necessary to determine at what conditions the loaded design tension will occur. For California, General Order 95 (G.O. 95), Rule 43 on temperature and loading applies. For the rest of the US the National Electrical Safety Code (NESC) Section 23 on clearances applies, as well as any
Fig. 2. Illustration of a two-conductor bundle. (Provided by Stanley G. Flagg Co., Stowe, PA.)
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towers. Historically, LADWP towers used fbr AC lines are of the lattice steel self-supporting type. Other utilities sometimes use guyed towers which have a lower weight than the self-supporting type, and this weight can be further reduced by the use of aluminum instead of steel.
Fig. 4. General loading m a p of the continental United States for loading o f overhead lines.
regulations imposed by the state. A general loading map for overhead lines is illustrated in Fig. 4. As an example, assume a transmission line is to be built in Mono County, CA. Appendix A of G.O. 95 shows this to be a heavy loading area, so Rule 43.1 on heavy loading must be followed. This gives a wind loading of 6 lbf/ft 2 (28.1 N/m 2) in conjunction with ice of radial thickness in. (1.27 cm) at 0 F ( - 17.8 C). NESC provides similar loading estimates.
Based on the conductor type selected, the maximum (loaded) design tension is determined. The loaded design tension (i.e. the tension of the conductor with wind and ice loading) is typically specified to be 33%-35% of the ultimate strength under loaded conditions. Unloaded conductor sagged-in tension (60 F (15.5 C), no wind, no ice) is typically 20%-22% of the ultimate strength. For example, assume the conductor selected was a 2312 kcmiP ACSR 'Thrasher'. The ultimate strength of a 'Thrasher' conductor is approximately 5500060 000 lbf (245-267 kN) depending on the galvanization of the core. The loaded design tension is 33% of 60 000 lbf, i.e. 20 000 lbf (89 kN). This tension would occur under the loaded conductor conditions specified in the example above in Section 4 (i.e. 6 lbf/ft 2 wind, 1 in. ice, at 0 F).
6. Transmission towers
Tower loading information based on the loaded conductor and overhead ground wire design tensions, along with the conductor-to-steel electrical clearance, is given to the structural design engineer to design the
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during the maximum assumed wind loading. In addition, broken-wire capability must be designed into towers. The broken-wire capability designed into towers used by L A D W P is as follows: Single-circuit dead-end towers (Fig. 6) are typically designed for all cables intact on one side of the tower and any combination of broken conductors and ground wires on the other side under normal wind speeds and temperatures. Multicircuit dead-end towers are typically designed for all cables intact on one side of the tower and one ground wire and any combination of conductors broken in one circuit on the other side under normal wind speeds and temperatures. Suspension towers are typically designed for any one conductor or bundle broken in combination with one ground wire broken under normal wind speeds and temperatures. Suspension towers are only used in straight sections of the line.
7. Insulators The basic electrical requirement of any insulator assembly is that the insulator should sustain a lightning strike without forming a conductor path over the insulator surface. The basic mechanical requirement is that the insulator be able to support the wind and ice loading of the conductor and to withstand lightning, power surges and mechanical abuse without dropping the conductor. The operational performance of a transmission line is largely determined by the insulation. Selecting the insulation levels requires careful analysis. Insulators near refineries, along the seashore or in areas of light rainfall may become so contaminated that considerable overin-
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sulation is required. Under normal conditions, the assembled insulator should have a dry flashover of five times the nominal operating voltage and a leakage path of twice the shortest air-gap distance. The standard insulator is a porcelain insulator with a 10in. (25.4cm) diameter and a spacing of 5~in. (14.6 cm) from center to center. In recent years silicone polymer insulators have been installed in many new lines. The advantage of using polymer insulators is that contamination is less of a problem than with porcelain insulators, which reduces line maintenance. The disadvantage of polymer insulators is that they deteriorate much faster than porcelain and need replacement
sooner.
8. Ruling span determination The ruling span may be defined as the span length in which the tension in the conductor, under changes in temperature and loading, will most nearly agree with the average tension in a series of spans of varying lengths between dead-end towers. To determine the design ruling span, a study involving different tower configurations (e.g. large spans with large towers versus short spans with small towers) in the established right of way is performed to determine the best balance between material costs (larger spans require stronger towers and hardware) and labor costs (shorter spans require more labor and maintenance). Because of the numerous necessary iterations, the ruling span determination is accomplished using computers. First, the right-of-way terrain and tower cost
data are entered into the spotting program and a reasonable ruling span is estimated. The spotting program is run to generate the most economic combination of towers using the catenary constant generated from the estimated ruling span. A resultant ruling span is then calculated from the proposed tower placement. The analysis is then rerun with the resultant ruling span value being input as the estimated ruling span. This process is continued until the difference between the estimated and resulting ruling span is minimal (LADWP typically accepts a 2"/o differential). This resulting ruling span is called the design ruling span. These iterations to minimize the ruling span differential are necessary because a large differential indicates that the tensions and clearances calculated using the estimated ruling span's catenary constant may not accurately reflect the resultant ruling span's tension and clearances. After the terrain is staked by the survey crew, the actual ruling spans for each dead-end to dead-end line segment will be used to calculate conductor sags and tensions. The actual ruling spans are calculated as follows:
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where LR is the actual ruling span and L x is the individual span length. The use of a design ruling span appreciably different from the actual ruling span results in unpredictable sags and tensions. Using lower than predicted tensions may cause clearance problems. Higher than predicted tensions may cause aeolian vibration or uplift problems. Typical actual ruling spans on the LADWP system are as follows: In the City of Los Angeles and for voltages of 230kV or less, ruling spans are 600-1000ft (183305 m). This distance is often governed by the right-ofway width available to accommodate a 30 side swing of the conductor under wind. For 230-287 kV lines outside the city, spans are 900 1200 ft (274-366 m). For 500 kV lines outside the city, spans are 12001500 ft (366-457 m).
9. Spotting towers Towers are spotted or located using computer programs. Listed below are the necessary inputs for the programs. 9.1. Topographical data Topographical data are obtained from the field personnel who survey the line with aerial photography.
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Table 2 Conductor clearances adopted by LADWP for 500 kV AC transmission lines Description Clearance (~) Accessible to pedestrians only Accessible to vehicles Above railroad tracks Above major highways Vertical clearance above buildings, bridges, etc. (clearance above buildings upon which men may walk) Horizontal clearance from buildings, bridges, etc. (clearance from buildings upon which men may work) Radial separation from guy wires and cables from adjoining structures Radial separation from guy wires and cables supported on same tower From communications conductors (e.g. telephone lines) From conductors of other lines From conductors of same line 30 35 39 40 35 15 18.17
11.33
(m) 9.1 2.7 11.9 12.2 2.7 4.6 5.5 3.5 7.6 7.6 5.8
25 25 19.17
Specifically, centerline and certain off-centerline elevation profile data are required.
Th SW D = ~ cosh 2Th
where D is the conductor sag at midspan, W the loaded weight of the conductor, Th the horizontal component of the conductor tension, and S the horizontal length of the conductor span. This equation can be approximated to a high degree of accuracy by the use of Maclaurin's infinite series: WS 2 W {WS2~ 2 ( W~2(WS2~ 3
This is the basic equation used by most spotting programs for determining the conductor clearance. In general, L A D W P bases its clearance requirements on G.O. 95, since its regulations are more stringent than NESC requirements and most of our lines are built in California. Conductor clearances used by L A D W P for 500 kV lines are given in Table 2.
The loading on these towers varies from the LS tower type which carries the smallest loads to the D3 tower
R,D. Castro/Electric Power S~,stems Research 35 (1995) 109-118 Table 3 Typical design loading requirements (in kips ~) for 500 kV single-circuit AC towers Tower type LS HS AS D1 D2 D3 Uplift 115 145 220 293 405 450 Compression 15,0 200 290 350 460 540 Lateral 40 45 81 127 159 186
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type which is designed to carry the largest loads. Table 3 outlines typical design loading requirements for 500 kV single-circuit AC towers.
Fig. 7. Environmental concerns have become an important aspect of transmission line design. (Graphic provided by BioSystems Analysis, Inc.)
An important aspect of any large transmission line under construction is satisfying the required environmental regulations. For rights of way (ROW) on federal government land, the project is supervised by the Bureau of Land Management (BLM) Division of the US Department of the Interior. For ROW on national forest land, the project is supervised by the US Department of Forestry. Usually, most utilities contract out the environmental work to environmental contracting firms.
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environmental contractor does an intensive survey of each section of the transmission corridor. The sections are typically 8-12 miles (13-19 km) in length. The design engineers use this survey information to generate a plan and profile drawing of the section that details tower locations, spans, restricted areas, access routes, and other pertinent survey information. The design engineers also use this information to generate site prescription forms that outline construction layouts to be adhered to during construction. The plan and profile drawings and site prescription forms are reviewed by the BLM, which then issues a 'notice to proceed' for the construction of that section. The plan and profile drawings and site prescription forms are made available to the construction contractor at least 60 days prior to construction of that section.
immaterial (i.e. it does not affect the magnetic field), but the dimensions chosen are appropriate for a 500 kV line.
The popular press has recently focused public attention on the controversy in the scientific community as to whether there are any adverse health effects from the electromagnetic fields (EMFs) of transmission lines (Fig. 8). As a result, most utilities have begun incorporating methods of reducing EMFs as part of the design process of building transmission lines. Below are specific practices that have been found to lower EMF levels at the edge of a transmission line's right of way. For comparative purposes, magnetic field reduction levels have been illlustrated for a single-circuit AC line carrying 1000 A with a ROW extending 100 ft (30 m) from the centerline. All values (i.e. percent reduction levels) refer to magnetic field levels at the edge of the ROW. The voltage level of the line is
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Fig. 8. Methods of reducing EMF have been incorporated into transmission line design. (Graphic provided by Positron Industries, Inc., Montreal, Canada.)
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Fig. 9. Shielding power lines with wire loops (cross section).
12. Material specifications Once the design information is determined, specifications are required for the various materials and services needed for construction. Specifications for the following are required: conductors, ground wires, insulators, hardware, accessories, danger signs, tower steel, and construction specifications (Fig. 11).
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Acknowledgements
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I would like to thank Mr Tom R. Taylor of the Los Angeles Department of Water and Power for his contributions and suggestions.
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Fig. 10. Double-circuit phasing can drastically lower EMF levels at right-of-way edge.
Bibliography
[1] J.G. Anderson (ed.), Transmission Line Rejerenee Book: 3 4 5 k V and Above, Electric Power Research Institute, Pah> Alto, CA, 2nd edn., 1982. [2] Transmission Line Re/erence Book: Wind Induced Conductor Motion, Electric Power Research Institute, Palo Alto, CA, 1979. [3] Electrical Transmission and Distribution Rejerenee Book, Westinghouse Electric Corporation, East Pittsburgh, PA, 4th edn., 1950. [4] H.H. Farr, Transmission Line Design Manual, US Department of the Interior, Water and Power Resources Service, Denver, CO, 1980. [5] National Eleetrical Safety Code, IEEE, New York, 1987 edn., 1986. [6] Rules jor Overhead Line Construction, General Order 95, Public Utilities Commission of the State of California, Mar. 1981.
5 ~ / m is associated with a 15% higher magnetic field than a 100 ff~,/m resistivity.
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R.D. Castro~Electric Power Systems Research 35 (1995) 109 118 [9] H. Rustebakke (ed.), Electrie Utility Systems and Practice, Wiley, New York, 4th edn., 1983. [10] D.G. Fink and J.M. Carroll (eds.), Standard Handbook jor Electrical Engineers, McGraw-Hill, New York, 10th edn., 1968,
[7] Bonneville Power Administration, Electrical and Biological Effects of Transmission Lines: A Review, US Department of Energy, Washington, DC, June 1986. [8] C.A. Powel, Principles of Electrie Utility Engineering, MIT Press, Cambridge, MA, 1956.