MITPS-DongHO - Rev01 - 29 01 2014.Pdfb 11

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WELSPUN
QUALITY ASSURANCE DOCUMENT
Manufacturing Plant PROJECT PIPE GRADE OFFER REFERANCE / P.O NUMBER PROJECT SPECIFICATION PIPE MANUFACTURING SPECIFICATION DELIVERY CONDITION SERVICE CONDITION
ITEM NO. PIPE SPECIFIEDOUTSIDE DIAMETER INCH(MM)
FORMAT NO DOCUMENT NO REV NO DATE PAGE NO
QA/F/013 MITPS/KSA/14-15/001 01 29.01.2014
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MANUFACTURING INSPECTION TESTING PROCEDURE SPECIFICATION

: : : : : : Spiral 1, 2 & 3 RIYADH STRATEGIC WATER SUPPLY SCHEME API 5L, Grade X52M PSL2 DK20140000000000033 DTD: 18/01/2014 Specification M01 ( steel pipe for main lines ) QC10-H-041 Rev- 3, [M01] Dated 27.09.2013 Helical Seam Submerged Arc Welded (SAWH) Line Pipes As Per Customer Specification(M01) QC 10-H-041 Rev 3, Dated 27.09.2013 & API 5L 45th Edition effective from July 2013
WALL THICKNESS INCH MM
Grade
QTY. METERS
PIPE SIZE
1 Revision 0 01 Revision Record Description Issued for Approval Client Comments Date 21-01-2014 29-01-2014
56 (1422.4) Prepared By Waleed. Mohammed Waleed. Mohammed
0.375
9.53
X52M
As per PO Approved
Checked Maltesh Patil Maltesh Patil
D. P. Singh D. P. Singh
Client Client
WELSPUN QUALITY ASSURANCE

DOCUMENT
Sr. No. (A) Work Description Ref. Standard / Specification Client Specification M01 clause 1 & API 5L clause 1 Client Specification M01 Clause 4.1 & API 5L clause 8.3 API 5L clause 8.3.4 Std. Procedure / WPS API 5L Table 2 Client Spec.M01 clause 4.2.3 & 4.2.5 & API 5L clause 8.10.2 & 8.10.4 & ASME SEC. IX ASME SEC IX & API 5L. ASME section IX & API 5L clause 8.6 & 8.10
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Documents Inspection Stage
WMEP TPI

Testing Frequency -------Acceptance Criteria Carbon steel SAWH, class 1, Non sour pipes as per API 5L & Customer Specification M01 API 5L Grade X52M PSL 2 coils as per clause no. 8.3 of API 5L. As per RMTDS & API 5L clause 8.3.4 Each longitudinal edge max 10.0 mm each side & root and bevel as per approved WPS As per mill procedure, forming angle shall be confirmed at the time of PQT. As per approved welding procedures Each coil A separate welding procedure shall be qualified for skelp end welds. ASME SEC. IX / API 5L Annex C & D. Weld procedure for SAW & repair weld as per approved WPS. Current, voltage, speed, wire & flux. Shall be controlled & monitored as per approved PQR Prod. Report H M
Scope
--------
--------
--------
1.0
Steel (Coils) Coil Procurement & Inspection Edge milling Pipe forming
100% coils
Coil Mill TC
1.1 1.2 1.3
Each coil Each coil Each pipe
Mill report Insp. report Mill report
H H H
M M M
2.0
Welding including skelp end joints
3.0
WPS/PQR/WPQ Automatic submerged arc welding
Each Wall thickness/ Grade/Diameter Each pipe
WPS/PQR/ WPQ
W/R
3.1
Welding report

DOCUMENT
Sr. No. 3.2 Work Description Continuous tack welding (if done) Visual inspection 3.3 (Preliminary) Fluoroscopy (Internal) Ref. Standard / Specification ASME section IX & API 5L clause 8.4 Client Spec.M01 clause 5.2 & (Clause 10.2.7 & 9.10.7of API 5L.) Clause E.4 of API 5L.
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WMEP TPI

Testing Frequency Each pipe Acceptance Criteria As per approved WPS & as per clause no 8.4 of API 5L.
Welding report
Each pipe
All pipes shall be visually examined both externally and internally and shall be free of defects. Acceptance as per API 5L As per API 5L. Clause. E.4.5, clause. E.4.6 & as per approved WI for X-Ray Pipe shall be tested at following test pressures & the holding time shall be 10 seconds Item no. Pipe OD (Inch) WT (mm) Pressure (min) BAR 1 56 (1422.4 ) 9.53 X52M 47
Pre- visual report
RW
4.0
Each Pipe
-----
-----
5.0
Hydrostatic test (95% OF SMYS)
As per client specification M01 clause 5.3.2 A(2) Each pipe
Grade
Graph chart showing pressure & holding time for each pipe and test report
RW
Calibration of the pressure gauges shall be carried out at start of production further to a frequency of at least once per week. Non destructive Testing

DOCUMENT
Sr. No. Work Description Ref. Standard / Specification Clause E.3.2.2 of API 5L & As per client specification M01 Clause 5.3.2 A.3 & 5.3.2 A.5 Clause E.3.2.2 of API 5L & As per client specification M01 Clause 5.3.2 A.4. ----Clause E.3.1.1 of API 5L, Table E1 & As per client specification M01 clause 5.3.2 A.5
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WMEP TPI

Testing Frequency Acceptance Criteria
6.0
X-Ray Inspection
Each Pipe Ends
As per API 5L clause. E.4.5, clause. E.4.6 & as per WI for XRay
X-Ray report & radiographs
6.1
Each pipe both ends up to 250 mm
Each Pipe ends
Both ends of pipe up to a distance of 250 mm, acceptance as per clause no. E 4.5 & E 4.6 of API 5L. All restart spots shall be x-ray checked, acceptance as per clause no. E 4.5 & E 4.6 of API 5L
X-Ray report & radiographs X-Ray report & radiographs
6.2
RSO / RSI
If any
6.3
T-joints of skelp ends
If any
All T-Joints of skelp end welds with extent of 150 mm in each direction of T Joint shall be inspected by X-ray
X-Ray report & radiographs
7.0
UT calibration standard
Clause E.5.3.2 of API 5L.
Twice per operating shift, with second calibration at interval of 4 hrs.
As per clause no. E.5.2 & E.5.3 of API 5L.
Cal. Report / graph
RW

DOCUMENT
Sr. No. Work Description Ref. Standard / Specification Clause E.3.1 Table E1 & 3.2.3 of API 5L
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WMEP TPI

Testing Frequency 100% weld seam of each pipe including 25mm near weld seam (except untested length) Acceptance Criteria
8.1
Weld Seam Ultrasonic Testing (AUTO UT)
All indications producing signals higher than the acceptance limits of reference standard & API 5L shall be MUT checked. Lack of Penetration Not Accepted >100 mm in weld. Acceptance as per API 5L & WI for Auto UT. For Body: Acceptance Level U1 of ISO 10893-9 2011
UT report
8.2
Coil UT
Clause E.9 & E.3.2.3 of API 5L Clause E.3.2.1 of API 5L & As per client specification M01 clause 5.3.2 A.3
Each Coil
For edge: Acceptance Level U1(Table2) of ISO 10893-8 2011 over a zone of 25mm
H Coil UT report
8.3
Manual ultrasonic testing for weld & body Each pipe End untested weld length from Auto UT & Auto UT indications MUT of 25 mm from the beveled ends of pipe circumference
Each Pipe
As per client specification M01 & API 5L Acceptance as per API 5L & WI for MUT
MUT report
a)
API 5L clause E.3.2.1
W Each Pipe Acceptance as per API 5L & WI for MUT. MUT report H
b)
As per client specification M01 clause A.3
Each Pipe ends
In accordance with Annex E.3.2.3 & Approved WI for MUT.
UT report

DOCUMENT
Sr. No. c) Work Description Ref. Standard / Specification Clause E.3.1.1 of API 5L Table E1 Clause E. 3.2.2 of API 5L. Clause C.4.6 of API 5L & As per client specification M01 clause 5.4.2
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WMEP TPI

Testing Frequency Skelp weld 100% Acceptance Criteria The complete strip end weld shall be subjected to manual ultrasonic testing. Acceptance as per API 5L.
Skelp Joint
MUT report
9.0
Indication from MUT
If any
All indication from MUT shall be confirmed by X-ray, acceptance as per clause no. E 4.5 & E 4.6 of API 5L.
X-Ray report
9.1
Weld Repair areas
If any
All weld repaired areas shall be inspected by UT and X-ray
X-Ray report
Residual Magnetism 10.0 (if MPI is carried out) Workmanship, Visual Inspection and Repair of Defects
Clause E.7 & E.7.6 of API 5L.
Each end of pipe selected once per 4 hours
The average of the four reading shall not exceed 30 gauss and no one reading shall not exceed 35 gauss
Test Report
RW
11.0
11.1
Visual Inspection
Clause 10.2.7 of API 5L & As per client specification M01 Clause no.5.3.3 (Visual Inspection )
Each pipe inside & outside
Pipe shall be visually inspected from ID and OD
Visual & dimensional Report
RW

DOCUMENT
Sr. No. Work Description Ref. Standard / Specification As per client specification M01 Clause no. 5.3.3. Visual Inspection Point 5 As per client specification M01 Clause 5.3.3 Visual Inspection Point 3 As per client specification M01 Clause 5.3.3 Visual Inspection Point 2 & 9.13.3 OF API 5L Clause 9.10.2 of API 5L & As per client specification M01 Clause 5.3.3 Visual Inspection Point 7 Clause 9.10.2 of API 5L & As per client specification M01 Clause 5.3.3 Visual Inspection Point 4
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WMEP TPI

Testing Frequency Acceptance Criteria Dents shall not exceed 6mm, nor shall they extent in any direction over a distance longer than of pipe Diameter. Dent containing creases, sharp edged imperfections or gouges shall be considered as Defects.
11.2
Dents
If any
RW
11.3
Radial Offset of edges
Each pipe & maintain record 3 pipe /shift
Max. 1.6mm
RW
11.4
Misalignment of weld beads
Once/shift Maximum 3.0mm Macro Reports
H RW
11.5
Height of weld bead (inside & outside)
Each pipe & record 3pipes/shift
Maximum 3.0 mm at ID & OD
Visual & dimensional report
RW
11.6
Cracks & leaks
If any
All pipes shall be free from defects in the finished condition. All pipes shall be free from cracks and leaks. Cracks shall not be repaired. The acceptance criteria for imperfections found by NDI shall be in accordance with annex E of API 5L
-------
RW

DOCUMENT
Sr. No. Work Description Ref. Standard / Specification
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WMEP TPI

Testing Frequency Acceptance Criteria Undercuts that have a depth < 0.4 mm are acceptable regardless of length, and shall be treated in accordance with clause C.1 of API 5L Undercuts that have a depth > 0.4 mm but < 0.8 mm are acceptable, provided that 1. Their individual lengths are < 0.5t, and 2. Their individual depths are < 0.1t, and 3. there are no more than two such undercuts in any 300 mm length of weld, and 4. All such undercuts are treated in accordance with clause C.2 API 5L. The undercuts that exceed the limits specified in item b) shall be classified as defects and shall be treated in accordance with clause C.3 of API 5L. Weld reinforcement shall be removed Up to 150mm externally & 150mm internally at both ends of the pipe. Any hard spot larger than 50 mm (2.0 in) in any direction shall be classified as a defect if its hardness exceeds 35 HRC, 345 HV10 or 327 HBW, based upon individual indentations. Pipes that contain such defects shall be treated in accordance with C.3 b) or C.3 c).
11.7
Undercuts
Clause 9.10.2 of API 5L & As per client specification M01 Clause 5.3.3 Visual Inspection Point 5
If any
RW
11.8
Inside & outside weld bead grinding (End flushing)
Clause 9.13.2.2 of API 5L & per client specification M01 clause 5.3.3.9
Each pipe
RW
11.9
Hard spots(if any)
Clause 9.10.6 & 10.2.4.8 of API 5L
If any
Visual report
RW

DOCUMENT
Sr. No. Work Description Ref. Standard / Specification As per client specification M01 clause 5.3.3.non destructive test clause 1.
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WMEP TPI

11.1 0
Laminations
If any
No Lamination accepted within 25 mm circumference of pipe ends.
Visual report
RW
11.1 1
Arc burns
Clause 9.10.3 of API 5L
If any
Arc burns shall be treated in accordance with Clause-C.2, C.3(b) OR C.3(c) except that they may be removed by chipping or machining, and Grinding provided that the resultant cavity is thoroughly cleaned and checked for complete removal of damage material by etching with 10% solution of ammonium per sulfate or a 5%solution of natal.
Visual report
RW
11.1 2
Other defects (Geometric Deviations & Scratch Mark) Skelp end welds in finished pipes
API 5L clause 9.10.5, 9.10.7 API 5L 8.10 or As per client specification M01 clause 4.2.3 API 5L clause 9.10.5.1 & As per client spec. M01 clause 5.3.3(Visual Inspection 6)
If any
Other Geometric deviations as per API 5L clause 9.10.5.1
Visual report
RW
11.1 3
If any
For finished helical seam pipes the junction of the strip end welds and helical-seam welds shall be at least 500 mm from the pipe ends.
RW
11.1 4
Peaking
If any
Max 1.5mm
RW

DOCUMENT
Sr. No. 12 Work Description DIMENSIONS, WEIGHTS & LENGTHS Ref. Standard / Specification
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WMEP TPI

The negative tolerance shall be max. -0.5 mm. The positive tolerance shall be max. + 1.5 mm. 12.1 Wall thickness As per client spec. M01 clause 5.3.3 Dimensional Tolerances point no 6 Each pipe Visual & dimensional Report H RW
Min 9.03 mm Max 11.03 mm
shall be supplied in following length 12.2 Pipe length As per client specification M01 Clause 5.3.3.7 Each pipe Min Length 12.00 meters Max Length 18.00 meters Min AVG Length 15.00 meters Visual & dimensional Report H RW
12.3
Straightness
Clause 9.11.3.4 of API 5L
Each pipe
Total deviation from straight line for all pipes shall not exceed 0.2% of the pipe length & 4.0 mm max for a distance of 1000 mm from the extreme pipe ends. OD = + 3.00 mm max.
RW
12.4 .
Outside diameter at pipe body (measured with pie tape & recorded)
As per client specification M01 Cause 5.3.3 of 3
Each pipe
Min 1419.4 mm
to
Max 1425.4 mm
RW

DOCUMENT
Sr. No. Work Description Ref. Standard / Specification As per client specification M01 Cause 5.3.3 of 2 & API 5L Clause 9.11.3.1 Table-10
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WMEP TPI

Testing Frequency + / - 1.6mm Each pipe Min 1401.74 mm to Max 1404.94 mm Visual & dimensional Report H RW Acceptance Criteria
12.5
Internal diameter at the pipe end over a length of 100 mm
12.6
Out of roundness As per client specification M01 Cause 5.3.3.4 & API 5L Table 10 As per client specification M01 Cause 5.3.3.4 & API 5L Table 10 Clause 9.14.1 of API 5L Each pipe & record 3 pipes/ shift
12.6 .1
At Pipe Ends
Max 13.00 mm
RW
12.6 .2
At other than ends (Body)
Each pipe & record 3 pipes/ shift
Max 15.00 mm
RW
12.7
Weight Pipe Ends & End Protectors Bevel angle & root face
Each pipe
+ 10% & - 3.5 % of nominal weight
12.8 12.8 .1
As per client specification M01 Clause 5.3.3.9
Bevel angle. 30 (+5, -0) Each pipe Root face 1.6 mm ( 0.8 mm)
RW

DOCUMENT
Sr. No. 12.8 .2 13 14 Work Description Ref. Standard / Specification As per client specification M01 Clause 5.3.3.9 -------
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WMEP TPI

Testing Frequency At least 3 pipes per shift Each pipe Acceptance Criteria Squareness 1.6 mm Metallic bevel end protector shall be provided at both ends.
End Squareness
Visual & dimensional Report -------
H H
RW M
Bevel protectors Repair prohibition & procedure
14.1
Repair procedure
As per client specification M01 clause 5.4.2 & API 5L
If any
As per approved WPS & PQR
Approved WPS & PQR

DOCUMENT
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WMEP TPI

Testing Frequency Acceptance Criteria Following requirements shall also be complied with for repair welding The total length of repaired zone on each pipe weld shall be < 4% of the total length of weld. Weld defect separated by less than 100 mm shall be repaired as a continuous single repair. Each single repair shall be carried out with a minimum of two layers/passes over a length of at least 50 mm. If Repaired after Hydro Testing the pipe shall be rehydro tested after repair. Weld repair shall be performed using a qualified WPS. After weld repair, the total area of the repair shall be radiographically& ultrasonically inspected in accordance with Annex E of API 5L. Through thickness & Crack repair is not allowed. For coil/plate end welds, the total length of the repaired zone shall not exceed 100 mm (4.0 in) and shall not be within 100 mm (4.0 in) of the junction between the end weld and the helical seam weld. Repeated repair at the same spot are not allowed. Repair by welding on base material is not Permitted. Repair By Grinding may be applied as per API 5L provided the remaining wall thickness is not less than 0.1 of the nominal wall thickness. All documents as per API 5L
14.2
Repair Prohibition
API 5L & As per client specification M01 clause 5.4.2
If any
Rectification report / approved WPS & PQR
RW
15.0
Test report & certification of pipes
API 5L clause 13
Each pipe
Insp. & test reports

DOCUMENT
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WMEP TPI

Testing Frequency Acceptance Criteria Marking shall be on the inside surface of the pipe, starting of a point at least 150 mm from one of the pipe ends and include the following information, as applicable. 1. 2. 3. 4. 5. 6. Name or mark of the manufacturer. Specified outside diameter. Specified wall thickness. Pipe steel grade. Product specification level designation. Type of pipes. (Table 2 of API 5L ) Mark of customers inspection representative if applicable. An identification number which permits the correlation of the product or delivery unit with the related inspection documents, if applicable. For specified outside diameter marking in USG or SI unit, it is not necessary to include the ending zero digit to the right of the decimal sing. ------H M
16.0
Marking on finished pipe
clause 11.2.1 of API 5L
Each pipe one End
7. 8.
9.
The area of the pipe to be marked shall be clean and dry The size of the lettering shall be 20 mm. Pipe number shall be stamped on bevel Pipe number shall be stamped on bevel end.

DOCUMENT
Sr. No. (B) Work Description PRODUCTION TESTS Chemical analysis (Product Base Metal) Mechanical Tests Table 18 of API 5L 10.2.4.1 Ref. Standard / Specification
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WMEP TPI

Chemical test report 2 pipes / heat All elements as per Annexure A of this MITPS H H
B.1 B.2
B.2. 1
Transverse tensile test (Base Metal)
API 5L clause 9.3.2, 10.2.3.2, 10.2.4.2, Table 7 &18
Once / test unit
Tthe tensile properties shall be given in Table 7. The tensile test shall be carried out in accordance with ISO 6892 or ASTM A370. For pipe body tests, the yield strength, the yield ratio and the percentage elongation after fracture shall be determined. The percentage elongation after fracture shall be reported with reference to a gauge length of 50 mm (2 in.). For test pieces having a gauge length less than 50 mm (2 in.), the measured elongation after fracture shall be converted to a elongation in 50 mm (2 in.) in accordance with ISO 2566 or ASTM A 370. Test pieces for tensile test as per clause 10.2.3.2. (The samples shall be taken in such a way that the testing frequencies of API including weekly weld tensile test per welding line is complied)
Mech. Test report
B.2. 2 (a)
Transverse tensile test -Helical Weld Seam
API 5L Table 18
Once / test unit
Mech. Test report

DOCUMENT
Sr. No. B.2. 3 (a) Work Description Ref. Standard / Specification
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WMEP TPI

Testing Frequency Acceptance Criteria One face and one root face bend weld test shall be made on samples cut from pipe. The dimension A in guided bend test shall not be exceed 4 times of the specimen thickness Acceptance criteria shall be as per API 5L
Guided bend test Helical Weld Seam
Mech. Test report H H
API 5L Table 18
Once / test unit
CVN Impact B.2. 4 Helical Weld Seam & Pipe Body Hardness test API 5L Table 18 Helical Weld Seam Macro graphic examination of Helical Weld Seam Skelp Weld Tensile, Charpy and guided bend API 5L Table 18 Once / test unit Full size specimen as applicable shall be used Acceptance shall be As per API 5L table 8 Any Hard spots exceeding 50mm in any direction(if any) 1 pipe / shift Once per Lot of 50 skelp weld pipes Test Report H H
B.2. 5
Max.300 HB
Test report
B.2. 6 B 2.7
Clause 10.2.5 of API 5L API 5L clause 9.3.2, 10.2.3.2, 10.2.4.2, Table 7 &18
The alignment of internal and external seams shall be verified as per figure d of API 5L
Test report
Refer B 2.2,2.3,2.4,2.5 & 2.6 acceptance criteria
Test report
H RW
B.3
Retesting & rejection criteria
API 5L
If any
As per clause 10.2.12.1 of API 5L
Test report

DOCUMENT
Sr. No. C Work Description Ref. Standard / Specification
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WMEP TPI

FIRST DAY PRODUCTION TEST (ONE PIPE OF COMPLETELY FINISHED PIPE OF FIRST DAYS PRODUCTION ) As per client specification M01 4.2.4 & 4.2.5 As per client specification M01 clause 5.3.2 A(2) Clause E.3.1 & Table E1 of API 5L As per Client specification M01 Clause 5.3.2 A3 API 5L & As per client specification M01 Clause 5.3.1 API 5L
C.1
Hydrostatic test Automatic & manual Ultrasonic testing (Weld and Body) Radiographic testing of weld seam Visual & dimensional examination Chemical analysis (Product-Base & Weld) Mechanical tests Transverse Base Tensile
PQT pipe
As per clause. 5 of this MITPS
MPQT report
C.2
PQT pipe
Complete weld length shall be UT tested as per clause. 8.1, 8.2 & 8.3 OF this MITPS
MPQT report H H
C.3
PQT Pipe Fluoroscopy Entire weld length PQT pipe
As per clause 6.0 of this MITPS Pipe shall be examined visually for dimensional tolerance and apparent surface defects As per clause 11.0 & 12.0 of this MITPS All elements as per Annex. A of this MITPS for Base and as per approved WPS for Weld
MPQT report
H H
R H
C.4
MPQT report H MPQT report R
C.5
PQT pipe (1 samples/ pipe)
C.6 C.6. 1
API 5L
PQT pipe
As per API 5L table 7
MPQT report

DOCUMENT
Sr. No. C.6. 2 C.6. 3 Work Description Transverse Weld Tensile Ref. Standard / Specification API 5L
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WMEP TPI

Testing Frequency Acceptance Criteria As per API 5L table 7 In accordance with clause no. 10.2.4.6, 10.2.3.6 & table 23 of API 5L. Acceptance as per Clause 9.7.1 of API 5L CVN impact for base, weld and HAZ at Test Temperature, Zero Degree C shall be done and the acceptance for full size specimen shall be as per API 5L Table 8. API 5L PQT pipe Additionally Transition curve shall be established by testing at following Test temperatures, -40C,-20C, 0C, 20C & 60 C, for Each Location. The transition curve will be plotted. This is for information only and no acceptance criterion is stated. Test temperature =0C API 5L PQT PIPE Acceptance for full size specimen shall be : As per API 5L table 8 1 set from skelp API 5L In accordance with clause no. 10.2.4.6, 10.2.3.6 & table 23 of API 5L. Acceptance as per Clause 9.7.1 of API 5L As per API 5L table 7 H Mech. Test report W Mech. Test report H W Test Report H W MPQT report H H
MPQT report
Guided bend test
API 5L
PQT pipe
MPQT report
CVN Impact C.6. 4 Pipe Body, Weld & HAZ
C.6. 5
CVN Impact of Skelp end welds (Weld and HAZ) Guided bend test of Strip end weld (Root & face) Transverse tensile test (Strip end weld)
C.6. 6
C.6. 7
API 5L
1 skelp end weld

DOCUMENT
Sr. No. C.6. 8 Work Description Macro graphic examination of Helical & Skelp end welds Ref. Standard / Specification
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WMEP TPI

API 5L
PQT pipe
The alignment of internal and external seams shall be verified as per figure d of API 5L
MPQT report
LEGENDS: H- HOLD, W- WITNESS, M- MONITER, R- REVIEW, RW = RANDOM WITNESS, TPI-THIRD PARTY INSPECTION AGENCY, FDPT FIRST DAY PRODUCTION TEST,WIWORK INSTRUCTION
ELEMENT C Mn Si P S Cr Cu Mo Ni
MAX. % ALLOWED X52M 0.20 1.40 0.45 0.025 0.010 0.30 0.50 0.15 0.30
ANNEXURE A MAX. % ALLOWED ELEMENT X52M CE(IIW) 0.43% Notes: 1) For each reduction of 0,01 % below the specified maximum for C, an increase of 0,05 % above the specified maximum for Mn is permissible, up to a maximum of 1,65 % for grades L245 or B, but L360 or X52 2) CE (Pcm)= C + Si/30 + (Mn+Cu+Cr) / 20 + Ni/60 +Mo/15+ V/10 +5B 3) CE (IIW)= C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15, d) The sum of the niobium, vanadium and titanium concentration shall be 0.15%.

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Page 1 of 19

FORMAT NO DOCUMENT NO REV NO DATE PAGE NO

QA/F/013 MITPS/KSA/14-15/001 01 29.01.2014

MANUFACTURING INSPECTION TESTING PROCEDURE SPECIFICATION

WALL THICKNESS INCH MM

56 (1422.4) Prepared By Waleed. Mohammed Waleed. Mohammed

Checked Maltesh Patil Maltesh Patil

WELSPUN QUALITY ASSURANCE

FORMAT NO DOCUMENT NO REV NO DATE PAGE NO

QA/F/013 MITPS/KSA/14-15/001 01 29.01.2014

MANUFACTURING INSPECTION TESTING PROCEDURE SPECIFICATION

1.1 1.2 1.3

Each coil Each coil Each pipe

Mill report Insp. report Mill report

Welding including skelp end joints

WPS/PQR/WPQ Automatic submerged arc welding

Each Wall thickness/ Grade/Diameter Each pipe

WELSPUN QUALITY ASSURANCE

FORMAT NO DOCUMENT NO REV NO DATE PAGE NO

QA/F/013 MITPS/KSA/14-15/001 01 29.01.2014

MANUFACTURING INSPECTION TESTING PROCEDURE SPECIFICATION

Pre- visual report

Hydrostatic test (95% OF SMYS)

As per client specification M01 clause 5.3.2 A(2) Each pipe

WELSPUN QUALITY ASSURANCE

FORMAT NO DOCUMENT NO REV NO DATE PAGE NO

QA/F/013 MITPS/KSA/14-15/001 01 29.01.2014

MANUFACTURING INSPECTION TESTING PROCEDURE SPECIFICATION

Each Pipe Ends

X-Ray report & radiographs

Each pipe both ends up to 250 mm

Each Pipe ends

X-Ray report & radiographs X-Ray report & radiographs

T-joints of skelp ends

X-Ray report & radiographs

Clause E.5.3.2 of API 5L.

Twice per operating shift, with second calibration at interval of 4 hrs.

As per clause no. E.5.2 & E.5.3 of API 5L.

Cal. Report / graph

WELSPUN QUALITY ASSURANCE

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QA/F/013 MITPS/KSA/14-15/001 01 29.01.2014

MANUFACTURING INSPECTION TESTING PROCEDURE SPECIFICATION

Weld Seam Ultrasonic Testing (AUTO UT)

API 5L clause E.3.2.1

As per client specification M01 clause A.3

Each Pipe ends

In accordance with Annex E.3.2.3 & Approved WI for MUT.

WELSPUN QUALITY ASSURANCE

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QA/F/013 MITPS/KSA/14-15/001 01 29.01.2014

MANUFACTURING INSPECTION TESTING PROCEDURE SPECIFICATION

Indication from MUT

Weld Repair areas

All weld repaired areas shall be inspected by UT and X-ray

Clause E.7 & E.7.6 of API 5L.

Each end of pipe selected once per 4 hours

Each pipe inside & outside

Pipe shall be visually inspected from ID and OD

Visual & dimensional Report

WELSPUN QUALITY ASSURANCE

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