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TT Self Study Book

TT Self Study Book

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Published by conmach

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Published by: conmach on Dec 04, 2010
Copyright:Attribution Non-commercial

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11/08/2012

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Service.
The Audi TT Coupé
Design and Function
Self-Study Programme 207
For internal use only.
 
2
Quality that is measurable
The plant – the plants
Ingolstadt plant
The model series Audi A4 and Audi A3 are produced in Ingolstadt.A separate production line has been set up for the body in white ofthe Audi TT Coupé.The head office of Technical Development is also located in Ingol-stadt.Special trucks were developed for transferring the body-shells to Györ for final assembly.
High-tech from Györ
Qualified specialists and a good infrastructure are key factors for theAudi production shop in Györ.Audi has been manufacturing four-cylinder 5V, V6 and V8 engineshere since 1997. Final assembly of the TT has also been taking placehere since 1998.
Axle and steering geometry measurementWatertightness testElectrical function testRoller dynamometerExhaust emission test and optimal setupAcoustic test bench
100% reliability is ensured through a series of systema-tic checks integrated in the production process.
Functional tests are an integral part of the productionprocess
Mounted parts are tested for accuracy of fit, build qualityand functionality after each stage of assembly.After final assembly, extensive tests and adjustmentsare carried out on every single Audi.
 
 
3
Power transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-speed manual gearbox6-speed manual gearboxHaldex viscous coupling
Contents
A brief introduction to the TT. . . . . . . . . . . . . . . . . . . . 4Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Special features
Running gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SteeringFront axleRear axleBrake systemDesign needs no explanationVehicle dimensionsVehicle identificationEnvironmentally-friendly production
The Self-Study Programme is not a Workshop Manual.
The Self-Study Programme provides you with informationregarding design and function.
New.Important.Note.
Vehicle safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Occupant protectionFuel cut-off
Drive units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engine and gearbox combinations1.8-ltr. 132 kW 5V turbocharged engine AJQ1.8-ltr. 165 kW 5V turbocharged engine APX
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Vehicle electrical systemInterior monitoringImmobiliserSound system
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Flexible service interval indicatorOil level sensorSpecificationsSpecial tools
Heating/air conditioning system . . . . . . . . . . . . . . . . 76Page
Please refer to the Service Literature for all the relevantmaintenance andrepair instructions.OverviewExpansion valve
Subsystems of the Motronic . . . . . . . . . . . . . . . . . . . 37
Lambda control in the EUIIITorque-oriented engine managementAccelerator position senderElectrically-activated throttle valve

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