Professional Documents
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1.3 Benchmarking
Benchmarking is ‘the process of learning from others’ and involves comparing one’s own performance or methods
against other comparable operations (obtaining competitor performance standards).
It’s based on the idea that (a) problems in managing processes are almost certainly shared by processes elsewhere,
and (b) there is probably another operation somewhere that has developed a better way of doing things.
Types of benchmarking
Internal benchmarking - a comparison between operations or parts of operations which are within the same
total organization. E.g. a manufacturer with several factories benchmarks each factory against the others.
External benchmarking - a comparison between an operation and other operations which are part of a
different organization.
Non-competitive benchmarking - compare with organizations do not compete directly in the same markets.
Competitive benchmarking - a comparison directly between competitors in the same, or similar, markets.
2. Improvement priorities
Two major influences on the way in which operations decide on their improvement priorities:
The needs and preferences of customers (shape the importance of operations objectives)
The performance and activities of competitors (determining achieved performance)
Judging importance to customers
Order-winning: The competitive factors that directly and significantly contribute to winning business.
Qualifying: The competitive factors that have a minimum level of performance (the qualifying level) below
which customers are unlikely to consider an operations performance satisfactory.
Less important: Competitive factors that performance in them does not significantly affect the competitive
position of an operation.
In fact, to judge the relative importance of its competitive factors, an operation will usually need to use a slightly
more discriminating scale (divide each criteria into three further points representing strong, medium and weak
positions). i.e. nine-point importance scale.
Judging performance against competitors
The simplest way is to judge whether the achieved performance of an operation is better than, the same or worse
than that of its competitors. However, we can derive a more discriminating nine-point performance scale.
2.1 The importance–performance matrix
The priority for improvement which each competitive factor should be given can be assessed from a comparison of
their importance and performance. This can be shown on an importance–performance matrix.
the ‘appropriate’ zone – competitive factors in this area lie above the lower bound of acceptability and so
should be considered satisfactory;
the ‘improve’ zone – lying below the lower bound of acceptability, any factors in this zone must be
candidates for improvement;
the ‘urgent-action’ zone – these factors are important to customers but performance is below that of
competitors. They must be considered as candidates for immediate improvement;
the ‘excess?’ zone – factors in this area are ‘high performing’ but not important to customers. The question
must be asked, therefore, whether the resources devoted to achieving such a performance could be used
better elsewhere.
2.2 The sandcone Theory
The sandcone theory holds that objectives should be prioritized in a particular order.
It recommends that improvement should cumulatively emphasize quality, dependability, speed, flexibility, then cost.
Moving on to the next priority for improvement does not mean dropping the previous ones.
3. Approaches to improvement
An organization’s approach to improving its operation can be characterized as lying somewhere between the two
extremes of ‘pure’ breakthrough improvement and ‘pure’ continuous improvement.
3.1 Breakthrough improvement
Breakthrough improvement, which is sometimes called innovation-based improvement, sees improvement as
occurring in a few, infrequent but major and dramatic changes. Although such changes can be abrupt and volatile,
they often incorporate radical new concepts or technologies which can shift the performance of the operation
significantly.
It is possible to combine the two, albeit at different times. Large and dramatic improvements can be implemented as
and when they seem to promise significant improvement steps, but between such occasions the operation can
continue making its quiet and less spectacular kaizen improvements
3.2.2 Improvement Cycle models
The idea that improvement can be represented by a literally never-ending process of repeatedly questioning and
requisitioning the detailed working of a process or activity. E.g. the PDCA cycle and the DMAIC cycle.
Remember though, it is the last point about both cycles that is the most important – the cycle starts again. It is only
by accepting that in a continuous improvement philosophy these cycles quite literally never stop that improvement
becomes part of every person’s job.