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p
-particles
(a)
N
R
P
P
(b)
deflection is of the order of 10
-4
rad. The total deflection of the particle in passing
through a number of atoms in a thin layer of scattering material varies according to the
laws of probability. Such a process is called multiple scattering or compound scattering.
According to Rutherford, the number of -particles N
which as result of
multiple scattering , should be scattered by such an atom through an angle or greater is
given by
N
= N
o
e
-(
m
)
where N
o
is the number of particles for = 0 and
m
is the average deflection after
passing through the scattering material.
Discrepancies with the results from Thomsons Model
Geiger had shown that the most probable angle of deflection of a pencil of
-particles in passing through gold foil of 1/2000 mm thick is of ~ 10.
It is evident, therefore, from the above equation that the probability for
scattering through angles become vanishingly small; for 30
0
it would be of the order of
10
-12
.
Geiger showed that number of particles scattered through large angle was
much greater than the theory of multiple scattering predicted. In deed Geiger and
Marsden showed that 1 in 8000 -particles was turned through more than 90
0
by a thin
film of platinum.
These results showed that Thomsons model could not give a correct
picture of the atom.
Rutherford in 1911, proposed a new type of atomic model capable of
giving to an -particle a large deflection as a result of a single encounter. He assumed
that in an atom the positive charge and most of the atomic mass are concentrated in a
very small region, later called the nucleus, about which the electrons are grouped in
some sort of configuration (note that they are not revolving electrons).
Since normally atoms are electrically neutral, the positive charge on the
nucleus must be Ze, where e is the numerical electronic charge and z is an integer,
characteristics of the kind of atom.
The deflection of an -particle by such a nucleus might be as illustrated
in Fig. 1b. Rutherford calculated the distribution of -particles to be expected as the
result of single-scattering processes by atoms of this type. According to Rutherford
scattering formula, the number N
v m
e Z
R
nlA N
N
i
(1.1)
Where, N
i
= number of -particles incident on a foil of thickness t with n nuclei of
atomic number z per unit volume
R = distance of the detector from foil
m = mass of the incident -particles
v
0
= speed of the incident -particles
= scattering angle
e = charge of a proton
0
= permitivity of free space
According to Rutherfords formula the number of particles striking a
small detector with its sensitive face perpendicular to the direction of the motion
of the scattered particles should be
1. Proportional to square of the atomic number z of the scattering nuclei.
2. Proportional to t, the thickness of the foil.
3. Inversely proportional to v
0
4
and hence square of the kinetic energy.
4. Inversely proportional to sin
4
( /2) i.e. , fourth power of the sine of half
the scattering angle .
Deficiency The major deficiencies are :-
i) Concerning distribution of electrons.
ii) Stability of the atom as a whole.
The first can be explained very easily by considering an atom having two
electrons and nucleus with a charge of +2e. Suppose the electrons are symmetrically
placed at a distance r from the nucleus and are stationary. The force of attraction between
the nucleus and such of the electrons in Fig. 2 a is
The force of repulsion between the two electrons is
( )
2
0
2
2
0
4 4
2
2 4 r
e
r
e e
F
rep
e
-e
2e
e
2e
-e
Thus,
8
4 4
4
2
F
F
2
2
0
2
0
2
rep.
attr.
e
r
r
e
Since the force of attraction is eight times larger than the force of repulsion, the electron
will fall to the nucleus.
To improve this drawback Rutherford suggested that the stability can be
achieved by assuming the electrons to be revolving (instead of being static) so that the
centrifugal force balances the force of attraction between the electrons and the nucleus
i.e.,
0
2
2
2
0
2
4
2
4
2
r
e
r mv or
r
ee mv
and in general
0
2
2
4
2
e
r mv
But this suggestion was confronted by the classical electromagnetic theory. According to
which the electron would radiate energy. This is because the electron will have
centripetal acceleration, v
2
/r. The system will therefore run down and the electron will
approach the nucleus along a spiral path and will give out radiation of constantly
increasing frequency.
v = r , = v/r
will increase as r will go on decreasing. This does not agree with the observed
emission of spectral lines of fixed frequency. It was at this point that Bohr introduced
his theory of structure of the atom.
6. Bohrs Atom Model
Niels Bohr combined Rutherfords nuclear atom with Planks quanta and
Einsteins photon to account for the discrepancies contained in the Rutherfords theory.
(1) Bohr assumed that an electron in the field of nucleus was not capable of
moving along every one of the paths that were possible according to
classical theory but was restricted to one of a certain set of allowed paths.
While it was so moving , he assumed that it did not radiate contrary to the
classical theory and the energy remained constant . But he assumed that
the electron could jump from one allowed path to another of lower energy
and in doing so radiation was emitted containing energy equal to the
difference in the energies of the two paths.
(2) As to the frequency of the emitted radiation he assumed that if Ei
and E
f
are the energies of the electron when moving in its initial and final paths
respectively, the frequency of the radiation emitted is determined by the
condition f i
E E h
(1.2) where
h is Planks constant.
(3) The third point was what determines the allowed paths, or what
determines the size and shape of the orbit. He postulated that the orbit is a
circle , with the nucleus as its centre. The size of the orbit is such that the
angular momentum of the electron about the nucleus is an integral
multiple of the natural unit h/2 which we write as .
The allowed values of the energies of the stationary states and of the
spectral lines expected on the basis of Bohrs theory are easily deduced for a
system consisting of a single electron and a nucleus of charge ze as follows:
(1) The electron revolves in a circular orbit with centripetal force
supplied by the Coulomb interaction between the electron and the
nucleus
( ) ) 3 . 1 (
4
2
2
2
0
2
wr v r mw or
r
mv
r
e z
where r = radius of allowed orbit
= corresponding angular velocity
v = electron velocity
(2) The angular momentum A of the electron takes on only values
which are integral multiples of .
A= mvr = mwr
2
= n
(1.4)
(3) When an electron makes a transition from one allowed orbit to
another, the Einstein frequency condition - f i
E E h
is satisfied.
Eliminating v (or )from equations (3) and (4), we find the
allowed radii for the orbits to be
z me
n
r
n
2
2 2
0
4 (1.5)
For hydrogen z = 1, and the radius of the smallest allowed orbit
known as the Bohr radius is given by
( )
2
2
0 1
4 1 , 1
me
n z r a
B
= 0.5292 10
-10
m
(1.6)
The diameter of the orbit is close to 1 , which agrees well with estimates
from kinetic theory. This is a first indication that the new theory may be able to
explain the apparent sizes of molecules.
From equation (1.4), we have v = n / mr
and so the velocity of the electron in the n
th
orbit is (substituting r
n
from (5))
) 7 . 1 (
2
4
1
4
1
0
2
2
0
2 2
2
0
n
z e
n
z e
n
z m e
m
n
v
n
The ratio of the speed of electron in the first Bohr orbit of hydrogen to the speed c of
light is known as the fine structure constant and its value is given by
0377 . 137
1
4
1
2
0
c
e
m
n
(1.8)
The energy of the electron in the n
th
orbit can be found as follows :-
If we call the energy as zero, when the electron is at infinity, its potential energy
in the presence of the nucleus is
r
ze
P
2
0
4
1
m r
z e
r
2
0
2 2
4
1
The total energy, E = K + P, and so for the n
th
state,
) 9 . 1 (
8 2
4
1
2 4
1
2 2 2
0
2 4
2 2
2 4
2
0
2
0
n
z m e
n
z m e
r
z e
E
n
n
,
`
.
|
,
`
.
|
,
`
.
|
and wave number
,
`
.
|
,
`
.
|
M
n
1
R
2
i
For Hydrogen
1) Lyman series will be obtained
when n
f
= 1, n
i
= 2,3,4,etc..
2) Balmer Balance Series ; n
f
= 2, n
i
= 3,4,5,etc..
3) Paschen Series ; n
f
= 3, n
i
= 4,5,6,etc..
4) Bracket Series ; n
f
= 4, n
i
= 5,6,7etc..
5) PFund Series ; n
f
= 5, n
i
= 6,7,etc..
Quantum Numbers
To describe the electron configuration of atoms, we want the
following quantum numbers.
i) A total quantum number n, which can take values
1,2,3,
ii) An orbital quantum number l which may take any
(integral value between n and (n-1), 0 inclusively)i.e. l =
0,1,2,3,..n-1).
iii) A magnetic orbital quantum number, m
l
, which may
take values from l to +l including O. Thus, m
l
, can take 2l
+ 1 values.
iv) A magnetic spin quantum number m
s
which can
take any of the values between s to +s without however,
including zero. But since s is always and never zero, m
s
can have only two values + or .
These four quantum numbers n, l, m
l
and m
s
in conjunction with the
Paulis exclusion principle which states that no two electrons
having all the four quantum numbers identical can occupy the
same level describes the structure of the atom completely.
Electronic Configuration
All the electrons having the same principal quantum
number n form a shell. Thus, the innermost shell, known as K-
shell consist of electrons whose total quantum number n 1, the
next shell n = 2, L and so on i.e.
Shell K L M N O P Q
n 1 2 3 4 5 6 7
To determine the number of electrons required to complete each
one of the shell, we have a clue in the periodic occurrence of
monatomic elements, chemically inactive, hence known as inert
gases, Helium, Neon, Argon, Krypton, Xenon and Radon. Since
their atomic numbers are
Helium - 2, Neon - 10, Argon - 18, Krypton - 36, Xenon - 54 and
Radon 86, the number of electrons in these atoms are 2, 10, 18,
36, 54, 86. These elements are chemically inactive i.e. stable. On
the other hand, the next element beyond any of these inert gases
has one or more electron than necessary to form a stable structure,
e.g. Li(3), Na(11), K(19), Rb(37), Ci(55), the metals of alkali
group, whose properties are strikingly similar. Similarly, the
second element beyond an inert gas has two more electrons than
the inert gas atom and they also have similar properties. Elements
of this group are Mg(12), Ca(20), Sr(38), Pa(56), Ra(88) and are
known as alkaline earths. The second next element beyond an inert
gas also show similar behavior. These observations lead to a very
fundamental principle in electronic structure viz., the chemical and
physical properties are determined merely by the number and the
arrangement of electrons in the outermost shell than by the total
number of electrons in the atom.
In describing electronic structure the following rules are
followed :-
(a) Total number of electrons with the same principal
quantum number n is 2n
2
.
(b) In the n
th
shell, there are n sub-shell having different
values of orbital quantum number such as 0,1,2,3,..n-1.
(c) Each sub-shell can have a maximum of 2(2l +1)
electrons.
Number of electrons in different shells
1) K-Shell
For the K-Shell, n= 1, l=0, therefore m
l
=0 and m
s
=
t 1/2
.
As we know from the previous section, the number
of electrons in the K-Shell (n=1) is
2n
2
= 2. These two electrons are in the two states
n=1, l=0, m
l
=0, m
s
= and n=1, l=0, m
l
=0, m
s
= - .
The spectroscopic notation for the K-Shell
configuration is ls
2
where l represents the principal
quantum number n and s represents the l = 0 state.
2) L - Shell
For the L-Shell, n= 2; l =0, 1.
For l = 0; m
l
= 0 and m
s
= t . Thus there will be
two electrons in the state l = 0 and symbolically we write
2s
2
.
For l = 1; m
l
= -1,0,1 and m
s
= t for each value
of m
l.
Thus, there will be six electrons in l = 1 state and
spectroscopically we write 2p
6
.
Thus the symbolic representation for the occupancy
of the L-shell is 2s
2
2p
6
.
.Similarly we can show that for the M-shell, the
configuration is 3s
2
3p
6
3d
10
and so on.
It should be noted that ideal periodic system of
elements as described above does not however completely
agree with the real one. The two coincide up to argon, but
then with potassium and calcium, the N-shell; M-shell; like
wise the O-shell is initiated irregularly with Rb(37), while
it has to begin only with Hf(72). Likewise in the real
system the O-shell has only 18 electrons although 50
electrons would be required according to the ideal system
to complete it, P shell has only 12 electrons while 72 would
be necessary to fill it entirely and Q shell has 2 electrons
when 98 would be its maximum quota of electrons.
In the filling of shells, beyond Argon Bury and
Bohr suggested that there can no more than eight electrons
in the outermost shell of an atom before the next shell
started. Although this principle is observed to be followed
so far the occupancy of the main shells are concerned, no
rule is followed in the filling of the sub-shells. Some
examples where these discrepancies are observed are :
S
c
(21) 1s
2
2s
2
2p
6
3s
2
3p
6
3d
1
4s
2
C
v
(24) 1s
2
2s
2
2p
6
3p
2
3p
6
3d
5
4s
1
The sequence of occupation of states, is thus
determined not by any general principle but by the order of
the energy levels of the atoms as determined
experimentally.
Electron configuration of some elements
Hydrogen (z = 1) It has only one electrons in the K-shell.
Symbolically we write the electron configuration as 1s. Similarly
for other atoms
Helium (z = 2) 1s
2
Lithium (z = 3) 1s
2
2s
Sodium (z = 11) 1s
2
2s
2
2p
6
3s
Aluminium (z = 13) 1s
2
2s
2
2p
6
3s
2
3p
Copper (z = 29) 1s
2
2s
2
2p
6
3s
2
3p
6
3d
10
4s
X Rays
Origin of X rays:
X rays were accidentally discovered by William Roentgen in 1895 during the
course of some experiments with a discharge tube.
X rays are produced when high-speed electrons strike some material object.
However, most of the electrons that strike a solid object do not produce X rays as they
undergo glancing collisions with the matter particles and there by loose their energy a bit
and increases the average kinetic energy of the particles of the target material. It is found
that 99.8 percent of the energy of the electron beam goes into heating the target.
But a small number of the bombarding electrons produce X rays by loosing their
kinetic energy in the following two ways :
(i) Some of the high velocity electrons penetrate the interior of the atoms of
the target material and are attracted to positive charge of their nuclei. As
an atom passes close to the positive nucleus, it is deflected from its path .
The electron experiences a de-acceleration during its deflection in the
strong field of the nucleus. The energy lost during this de-acceleration is
given away in the form of X rays of continuously varying wavelengths.
These X rays produce continuous spectrum when analyzed by Bragg-
Spectrometer.
(ii) Some of the high velocity electrons while strike particularly the interior
of the atoms of the target material, knock off the tightly bound electrons in
the innermost shells (K, L-shells etc.) of the atoms. When the electrons
from the outer orbits jump to fill up the vacancy so produced, out in the
form difference is given out in the form of x-rays of definite wavelength.
These wavelength constitute the line spectrum which is characteristic of
the material of the target. Fig shows the case when these x-rays are
emitted.
V
mv
2
- v
mv
2
+ +
+ +
x-rays
x-rays
x-rays
Continuous
spectrum
K
L
M
X-ray
K
- line
X ray diffraction
When a beam of monochromatic x-rays falls on a crystal it is scattered by the
individual atoms which are arranged tin sets of parallel planes. Each atom becomes a
source of scattered radiations. As we know from crystal structure, in every crystal there
are certain sets of planes which are particularly rich in atoms. The combined scattering
oof x-rays from these planes can be looked upon as reflections from these planes.
Because of this, Bragg scattering is usually referred to as Bragg reflection and the planes
as the Bragg planes. Because of these planes a crystal acts as reflection grating .
Braggs Law :
Fig . shows a beam of monochromatic x-rays incident at a glancing angle on a
set of parallel plane of Nacl crystal. The beam is partially reflected at the successive
layers rich in atoms.
Ray 1 is reflected from plane 1 and ray 2 from plane 2 and so on. Whether two reflected
rays will be in phase or antiphase with each other will depend on the pathe difference.
The path difference between ray and ray 2 is
Path diff. = 2dSin
where d is the interplaner spacing
The condition for Maxima is
2dSin = n (1)
where n= 1,2,3 for the 1
st
and 2
nd
and 3
rd
order maxima respectively.
Equation (1) represents the Braggs law.
Different directions in which intense reflections will be produced can be found by giving
different values to in equation (1).
For the first Maxima, Sin
1
= /2d
For the second Maxima, Sin
2
= 2 /2d
For the third Maxima, Sin
3
= 3 /2d etc.
Braggs law may be used to find the wavelength of x-ray if d is known. Conversely d
may be computed if of x ray is known from some other experiment.
If we substitute the value of d in terms of miller indices of the planes for a cubic system,
we get,
n
l k h
a
+ +
sin
2 2 2
Use of Braggs law in the determination of crystal structure
Bragg used a KCl crystal (which is cubic )and found first maxima of reflected
rays to occur at values of equal to 5.22
0
, 7.30
0
and 9.05
0
respectively when (100), (101)
and (111) planes are used in turn as reflecting planes.
For the first order spectrum n = 1, therefore
1/d = 2Sin /
or 1/d
1
: 1/d
2
: 1/d
3
: : Sin 5.22
0
: Sin 7.30
0
: Sin 9.05
0
if = 2A
0
or 1/d
1
: 1/d
2
: 1/d
3
: : 0.091: 0.127: 0.157
or 1/d
1
: 1/d
2
: 1/d
3
: : 1 : 1.4 : 1.73 (2)
Also we know that
1/d
1
: 1/d
2
: 1/d
3
: : 1 : 2 : 3 for s.c
1/d
1
: 1/d
2
: 1/d
3
: : 1 : 2 : 3 for f.c.c.
1/d
1
: 1/d
2
: 1/d
3
: : 1 : 2 : 3 for b.c.c. (3)
From equation (2) we get,
1/d
1
: 1/d
2
: 1/d
3
: : 1 : 2 : 3
which shows K.C.l. to be a sample cubic structure.
X - Rays
INTRODUCTION
The discovery of X-rays was accidental. A number of scientists were studying
properties of cathode rays, amongst them W. C. Roentgen (1845-1923) noticed that a
screen coated with barium platinocynide glowed brilliantly when it was brought near the
tube in spite of a covered cathode ray tube. Thus this powerful radiation was discovered
by Roentgen in 1895 and since its source was unknown it was called X radiation . In
Germany these rays are called Roentgen rays. The first Nobel Prize was awarded to
Roentgen for his discovery, in 1901.
X-rays are electromagnetic waves having very short wavelength, of the order of a
fraction of A
0
.
In 1912, Laue, Friedrich and Knipping, discovered X-ray diffraction by crystals.
Max Von Laue (1879 - 1960) was a theoretical physicists, who requested Friedrich and
Knipping, who were experimental physicists, to set up an experiment and observe X-ray
diffraction. The discovery was a mile stone in the study of crystal physics. X-ray is a
powerful tool in medical diagnosis.
Another important invention was the Coolidge X-ray tube developed in 1913.
Earlier tubes were of the gas filed type , operated below 50 KV and were unsuitable for
100 to 200 KV. All modern tubes are Coolidge type tubes.
PRODUCTION OF X-RAYS
When fast moving electrons are stopped by a target having a high atomic weight and
high melting point , X-rays are produced. X-rays tubes are of two types, gas (or ion )
tubes and electron tubes. The gas tubes were developed initially and are still in use for
specific applications. The electron tubes (or Coolidge type tubes ) are modern ones and
are preferred in most cases. The construction of a Coolidge tube is shown in Fig. 1. It is a
vacuum tube. Electrons are generated by thermionic emission. A High potential
difference of around 50 to 100 kV, applied between the cathode and anode accelerates
electrons. The electrons are focussed at the anode, where the target is mounted.
Generally, molybdenum, tungsten etc. are used as the target. The target material should
have a high melting point and high atomic number. In a target material having a high
atomic number the yield is more.
coolant
Electron
X-ray
Thick copper anode
target
50 kV
Coolidge X-ray tube
The efficiency of an X-ray tube is given as
Efficiency = 1.4 X 10
-9
ZV
where V is the potential difference in volts applied between the cathode and anode and Z
is the atomic number of the target material. Taking tungsten as a target Z = 74 and V =
100 kV say, the efficiency 1% . Thus 99% of the energy of the striking electrons is
wasted i.e., converted to a very high level. Therefore, the melting point of a target
material be high e.g. of tungsten it is 3370
0
C . A thick copper rod, used as an anode and
a cooling system remove the heat generated at the anode. The rotating anode is used (for
high intensity X-ray) production so that the electron beam will not strike the same portion
of target surface. The target disc rotates slowly about its axis.
The X-ray spectrum is continuos, with a well defined cut-off . Along with this
continuous spectrum, several sharp lines are observed. These sharp lines are called
characteristics X-rays, as they are characteristics of the target material.
Continuous X-rays
These X-rays depend upon the applied voltage between the cathode and the anode but do
not depend, significantly, on the target material. As we have seen, most of the electron,
striking the target material lose their energy in the form of heat and very few produce
X-rays. An electron loses its energy as if brake applied, therefore these radiations are
called braking radiations or Bremsstrashlung (A German word for breaking radiation).
Wavelength ()
When an electron is accelerated through a potential difference V, its kinetic
energy is eV. It losses its energy by radiating an X-ray photon of energy h where h is
Plancks constant and is the frequency of radiation. In the limiting case electron loses
it energy.
eV = h
= h.(c/ ) (
.
.
.
= c/ )
intensity
40 kV
30 kV
20 kV
60 kV
Continuous X-ray spectra for tungsten at different potentials
= (hc/eV)
= 6.63 x 10
-34
x 3 x 10
8
1.6 x 10
-19
x V
.
. .
min.
= 12431.25 x 10
-10
m
V
Where V is the potential difference in volts, between the cathode and the anode of the X-
ray tube.
Continuous X-rays are not only due to the radiation of photons. There are many
mechanisms by which an electron loses energy e.g. excitation and ionization of atoms,
displacement of atoms from their normal site in the crystal structure, large amplitude
variations of the atoms etc.. The energetic electron may not lose its energy by creating a
single photon but can create two or more photons. The photons can share the energy in an
infinite number of ways.
Characteristic of X-rays
In an X-ray spectrum, some sharp lines are observed, which are characteristics of the
target material. These lines are designed as K
, K
etc..
N
K
M
L
L
K
K
( )
(a) (b)
Characteristic of X-rays : (a) transitions and (b) spectrum
In this case, striking electrons knock off any electron from an inner orbit and that vacancy
is filled by another electron from a higher orbit. The system radiates the energy
difference in the form of an X-ray photon.
The energy (and hence frequency or wavelength ) corresponding to a specific line
such as K
, L
m
2 (c/ )
1/2
(1)
where
m
is the maximum stress at the tip of the crack, c is half the length of an interior
crack or the length of surface crack, is the radius of the curvature at the end of the
major axis, and is the applied tensile stress normal to the crack.
When a crack begins propagating, elastic
energy is released. However, a certain amount of
energy is gained as surface energy due to the
creation of new crack surface area. The elastic
strain energy released by the sprading of a crack in
a thin plate is given by
U
E
= - ( C
2
2)
/ E (2)
2)
/ E (4)
According to Griffith, such a crack will propagate and produce brittle failure when an
incremental increases in its length does not change the net energy of the system i.e. when
no further increase in the energy in the energy is required for further propagation.
Mathematically , this is represented by the following equation
) 5 (
2
4
2
0
2 / 1
2
,
`
.
|
C
E
o r
E
c
C
U
c 2c
(i) This analysis due to Griffith applies only to a crack in a thin plate under
plane stress.
(ii) For an oblate spheroidal crack in a volume of material, this ha s to be
modified by a small correction based on Poissons ratio.
(iii) 1/
1/2 ,
hence the tensile strength of a completely brittle material
is determined by the length of the largest crack existing prior to loading.
(iv) This explains the relatively low fracture strength of glass on the basis of
existence of surface cracks about one to two microns in length.
(v) Griffiths experiments on freshly drawn glass fibres show that when
cracks are not there, the fracture strength approaches the theoretical
strength.
(vi) Statistical nature of distribution of cracks in glass fibres was shown by
Reinbroker. If the glass fibre is successively fractured, thus progressively
eliminating the most serious cracks; strength was increased by a factor of
two or three.
(vii) Similarly, if rich sheets were subjected to stress with grips narrower than
the width of the sheet, the tensile strength of the mica was found to be ten
times greater . This was due to the stress being concentrated in the centre
of the sample., and not in the edges where the surface cracks are present
and thus, preventing the surface from propagating.
Brittle Fracture in Crystalline materials :
The above theory is amorphous materials. For crystalline materials, plastic
deformation usually occurs next to the fracture surface.
Therefore, the energy here will have three contributors
(i) Elastic energy
(ii) Surface energy due to new surface area created.
(iii) Energy required for plastic deformation the vicinity of the crack.
Orowan has shown that when the plastic deformation is concentrated in the region whose
thickness is small compared to the length of a crack, the work of plastic deformation may
be treated as a contribution to the effective surface energy of this crack. Recognizing
this , Griffits equation may be modified as
( )
) 6 (
2
2 / 1
2 / 1
,
`
.
|
]
]
]
C
Ep
c
p E
where p is the work of plastic deformation at the tip of the growing crack. can be
neglected compared to p as the value of p for low-carbon steel which have failed in
brittle manner range from 10
5
to 10
6
ergs /cm
2
, approximately one thousand times greater
than the true surface energy.
Ductile Fracture:
Ductile fracture occur after considerable plastic deformation. In high purity single
crystals and polycrystals of very ductile materials (e.g. 0.25 % carbon steel, ) cracking
occurs and localized plastic deformation continues until the sample has cracked to a
point or a line. This type of fracture (rapture ) is not observed in most polycrystalline
materials. Ductile fracture of engineering materials in tension has three distinct stages :
(1) the sample begins cracking and cavities form in the necked region; (2) the cavities
coalesces into a crack in the centre of the sample, and the crack proceeds outward toward
the surface of the sample in a net direction perpendicular to the applied stress ; and (3)
the crack spreads to the surface of the sample in a direction 45
0
to the tensile axis. The
result of this series of processes of the cup and cone fracture shown in the figure below.
Points to be noted are ---
(i) once a tensile sample has
begun to neck, both the stress
and the deformation are
concentrated in the necked
region. The stress within
this region is not a uniform
tensile stress. It is instead a
complex distribution of
triaxial stress as shown in fig.
2 below .
(ii) The outer fibres are no longer
sustain a simple tensile
stress. Ductile fracture begins
at the center of the necked
region where both the shear
stress and the tensile stress
are as high or higher than
any other point in the
sample. Cavities form,
usually at the inclusions, and
are elongated in the direction
of the maximum shear stress.
The elongation leads to
further necking and the
ultimate rupture of the
material which join and form
a central crack. The cup part
of the fracture is produced by
the cracks travelling in a zig-
zag fashion at an angle of
45
0
to the tensile axis.
Fig. 1 Cup and cone fracture
Percent of
Radius
Stress,
Kg/mm
2
160
140
120
100
80
60
40
20
0
Longitudinal stress
Maximum shearing
stress
Radial
stress
Circumferential stress
20 40 60 80
100
Stress distribution in the necked region of a sample of
0.25 % carbon steel parallel to fracture at room
temperature
As a crack grows longer it is necessarily carried away from the region of minimum cross-
sectional area and highest tress and thus after travelling for some distance at an angle 45
0
,
it reverses direction and goes back to the region of minimum cross-sectional area, again
at a 45
0
angle. The cone part of the fracture is formed when the crack finally progresses
close enough to the surface of the sample that the sample separates by shear fracture at an
angle of 45
0
to the tensile axis. Although the cone portion of the fracture appears ,
microscopically, to be smaller than the cup portion, electron microscopy shows that
both are made by the same process of coalescence of cavities.
Types of Magnetism
Magnetism B = H (1)
B =
0
r
H
r
=
/
0
(2)
M =
m
H
(3)
m
= M/ H Susceptibility (4)
B =
0
(H + M) (5)
Types of Magnetism
(i) Diamagnetism
(ii) Paramagnetism
(iii) Ferromagnetism
(iv) Antiferromagnetism
(v) Ferrimagnetism
(i) Diamagnetism : For simplicity a circular orbit is assumed with a single electron
having an angular velocity . This angular velocity is altered if a magnetic field is
applied slowly the radius of the orbit being unaltered. The change in angular velocity
gives rise to a magnetic moment
m
of magnitude
e
2
m
=
0
r
2
A (6)
4m
where e = electron charge
m = mass of the electron
r = radius of the orbit
H = applied field.
The susceptibility is given by
m
= - M/ H (7)
It is small and negative i.e. the atomic susceptibility is small. For orbits of radius of about
1A, the factor e
2
0 r
2
/ 4m ~ 10
-34
m
3
. Since an average solid has about 10
28
to 10
29
atoms
per cubic meter, the volume susceptibility
m ~ 10
-5
to 10
-6
. It is independent of
temperature.
m
m
= vol./atom
Example : Zn, Cd, Hg, Sb, Bi, Au, Cu, Hg, Xe, etc..
Material
m
Material
n
Au -8.7 X 10
-5
Diamond -2.1 X 10
-5
Cu -0.95 X 10
-5
NaCl -1.2 X 10
-5
Hg -2.9 X 10
-5
Water -0.9 X 10
-5
Xe -25.0 X 10
-9
(ii) Paramagnetism :
= C/T ---- Curie law (8)
here
is small but positive
Material Material
Air 0.038 X 10
-5
CO 5.80 X 10
-5
Al 2.3 X 10
-5
Nitrogen 0.0013 X 10
-5
Ebonite 1.4 X 10
-5
Oxygen 0.19 X 10
-5
Curie Wies Law
= C/(T- ) (9)
Temperature dependent
m
= (N
0
2
m
)/ 3KT
= C/T (10)
where C = (N
0
2
m
) / 3K (11)
More examples of paramagnetic
Solids -- Fe, Ni, CO, Mn, Mg, Cr.
Gases -- No, NO
2
, ClO
2
Sulphates and chlorides f Ni, Co, Mn, Fe, Cr, etc..
Ferromagnetism
= C/ (T- C)
Extra term H
W
= M
M / (H + H
W
) = C/ T
Or, M / (H + M) = C/ T
Or, (H + M) / M = T / C
Or, H / M = T / (C - ) = (T - C ) / C
Or,
Ferro
= C / (T - C ).
Prefened Orientation
P- 221 Choudhary
Prefened orientation is said to occur with in a metal when certain lattice directions in the
grains are aligned with the principal direction of flow under severe deformation. Its
nature and manner in which it is accomplished are characteristics of the metal and the
type of deformation. In other words, a metal which has undergone a severe amount of
deformation, as in rolling or wire drawing, will develop Prefened Orientation, or
Texture in which certain crystallographic planes tend to orient themselves in a prefened
direction with respect to direction of maximum strain. This prefened orientation may be
responsible for very directional properties in some materials. It is particularly common in
metals subjected to rolling or drawing to produce sheets or wires because the crystallites
tend to align themselves with a major axis parallel to the rolling or drawing direction. It
also produces considerable anisotropy in the physical properties, which may affect
subsequent fabrication of components. However, it not always disadvantageous. For
examples in transformer laminations, anisotropy due to PO is preferable provided the
sheets can be aligned with their easy direction of magnetization.
The Fe/3 percent Si alloy used for the laminations of transformer core is
deliberately given thermal/mechanical treatments that bring about a strong degree of
magnetic anisotropy which improves electrical performance of transformers. In the bcc
iron, it is easier to magnetize the material to saturation in the directions parallel to the
cube edges, (<100> directions) than the <111> directions.
<100> Easy direction
B
Tesla
<111>
Head direction
0 15,000 30,000
H(amp/m)
Prefened orientation resulting from deformation is strongly dependent on slip and
twinning systems available for deformation. Planes of slip in all the crystals are caused
to rotate into more favorable directions with respect to the direction of maximum shear
stress.
Prefened orientation is not affected by process variables such as die angle, roll
speed, reduction per pass etc. The most important parameter is the direction of flow .
During cold drawing of Aluminium wire, for example, grains that that were
initially oriented at random are deformed in such a way that they have a [111] crystal
direction along the wire axis.
Prefened orientations are determined by x-rays methods. The x-ray pattern of afine
grained randomly oriented metal will show rings corresponding to the different planes
where the angles satisfy the Braggs reflections.
If the grains are randomly oriented, the intensity of the rings will be uniform at
all the angles., but if a prefened orientation exists, the rings will be broken up into short
arcs or spots.
Although some directional properties are advantageous. For example, because of
anisotropic of plastics properties, sheets with prefened orientation are not suitable for
deep drawing, because unequal flow leads to local thinning and ears are formed. An ear
represents a direction in which the resistance to deformation is relatively low.
Random
Prefened Orientation
Season Cracking
In addition to the changes in the physical and chemical properties , internal
stresses often of very high intensity, may be left in an object after cold deformation.
Metals such as brass with internal stresses appearing after cold cracking is susceptible to
intercrystalline corrosion, if it is stored for a long period. This leads to a type of failure
of the material known as season cracking.
It is a kind of cracking encountered in certain cold worked ( ZO u/3.0 Zn) brasses,
resulting from the combined effect of a corrosive environment and residual stresses
within the metal.
Season cracking may be eliminated by annealing strain hardened brass at 200
0
300
0
C for several hours. Season cracking develops readily in corrosive environment.
Bauschinger Effect
The Bauschinger Effect was discovered by Johann Bauschinger in 1886. If in a
metal, the plastic flow is started at a certain stresses under tension (+ve stress) in one slip
system, and subsequently the stress is reversed (-ve, compression), then plastic flow is
observed to start initiate at a lower stress level. This phenomenon of reduction in the
yield strength of a material under reversal of direction of stress is called Bauschinger
Effect. Figure 1 below illustrates Bauschinger Effect.
Let a material have the yield
stress in tension as a and than
the same in compression x.
If a new specimen of the material
Is loaded in the tension.
c
b
+
-
d
a
O
e
x
-
+
Mechanical Properties and Testing
1. Fundamental properties :
The mechanical properties of materials, as defined earlier, shows the behavior of
the materials under the action of external forces called loads, and most of them
are structure sensitive. However, some of them are the subject of standardized
tests are best defined in terms of these tests, while some properties are regarded as
fundamental and can be explained in a qualitative way. It is therefore, logical to
start with the fundamental mechanical properties of materials.
Strength
The strength of a the material is its capacity to withstand destruction under the
action of external loads. The stronger the material the greater the load it can
withstand. It, therefore, determines the ability of a material to withstand stress
without failure. Since strength varies according to the type of loading, it is
possible to access tensile, compressive, shearing or torsional strengths.
On the basis of bonding forces, we can say that the materials with pure
covalent bonding would be strongest and that those with pure ionic bonding
would be nearly as strong . Metallic bonding would be clearly third and molecular
bonding would be weakest.
Elasticity:
Elasticity is that property of a material by virtue of which deformations caused by
applied load disappear upon the removal of the load. In other words, the elasticity
of a material is its power of coming back to its original position after deformation
when the stress or load is released. The recoverable nature of elastic deformation
makes it possible to store elastic energy in solids and to release its under
controlled conditions. Elasticity of the solids has its origin in the existence and
the stability of interatomic and intermolecular bondings.
In accordance with the concept of the elastic behavior, the quantitative
measure of the elasticity of a material might be expressed as the extent to which
the material can be deformed within the limit of the elastic action. Since the
engineers think in terms of stress rather than of strain, a practical index of
elasticity is the stress that marks the effective limit of elastic behavior.
Stiffness:
The resistance of a material to elastic deformation or deflection is called stiffness.
A material which suffers slight deformation under load has a high degree of
stiffness. For instance, suspended beams of steel and aluminium may both be
strong enough to carry the required load but the aluminium beam will sag or
deflect furhter. In other words, the steel beam is stiffer than aluminium beam.
If the material follows Hooks law, i.e. has a linear stress- strain relation,
its stiffness is measured by the Youngs modulus E, also variously termed the
or modulus of elasticity, found geometrically from the stress-strain diagram by
measuring the slope of the straight line, since E = / . The stiffness of a
material that does not follow Hooks law is clearly not constant, but varies with
stress. Sometimes the average stiffness is the best measure this quantity at a given
stress. It is given by the scant modulus and represents the average slope of the
curve.
The term flexibility is sometimes used as the opposite of stiffness.
However, flexibility usually has to do with flexure or bending. Also it may
connote ease of bending in the plastic range. The effective or overall stiffness or
rigidity or flexibility of a body or structural member is obviously a function of the
dimensions and shape of the body as well as of the characteristic of the material.
Resilience
Resilience is the capacity of a material to absorb energy elastically, when a body
is loaded without exceeding the elastic limit, it changes its dimensions, and on the
removal of the load it regains its original dimensions. In fact, the body behaves
perfectly like a spring. So long as it remains loaded, it has strong energy in itself,
which is called the strain or the internal energy. On removal of the load, the
energy stored is given off exactly as in a spring when the load is removed.
The maximum energy which can be stored in a body up to the elastic limit
is called the proof resilience. In other words, the energy stored per unit volume at
the elastic limit is the modulus of the resilience. This quantity is the mechanical
property of the material, and gives the capacity of the material to bear shocks and
vibrations.
Materials that have high resilience is used for springs. Annealed copper
should make poor spring because its elastic limit is very low, but cold-work
copper has a much higher elastic limit and resilience and, therefore, makes a
better spring. Thus high resilience is associated with high elastic limit.
Plasticity :
The plasticity of the material is its ability to undergo some degree of permanent
deformation without rupture. Plastic deformation will take place only after the
elastic range has been exceeded. A general action for plastic action would
involve the time rate of strain since in the plastic state materials can deform under
constant sustained stress. It would also involve the concept of limit of
deformation before rupture. Evidence of plastic action in structural materials are
called yield, plastic flow, and creep.
Plasticity is important in forming, shaping and extruding operations. Some
materials are shaped cold, e.g. the deep drawing of sheets. Many materials
particularly metals are shaped hot, e.g. the rolling of the structural steel shapes
and the forging of certain machine parts. Materials such as clay, lead, etc. are
plastic at room temperature, and steel is plastic when at bright red heat. In
general, plasticity increases with increasing temperature.
Ductility and Malleability :
Ductility is the property of the materials which enables it to draw out. Into thin
wire. Mild steel is a ductile material. The percent elongation and the area in
tension are often used as empirical measures of ductility.
Malleability of a material is its ability to be flattened into their sheets
without cracking by pressing, rolling, hammering etc. Aluminium Copper, Lead,
tin etc. , are malleable metals.
Current usage of the words ductility and malleability makes it almost
synonymous with workability or formability which is clearly related to plastic
deformation. However it is important to realize that some material may be
malleable and not ductile. Lead, for instance can be readily rolled and hammered
out but cannot be drawn into wire. Although ductility and malleability are
frequently used interchangeably, ductility is thought of as a tensile quality,
whereas the malleability is considered as a compressive quality.
Toughness:
The toughness of a material is its ability to withstand both plastic and elastic
deformation. It is in fact, the amount of energy a material can be absorb much
more energy before failure occurs. Thus a mild steel is said to be much tougher
than a glass. Toughness, is therefore, a highly desirable quality for structural and
machine parts which have to withstand shock and vibration. Manganese steel,
wrought iron, mild steel, etc. are tough materials.
Although it is nearly impossible to measure toughness in absolute units, it
is usually represented by the area under a stress-strain curve and thus involves
both strength and ductility. The total area under the stress-strain curve is work
expended in deforming one cubic meter of the material until it fractures. This
work of energy is sometimes called the modulus of toughness. Toughness is
related to impact strength i.e. resistance to shock loading, but there is no definite
relationship between the energy values obtained from static and impact testing.
Hardness, Hardenability and Brittleness :
The hardness of a material is difficult to define as a distinct property because it is
closely associated with material structure, composition, and other mechanical
properties. Consequently, the word hardness has been used to define many things.
Hardness has been described by the words vigorous, stout, rugged, hardy, firm,
and compact. Even in technology hardness has been measured in various ways
and, depending upon the field of science or engineering considered, hardness
measures different properties. That is, harness may represent the ability of a
material to resist scratching, abrasion, cutting, or penetration. In minerology and
ceramics, the ability to resist scratching is used as a measure of hardness. In other
words, the type hardness considered depends upon the service requirements to be
met. For example, many structural and machine parts such as rails, gears and
axles are subjected to service requirements where a high resistance to indentation
is desirable. Sometimes the hardness of a material is measured by its ability to
absorb energy under impact loads. Hardness, as measured by resistance to
abrasion, is also a measure of the wearing quality of a material. When hardness is
measured by resistance to cutting , an induction of machinability qualities of the
material is obtained.
Many methods are now in use for determining the hardness of material .
They are Brinell, Rockwell and Vickers. For more hardness test, however, in as
much as the stress conditions are complicated and cannot be evaluated, the
hardness is simply expressed in terms of some arbitrary values, such as the scale
reading of the particular instrument used.
Hardenability indicates the degree of hardness that can be imparted to a
metal particularly steel, by the process of hardening. It determines the depth and
distribution of hardness induced by quenching. Hardenability should be
differentiated from hardness which is the property of a material which represents
its resistance to indentation or deformation. Hardness is associated with strength,
while herdenability is concerned with the transformation characteristics of a steel.
Hardenability may be increased by the transformation kinetics by the addition of
the allowing elements, while the hardness of a steel with given transformation
kinetics is controlled primarily by the carbon content.
The brittleness is the property of breaking or shattering without much
permanent distortion. There are many materials which shatter before much
deformation takes place; such materials are brittle. Glass and cast iron are good
examples of brittle materials. Hot or red hotness in steel, is when it is brittle in the
red-hot state. Cold shortness means that the metal is brittle when cold. The lack of
ductility is commonly called brittleness. Therefore, a non-ductile material is said
to be brittle material. Usually the tensile strength of brittle materials is only a
fraction of their compressive strength.
Dislocations
Dislocations in a crystal is a linear defect. They are distinct from point defects in being
extended in one dimension and are therefore referred to as line defects. Although they are
frequently observed in electron microscope to be reasonably long and straight and to lie
on crystal planes of high packing density, these requirements are not inevitable. The
characteristics of the line defects are is that in its immediate neighborhood the
interatomic bonding is distorted and the local stored elastic energy of the defect is quite
high, since the bonds are already locally distorted it requires less additional effort to
break them than it would if the lattice were perfect . As a result of this, most dislocations
can therefore move easily through a lattice under relatively small applied stresses.
Dislocations may occur during growth of crystals, from a melt or from a vapor, or
they may be produced during the slip.
The idea of such defects in crystalline material was first postulated, quite hypothetically,
in order to explain the discrepancy between the calculated and observed strengths of
metallic materials. However, since the first introduction of the hypothesis about 1930, the
existence of dislocations in real crystal has been adequately proved by electron
microscopy. Due to existence of these defects, we shall see, most metals are substantially
weaker than the intrinsic intra atomic bond strength would lead us to expect. Only a
lattice without dislocations would be ideally strong, but since all crystalline materials,
especially those that have been produced by usual manufacturing processes, contain
many dislocations (10
8
dislocations per square centimeter in the annealed state), the
crystals are weaker than it is expected on the basis of intrinsic interatomic bond.
The need to introduced dislocations to account for the shear strength of real
crystalline is justified by the following considerations.
A crystalline material such as metal can be visualized as being composed of
planes or layers of atoms, the orientation of which are described by Miller Indices. As a
result, when a stress is applied, it is natural that atomic movements would take place.
These movements lead to the plastic deformation in the macroscopic level. But in a
metal, such deformation takes place without fracture. This means that atoms must at all
times have remained within one intratomic distance of each other. These movements
must therefore involve a slipping or shearing of one or one plane of atoms over another.
If we assume the lattice to be perfect, it should be possible to calculate the stress needed
to cause this shearing of the planes.
Fig. Below illustrates a perfect crystal in which arrangement of atoms is
represented by two rows :
Fig. 1 vibration of shearing stress : (a) displacement of atoms in respect to
interatomic distances, (b) periodic shearing stress as a function of the displacement of
atoms. The shear stress necessary to produce slip by a distance x will be a function of the
displacement of atoms.
The shear stress necessary to produce slip by a distance x will be a function of x.
By analyzing the system it can be seen that the shear stress will vary sinusoidally. If the
distance between the rows is a, then interatomic distance is d, and the translation of the
atom is x, then the shear stress at the positions A, B and C will be zero, and at the
positions d/4 and 3d/4 it will be maximum as shown in fig. . Thus, we write for the
shear stress,
=
max
sin 2 x/d
where
max
is the maximum value of .
For small x, Hookes law is valid and we can write
= G x / a G = (shearing stress / shearing strain)
= /
= / (x/a)
where G is the shearing modus. Since for small angle sin (2 x / d) is equal to 2 x / d,
the critical shear stress causing the displacement of the atoms will be found to be
G x / a =
max
(2 x /d)
Or,
max
= (d G / a 2 )
If d a
max
G / 6 or, (G /
cr
) = 6
More precise calculations indicates that the theoretical strength of metal crystals lies
between (G / 30) and (d G / a 2 ) which is many times greater than the actual strength of
commercial metals as can be seen from Table , below :
Table
Comparison of shear modulus and elastic limit
Materials Shear modulus G, in
dynes/cm
2
Observed
max
in
dynes/cm
2
G /
max
Sn, Single Crystal
Ag, Single Crystal
Al, Single Crystal
1.9 x 10
11
2.8 x 10
11
2.8 x 10
11
1.3 x 10
7
6 x 10
6
4 x 10
6
15,000
45,000
60,000
Al, Pure
Polycrystal
Al, commercial
2.5 x 10
11
2.5 x 10
11
2.6 x 10
8
9.9 x 10
8
900
250
The se values show that experimental (observed) values of shear strength is much
lower than theoretical values. This discrepancy has been explained now by the
introduction of dislocations.
Types of Dislocations
There are two main types of dislocations which can occur in crystalline materials
and they are Edge dislocations and Screw dislocations.
Edge dislocations
Fig..
In Edge dislocation it appears a though the crystal has been partly cut through the
crystal and an extra half plane of atoms introduced. This is also equivalent to removing
a half plane from below the plane p p. consequently, an edge dislocation or line defect
can be assumed to form in a crystal by either removing a half plane of atoms or
displacing a half plane of atoms (see Fig. below)
Fig.
This cause part of the crystal above the p-p plane to be under compression and the lower
part under tension.
If a stress is applied to the defective lattice, the extra half plane of atom will move on the
plane one intratomic distance at a time leaving a more perfect
Modern Composites
A composite is a multiphase material that is artificially made, as opposed to one that
occurs or forms naturally. In addition, the constituent phases must be chemically
dissimilar and separated by a distinct interface. Thus most metallic alloys and many
ceramics do not fit this definition because their multiphases are formed as a consequence
of natural phenomena.
Most composites have been created to improve combinations of mechanical
characteristics such as stiffness, toughness and ambient and high-temperature strength.
Many composite materials are composed of just two phases.
1. matrix, which is continuous and surrounds the other phase.
2. Dispersed phase.
Classification
One simple scheme for the classification of composite materials is shown in Fig.
below:
COMPOSITES
Particle reinforced Fiber-reinforced Structural
Large Dispersion Continuous Discontinuous Laminates Sandwich
Particle strengthened (aligned) (short)
panels
Aligned randomly
Oriented
Fig. 1 : Classification of Composites
A. Particle reinforced :
a) Large Particle :
Some polynmeric materials to which fillers have been added are large
particle composites. Another example is concrete which is composed of
the cement (matrix) , sand and gavel (the particulates) The difference
between large particle composites and the dispersion strengthen
composites lies in the size of the dispersed articles and their volumetric
concentrations. For effective reinforcement the particles should have the
approximately the same dimension in all directions. The particle are one
- or more and concentrations of 20 40 volume %. Because of their
size, the particles can not interfere with dislocations and exhibit
strengthening effect by hydrostatically restraining the movement of matrix
close to it. The zone of influence of restrain around each particle can
overlap or interact with another particle only over a very limited area. It is
therefore, very important that the particle should be very small, properly
distributed and of uniform size. The composite elastic modulus of a
particle reinforced composites follows the rule of mixtures law: It falls
between the upper value
p p m m c
E E E +
(1)
and lower value
m p p m
p m
c
E E
E E
E
+
(2)
where E the modulus of elasticity in tension and
the volume fraction of the respective phases
and the subscripts c, m, p represent the composite, matrix, and the
particles respectively.
Particle reinforced composites are made mainly by powder metallurgy
techniques that may involve solid or liquid state sintering or even
impregnation by molten metal.
b) Dispersion strengthen Composites
Materials can be strengthen by dispersion particle of a second phase in
them. Metals containing finely dispersed particles are mush stronger than
the pure metal matrix. The presence of finely distributed and hard particles
increase the elastic limit because particles perturb the flow pattern of the
stress deformations, causing rapid hardening. The effect depends upon the
particles size , shape, concentrations and physical characteristics.
Dispersion strengthening in metallic systems is achieved by dispersing a
hard, inert phase of submicron size in metallic matrix. This phase may be
metallic, intermetallic or non-metallic but oxides are most frequently used
because o f their inertness, hardness and high thermal stability. The
strengthening mechanism occurs because very fine particles below 0.1
form effective obstacles to dislocations movements, which must cut
through the particles or take path around them. For effective strengthening
the spacing of the particles must be less than 1000 . Dispersion
strengthening has an advantage over precipitate hardening because the
hard dispersed particles function as dislocation of obstacles at high
temperatures at which the strengthening effect of the precipatation in age-
hardnable alloys disappears. Examples of dispersion strengthen
composites are: aluminium-aluminium oxides systems having the
dispersed particles of Al
2
O
3
of 0.1- 0.2 and nickel - 3
volume % Thoria
(ThO
2
) known as TD-nickel.
B. Fiber reinforced Composites
The most important Fiber reinforced Composites are those produced by
using fibers of fine whiskers. As a matrix there may be metal or alloy,
plastic or ceramic. Fibers may also be metals, ceramics or plastics. The
importance of fiber reinforced composites is that the tensile strength of
fiber is usually greater that for bulk material.
The matrix binds the fibers together and protects them from mechanical
and chemical damage that might occur by abrasion of their surface or by
chemical effect of some extraneous matter. Also, the matrix separates the
individual fibers and prevent a brittle cracks that passes completely across
a section of composites. There are two types of fiber reinforced
composites:
a) Continuous fibers and
b) Discontinuous fibers
a) Continuous fibers :
For Continuous fibers reinforcement the strain in the matrix and in the
fiber under a load are initially the same. At low stresses we can assume
that both fiber and matrix deform elastically but with increasing stress
the matrix may deform plastically while the fiber will still be elastic.
For unidirectional composites of continuous fibers, the strength and
the modulus of the composites can be estimated from the following
analysis:
We assume that all fibers are identical and are unidirectional, extending
through out the composites and that no slippage is permitted at the
Fig. 2 : Distribution of a loads for a
continuous fiber reinforced
composite
interface. The strain of the composite must be be equal to the fiber and
that of the matrix. The load W
c
on the composite will be then carried by
the fibers W
f
and by the matrix W
m
so that
m f c
W W W +
(3)
Since the load W= . A, the corresponding stresses
s
,
f
and
m
acting on the respective correctional area A
c
, A
f
and A
m
will give
c
A
c
=
f
A
f
+
m
A
m
(4)
rearranging
c
=
m
(A
m
/ A
c
) +
f
(A
f
/ A
c
) (5)
A
m
/ A
c
can be replaced by the volume fraction
m
= V
m
/ V
c
and eqn. (5)
becomes
c
=
m
m
+
f
f
(6)
As ,
m
+
f
= 1 (7)
We get,
c
=
m
(1-
f
) +
f
f
(8)
This equation is valid only for the linear elastic region of the stress-strain
curve.
Since the strains on the components are equal (
c
=
m
=
f
), we can
write
E
c
c
= E
m
m
(1-
f
) + E
f
f
(9)
E
c
= E
m
m
+ E
r
r
(10)
where
m
= (1-
f
)
The ratio of the load carried by the fibers to that load carried by the matrix
is
m
m
m
f
m
f
E
E
W
W
1 (11)
For effective reinforcement there must be certain minimum volumetric
fraction of fibers so that
min
= < <
max
.
Illustrative Problem:
A continuous glass fiber reinforced epoxy, composite is produced using 65% volume of
E glass fibers having at 25
0
C Young Modulus E
f
= 10.5 X 10
6
psi, fracture stress
f
= 500,000 psi and the epoxy resin which on hardening , shows modulus E
m
= 2.0X
10
6
psi and tensile strength of 9000 psi. Estimate the longitudinal modulus of the
composite and its tensile strength. What fraction of the load will be carried out by the
fiber ?
Solution : From eqn. (10)
E
c
= E
m
m
+ E
r
r
= 2.0 X 10
6
(1 0.65) + 10.5 X 10
6
X 0.65
= 7.525 X 10
6
psi.
c
=
f
f
+
m
(1-
f
)
c
= 9,000 X 0.35 + 500,000 X 0.65 = 328,150 psi.
From equation (11) on rearranging we get,
91 . 0 65 . 0
10 525 . 7
10 5 . 10
6
6
,
`
.
|
r
c
f
c
f
E
E
W
W
Thus 0.91 of the load will be carried out by the fiber and the weakness of the plastic
matrix is relatively unimportant.
b) Discontinuous fibers :
Most practical composites that are being developed for engineering
applications contain discontinuous fibers. Since fibers do not span the whole length of the
specimen, the bond between the matrix and the fiber is broken at the fibers ends, which
are carrying less strain than the middle part of the fiber. Thus strain in a discontinuous
fiber will vary along its length as shown in Fig. below . The average stress of the
continuous fiber is then less than the ultimate fiber stress,
f .
The Fermi-Dirac Distribution
According to the band theory, the motion of electrons under external electric field is
possible only for electrons located in partially filled energy bands.
The energy distribution of gas molecules is controlled by the Maxwell Boltzmann
distribution law. This law is no longer applicable to a group of electrons in the atoms
whose energy distribution must also obey the Pauli Exclusion Principle ; furthermore, the
electrons in metals are in a much greater concentration (about 10
4
) than the molecules in
ordinary gas . The probability functions that describes the thermal behavior of electrons
in atoms is given by Fermi as
(E) = 1 / (e
(E - Ef)/kT
+1 ) (1)
Where is the Fermi function determining the probability that an energy level E is
occupied by an electron, E
f
is the Fermi energy or the Fermi level K is the Boltzmann
constant, and T is the absolute temperature.
The Fermi energy, E
f
in a metal represents the kinetic energy of the electrons having the
maximum energy level that some electrons can attain. At absolute zero, the Fermi dirac
distribution law requires that the Fermi function (E) will have the value 1 or 0. Thus at
T = 0 K, (E) = 1 and E < E
f
. At temperature greater than 0 K , f(E) changes from one to
zero over an energy range of about kT value . At E - E
f
(E) is equal to one half. If E -
E
f
>>kT , the exponential term e
(E - Ef)/kT
in the denominator equation (1) becomes very
large compared to unity and we can write
(E) = e
(E - Ef)/kT
(2)
Equation (2) indicates the probability of occupation of the energy states will vary
exponentially following the classical Maxwell Boltzmann distribution . For electron
energy below the Fermi level, E
f
E >> kT , and equation (1) can be approximated as
(E) 1 - e
(E - Ef)/kT
(3)
indicating the probability of occupation of the energy band is nearly unity.
Actually, the state densities across the energy band are not uniform and their population
density, N(E) is the greatest in the center of the band . Then the number of electrons n
e
,
can be evaluated by integrating the product of the density of state N(E) and the
probability of their occupation (E), over the band energy range. Thus for metals
( ) ( )dE E f E N n
f
E
e
0
(4)
The energy distribution in the conduction zone extends over several electron volts and it
is about 5 eV for some metals at absolute zero. Thus only a small fraction of the electrons
in the energy band can be excited above the Fermi level, and only those within an energy
range of the order of kT can be excited thermally.
Conductivity
In most cases the electrical conductivity of solids caused by the flow of electron charge
carriers under applied electric field, , can be simply represented by Ohms law :
J = (5)
Where J is the electric current density, and is the proportionality constant known as
electrical conductivity. The electrical density J is defined as the number of electric
charges transported through a unit area in a unit time. Since the number of electrons
passing through a unit area in a unit time is
d
n
,
d
ne J
(6)
where n is the number of electrons per unit volume and
d
is the average drift velocity
of the electrons attained under the electric field. The drift velocity is the average velocity
acquired by a carrier in an applied electric field, determined by the value of the field and
the amount of scattering of electrons. Combining eqns. (5) and (6) we get,
d
ne
(7)
Defining the ratio
d
/ as the mobility of an electric charge ,
= (
d
/ )
(8)
We get
= ne (9)
Semiconductivity
In a perfect crystal lattice as , for example, in that of silicon, all four valance electrons
are tied in place, forming covalent bonds. The energies of the valance electrons that binds
the crystals together lie in the highest filled energy band, called the valance band. The
empty band above, called the conduction band, is separated from the valance bond by an
energy gap, E
g
. The magnitude of the energy gap, or width of the forbidden energy zone,
is characteristic of the lattice alone and varies widely for different crystals . The transfer
of electron from the valence bond.