CONVEYOR SISTEM

PT D&C Engineering Training dari kita dan untuk kita 2010 Oleh : Muh. Dody K

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Komponen Conveyor

BELT CLEANER BEND PULLEY

TAKE UP PULLEY

SNUB PULLEY
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Komponen Conveyor

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Belt Conveyor

Konstruksi Belt
Top cover : memproteksi carcass terhadap kondisi operasi Skim coat : compound sebagai adhesive antar ply Carcass : Penguat/kekuatan belt Bottom cover : memproteksi terhadap abrasi dan gesekan dari pulley dan roller
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Steel Cord Belt Type

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Standard Belt Conveyor

900 x 4p x 5 x 2 EP 200 JIS-S
900 : Belt Width / Lebar Belt (mm)

4p : Number of Plies / Jumlah Lapisan

JIS-S : Cover Rubber Grade

Keterangan
5 : Ketebalan Top Cover (mm) 200 : Tensile Strength (kN/m)

2 : Ketebalan Bottom Cover (mm) EP : Tipe Carcass (NN : Nylon, EP : Polyester)

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Cover Rubber Grade

COVER RUBBER GRADE RMA-1 DIN-X,M BS-M24 AS-M JIS-S RMA-2 DIN-Y, N BS-N17 AS-N JIS-G OR-210 OR-300 HR-510 HR-710 APPLICATION Highest abrasion resistance Used for heavy impact, large sized lumps, sharp material

Superior resistance to abrasion , suitable for handling crushed rock, limestone, coal, etc

Oil resistance Heat resistance 100 150o C

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Tension Rating Standard Polyester (EP)

Code

Thickness per ply (mm)

Tens.Strength (kN/m.ply)

Max. Rated Tension (kN/m.ply)

EP-100 EP-125 EP-160 EP-200 EP-250 EP-315

1.00 1.00 1.15 1.30 1.45 1.60

100 125 160 200 250 315

10 12.5 16.0 20.0 25.0 31.5

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Tension Rating Standard Polyester (EP)

ISO Belt Designation EP-200/2 EP-250/2 EP-315/2 EP-315/3 EP-400/2 EP-400/3 EP-400/4 EP-500/2 EP-500/3 EP-500/4 EP-500/5 Belt Construction 2EP100 2EP125 2EP160 3EP100 2EP200 3EP125 4EP100 2EP250 3EP160 4EP125 5EP100
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Minimum Tension Rating (kN/m.width) 200 250 315

400

500

Drum / Pulley

Jenis Pulley : - Drive Pulley - Tail Pulley - Snub Pulley - Bend Pulley - Take Up Pulley

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Take Up Pulley

Untuk menjaga tension belt pada saat loading Untuk mencegah belt kendor Untuk kompensasi perubahan panjang belt

Fungsi
Untuk mencegah belt slippage Untuk kemudahan repair

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Roller / Idler

Jenis Jenis Roller : - Carrier Roller - Return Roller - Impact Roller - Self Aligning Roller

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Carrier Roller

133 D x 210 L

Diameter : 133 mm

Panjang : 210 mm
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Return Roller

Flat Return Roller Vee Return Roller

Rubber Disc Return Roller Spiral Return Roller

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Impact Roller

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Self Aligning Roller

Berfungsi untuk menjaga kelurusan belt

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Primary Belt Cleaner

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Secondary Belt Cleaner

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Skirtboard

Skirtboard berfungsi sebagai penahan material agar tidak tumpah, sehingga material yang dihandle selalu berada diatas belt

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Skirtboard

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Magnet Separator

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Tripper Conveyor

Tripper conveyor berfungsi untuk mengatur feeding curah

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Sistem Penggerak
Motor

Coupling

Gearbox

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Sistem Penyambungan Belt Conveyor

Sistem penyambuangan belt conveyor ada 2 macam: 1. Mechanical fasteneners 2. Vulcanized splices Sistem mechanical fasteners ada 2 macam :

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Sistem Penyambungan Belt Conveyor

Sistem penyambungan (splicing) : 1. Cold splicing (sambungan dingin) 2. Hot splicing (sambungan panas) Proses persiapan penyambungan vulcanized splicing: 1. Menyiapkan unvulcanized repair material Cover : tergantung dari grade dan thickness skim coat : special adhesive crude rubber 0.5 mm Adhesive solution ( trichlor) Vulcanizing cloth: dipasang pada area yang akan di vulcanized 2. Meyiapkan tools & equipment hot splacing Gerinda, cutter, tensioning belt & heating press etc

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Belt Splicing Butt Type

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Belt Splicing Butt Type with Zigzag

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Belt Splicing Overlap Type

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Problem Belt Conveyor dan Akibatnya

BELT

Belt lying Tipis (belum waktunya ganti) Cover keras & retak Material yang menumpuk di bottom cover Material asing/ logam

Edge/ tepi rusak, mateial tumpah/ menumpuk Belt putus/ sobek, Ply rusak/ putus Merusak roller/ pulley Bottom cover sobek Merobek top cover Merusak top/ bottom cover belt Belt cepat tipis Belt cepat tipis Sebagian tidak bekerja Belt tergores memanjang Bearing rusak/ macetBy Presented
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ROLLER

Macet Rubber keras Rubber tipis Bearing rusak Material yang menempel Seal tidak baik

Problem Belt Conveyor dan Akibatnya

PULLEY

Slip Shaft putus Bearing rusak Rubber tipis/ keras Kondisi basah Material yang menempel

Belt Ply rusak/tipis Belt putus/ sobek, Ply rusak/ putus Shaft putus Bottom cover sobek Belt slip M erobek belt secara longitudinal M erusak top/ bottom cover belt Belt cepat tipis Belt cepat tipis Lepas merobek belt secara longitudinal Gesekan belt cepat menjadi tipis
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SKIRTBOARD

Ujung menyentuh belt rubber strip mengeras adanya scaling terkorosi Akumulasi material/ scalling

Problem Belt Conveyor dan Akibatnya

TAKE-UP

Terkorosi Macet tidak bisa gerak bebas

Macet/Jatuh Belt slip Belt cepat tipis/ slip, belt tension berlebih dan putus

Material yang menempel

macet tidak bisa gerak bebas

M AGNETIC SEPARATOR

Tidak berfungsi

Logam lolos masuk merusak top/ bottom cover belt Tidak berfungsi logam lolos masuk merobek/ menggores belt jatuh merobek/ menggores belt

Posisi yang tidak tepat

Terkorosi

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Terima Kasih Semoga Bermanfaat

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