1

Common Rail Spare Parts Catalogue

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.co.uk www.darwendiesels.co.uk

C O M M O N R A I L

27D150
14.5mmx7.5mmx1.5mm copper Fitted to Mercedes

27D151
14.5mmx7.5mmx3mm copper Fitted to Renault (Bosch)

27D152
15.5mmx7mmx2mm copper Fitted to Fiat (Bosch)

27D153
copper Fitted to Peugeot (Siemens)

W A S H E R S

27D154
15.8mmx7mmx1.5mm copper Fitted to Peugeot (Bosch)

27D155
20mmx9.5mmx1mm copper Fitted to Renault 420

27D156
Copper Fitted to Cummins

27D157
13.65mmx7mmx1.6mm copper Fitted to Ford Focus / Transit

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com

C O M M O N R A I L

27D158
Citc/R Siemens Common Rail Injector Washer

27D159
Jag/Ford Common Rail Injector Washer

27D171
Mercedes Actros EUI Washer

W A S H E R S

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com

27D170
15.7mmx7.4mmx3mm Brass Fitted to VW / Audi EUI

F 00V C 17503
15mmx7mmx1.5mm copper Fitted to Vauxhall. VectraCommon Rail

CMR75
Seal Kit Cummins injector x 6

CMR77
Iveco Common Rail Injector O-ring x 12

CMR78
Solenoid O-ring x 12

CMR79
Injector Nozzle nut Cummins

CMR86
Renault 420 Common Rail Injector seal x 12

CMR89
Needle Lift Shim Kit

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com

CMR94
Injector Nozzle nut Renault 420

CMR301
CP3 70 Oil seal kit

097490-0010
Repair Kit Denso Common Rail

096710-0051
Inlet & Outlet Regulator

CMR106
Cp1 cam kit Complete With Groove

CMR114
Pressure Regulator Gasket

CMR302
CP3 80/110 Oil seal kit

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com

CMR311
CP3 110 seal kit

CMR370
CP3 70 seal kit

CMR370-89
CP3 70-89 seal kit

CMR380
CP3 80 seal kit

CMR500
Siemens Common Rail Pump Repair Kit

CMR511
Siemens Common Rail Leak off Pin

F00R0P0656
Fuel Spigot

F00N200141
CP3 Plunger Spring

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com

F00N200993
CP3 Suction valve

0 928 400 481

CP3 Pressure regulator

0 928 400 487

CP3 Pressure regulator

0 928 400 502

CP3 Pressure Regulator

17D10
Nozzle Button Mercedes Actros

18D10
CP3 Seals 36mm & 37mm

18D100 starter pack Bosch common rail injector repair kit. Consisting of striping plate, pressure seal assy tool, pilot valve socket, injector washers, high pressure seals, pins, pilot ball valve, Cummins seals, solenoid seal, H.P. washer, Renault

18D300
Sealing Ring CP1 Mercedes x 10 pcs

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com

18D100
8

CMR50 NOZZLE PIN 1 X 10

CMR65 PILOT VALVE 1 X 20

CMR75 CUMMINS SEAL 1X6

CMR78 CUMMINS SEAL 1 X 12

CMR86 RENAULT 420 SEAL 1 X 12

CMR42 INJECTOR ELECTRO VALVE SEAL 1 X 10 34D 321 STRIPPING X 1 27D152 FIAT C.R.INJECTO R WASHER 1 X 10 27D155 RENAULT 420 C.R.INJECTO R WASHER 1 X 10 33D903 PRESSURE SEAL ASSY TOOL X1 33D500 PILOT VALVE SOCKET X1 PLATE

CMR49 H.P.INJECTOR INLET WASHER 1 X 10

CMR88 HIGH PRESSURE SEAL 1 X 10 27D153 PEUGEOT C.R.INJECTO R WASHER 1 X 10 27D156 CUMMINS C.R.INJECTOR WASHER 1 X 10

18D100 CONTENTS

27D151 RENAULT C.R.INJECTO R WASHER 1 X 10

27D154 PEUGEOT C.R.INJECTO R WASHER 1 X 10

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Common Rail Nozzles from DDL:

NOZZLE NUMBER DSLA156P736 DSLA145P763 DSLA156P737 DSLA142P795 DSLA136P804 DSLA140P862 DSLA145P868+ DLLA156P889 DLLA145P926 DLLA145P926+ DSLA143P970 DSLA144P971+ DSLA144P973+ DSLA142P988+ DSLA144P1021 DSLA154P1034 DLLA156P1107 DSLA144P1295 0 445 110 062 0 445 110 068 0 445 110 070 0 445 110 021 0 445 110 119 0 445 120 007 0 445 110 057 INJECTOR NUMBER 0 445 110 010 0 445 110 002 0 445 110 015 0 445 110 044 0 445 120 002 0 445 110 021 0 445 110 030 0 445 110 034 0 445 110 047

Darwen Diesels Ltd. Tel ++44 (0) 1254 53545 Fax ++44(0) 1254 53547 Email sales@darwendiesels.com Website www.darwendiesels.com

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EUI Nozzles from DDL:

NOZZLE NUMBER DSLA145P580 DLLA154P596 DLLA150P635 DSLA150P783 DSLA150P800DLLA140P826 DSLA150P838 DLLA150P847 DLLA150P848 DLLA155P872 BDLL143P894 DLLA150P957 DSLA140P970 DSLA150P1043 DLLA150P7154 ALR3419 DLLA155P572APPLICATION IVECO CURSOR MERCEDES ACTROS SCANIA VW/AUDI VW/AUDI IVECO 400 E35/E36 VOLVO F7 SCANIA 164 580 HP SCANIA 164 480 HP VOLVO FH12 IVECO MERCEDES ACTROS CUMMINS/DAF/IVECO VW/AUDI VOLVO FH12 LANDROVER TD5 DELPHI

Darwen Diesels Ltd. Tel ++44 (0) 1254 53545 Fax ++44(0) 1254 53547 Email sales@darwendiesels.com Website www.darwendiesels.com 11

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CP1
DIESEL FUEL PUMP

35

FIG. 1 1 2 2 3 4 5 5 6 6 6 6 6 7 7 7 7 7

DDL NUMBER F 00R 0P 1727 F 00R 0P 0577 F 00R 0P 0743 CMR 39A F 00R 0P 1249 CMR 33 F 00R 0P 0407 28D11 0 281 002 480 0 281 002 483 0 281 002 488 0 281 002 493 0 281 002 500 CRB0100 CMR100-N CMR 130 CMR 137

DESCRIPTION HEAD SEAL HEAD SEAL CONICAL SEAL CONICAL SEAL VALVE ASSEMBLY OUTLET BALL PROTECTIVE CAP PROTECTIVE CAP PRESSURE REG PRESSURE REG PRESSURE REG PRESSURE REG PRESSURE REG GASKET KIT GASKET KIT MERC GASKET KIT GASKET KIT

FIG. 8 9 9 9 9 10 11 11 12 12 12 13 14 14 15 16 17

DDL NUMBER F 00R 0P 0215 F 00R 0P 0925 F 00R 0P 1686 F 00R 0P 1727 F 00R 0P 1747 F 00R 0P 0160 F 00R 0P 0183 F 00R 0P 0127 F 00R 0P 0182 F 00R 0P 1143 F 00R 0P 1187 F 00R 0P 0592 CMR 24 F 00R 0P 0592 CMR 27 CMR 1700-9 CMR 3

DESCRIPTION ORIFACE DISC ELEMENT ASSEMBLY ELEMENT ASSEMBLY ELEMENT ASSEMBLY ELEMENT ASSEMBLY PLATE VALVE SPRING VALVE SPRING SHUT DOWN VALVE PISTON SHUT DOWN VALVE PISTON SHUT DOWN VALVE PISTON MERC SHUT DOWN V INLET / RET VALVE SHUT DOWN VALVE ASSY SHUT DOWN VALVE ASSY FUEL GALLERY REG. SEAL KIT SPRING N.R.VALVE

CRB 0101

GASKET KIT

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 12

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CP1
DIESEL FUEL PUMP

35

FIG. 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 32

DDL P/N CMR 2 CMR 21 CMR 23 CMR 29 CMR 28 CMR 1 F 00R 0P 1447 CMR 32 CMR 31 CMR 104 28D16 F00R 0P 1466 F 00R 0P 0550 CMR 34 CMR 35 CMR 46 0 928 400 384

DESCRIPTION ELEMENT CIRCLIP CAMSHAFT BUSH DRIVE SHAFT CAM CAM FOLL. CAGE CAM FOLLOWER PLUNGER SPRING PLUNGER SPRING VALVE CAGE (S) ELEMENT SCREW SCREW KIT PROTECTION CAP GASKET OUTLET ADAPTOR VALVE VALVE CAGE LARGE 3rd VALVE SOLENOID 3rd VALVE SOLENOID

FIG. 33 34 34 34 34

DDL P/N F 00R 0P 0414 CMR H7 CMR H72 F 00R 0P 1116 F 00R 0P 1118 F 00R 0P 1729

DESCRIPTION PROTECTIVE SLEEVE DRIVE SHAFT 7mm LIFT DRIVE SHAFT 7mm LIFT 2 SEALS DRIVE SHAFT 6.5 mm LIFT DRIVE SHAFT 7mm LIFT DRIVE SHAFT HOUSING

35

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 13

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MERCEDES ACTROS INJECTION PUMP

FIG 1 2 3 4 5 6

DDL PART NUMBER CMR 68 CMR 74 PDE 123 CMR 75 CR 850 27D150

DESCRIPTION NOZZLE NUT SPRING BUTTON & SPACER KIT EXTERNAL ORING SHIM KIT NOZZLE WASHER

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 14

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VOLKSWAGEN PDE 80 INJECTION PUMP

FIG 1 2 3 4 5 6 7

DDL PART NUMBER SOL 80 EUI 80 PDE 801 27D170 PDE 803 CR850 SEE SEPARATE LIST

DESCRIPTION EXTERNAL SEAL KIT SOLENOID O RING KIT ELEMENT, NOZZLE & VALVE ALIGNMENT KIT NOZZLE WASHER SOLENOID SHIM KIT SHIM KIT NOZZLE

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 15

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PDE 100, PDE 110 MERCEDES ATEGO&ACTROS INJECTION PUMP

5 4

FIG 1 2 3 4 5

DDL PART NUMBER SOL 101 PLD 100 PLD 110 PDE 10 PLD 90

DESCRIPTION SCREWS & O RING KIT ATEGO EXTERNAL O RING KIT ACTROS EXTERNAL O RING KIT SOLENOID RETAINER SCREW SOLENOID REGULATOR KIT

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 16

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PDE 90 BOSCH VOLVO, IVECO, SCANIA INJECTION PUMP

11

8
FIG 1 2 3 DDL PART NUMBER PDE 19 EUI 17 PDE 10 CR 850 EUI 10 PDE 132 EUI 101 PDE 311 PDE 32 SEE SEPARATE LIST PDE803

7
DESCRIPTION SCANIA SOLENOID SEALS SOLENOID SEALS SOLENOID REGULATOR KIT SHIM KIT SPRING BUTTON & SPACER VOLVO EXTERNAL SEALS SCANIA EXTERNAL SEALA IVECO EXTERNAL SEALS NOZZLE SOLENOID SHIM KIT

10

4 5 6 7 8 9 10 11

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com

17

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DELPHI EUI INJECTION PUMP

FIG 1 2 3 4 5 6

DDL PART NUMBER CR 374 EUI 101 EUI 11 EUI 123

SEE SEPARATE LIST

DESCRIPTION SHIM KIT EXTERNAL SEAL KIT SPRING BUTTON & SPACER KIT NOZZLE SCREW & BASIC KIT

EUI 18

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 18

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VOLVO FH12 460 HP DELPHI INJECTION PUMP

FIG 1

DDL PART NUMBER EUI 102

DESCRIPTION EXTERNAL SEAL KIT

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 19

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BOSCH COMMON RAIL INJECTOR PARTS LIST

10

11

12 & 1 12 & 2

12
12 & 4

FIG 1 2 3 4 5
12 & 9

PART NUMBER CMR 42 CMR 65 CMR 49 CMR 64 CMR 49 CMR 8283 CMR 48 CMR 50 SEE LIST 18D400 18D401 18D100

DESCRIPTION SOLENOID SEAL VALVE BALL PRESSURE CONNECTOR SEAL HIGH PRESSURE SEAL PRESSURE CONNECTOR SEAL PISTON SHIM NOZZLE NUT LOCATING PIN NOZZLE WASHER LEAK OFF CONN. 90 DEG LEAK OFF CONN 180 DEG INJECTOR REPAIR KIT

6 7 8 9 10 11 12

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. sales@darwendiesels.com www.darwendiesels.com 20