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Sıtkı UsLu
Department of Mechanical Engineering
Lecture Hours
Tuesday : 11:30 - 13.20 - 355
Thursday : 10:30 – 12:20 - 253
Attendance : ??
Office Hours : Mondays (early afternoon)
Grading: %
MT Exam : 30
Project : 30
Final exam : 40
10 May 2022
1 ‐ Induction
2 ‐ Compression
3 ‐ Power
4 ‐ Exhaust
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 3
MAK 478 – Power & Propulsion Systems I
References (ICE)
1. John B. Heywood (1988)
1. Internal Combustion Engine Fundementals
2. McGraw Hill Book Co., 6th Edition, 2007
References (GTs)
• http://en.wikipedia.org/wiki/Internal_combustion_engine
• http://www.youtube.com/watch?v=qXA3tAROnBw
• http://auto.howstuffworks.com/engine1.htm
• http://www.grc.nasa.gov/WWW/K-12/airplane/engopt.html
• http://www.answers.com/topic/internal-combustion-engine
80
70
--> Average Mark
60
50
40 DD
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
--> Attendance
Sınava girmedi
Bütünleme Notu
4 Quiz Sınavından en iyi not alınan 3 Quiz notu ortalamaya dahil edildi
Final sınavına giren 50 öğrenciden 40 öğrenci geçti -> Başarı Yüzdesi %80
Hafta Konu
4-stroke SI engine:
1 ‐ Induction
2 ‐ Compression
3 ‐ Power
4 ‐ Exhaust
Diagram of a cylinder as
found in 4-stroke gasoline
engines.:
C – crankshaft
E – exhaust camshaft
I – inlet camshaft
P – piston
R – connecting rod
S – spark plug
V – valves.
red: exhaust,
blue: intake.
W – cooling water jacket
gray structure – engine
block
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 14
MAK 478 – Power & Propulsion Systems I
1. exhaust camshaft
2. exhaust valve bucket
3. spark plug
4. intake valve bucket
5. intake camshaft
6. exhaust valve
7. intake valve
8. cylinder head
9. piston
10. piston pin
11. connecting rod
12. engine block
13. crankshaft
S: Stroke = 2a
B: Bore (Cylinder diameter)
l: Connecting Rod Length
s: Piston location
a: Crankshaft diameter
θ : Degree Crank Angle (DCA)
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 16
MAK 478 – Power & Propulsion Systems I
1.camshaft
2.piston
3.crankshaft
4.connecting rod
5.valve
6.valve bucket
7.camshaft
Pressure Ratio
rp = P2/P1
Compression Ratio
rc = V1/V2
Detz Engine
http://www.youtube.com/watch?v=qXA3tAROnBw
(a)
Piston Movement:
a. Reciprocal ICE
b. Rotary ICE
12 May 2022
1 ‐ Induction
2 ‐ Compression
3 ‐ Power
4 ‐ Exhaust
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 50
MAK 478 – Power & Propulsion Systems I
1973
• TEL was phased out
• Oil prices
Leaded Fuel
Compression Ratio, CR
1923
• Introduction of TEL
( Tetraethyl Lead, (C2H5)4Pb )
A) INITIAL
B) INDUCTION
4 Stroke Engine
TDC BDC
A B C C) COMPRESSIONNI
BDC TDC
D) IGNITION
E) POWER
TDC BDC
F) EXHAUST
D E F
a. Power
TDC BDC
2 Stroke Engine
b. Exhaust
c. Intake
d. Compression
BDC TDC
e. Combustion
Swirl Tumble
Swirl
Tumble Squish
Generated tumble
Squish
Squish flow:
(a) cylinder head cavity
with wedge shape
(b) piston bowl
In-Cylinder Pressure
Strok: S = 2a
ICE Kinematics Piston ortalama hızı:=
Up 2 SN → 5 - 10 m/s
Pistonun aldığı yol: S= a cos θ + l 2 − a 2 sin 2 θ
ds π cos θ
= sin θ 1 +
dt 2 R − sin θ
2 2
l
R=
a
πB 2
Vdisp = VBDC − VTDC = S
4
s
VBDC Vdis
CR = = +1
VTDC VTDC
1 l l
2
V (θ ) = VTDC 1 + ( rc − 1) + 1 − cos θ − − sin 2 θ
2 a a
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 58
MAK 478 – Power & Propulsion Systems I
R-3
R-5
𝑼𝑼𝒑𝒑 R - 10
� 𝒑𝒑
𝑼𝑼
R=l/a R
Small Engines 3-4
Large Engines 5-10
Cylinder Volume
450
Cylinder Volume [cm^3]
θ θ V(θ)
400
deg rad cm3
350
0 0 54
5
300 0,087 55
10
250
0,175 58
15 0,262 62
200
20 0,349 68
25
150 0,436 75
30 0,524 84
100
35 0,611 95
Volume
50
40 0,698 106
45
0 0,785 119
50 0 0,873100 132 200 300 400 500 600 700
55 0,96 147
60 1,047 162
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 60
MAK 478 – Power & Propulsion Systems I
Full Throttle
40-60 dca
bBDC
P Ignition
+W
EVO
10 - 20 dca
bTDC
IVO
IVC
P0
EVC
50 - 70 dca
-W aBDC
TDC BDC
15 - 30 dca V
V2 aTDC V1
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 61
Part load MAK 478 – Power & Propulsion Systems I
+W
+Wp
Turbocharger
The radial compressor
is driven by a radial
turbine that is run by
the exhaust gasses
Compressor
Aftercooler
Cylinder
Increase in NOx
Effect of TEL
(CH3CH2)4Pb + 13 O2 ⇒ 8 CO2 + 10 H2O + Pb
TEL, (C2H5)4Pb
1 g/lt ∆(ON)=12 !!
Coal
Coal
CO
Methane
Natural gas
Propane
Gasoline
Diesel
Hydrogen
Fuel
20 May 2022 HHV(MJ/kg) LHV(MJ/kg) HHV/LHV
TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 69
MAK 478 – Power & Propulsion Systems I
Fossil Fuels
Cylinder Work
W ∫=
F * dx ∫=
Pρ Adx ∫ ρ
P dv
Indicated Work
P-V diyagramındaki işe “indikativ iş” denir. Krank miline iletilen iş
indikativ işten daha düşüktür.
i) Mekanik kayıplar
ii) Parazit yükler: yağ pompası, süpercharger, klima
kompresörü vb…
Krank miline iletilen işe fren işi (brake work) adı verilir.
W=
b Wi − W f
W
=net Wbrüt + W pompa
Wnet =Wbrüt − W pompa → Net indike iş (Net induced work)
Mechanical Efficiency
bscf
g/(kW.h)
bscf - g/(kW.h)
bscf - g/(kW.h)
HEHC Cycle
High Efficiency Hybrid Cycle
https://www.google.com/search?sxsrf=ALeKk02LICLzhdnEuozqe51y6OcQQTM0_A:16081297
78911&source=univ&tbm=isch&q=HEHC+Cycle&client=opera&sa=X&ved=2ahUKEwiL1uWh3
tLtAhVPqaQKHVI5AhIQjJkEegQIBRAB&biw=1386&bih=829#imgrc=nynqXumW8qFvQM
https://www.greencarcongress.com/2011/01/lpi-20110126.html
https://www.greencarcongress.com/2012/10/lpix2-20121018.html
Stationary GTs
For Power Generation
1830 - 1892
Brayton cycle
The Brayton cycle was proposed by George Brayton in
1870 for use in reciprocating engines
Modern day gas turbines operate on Brayton cycle and
work with rotating machinery
Gas turbines operate in open-cycle mode, but can be
modelled as closed cycle using air standard
assumptions
Combustion and exhaust replaced by constant pressure
heat addition and rejection
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 90
MAK 478 – Power & Propulsion Systems I
• • • V 2
V 2
Q12 − W 12 = m× h + + gz − h + + gz
2 2 2 1
kg kj
≡ [kW ]
s kg
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 92
MAK 478 – Power & Propulsion Systems I
IC – Intercooled Cycle
𝑾𝑾𝒄𝒄 = 𝑪𝑪𝒑𝒑 𝑻𝑻𝟐𝟐 − 𝑻𝑻𝟏𝟏
𝑻𝑻𝟐𝟐
= 𝑪𝑪𝒑𝒑 𝑻𝑻𝟏𝟏 − 𝟏𝟏
𝑻𝑻𝟏𝟏
𝜸𝜸−𝟏𝟏
𝜸𝜸
=𝑪𝑪𝒑𝒑 𝑻𝑻𝟏𝟏 𝒓𝒓𝒑𝒑 − 𝟏𝟏
RH – Reheat Cycle
𝑻𝑻𝟒𝟒 𝟏𝟏
𝑾𝑾𝒄𝒄 = 𝑪𝑪𝒑𝒑 𝑻𝑻𝟑𝟑 − 𝑻𝑻𝟒𝟒 = 𝑪𝑪𝒑𝒑 𝑻𝑻𝟑𝟑 𝟏𝟏 − =𝑪𝑪𝒑𝒑 𝑻𝑻𝟑𝟑 𝟏𝟏 − 𝜸𝜸−𝟏𝟏
𝑻𝑻𝟑𝟑 𝜸𝜸
𝒓𝒓𝒑𝒑
Power Generation
Radial
High Stage Pressure Ratio
PR < 5
Low Mass Flow Rate
Axial
Low Stage Pressure Ratio
PR ~ 1.5
High Mass Flow Rate
Pressure Ratio
rp = P2/P1
Compression Ratio
rc = V1/V2
Sir Frank Whittle was an English aviation engineer and pilot, the
son of a mechanic, Frank Whittle joined the RAF as an apprentice.
He joined an RAF fighter squadron in 1928 and became a test
pilot in 1931. The young RAF officer was only 22 when he first
thought to use a gas turbine engine to power an airplane. While
often regarded as the father of modern jet propulsion systems,
the young Frank Whittle tried without success to obtain official
support for study and development of his ideas. He had to persist
his research on his own initiative and received his first patent on
turbojet propulsion in January 1930.
With private financial support, he began construction of his first
engine in 1935. This engine, which had a single-stage centrifugal
compressor coupled to a single-stage turbine, was successfully
bench tested in April 1937; it was only a laboratory test rig,
never intended for use in an aircraft, but it did demonstrate the
feasibility of the turbojet concept. The modern turbojet engine
used in many British and American aircraft is based on the
prototype that Frank Whittle invented.
Frank Whittle: June 1, 1907, Coventry, Warwickshire, England
Aug. 8, 1996, Columbia, Md., U.S.
Dr. Hans Von Ohain was a German airplane designer who invented an operational
jet engine. Hans Von Ohain obtained his doctorate in Physics at the University of
Göttingen in Germany and then became the junior assistant to Hugo Von Pohl,
director of the Physical Institute at the University. German aircraft builder, Ernst
Heinkel asked the university for assistance in new airplane propulsion designs and
Pohl recommended his star pupil. Hans Von Ohain, was investigating a new type
of aircraft engine that did not require a propeller. Only twenty-two years old when
he first conceived the idea of a continuous cycle combustion engine in 1933, Hans
Von Ohain patented a jet propulsion engine design similar in concept to that of Sir
Frank Whittle but different in internal arrangement in 1934.
Hans Von Ohain joined Ernst Heinkel in 1936 and continued with the development
of his concepts of jet propulsion. A successful bench test of one of his engines was
accomplished in September 1937. A small aircraft was designed and constructed
by Ernst Heinkel to serve as a test bed for the new type of propulsion system - the
Heinkel He178.
The Heinkel He178 flew for the first time on August 27, 1939. The pilot on this
historic first flight of a jet-powered airplane was Flight Captain Erich Warsitz.
Hans Von Ohain developed a second improved jet engine, the He S.8A, which was
first flown on April 2, 1941.
Hans Von Ohain: Dec. 14, 1911, Dessau Germany
March 13, 1998 Melbourne, Fla US
Hürkuş
29 August 2013
He 178
27 August 1939
Altay - OTOKAR
MTU
1 LM2500 Gaz Türbini
SSM
• TÜMOSAN Mart 2015
• BMC Nisan 2018
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 109
MAK 478 – Power & Propulsion Systems I
Akıncı Varyantları
Model Motor Güç Toplam Güç
Akıncı A Ivchenko AI-450C 450 hp 900 hp
AKINCI Akıncı B
Akıncı C
PW Canada
Bilinmiyor
PT6A-135A
Bilinmiyor
750 hp
950 hp
1.500 hp
1.900 hp
Akıncı Varyantları
Model Motor üreticisi Motor modeli Motor Gücü Toplam Güç
Akıncı A Ivchenko AI-450C 450 hp 900 hp
PT6A-135A
AI-450C
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 112
MAK 478 – Power & Propulsion Systems I
Ukrayna'ya çok sayıda Bayraktar TB2 silahlı insansız hava aracı (SİHA) ihraç eden
Baykar ile Ivchenko Progress arasında Muharip İnsansız Uçak Sistemi'ne (MİUS)
yönelik AI-322F Turbofan Motor Tedarik Anlaşması imzalandı. Kasım 2021
Experimental techniques
- Older
- But more
- difficult and costy
In 2000s
Any one can do CFD !!!
Simulation vs Testing
Running Cots
It is even worse
• • • V2 V2
Q12 − W 12 = m× h + + gz − h + + gz
2 2 2 1
kg kj
≡ [kW ]
s kg
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 119
MAK 478 – Power & Propulsion Systems I
V2 V2
q12 − w 12 = h + + gz − h + + gz
2 2 2 1
Compressor Turbine
wC = − w12 = ( h2 − h1 ) = C p (T2 − T1 ) wT = w34 = (h3 − h4 ) = C p (T3 − T4 )
Combustion Chamber
qout = −q 41 = (h4 − h1 ) = C p (T4 − T1 )
qin = q 23 = ( h3 − h2 ) = C p (T3 − T2 )
Pressure Ratio
rp = P2/P1
Compression Ratio
rc = V1/V2
GT vs ICE
20 May 2022 TOBB ETÜ – Mechanical Engineering[ Sıtkı UsLu ] 122
MAK 478 – Power & Propulsion Systems I
3H