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Immersion Heaters Flange

Immersion Heaters Flange

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Published by Elias
Watlow Tubular and Process Assemblies Flange & Immersion Heaters are easy to install and maintain. Designed for heating liquids and gases in tanks and pressure vessels, Flange & Immersion Heaters are ideal for applications requiring higher kilowatts.
Watlow Tubular and Process Assemblies Flange & Immersion Heaters are easy to install and maintain. Designed for heating liquids and gases in tanks and pressure vessels, Flange & Immersion Heaters are ideal for applications requiring higher kilowatts.

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Categories:Types, Brochures
Published by: Elias on Nov 12, 2008
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09/28/2011

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W A T L O W
339
l   an g e e a t   e s
Tubular andProcess Assemblies
Flange Immersion Heaters
Watlow flange heaters are easy toinstall and maintain. Designed forheating liquids and gases in tanksand pressure vessels, flangeimmersion heaters are ideal forapplications requiring higherkilowatts.Watlow flange heaters are madewith WATROD or FIREBAR
 ® 
tubularelements brazed or welded to aflange. Stock flange heaters areequipped with a general purpose(NEMA 1) terminal enclosure.Flange heaters, with FIREBARelements, also answer the need forliquid immersion applicationsrequiring high kilowatts in smalltanks. The FIREBAR element’sunique flat surface geometry packsmore power in a smaller bundle,with lower watt density, making itespecially well suited for petroleum-based liquid heating applications.
Performance Capabilities 
Watt densities to 100 W/in
2
(15.5 W/cm
2
)Wattages to one megawattUL
 ® 
and CSA componentrecognition to 480V
Å
(ac) and600V
Å
(ac) respectivelyIncoloy
 ® 
sheath temperatures to1600°F (870°C)Passivated 316 stainless steelsheath temperatures to 120F(650°C)304 stainless steel sheathtemperatures to 1200°F (650°C)Steel sheath temperatures to750°F (400°C)Copper sheath temperatures to350°F (175°C)
Features and Benefits 
ANSI and ANSI compatible 2,2
1
 ⁄ 
2
,3,4,5,6,8,10,12 and 14inch flanges
provide appropriateheater size-to-application and fit.
Flange sizes up to 24 inches
available on made-to-order units.
Element sheath and flangematerials
to meet applicationneeds.
Integral thermowells
provideconvenient temperature sensorinsertion and replacement withoutdraining the fluid being heated.
A standard,general purpose(NEMA 1) terminal enclosure
offers easy access to wiring.
Element support(s)
provideproper element spacing tomaximizing heater performanceand life.
To facilitate lifting
, drilled andtapped holes come supplied foreye bolts on 10 inch and largerflange heaters.
All units are inspected and/ortested
to ensure element-to-flange pressure seals do not leak.
Four or six inch FIREBARflange heaters
pack morekilowatts in smaller bundles—inliquid immersion applications, aconventional 10 inch roundtubular element flange can bereplaced with a six inch FIREBARflange.
WATROD hairpins arerepressed(recompacted)
tomaintain MgO density, dielectricstrength, heat transfer and life.
Branch circuits meet NEC
with48 amps per circuit maximum.
UL
 ® 
and CSA componentrecognition
under file numbersE52951 and 31388 respectively.See
pages 268-271
for details.
WATROD Heating Element
Incoloy
 ® 
is a registered trademark ofSpecial Metals Corporation.UL
 ® 
is a registered trademark ofUnderwriter's Laboratories.
ThermowellFIREBARHeating ElementFlangeConduit OpeningTerminal Enclosure
On stock chart units: • Three to five working days on most heaters • 10 working days on special voltages and/or wattages • 15 working days on special element lengths 
 
340
Tubular andProcess Assemblies
Flange Immersion Heaters
Applications
Water:DeionizedDemineralizedCleanPotableProcessIndustrial water rinse tanksVapor degreasersHydraulic oil, crude, asphaltLubricating oils at API specifiedwatt densitiesAir and gas flowCaustic solutionsChemical bathsProcess air equipmentBoiler equipmentFreeze protection of any fluidAnti-freeze (glycol) solutionsParaffin
Options
Terminal Enclosures
General purpose terminalenclosures, without thermostats, arestandard on all flange immersionheaters. Optional terminalenclosures include:General purpose (NEMA 1) with asingle or double pole thermostat.Moisture resistant (NEMA 4– steel). Available with or without asingle or double pole thermostat.Corrosion resistant (NEMA 4X).Available with or without a singleor double pole thermostat.Explosion resistant (NEMA 7)class 1 groups C and D.Available with or without a singleor double pole thermostat.Explosion/moisture resistant(NEMA 7/4) combinations.Available with or without a singleor double pole thermostat.For class 1, group B enclosures,consult your Watlowrepresentative.
Enclosure Enhancements 
Enclosure heater to solvecondensation and freezeproblems.Power distribution blocks tofacilitate power feed line wiring.Prior to ordering, refer to theterminal enclosure dimensions on
.Order by adding theappropriate suffix letter(s) to thebase flange heater code number, asshown on the Build-a-Code chart.Heater code numbers and suffixletters are depicted on the
Stock 
and
Options 
charts, 
.Specify class and group, ifapplicable.
Caution 
Explosion-resistant terminalenclosures are intended to provideexplosion containment in theelectrical termination/wiringenclosure only. No portion of theassembly outside of this enclosureis covered under this NEMA rating.NEMA rating effectiveness may becompromised by abuse ormisapplication.
Stand-off Terminal Enclosures
Stand-off terminal enclosuresprovide an air-insulating barrierbetween the flange and terminalenclosure by mounting theterminations and wiring away fromthe flange. Stand-off terminalenclosures are recommendedwhenever a process operatingtemperature exceeds 400°F(205°C). This helps minimizeterminal enclosure temperatures.To order, specify
stand-off terminalenclosure
.
CSA Certi
ed Enclosures
CSA certified moisture and/orexplosion resistant terminalenclosures protect wiring inhazardous gas environments.These terminal enclosures, coveredunder CSA file number 61707, areavailable on all WATROD andFIREBAR flange heaters. Foradditional information, consult yourWatlow representative.To order, specify
CSAcerti
edenclosure
,
process temperature
(°F), maximum
working pressure
ofapplication (psig),
media
beingheated and heater
mountingorientation
(horizontal or vertical)and
ange size
.
Stand-offTerminalEnclosureRef. 6" (150 mm)Stand-offHeightANSIFlangeConduitOpenings
 
General
2
1
1
 ⁄ 
2
(38)3
3
 ⁄ 
8
(86)
Purpose
2
1
 ⁄ 
2
2
1
 ⁄ 
8
(54)4(102)——(NEMA 1)33
13
 ⁄ 
16
(97)4
5
 ⁄ 
8
(117)9
3
 ⁄ 
8
(238)7(178)9
3
 ⁄ 
8
(238)7(178)49
3
 ⁄ 
8
(238)7(178)9
3
 ⁄ 
8
(238)7(178)9
3
 ⁄ 
8
(238)7(178)57
1
 ⁄ 
16
(179)7(178)7
1
 ⁄ 
16
(179)7(178)7
1
 ⁄ 
16
(179)7(178)67
1
 ⁄ 
16
(179)8(203)7
1
 ⁄ 
16
(179)8(203)7
1
 ⁄ 
16
(179)8(203)87
1
 ⁄ 
16
(179)10
1
 ⁄ 
32
(255)7
1
 ⁄ 
16
(179)10
1
 ⁄ 
32
(255)7
1
 ⁄ 
16
(179)10
1
 ⁄ 
32
(255)107
1
 ⁄ 
16
(179)11
5
 ⁄ 
8
(295)7
1
 ⁄ 
16
(179)11
5
 ⁄ 
8
(295)7
1
 ⁄ 
16
(179)11
5
 ⁄ 
8
(295)127
1
 ⁄ 
16
(179)13
1
 ⁄ 
2
(343)7
1
 ⁄ 
16
(179)13
1
 ⁄ 
2
(343)7
1
 ⁄ 
16
(179)13
1
 ⁄ 
2
(343)147
1
 ⁄ 
16
(179)15
1
 ⁄ 
8
(384)7
1
 ⁄ 
16
(179)15
1
 ⁄ 
8
(384)7
1
 ⁄ 
16
(179)15
1
 ⁄ 
8
(384)
Moisture
22
5
 ⁄ 
8
(67)3
1
 ⁄ 
2
(89)
Resistant
2
1
 ⁄ 
2
2
5
 ⁄ 
8
(67)3
1
 ⁄ 
2
(89)(NEMA 4)32
1
 ⁄ 
8
(54)4(102)9
3
 ⁄ 
8
(238)7(178)9
3
 ⁄ 
8
(238)7(178)49
3
 ⁄ 
8
(238)7(178)9
3
 ⁄ 
8
(238)7(178)9
3
 ⁄ 
8
(238)7(178)57
1
 ⁄ 
16
(179)7(178)7
1
 ⁄ 
16
(179)7(178)7
1
 ⁄ 
16
(179)7(178)67
1
 ⁄ 
16
(179)8(203)7
1
 ⁄ 
16
(179)8(203)7
1
 ⁄ 
16
(179)8(203)87
1
 ⁄ 
16
(179)10
1
 ⁄ 
32
(255)7
1
 ⁄ 
16
(179)10
1
 ⁄ 
32
(255)7
1
 ⁄ 
16
(179)10
1
 ⁄ 
32
(255)107
3
 ⁄ 
4
(197)13
3
 ⁄ 
4
(349)7
3
 ⁄ 
4
(197)13
3
 ⁄ 
4
(349)7
3
 ⁄ 
4
(197)13
3
 ⁄ 
4
(349)127
3
 ⁄ 
4
(197)15
7
 ⁄ 
8
(403)7
3
 ⁄ 
4
(197)15
7
 ⁄ 
8
(403)7
3
 ⁄ 
4
(197)15
7
 ⁄ 
8
(403)147
3
 ⁄ 
4
(197)17
1
 ⁄ 
4
(438)7
3
 ⁄ 
4
(197)17
1
 ⁄ 
4
(438)7
3
 ⁄ 
4
(197)17
1
 ⁄ 
4
(438)
Explosion
23
1
 ⁄ 
16
(78)3
3
 ⁄ 
4
(95)
Resistant
2
1
 ⁄ 
2
3
1
 ⁄ 
16
(78)3
3
 ⁄ 
4
(95)(NEMA 7)37
1
 ⁄ 
8
(181)5
3
 ⁄ 
4
(146)7
1
 ⁄ 
8
(181)5
3
 ⁄ 
4
(146)7
1
 ⁄ 
8
(181)5
3
 ⁄ 
4
(146)Class 1,47
1
 ⁄ 
8
(181)5
3
 ⁄ 
4
(146)7
1
 ⁄ 
8
(181)5
3
 ⁄ 
4
(146)7
1
 ⁄ 
8
(181)5
3
 ⁄ 
4
(146)Groups57
7
 ⁄ 
8
(200)8
7
 ⁄ 
8
(225)7
7
 ⁄ 
8
(200)8
7
 ⁄ 
8
(225)7
7
 ⁄ 
8
(200)8
7
 ⁄ 
8
(225)C and D67
7
 ⁄ 
8
(200)9
7
 ⁄ 
8
(251)7
7
 ⁄ 
8
(200)9
7
 ⁄ 
8
(251)7
7
 ⁄ 
8
(200)9
7
 ⁄ 
8
(251)Consult87
7
 ⁄ 
8
(200)12
1
 ⁄ 
8
(308)7
7
 ⁄ 
8
(200)12
1
 ⁄ 
8
(308)7
7
 ⁄ 
8
(200)12
1
 ⁄ 
8
(308)Factory107
7
 ⁄ 
8
(200)14
5
 ⁄ 
8
(371)7
7
 ⁄ 
8
(200)14
5
 ⁄ 
8
(371)7
7
 ⁄ 
8
(200)14
5
 ⁄ 
8
(371)for127
7
 ⁄ 
8
(200)15
7
 ⁄ 
8
(403)7
7
 ⁄ 
8
(200)15
7
 ⁄ 
8
(403)7
7
 ⁄ 
8
(200)15
7
 ⁄ 
8
(403)Group B)147
7
 ⁄ 
8
(200)19
3
 ⁄ 
8
(492)7
7
 ⁄ 
8
(200)19
3
 ⁄ 
8
(492)7
7
 ⁄ 
8
(200)19
3
 ⁄ 
8
(492)
W A T L O W
341
l   an g e e a t   e s
Tubular andProcess Assemblies
Flange Immersion Heaters
Without ThermostatWith ThermostatEnclosureFlangeSingle PoleDouble PoleTypeSizeE DimensionK DimensionE DimensionK DimensionE DimensionK Dimensioninchinch(mm)inch(mm)inch(mm)inch(mm)inch(mm)inch(mm)
Terminal Enclosure Dimensions
Terminal enclosure is octagonal, not round.
Options
KEKEKEEK
4-8 inches NEMA 1and NEMA 410-14 inchesNEMA 110-14 inchesNEMA 44-14 inchesNEMA 7

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