T-SB-0387-08 December 17, 2008

Water Condensation Dripping From Headliner

Service
Category Vehicle Interior

Section Interior Panels/Trim Market USA

Applicability

YEAR(S) MODEL(S) ADDITIONAL INFORMATION

2005 – 2007 Tacoma Body Type(s): Double Cab

Introduction

Some customers may complain about water dripping from the dome lamp area in the headliner. Use
the following repair procedure to correct this condition.

Parts Information

PREVIOUS PART NUMBER CURRENT PART NUMBER PART NAME QTY

N/A 63345-04010 Pad #1 2

N/A 63352-AD020 Pad #2 1

Warranty Information

OP CODE DESCRIPTION TIME OFP T1 T2

743201 Roof Headlining Assembly (Double Cab) 2.9 63310-AD030## 66 63

APPLICABLE WARRANTY
• This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicles in-service date.

• Warranty application is limited to correction of a problem based upon a customers specific

complaint.

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Water Condensation Dripping From Headliner

Required Tools & Equipment

SPECIAL SERVICE TOOLS (SST’S) PART NUMBER QTY

Plastic Pry Tool Set* 00002-06000-01 1

* Essential SST.

NOTE
Additional SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.

Repair Procedure

1. Remove headliner.
For headliner removal and installation instructions, refer to the Technical Information System
(TIS), applicable model year Repair Manual:
• 2005 Tacoma, Vehicle Interior – Interior Panels/Trim – “Roof Headlining Assy (Double
Cab): Components / Replacement”
• 2006 Tacoma, Vehicle Interior – Interior Panels/Trim – “Interior: Roof Headlining (for Double
Cab): Components / Removal”
• 2007 Tacoma, Vehicle Interior – Interior Panels/Trim – “Interior: Roof Headlining (for Double
Cab): Components / Removal”

© 2008 Toyota Motor Sales, USA

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Water Condensation Dripping From Headliner

Repair Procedure (Continued)

2. Add NEW pad material to the area as shown below in the illustration.
3. Install the headliner in the reverse order as removal.
Figure 1. Overview

1 2

1 Pad #1
2 Pad #2
3 Existing Pad Location

© 2008 Toyota Motor Sales, USA

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Water Condensation Dripping From Headliner

Repair Procedure (Continued)

Figure 2. Pad #1

8
1

0000

7
0000

1 Alignment edge for area 1

2 Plate
3 27 mm Gap between Plate and Pad
4 Alignment edge for area 4
5 14 mm Gap between Plate and Pad
6 Adhesive
7 Pad #1
8 Outline of Pad Location

© 2008 Toyota Motor Sales, USA

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Water Condensation Dripping From Headliner

Repair Procedure (Continued)

Figure 3. Pad #2

1 6 4

00

2 1

00

00

00

1 Alignment edge for area 1

2 21 mm between Dome Lamp and Pad
3 Center of Headliner and Pad
4 Adhesive
5 Pad #2
6 Outline of Pad Location

© 2008 Toyota Motor Sales, USA