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THI TH THU H

MC CH CA CHNG
Nm c khi nim v cc c im ca cng ngh thi. La chn c phng php thi vi mt sn phm c th. Cch khc phc cc khuyt tt ca sn phm. Nm c kt cu ca khun thi, ng li thit k.

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NOI DUNG
Khi nim un thoi ( Lien tuc va khong lien tuc). Ep thoi( Parison nong hoac nguoi) un thoi mang . Khuon Lap qui trnh Xem xet san pham ( Vat lieu, hnh dang, thiet ke) Thao tac va ieu khien qua trnh.

CAC SAN PHAM

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Photo Courtesy of Phillips Petroleum Company 4

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CC SN PHM

1.KHI NIM?
L qu trnh Polymer c to ra dng rng,

qu trnh ny bt u vi nha nng chy c to ra t my n ( gi l parison) Khng kh nng c thi vo parison v p n vo cc na khun ni c nhit thp hn .

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1. KHI NIM
Nguoncung cap nha Gia nhiet bang ien Khuon nhiet

1. KHI NIM
NH NGHA
L phng php ch to m trong ng rng c to ra nhit thch hp ( thp) c t vo gia hai na lng khun v nh tc dng ca p sut c n c p vo lng khun to sn phm c hnh dng mong mun. Phng php ny dng to cc sn phm dng rng c dung tch nh.
Khong kh

NH NGHA

Truc vt un
Na khuon Na khuon
form May un Khuon chai
Lo gia nhiet

Ba via Khuon ong va chai c tao hnh Khuon m sau khi chai c ng dang va nguoi

Nc lam nguoi khuon San pham

Nguon khong kh

Nc lam nguoi khuon Form

Khuon m va phoi c un ra

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1. KHI NIM
- Nong chay vat lieu. - Tao cac phoi ( parison) t nha nong chay. - at parison vao khuon. - Thoi parions trong khuon. - Lam nguoi san pham. - Lay san pham ra khoi khuon. - Lay bavia

1. KHI NIM
Cng ngh n thi c nhng c trng sau:
Thch hp nht i vi nhng chai trn 200g v ngn. Ga ca my c th so snh vi my cng ngh p thi. Gi dng c t hn t 50% n 70% so vi cng ngh p thi. To ra 20% n 30% ph liu do ct cung phun v phn u chai. Yu cu thm nguyn cng nghin ph liu ny v ti s dng. Tng thi gian chu k nh hn thi gian chuyn i parison. Vic chn nha d dng hn do ch yu cu c nht cao. Chi tit thit k sau cng s tt hn vi vic dng asymmetrical openings.

TOM TAT QUA TRNH THOI

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1. KHI NIM Thng s qu trnh

Loi nha dng Trng thi t nhin ca tinh th polymer c trng tnh chy long ca nha. Dng khun thi Hnh thnh v thng s parison Tc parison Nhit ca parison Kh nng lm ngui ca khun thi Tc nhn thi p sut thi Tc lm ngui ca chi tit c thi Nhit vng lm vic

2.KHA NANG CONG NGHE

-Tao cac san pham rong. - Cac san pham khoi lap phng hoac dang tru. - Cac chai lo, cac thung cha, bon cha, cac ong dan, cac o chi. Can chu y khi gia cong sao cho cac goc cua san pham khong qua mong

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2.KHA NANG CONG NGHE

2.KHA NANG CONG NGHE

Khi lng Chiu dy mt ct ngang Dung sai nhm sng b mt 0.005 - 0.3 kg 0.4 - 3 mm 0.25 - 1 mm 0.2 - 1.6 m Very Smooth

Gi dng c - trung bnh Gi thit b - trung bnh Gi nhn cng rt thp Sn lng t 500 - 50,000,000

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3.VAT LIEU
o o o o o Cac vat lieu co kha nang cang va trong lng phan t ln. Hau het cac nha nhiet deo eu co the thoi c. Yeu cau co kha nang nong chay la ieu can thiet. Hau het cac nha nhiet deo eu co the Thng hay s dng : Polyolefins de dang nhat trong gia cong. PVC th nhay vi nhiet . HMWPE dng lm vt liu bao b kch thc ln. PP dng cho cc sn phm yy cu s nh hng tt. PVC dng lm chai chu u (homopolymer c th c tinh th tt hn) PET dng lm chai ng nc tinh khit.

4. PHN LOI
PHN LOI
Cong nghe un thoi. Cong nghe ep thoi. Cng ngh p ko Thoi nhieu lp

Chon cong nghe nao

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5.CONG NGHE UN THOI

Bt u vi parison/ ct vi chiu di thch hp v t n vo khun v ng khun Thi khng kh vo khun c c sn phm vi hnh dng mong mun Lm ngui sn phm v y ra khi khun C th thc hin qu trnh lin tc hoc khng lin tc

5.CONG NGHE UN THOI

Pitton Be cha
May un

Khuon

Parison

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5.CONG NGHE UN THOI

Xy lanh n
Khun ng Khun ng

5.CONG NGHE UN THOI

-Khong can chu y nhieu en viec lam nguoi -Can lay ba via

Sn phm

Khun ng

u thi

Khng kh

Can lay bavia

(1) n parison;(2) parison c kp trn v c bt y xung quanh u thi bng kim loi khi hai na khun ng li; (3) ng c thi c th to c hnh dng ca lng khun (4) Khun c m ra v sn phm c ly ra khi ng cng
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5.CONG NGHE UN THOI

Phi (Parison)
Cc thng s ca phi iu khin chiu dy phi Cc kh khn v thng tin ca phi S phng ca phi S ngui ca phi

5.CONG NGHE UN THOI

Qu trnh thay i chiu dy ca phi

5.CONG NGHE UN THOI

Cc xem xt khi thit k
Cc chi tit rng thng c hnh dng lp phng hoc hnh tr Sn phm c tnh i xng Chiu dy sn phm gii hn 1 cm hoc nh hn S thay i hiu dy y ca sn phm do phi b vng l mt kh khn Cc gc v cc cnh cn phi c bn knh ln gim s ko nh hng ti xung quanh cc gc Hnh dng ca y cn phi c dng lm m bo chiu dy y ng u hn v to kh nng n nh hn ( khng b hin tng cng ) Vic m ra u chai khi ct c th lm thay i kch thc ca phi Th tch cha c th iu chnh bng cch s dng cc chi tit insert gim th tch ca lng khun v c th nhn thy s lm hnh trn trn sn phm Cc tay cm ca sn phm c th to ra bng cch thi nhanh im ct phi. T s thi thng (1.5 n 3 common)

5.CONG NGHE UN THOI

Ty so thoi=

ng knh khuon ng knh cua Parison

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5.CONG NGHE UN THOI

ng li thit k chung
Chiu dy thnh sn phm nh hn 1cm(0.5in). Chiu dy thnh c th khc nhau, c th dy hn di y do s chng parison. Nhng gc v cnh nn c bn knh ln gim nh hng ca s gin di quanh cc gc. y chai c hnh lm y chai s dy hn v bn hn (non-rocking). ming chai c lm ren trong khun, v c th thay i kch thc. Th tch vng cha c th to ra bng cch dng cc Inserts m n s gim th tch lng khun v c coi nh cc vt lm nh cc bnh ng sa. Tay nm c lm trong khun bng cch thi chi tit qua im pinch m n c m sn vic thi nhiu hn v in y tay nm. Tay nm v Insert c gn bn ngoi khun v insert c gn vo trc khi thi. Thng s quan trong th ba l t s phng (thng t 1.5 n 3): kh nng phng ra.

6.MAY THOI

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6.MAY THOI

6.MAY THOI

HA DO FORM NG

Y
KHUN NG V A U THI VO

KHNG KH

THI QU TRNH THI LIN TC

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6.MAY THOI

http://www.packagingmag.com.a u/Uploads/PressReleases/pack/I mages-20080219/blow.jpg

http://en.wikipedia.org/wiki/Blow_Molding

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7.CONG NGHE EP THOI

Trong cng ngh p thi parision c to ra bng cch phun p nha nng chy vo lng khun xung quanh li. Parison c hnh thnh bng cch phun p c gi l form c hnh thnh trc (preform) v sau mi thi.) Khi s dng cc my p phun truyn thng c dng to form trc : Khun kn c t li ( cht). Nha c phun vo hnh thnh sn phm hnh tr xung quanh cht. Trong trng hp sn phm c ren th s c to nguyn cng ny. Khun c m ra, li c ly i v parison c y ra khi khun. t Parison vo v tr thi khi n trng thi nng hoc ngui. Khun th hai ny c ng li v khng kh c p vo to sn phm . Khun c m ra ly sn phm.

7.CONG NGHE EP THOI

Cc c tnh ca cng ngh p thi: Khng c ba via. Thch hp cho cc chai nh sn lng ln. chnh xc ca sn phm cao hn Chiu dy ng u. Khng c cc ng ni hoc cc du kp. trong sut cao hn do mc tinh th ha c th c iu khin tt hn v vic thi c th gii phng c ng sut . Ci thin c c tnh do vic thit k cc parison c ci thin v do s cng ca vic thi. Cc c tnh ca cng ngh n thi Thch hp vi cc chai trn 200 g v sn lng nh. Gi my r hn so vi cng ngh p thi Gi chi ph cho dng c nh hn so vi p thi t 50% n 75%. Thng ba via chim 20% n 30% Cn c thm nguyn cng ct ba via Tng thi gian chu k nh hn do gim thi gian vn chuyn phi. Loi nha c th s dng rng ri hn do loi nha c nht cao c th s dng.

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7.CONG NGHE EP THOI

Phn loi
Qu trnh p v thi ca cng ngh p thi khng xy ra cng mt lc hoc cng mt v tr. DO VY cng ngh p thi c phn thnh hai loi: lin tc v gin an - Lin tc : sau khi p phi qu trnh thi c thc hin ngay - Gin an: sau khi p phi qu trnh thi khng thc hin ngay Parison c th to bng cng ngh p phun v c th lu trong kho n khi cn to sn phm bng qu trnh thi. Parison cn phi gia nhit li nu qu trnh thi khng thc hin ngay sau khi phun p.( u im ca n l khng cn s dng cc my p phun v khun hin i, nhng nhc im l cn phi gia nhit li)
Khuon un

7.CONG NGHE EP THOI

Ap suat kh

Khuon

Parison San pham Long khuon

7.CONG NGHE EP THOI

Qu trnh p thi s bt u bng cch p phun parison trong li v sau t n vo khun vi phn ren c hnh thnh. Vi cch ny parison c hnh thnh c chiu dy nh hn v ng u hn. Trc khi thi parison t vo lng khun n c th b cng c hc nn cc phn t c nh hng theo hng trc ( hin tng cng ca sn phm thi). Qu trnh thi tip theo s to ra s nh hng theo hng tip tuyn ( theo phng ngang). Nh vy sn phm c nh hng theo hai trc nn c trong sut quang hc cao hn, cc c tnh c hc tt hn( bn va p) v tnh thm thp hn. Khi s dng cng ngh p thi th sn phm cho php c th c tit din ngang thay i nhng c chiu dy ng u so vi cng ngh n thi.
Thi v lm ngui p phun

7.CONG NGHE EP THOI

y ra

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7. CONG NGHE EP THOI

Cng ngh p thi c c trng bi: Khng c ph liu Ph hp cc chai nh v c ng i di. Sn phm t chnh xc cao hn Chiu dy thnh nh nhau Khng c cc vt do dng nha giao nhau. trong sut l tt nht do c th iu khin s kt tinh v lc tc dng mnh hn trong khi thi. Tng c tnh do vic tng thit k parison v vt liu cng ra do thi.

7. CONG NGHE EP THOI

Form c tao ra bang phun ep Form c at vao may thoi Form c gia nhiet Form thoi Chi tiet c lay khoi khuon

PET Preform

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7.CONG NGHE EP THOI

t form vo khun

CONG NGHE EP THOI

Cc chai c hnh thnh

t form vo khun

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8. THI KO (Stretch Blow Molding)

C thm s h tr c ko sn phm theo chiu dc trong cng thi gian thi v do vy lm cho mt ct ngang ca sn phm b ko theo hg dc v theo hng knh Kt qu l sn phm c nh hng theo hai trc v nng cao cc c tnh c hc. Vic ko c thc hin nh cht tc ng vo y ca phi cng thi im khi khng kh c a vo y thnh ca phi v pha khun ngha l ko vt liu theo hng knh.

8. KHUN THOI

9. KHUN THOI
Khng yu cu p sut cao bng khun n Nhm (cast hoc machined) l vt liu thng dng nht, Khuyt im ca nhm l s mn rt ln. Thp (insert) c th dng cho nhng ch b mn nh pinch off. Thp cast c th dng cho nhng sn phm c dng chy di. Khun epoxy vi s in y bng nhm c th dng lm vt mu. Khun c hai na, v c ng lm ngui. Vic thot kh thch hp l rt quan trng B mt ca khun khng c nh bng hay crm ha. Thng khc cc biu tng (logo) im thi thng nh hay y ca chai xuyn qua cc l. Vic y chi tit c th do trng lc hay tc ng c.

5.P THI
Khun ca phi

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6. KHUN THOI
Khun thi khi lm vic chu p sut thp hn khun khi phun p, do vy khun thi khng yu cu c bn cao. Do vy thng ngi ta s dng hp kim nhm l ph bin, n c th c to hnh bng gia cng hoc c. Cn thot kh cho khun trong qu trnh thi. Khun thng c tnh i xng

8. KHUN THOI

8. EP THOI
Khun ca phi

8. KHUN THOI

Sp xp vt liu. Ti u ha vic cng.

KHUN N

KHUN THI Dd ng knh trung bnh ca khun n Dpng knh trung bnh ca phi cng mt thi im th chiu dy ca sn phm thay i t td n tp do hin tng phng

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7. THI MNG

7. THI MNG

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un va thoi

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