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PhnV
Tnh ton thit k dy truyn gia cng v hp gim tc
(s my,s th, din tch sn xut, quy hoch mt bng sn xut, cc
s liu kinh t k thut)
A.Cc d liu ban u v kt qu tnh ca phn trn:
cng
Ttc
Nguy
My gia cng
( pht / chi
tit)
My tin 1K62
5,24
Tin mt y
2
My phay 6H82
12,1
My phay 6H82
1,86
Phay mt u
4
My 262
1,6
khot l
5
My 262
1,14
Doa l
6
My 2E52
1.92
Khoan l
7
My 2E52
1,77
Taro M12, M8
8
My phay 6H82
4,77
Phay rnh 3
9
My phay 6H82
0,58
t
i 1
tc1
cng
N= 16050 ( chic) s l-ng cn ch to
ttc1=5,24
pht
5,24.16050
1402 ( gi / nm)
60
1402
0,32 ( my)
2200.2
t
i 1
tc 2
cng
N= 16050 chic) s l-ng cn ch to
ttc2= 12,1pht. Thi gian gia cng Phay mt bt bulong
iu chnh
My phay 6H82
T2 =
12,1.16050
3237 ( gi / nm)
60
3237
0,74 ( my)
2200.2
t
i 1
tc 2
cng
N= 16050 chic) s l-ng cn ch to
ttc3= 1,86 pht. Thi gian gia cng Phay mt u
trn
My phay 6H82
T3 =
1,86.16050
498 ( gi / nm)
60
498
0,12 ( my)
2200.2
t
i 1
tc 4
gia cng
N= 16050chic) s l-ng cn ch to
ttc4= 1,6 pht. Thi gian gia cng Phay mt u
trn
My 262
T4 =
1,6.16050
428 ( gi / nm)
60
428
0,1 ( my)
2200.2
cng 5
+ S l-ng my xc nh theo cng thc sau
C5= T5 / Fm1.m1
t
i 1
tc 5
gia cng
N= 16050 chic) s l-ng cn ch to
ttc5= 1,14 pht. Thi gian gia cng trn My 262
T5 =
1,14.16050
305 ( gi / nm)
60
305
0,07 ( my)
2200.2
cng 6
+ S l-ng my xc nh theo cng thc sau
C6 = T6 / Fm1.m1
- Trong T6 l thi gian nguyn cng -c thc hin
trn my 2E52
T6 =
t
i 1
tc 6
gia cng
N= 16050 chic) s l-ng cn ch to
ttc6= 1,92 pht. Thi gian gia cng trn my 2E52
1,92 .16050
514 ( gi / nm)
60
T6 =
514
0,12 ( my)
2200.2
cng 7
+ S l-ng my xc nh theo cng thc sau
C7= T7 / Fm1.m1
- Trong T2 l thi gian nguyn cng -c thc hin
trn my 2E52
T7 =
t
i 1
tc 7
gia cng
N= 16050 chic) s l-ng cn ch to
T7 =
474
0,11( my)
2200.2
nguyn cng 8
+ S l-ng my xc nh theo cng thc sau
C8= T8 / Fm1.m1
- Trong T2 l thi gian nguyn cng -c thc hin
trn my 6H82
T8 =
t
i 1
tc 8
gia cng
N= 16050 chic) s l-ng cn ch to
ttc8= 4,77 pht. Thi gian gia cng trn my 6H82
T8 =
4,77 .16050
1276 ( gi / nm)
60
1276
0,29 ( my)
2200.2
nguyn cng 9
+ S l-ng my xc nh theo cng thc sau
C9= T9 / Fm1.m1
- Trong T2 l thi gian nguyn cng -c thc hin
trn my 6H82
T9 =
t
i 1
tc 9
gia cng
N= 16050 chic) s l-ng cn ch to
ttc9= 0,58 pht. Thi gian gia cng trn my 6H82
T9 =
0,44 .16050
155 ( gi / nm)
60
trong ngy m
- mi s ca lm vic trong mt ngy m m= 2 ca .
Vy C9=
155
0,035 ( my)
2200.2
1K62
6H82
262
2E52
my
S
l-ng
Vy s l-ng my cho c dy chuyn l:
C = 1+4+2+2 =9 my
m
Nj
T i
1
. t tcj .
Fci .K Mi FCi .K Mi j 1
60
KMi
Trong :
i. l bin m v s kiu loi my dng cho dy chuyn
, phn x-ng gia cng.
j. Bin m v s kiu loi chi tit gia cng
ttcj. nh mc thi gian gia cng cho 1 chi tit thuc
kiu loi j tnh theo n v pht / chi tit.
Fci qu thi gian lm vic ca 1 th ng myloi i ch
1 ca sn xut trong 1 ngy m: Fci= 2000 (gi /
nm.).
Kmi. h s xt n kh nng 1 th c th vn hnh nhiu
my trong sn xut loi va: Kmi= 1,5
S l-ng th ng my RMi l s thp phn phi quy
trn c s nguyn
theo ch tiu sau:
+ Khi s l c gi tr < 0,5 th b i v nng
bc cho ng-i th cui.
+ Khi s l c gi tr > 0,5 th ly tng ln
1 v h bc cho ng-i th cui
4.1. Xc nh s th ng my nh mc thi gian gia
cng cho my 1k62. nguyn cng 1.
Vi s loi chi tit gia cng m = 1 ;
N= 16050 chic ;
ttci= 5.24 pht
RMi=
5,24 .16050
0,47 ( Th )
60 .2000 .1,5
12 .1.16050
1,07 ( Th )
60 .2000 .1,5
1,86 .16050
0,166
60 .2000 .1,5
( Th )
1,6 .16050
0,143 ( Th )
60 .2000 .1,5
Vy ly s th cn ng mt my 262
nguyn cng
4 l mt th
4.5. Xc nh s th ng my nh mc thi gian gia
cng cho my 262. nguyn cng 5.
Vi s loi chi tit gia cng m = 1 ;
N= 1605 chic ;
ttci= 1,14 pht
RMi=
1,14 .16050
0,1 ( Th )
60 .2000 .1,5
Vy ly s th cn ng mt my 262
nguyn cng
5 l mt th
4.6. Xc nh s th ng my nh mc thi gian gia
cng cho my 2E52. nguyn cng 6.
Vi s loi chi tit gia cng m = 1 ;
N= 16050 chic ;
ttci= 1,92 pht
RMi=
1,92 .16050
0,17 ( Th )
60 .2000 .1,5
Vy ly s th cn ng mt my 2E52
nguyn cng
6 l mt th
4.7. Xc nh s th ng my nh mc thi gian gia
cng cho my 2E52. nguyn cng 7.
Vi s loi chi tit gia cng m = 1 ;
N= 16050 chic ;
ttci= 1,77 pht
RMi=
1,77 .16050
0,158 ( Th )
60 .2000 .1,5
Vy ly s th cn ng mt my 2E52
nguyn cng
7 l mt th
4.8. Xc nh s th ng my nh mc thi gian gia
cng cho my6H82. nguyn cng 7.
Vi s loi chi tit gia cng m = 1 ;
N= 16050 chic ;
ttci= 4,77 pht
RMi=
4,77 .16050
0,43 ( Th )
60 .2000 .1,5
Vy ly s th cn ng mt my 6H82
8 l mt th
nguyn cng
0,58 .16050
0,05 ( Th )
60 .2000 .1,5
Vy ly s th cn ng mt my 6H82
9
nguyn cng
l mt th
Bng tm tt
Loi
1K62
6H82
262
2E52
Bn K.tra
my s
dng
S
cng
nhn 1
my
S my
Tng
s
cng
nhn 1
nguyn
cng
=> RM = RMi = 1+4+2+2= 9
4.10. Th ngui
S l-ng th ngui tnh theo t l % so vi tng s
th ng my ty thuc vo dng sn xut.
Sn xut hng lot ln : 3 %
S l-ng th ngui: RN = 0,03.RM = 0,03.9 = 0,27
(th)
Chn RN = 1 th ngui
4.11.Th kim tra:
S l-ng th kim tra cht l-ng gia cng cn thit
xc nh theo t l % so vi tng cng ca th ng my
v th ngui 5 15 %. Chn khong 8%
S l-ng th kim tra: RKT = 0,6.(RM + RN) =
0,08.(9 + 1) = 0,8 (th)
Chn RKT =1
d. Bc th bnh qun ca cng nhn sn xut chnh Bbq
Bc th bnh qun ca cng nhn sn xut chnh i
vi dy chuyn, phn x-ng gia cng -c xc nh theo
hoc gn ng
sn xut... A sx .
Trong :
Si: S my chn dng
A0i : L din tch ca mt trm cng ngh (my, bn
ngui, bn kim tra) loi i,
A0i = AMi.fi
AMi
i.
fi : L h s v cc loi din tch ph cn thit
(thao tc, t phi, dng c, g lp, vn chuyn, sa
cha...) ty theo cch b tr mt bng sn xut, B tr
my theo th t cng ngh: fi = 2,4 3,8, chn fi = 3
Vi nhm my tin 1K62 ta c:
AM2 = 3812x1216 =4635392 mm2 4,635 m2 A02 13,9
m2
ta c:
m2 A06 2,4
m2
Ta c din tch sn xut:
N
= 278,24 (m2)
My
1K62
6H82
262
2E52
Bn K.tra
S my
Kch
2900
1480
1860
2350
1760
1800
1400
680
1000
1035
th-c
bao b
mt my 2300
Din
1860
5,22 m2 8,288m2
2800
3320
1900
2,53
4,7 m2
1,8216 m2
m2
tch
mt
bng
cn cho
my
sx=3,4
m2
b tr
nh- sau:
FSS400
FSS400
FW200
2H55
2H55
2H55
2E520
FW200
FW200
T 611II
2H55
2H55
NG VN CHUYN
FSS400
FSS400
FW200
2A592
2H55
FW200
2A592
2H55
+ nh kt cu nh x-ng:
Tng din tch cc phn x-ng c kh l A =102m2
Mt khc ta li c : A =B .L;
- B : chiu rng nh x-ng(m) ; L chiu di nh
x-ng (m)
BKT
sn xut, V c t l chun v
kch th-c
fL= L/B = 4,5
A
102
fL
4,5
4,8
Ly B =5m
Chiu di ca phn x-ng l L = 5x4,5= 22,5m
b rng ca gian cn gi l b-c ngang B0 = B = 5mm
B-c ct (t) gi l b-c ct dc ly t=5m
Mng l-i ct (B0xt) = 5x5
Chiu cao nh x-ng
h=8m
H s v thi gian
t0
(pht/ chic)
t tc
nguyn cng
to=
ttc= to + tP + tpv + ttr +
t cK
nL
t ph iu chnh g dao
t phc v
ttn thi gian c bn cho nhu cu t nhin
tcK: Thi gian chun b v kt thc nguyn cng
1
t tc
loi b thao tc
th-ng.
- S dng thit b hp l v kh nng k thut v qu
thi gian ,
thit b nhit i ho tt
Tiu tn vt liu c bn (phi) bng php tnh c ph liu theo cng thc:
M0 = Cph Trong :
Cph - gi phi( $/chic)
- trng lng ph liu cho 1kg/ chic
Cphl gi ph liu thu li ($/kg)
Gi tin vt liu , phi v ph liu c xc nh theo gi bn bun (bng 12.4 s
tay cng ngh ch to my T3). Khi bit gi vt liu c th tnh gi thnh phi:
Cph =gM.CM.Kv.ch
Trong :
CM- gi bn bun ca mt n v trng lng vt liu ($/kg)
Tra s tay cng ngh ch to my bng 12.4 tp 3 v da vo gi hin ti =>
CM= 23.000 vn/kg = 1,1$/kg
gM ch tiu hao vt liu cho mt chi tit( kg/chic) =2.3kg/ chic
Kv.ch h s tiu tn v vn chuyn phi khi mua sm vt liu
Kvch=1,04 -1,08 => chn Kvch = 1,06