Service Manual: Model Discontinued in January 2001 Revision November 2003

BB3000
Service Manual
f i ed b
er t i
Revision November 2003 Model discontinued in January 2001
ISO 9001
This page is intentionally left blank Diese Seite wurde absichtlich leer gelassen Cette page est intentionnellement vide
Service Manual BB 3000
BB3000 Service manual
Contents
November 2001
1 / Theory
Machine description (1) . . . . . . . . Machine description (2) . . . . . . . . Block diagram . . . . . . . . . . . . . . . Micro Control Unit - inputs / outputs Functional diagram (1 / 1) . . . . . . Functional diagram (1 / 2) . . . . . . Specifications . . . . . . . . . . . . . . . . Glue consumption (EUR) . . . . . . . Glue consumption (USA) . . . . . . . .... .... .... ... .... .... .... .... .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg pg pg pg pg pg pg pg pg 1/ 1/ 1/ 1/ 1/ 1/ 1/ 1/ 1/ 1 2 3 4 5 6 7 8 9
2 / Diagrams
Wiring
Sensors description & location . . . . . . . . . . . . . Sensors to PLC inputs (32 to 55) . . . . . . . . . . . Power distribution . . . . . . . . . . . . . . . . . . . . . . . Wiring to the mains + Power supply . . . . . . . . . Interlocks circuit . . . . . . . . . . . . . . . . . . . . . . . . Power path . . . . . . . . . . . . . . . . . . . . . . . . . . . . General wiring diagram 1 / 2 . . . . . . . . . . . . . . . General wiring diagram 2 / 2 . . . . . . . . . . . . . . . Electrical drawer (Rack) . . . . . . . . . . . . . . . . . . Carriage shifting and drum rotation motor control Power board 1/2 (electrical diagram) . . . . . . . . . Heating circuitry . . . . . . . . . . . . . . . . . . . . . . . . Control Panel (wiring and electrical) . . . . . . . . . Book detectors in carriage and delivery . . . . . . . BBR damped book chute - Motor control PCB . . Carriage - cover nipping motors torque limiter . . BBR-X 4 relays (wiring and electrical) . . . . . . . . BBR 3 relays (wiring and electrical) . . . . . . . . . ......... ......... ......... ......... ......... ......... ......... ......... ......... (front rack) ......... ......... ......... ......... ......... ......... ......... ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg .pg 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 / / / / / / / / / / / / / / / / / / 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Installation
Installation summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 2 / 19 Component location fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 2 / 20 Programmable logic unit / (Re) programming instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 2 / 21
3 / Adjustments
Electrical
Main motor speed (re)adjustment (Kbic) . . . . . . . . . . . . . . . Carriage shifting and drum rotation motor control (front rack) Cover clamp motor torque limit . . . . . . . . . . . . . . . . . . . . . . Suction bar speed control (power board 2/2) . . . . . . . . . . . . .................................. ................................. .................................. .................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... ...... ...... ...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg pg pg pg pg pg pg pg 3 3 3 3 3 3 3 3 / / / / / / / / 1 2 3 4 5 6 7 8
Mechanical
Cover clamp clutch spring tension . . . . . . . . . . Procedure to re-time gears on the cover station Adjustment of the position of the stationary knife Alignment of the sections . . . . . . . . . . . . . . . . . ... ... .. ... . . . . . . . . . . . . . . . . . . . . . . . .
4 / Spare parts list

Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuses & relays . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches - Cells - Buttons thermostats - PC Boards Motor & solenoids . . . . . . . . . . . . . . . . . . . . . . . . . Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carriage drive system . . . . . . . . . . . . . . . . . . . . . . Jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notching & milling . . . . . . . . . . . . . . . . . . . . . . . . . Gluing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover station - suction bar . . . . . . . . . . . . . . . . . . Suction bar drive system . . . . . . . . . . . . . . . . . . . . Suction air cut-off valve . . . . . . . . . . . . . . . . . . . . . BBR (output unit - bottom) . . . . . . . . . . . . . . . . . . . BBR (output unit - up) . . . . . . . . . . . . . . . . . . . . . . Index & recommended parts for one year . . . . . . . ....... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg . . . . . . . . . . . . . . . . . pg 4/ 1 4/ 2 4/ 3 4/ 4 4/ 5 4/ 6 4/ 7 4/ 8 4/ 9 4 / 10 4 / 11 4 / 12 4 / 13 4 / 14 4 / 15 4 / 16 4 / 17 4 / 22
5 / Maintenance
Dust bag replacement frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 5 / 1 Main drive motor brushes life expectancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 5 / 2
6 / Trouble shooting
Non stop test procedure Warm-up period shortening (for service purpose) Power board . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating circuitry . . . . . . . . . . . . . . . . . . . . . . . . Nipping motor torque limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......... ......... ......... ......... . . . . . . . . . . . . . . . . . . . . . . . . pg pg pg pg 6 6 6 6 / / / / 1 2 3 4
7 / History
Developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 7 / 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 7 / 7 Wiring instructions for the replacement of the B.B.C. / ASEA P.L.C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 7 / 8
8 / Useful, translated and obsolete items

Maschine Beschreibung (D, 1) Maschine Beschreibung (D, 2) Description machine (F, 1) . . . . Description machine (F, 2) . . . . Rglage fraise et contre-lame . ........... . ........... ........... ........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .... .... .... .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg pg pg pg pg 8 8 8 8 8 / / / / / 1 2 3 4 5
Theory
Machine description (1) . . . . . . . . . Machine description (2) . . . . . . . . . Block diagram . . . . . . . . . . . . . . . . Micro Control Unit - inputs / outputs Functional diagram (1 / 1) . . . . . . . Functional diagram (1 / 2) . . . . . . . Specifications . . . . . . . . . . . . . . . . Glue consumption (EUR) . . . . . . . Glue consumption (USA) . . . . . . . . .... .... .... ... .... .... .... .... .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg .pg .pg .pg .pg .pg .pg .pg .pg 1/ 1/ 1/ 1/ 1/ 1/ 1/ 1/ 1/ 1 2 3 4 5 6 7 8 9
ON
OFF
c.p. bourg
S. A. N. V.
May 1999
THEORY
Carriage at right end Carriage brake Carriage slow down ( left - right ) X48 Carriage opening closure X42 Suction bar in-out allow X47 Automatic carriage speed adjustment Carriage slow down ( right - left ) X46 Y12 Y13 Carriage clutch engagement Main motor Scraper Drum temperature regulator sensor X45 X52 Book X50 presence detector Cell amplifier card X51 Y32 Roughing and paper chips extraction motor Scraper height adjustment Drum heating resistor Tank thermostat selector ( 115 / 145C ) Tank heating resistor X39 Cooling fan Carriage full opening detector Y43 Jogging table upper position detector X53 Carriage closure detector Y01 Booklet counter Jogger magnet Suction level adjustment Side clamping pressure adjustment Clamping duration adjustment X2, X5, X9, X11 Program mode selector X6, X4 X44 X55 Drum temperature adjustment X41 X38 X49
Shutter closure detector Shutter opening closure Tank thermostats X40 Clamping down Clamping up and suction valve control
Carriage home detector
1/1
X15 Process start ( green ) X14 ( To press and release simultaneously with same button at opposite end ) X13 Carriage opening ( blue )
X03 Emergency X8 Roughing close - normal X10 Narrow / wide carriage opening + ejection mode X7 Notching / milling on - off X12 Drum heating on - off ( rotation starts when warm ) X14 Proces start ( green ) X15 ( To press and release simultaneously with same button at opposite end ) Jogger on - off
Foot switch
Service manual BB3000 Machine description GB (1) Jan.1997
Fuses F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F20
Rating 2,5ATT 3,2ATT 4 ATT 2,5ATT 3,2ATT 2,5ATT 2,5ATT 7 ATT 2,5ATT 5 ATT 1 ATT 6,3ATT 20AT 20AT 20AT 15 AT 2 ATT 1 ATT Adjustab.
Protected circuitry Panel, PLC outputs - turbine Clutch - brake - air valve Suction bar transfer Suction bar up / down Shutter opening closing motor Carriage clamping motor Drum heating resistor Transformer primary - cooling fan Main motor Tank heating resistor Jogger Cover clamping motor (torque limiter board) Mains: phase L1 Mains: phase L2 Mains: phase L3 Power supply low voltage Scraper heating resistor PLC ( 24 v ) Roughing motor 220V: 6,7A Roughing motor overload 380V: 4A
Safety on upper guard Connection to binder of parts located in cover Fume extractor (second fan with regenerating filter option) Safety on perspex guard
Air shut-off solenoid
Y15
Cell amplifier card Air shut-off valve
Cover suction / separation air turbine Clamping Lifting (+ closure) Lowering (+ opening)
Shutter opening closing motor Y10 Y11 X32 Y45 Book X43 presence detector Y46 X37 Cover picking detector X36
Connector for jogger pedal
Suction bar position detector (over clamping)
Suction bar slow down (out-in)
Main motor speed control K21 Cover clamping Tank heating hours counter Power interfacing / + suction bar speed F7 K20 Drum heating Main switch K19 K18 K17 K16 Main motor Glue tank heating Jogger Motor brake
Transfo F20 Clamping motor torque limiting F13 F15 F14
F12 F1F2 F3 O OF N F F4 F5 F6 F8 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 Air 24V to PLC at safeguardings off Suction bar slow motion Suction bar in - out Suction bar out - in Suction bar up - down Shutter opening Shutter closure Carriage opening Carriage closure Air shut-off valve Carriage clutch - brake Main motor speed control Main motor speed control Drum rotation ( off = inhibit )
F9 F10 F11
1/2
T = time lag TT = super time lag

D.C. power supply F16 F17 F18 Resetable roughing motor overload Roughing motor relay Logic control Suction bar transferring motor CN1 connector X54 for BBR delivery conveyer Suction bar lifting / lowering motor
Cover separation bar automatic lowering Y08 Y09 X33 Y06 X34 Suction bar slow down ( in-out ) Suction bar upper position detector Suction bar position detector ( over cover pile ) X35
Service manual BB3000 Machine description GB (2) May 1999
34
KBIC
main motor speed control
J22
1
Operator control panel
J15
34
J1
6
1
J21
15 15 Y OUT 0 0 TS PU IN
T OU
Y32
1 1
J13 J40
J2
1 1
J14 J4
1
J3
Cover clamping motor torque limit

30
X IN
Power supply of PLC
C6 C5 C4 C3
40
J12
ON
F
C6
4 8
J5
1
36 33
OF
J6
34
Y47
PU
TS
J73
C2
5 1 9
J11
12
J7
1
J5 J1
J10
J9
1 1
C1
J8
3
J6
C1 C5 to power components (see pg 2/7 - 2/8 wiring diagrams and pg 2/6 power path)
J5
J72
J70
J12
Drum and tank heating Main motor
J1 J10
Speed control
J71
1/3
Power board
Milling motor relay and breaker Interlock BBR Cover nipping Air valve Carr. open/cl. suction bar Clutch/brake
PLC
Control panel J22
C5 J13 J7 C2
J8
J4
X02 X32
IN
X15 Y0
IN
X55
J73
J21 C6
From sensors X32 X55 (see pg 2/2 specific diagram)
J6
3 PH 1 PH
OUTPUT
Y15 Y32
J11
Index B: description complement

Date: July 1997 Index
OUTPUT
Y47
A B
C1
J9
J3 Tank therm. Jog pedal.
J2 J15
Torque limiter board
BB 3000
J14 Cover nipping motor
Supersedes:
BLOCK DIAGRAM
Superseded by: Drawing ref.:
PCB
BB3000 Micro Control Unit

Input signals (LED is illuminated when description is true)
To
26 25 24 23 22 21 20 19 18 17 16 15 6 5 4 3 36 35 34 33 32 31 30 29 28 27 26 25 16 15 14 13 12 11 10 9 8 7 6 5
24H Timer
J29
1 2 Duration selector steps 3 4 5 6 7 8 9 I 10 I
Safety on upper guard Safety on perspex
LED
colour
green red red red green red red red green red red red green red red red
Description
Not available Not available Binding modes X02 Clamping/drying duration I II III IV PLC enable (knob or guard not actived) I I Binding mode selection X04 Clamping/drying duration X05 I I Binding mode selection X06 Milling notching ON/OFF activated Carriage at constant speed Clamping/drying duration Carriage wide pre-opening Clamping/drying duration Drum heating ON/OFF activated Carriage opening (blue) knob pushed (M I + II ) Seconds Left (green) carriage closure knob pushed (M III ) Right (green) carriage closure knob pushed No cover on suction cups Suction bar up Suction bar not fully out No (brief) suction bar in/out slow down instruction No (brief) suction bar out/in slow down instruction Suction bar is not fully inwards Clamping not in upper position Milling motor temperature is satisfactory Cover clamping is in lower position Shutter is fully open Shutter is closed No book in shutter (output) Drum rotation request (pointers: black over green) Carriage home (left limit) Carriage right/left slow down (brief pulse) Suction bar allow (brief pulse) Carriage left/right slow down (brief pulse) Carriage at right limit Carriage not fully open Carriage closed No book in carriage Jogger up BBR full or stopped Drum temperature too low
X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X10 X11 X12 X13 X14 X15 X32 X33 X34 X35 X36 X37 X38 X39 X40 X41 X42 X43 X44 X45 X46 X47 X48 X49 X50 X51 X52 X53 X54 X55
30 pins J5 connector
m m
Sensors Controls Powered parts Connectors
X53
J33 J30
Y15
J42
Cell amplif. card
0 5
I -
I I
I 4
I I
I C7
X44 X55 X32
Y10 Y11
Y45
X43
0,8 1,6 2,4 3,2
4,8 5,6 6,4 7,2
Y46 X37 X36
10 15 20 25 30 35 40 45 50
green red red red green red red red green red red red green red red red green red red red green red red red
illuminated when binder ready selectors position dependant m illuminated when selected
Y32
52
48
X IN
44 40 iN.H
P36 J41
36 32
Y08 Y09 Y05
X33 X35 Y06 X34
15 X IN Y OUT 0
Y47
0 15
TS
X54
TS PU IN
1/4
OU
Y32
U TP
X49 Y42
Green pointer
C 40
Red pointer selected temp
44
J33
40 36
X48 X42
Y OUT
J21
32
Y44 X41 X47 X40 X38
Output instructions to power board (LED is illuminated at output high (24V) )

From
30 29 28 26 25 24 23 14 13 12 11 10 9 8 7 30 28 24 14 13 12 11 10 9 8 7
LED colour
J5 J1
Controlled power element (via power board, see diagr. 4.74.71.1450)
J6
X45
Cell ampli. board
X46 Y12 Y13
Y14
50
250
Y00 green Y01 red Y02 red Y04 green Y05 red Y06 red Y07 red Y08 green Y09 red Y10 red Y11 red Y12 green Y13 red Y14 red Y15 red Y32 Y34 Y38 Y40 Y41 Y42 Y43 Y44 Y45 Y46 Y47 green red red green red red red green red red red
Green carriage closure buttons (blinking illumination) Combinations Book counter increment POWER BOARD Blue carriage opening button illumination I I Main motor speed coded instruction relay (K14) Y04 Suction bar slow speed relay (K3) Suction bar up/down relay (K6) I I Main motor speed coded instruction relay (K13) Y07 Speed Suction bar out/in relay (K5) Constant: close notching Suction bar in/out relay (K4) High: carriage return/milling off Shutter closure relay (K8) Low: idle Shutter opening relay (K7) Book thickness dependant (if milling on) Carriage closure relay (K10) Carriage opening relay (K9) Carriage translation clutch relay (K12) (associated brake is active when clutch is not powered) Suction air shut-off valve relay (K11) Milling/notching relay BBR control pulse Drum heating relay (K20) Drum + main motor rotation relay (K15) Drum heating/rotation key selected (but enabled-disabled by X55/X44) Cover feeder suction/blowing relay (K1) +24 V to jogger relay (K17) side opposite to pedal Carriage translation slow down relay (K16) (resistor across motor) Cover clamping lowering to torque limit board via J2 Cover clamping lifting Torque limit inhibit
Y04 Y07
J30
X52 X50
Chips extractor
Y38
J28
Black pointer actual drum temp.

X44 X55
Y32 X39
X51
Y43 X53
C6
C5 C4 C3 C2 C1 C7
Service manual BB3000 February 1999
illuminated when binder ready
EMERGENCY KNOB PRESSED OR POWER "ON"
LEGEND
PERSPEX GUARD LIFTED (AT ANY TIME)
PROCESS STEP
55
44 Y40
INITIAL CONDITIONS 45 51 40 42 33 34
49
CONDITION FOR TRANSIT TO NEXT STEP ( LED # X49 IS ALIGHT )
INITIATED ? YES NO
SIMULTANEOUS 14 15 SIMULTANEOUS 14 15
CARRIAGE OPENING (BLUE KNOB)
CONDITION IS AS DESCRIBED ON RESPECTIVE LINE OF TABLE BELOW 49 CONDITION FOR TRANSIT TO NEXT STEP ( LED # X49 IS SPENT )
( 53 + Y32 )
( 45 + 40 + 42 + 33 + 34 )
( 51 )
CONDITION IS OPPOSITE TO DESCRIPTION ON RESPECTIVE LINE

INITIAL COVER PICKING
STAND BY (GREEN LIGHTS ON)
SIMULT. 14 15 37 (M1 + M2) + 51 34 (M3 + M4)
43
52
51 32
1/5
AND M1
SIMULT. 14 15
+ M2
(32 + 34) (M1 + M2)
OR
CARRIAGE START, TRAVEL SLOW DOWN 49
GLUING
ALTERNATIVE ROUTES
MODE 1 CLAMPING LIFTING AND CLOSURE MODE 2 MODE 3 MODE 4
SIMULTANEOUS STEPS
CLAMPING LIFTING ONLY
SPINE DRYING
STAND - BY
BLUE KNOB AND BOOK REMOVAL CLAMPING OR DRYING 51 52 ( SELECTED DURATION: SEE LEDS 02/05/09 AND 11 ) SIMULT. 14 15 SIMULT. 14 15 SHUTTER OPENING 41 CARRIAGE OPENING 51
M1 = MODE M2 = MODE M3 = MODE M4 = MODE
1: 2: 3: 4:
BINDING WITH COVER BINDING WITH GAUZE GLUE PADDING GLUE PADDING + MANUAL REMOVAL
CLAMPING LOWERING 40
SENSORS / KNOBS / LEDS
#
X14
X15
CORRESPONDING LED IS ALIGHT WHEN: LEFT CARRIAGE CLOSURE KNOB PRESSED

RIGHT CARRIAGE CLOSURE KNOB PRESSED
AWAITING INITIAL COVER REQUEST
BOOK DROPPING ACKNOWLEDGMENT
SIMULT. 14 15
IN OPPOSITE CONDITION (i.e. X ) CORRESPONDING LED
43 + 52 ( JAM )
X32 X33
X34 X37
X40 X41
NO COVER ON SUCTION CUPS SUCTION BAR IS IN UPPER POSITION

SUCTION BAR IS NOT FULLY OUT SUCTION BAR IS NOT FULLY IN
CLAMPING IS NOT FULLY DOWN SHUTTER IS FULLY OPEN
43 52
LATE DROPPING (43 52 OVER 0,5 sec)
JAMMED BOOK REMOVAL

43 52
(WITHIN 0,5 sec) SIMULT. 14 15 SIMULT. 14 15

IS TURNED OFF
X42 X43
X44
SHUTTER IS NOT FULLY OPEN THERE IS NO BOOK IN DROPPING AREA

DRUM ROTATION ALLOW ( 40C. BELOW SELECTED TEMPERATURE )
M1 + M2
47
M3 + M4
M1 + M2 + M3
47
CARRIAGE RETURN
45
X45 X47 X49
CARRIAGE IS IN HOME POSITION (LEFT)

SUCTION BAR IN-OUT TRANSFER IS ALLOWED
SUCTION BAR IN OUT

34
CARRIAGE IS AT RIGHT END CARRIAGE IS CLOSED
1/6
X51
X52 X53 X55
CARRIAGE IS EMPTY JOGGER IS IN UPPER POSITION PROCESS INHIBIT (DRUM t <= required temp. )
CLAMPING / DRYING DURATION SELECTOR (SECONDS)
14 + 15 32 33
SUCTION BAR LOWERING

32 + 33
SHUTTER CLOSURE
42
SEL. POSITION MODE 1 + 2 MODE 3 X02 X05 X09 X11 X = LED ON
1
0
2
0,8
3 1,6 15 X
4 2,4 20 X X
5 3,2 25 X -
6 4 30 X X -
7 4,8 35 X X
8 5,6 40 X X X
9 6,4 45 X -
10 7,2 50 X X -
COVER MISSED SUCTION BAR AND COVER LIFTING

32 33
5 -
10 X -
- = LED OFF
COVER TRANSFER OUT IN

37
BINDING MODE SELECTOR
COVER IS POSITIONNED FOR NEXT BINDING

LED ON MOD.3 LED OFF MOD.4 LED ON LED ON
X06 MOD.1 X04
LED OFF MOD.2 LED OFF
LED OFF LED ON
POWER ACTUATORS
Y32 Y40
ROUGHING MOTOR "ON" DRUM ROTATION MOTOR "ON"
X X
BB3000/9 FUNCTIONAL DIAGRAM

( Simplified )
JAN 1993
p
Book dimensions MAX
min
Padding
90 mm (3.55") 75 mm (3") 100 mm (4") 320 mm (12.6") 100 mm (4") 385 mm (15.16")
Restricted to binding mode IV
Max: 45 mm (13/4") ( 400 sheets, 80 gsm (20 lb)) Min: 2 sheets (theoretical)
Cover types Cover weight Cover pile max. Miss detector on cover feeder Speed max. Glue temperature Milling and/or notching Paper waste collection Book counter 24 hour start up timer Fume extractor Outdoor fume exhaust Dimensions: ( l x w x h ) w/o cover Weight Electrical supply
Glossy paper, with cutouts, with transparent front,"kromekote", etc. 80-250 gsm 70 mm Yes 500 cycles/hour (A4 size - spine long side - thickness 1 cm) From 115 C to 200 C Yes Yes Yes Optional Yes Optional Reducible to 0,65 m (25.6") for narrow passage way (20 lb.- 65 bond) may require creasing 2 3/4"
1,88 m x 1,1 m x 1 m (74" x 43 1/2" x 39 1/2" ) 1,81 m x 0,65 m x 0,95 m (71 1/4" x 25,6" x 371/2" ) 440 Kg (970 lbs)
50 Hz: 220V/230V or 240V 60 Hz: 208V or 240V Y 380V/400V or 415V 3kW 75 dB(A) 9540 B.T.U. /hour
BB3000 September 1997 Rev. minimum length
Power consumption Noise level ( Lpa ) Radiant heat
1/7
Expectable number of A4 bindings (glued lenghtways) between successive glue refills
1300
Glue consumption
(chart established using our glue quality) 1200
Book thickness (mm)

1 1100 2 3 4 5 6 7 8 9 10 2000 1900 1000 1800 1700 900
Detail of the chart
1600 1500
800
1400 1300
700
1200 1100
600
1000 900
500
800 700
400
600 500
300
Thickest glue film
400
200
Thinnest glue film
100
Max BB2005 Max BB3000 Max BB2000
10
20
30
40
50
60
Book thickness (mm)

August 1997
There is one Kg (2.2 lbs) of glue between tank max. and min. level indicators. Level check takes place at drum stopped. Glueing defects are likely in the vicinity of the mark minimum. Tank full capacity is 1.35 kg (50 oz) of glue.
1/8
Approximate number of 8 1/2" x 11" bindings (glued lenghtways) between successive glue refills
Glue consumption
(chart established using our glue quality)
1300
1200
Book thickness
(inches) 1/ 16" 1/ 8" 3/ 16" 1/ 4" 5/ 16" 3/ 8"
2100
(mm) 1 2 3 4 5 6 7 8 9 10
1100
2000 1900 1800
1000
Detail of the chart

900
1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500
800
700
600
500
400
Thickest glue film

300
400
Thinnest glue film

200
100
Max BB2005 Max BB3000
10 20 30 40
Max ax
BB2000 BB4000
50 60
(mm) Book thickness (Inches)
1/
4"
1/
2"
3/
4"
1"
1 1 /4 "
1 1 /2 "
1 3 /4 "
2"
2 3 /4 "
There is one Kg (2.2 lbs) of glue between tank max. and min. level indicators. Level check takes place at drum stopped. Glueing defects are likely in the vicinity of the mark minimum. Tank full capacity is 1.35 kg (50 oz) of glue. August 1997
1/9
Diagrams
Wiring
Sensors description & location . . . . . . . . . . . . . . . . . . . . . . . Sensors to PLC inputs (32 55) . . . . . . . . . . . . . . . . . . . . . Power distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring to the mains + Power supply . . . . . . . . . . . . . . . . . . . Interlocks circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General wiring diagram 1 / 2 . . . . . . . . . . . . . . . . . . . . . . . . . General wiring diagram 2 / 2 . . . . . . . . . . . . . . . . . . . . . . . . . Electrical drawer (Rack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carriage shifting and drum rotation motor control (front rack) Power board 1/2 (electrical diagram) . . . . . . . . . . . . . . . . . . . Heating circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Panel (wiring and electrical) . . . . . . . . . . . . . . . . . . . Book detectors in carriage and delivery . . . . . . . . . . . . . . . . . BBR damped book chute - Motor control PCB . . . . . . . . . . . . Carriage - cover nipping motors torque limiter . . . . . . . . . . . . BBR-X 4 relays (wiring and electrical) . . . . . . . . . . . . . . . . . . BBR 3 relays (wiring and electrical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg 2/ 1 2/ 2 2/ 3 2/ 4 2/ 5 2/ 6 2/ 7 2/ 8 2/ 9 2 / 10 2 / 11 2 / 12 2 / 13 2 / 14 2 / 15 2 / 16 2 / 17 2 / 18
Installation
Installation summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 2 / 19 Component location fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 2 / 20 Programmable logic unit / (Re) programming instructions . . . . . . . . . . . . . . . . . . . . . . .pg 2 / 21
ON
OFF
c.p. bourg
October 2001
S. A. N. V.
DIAGRAMS
X49 X48 X42 X47 X41 X46 X45 X52 X50 X53 X51 X39 X38 X32 X43 X37 X44 X55 X36 X40
X33 X35 X34
2/1
X32 X33 X34 X35 X36 X37 X38 X39 X40 X41 X42 X43R X43E 2983886 9150014 2983852 2983852 2983852 2983852 9150014 2981134 9150014 9150014 9150014 9420730 9420707 Cover on suction cups Suction bar upper position detect. Suction bar outer limit detector Suction bar slow down (in-out) Suction bar slow down (out-in) Suction bar inner limit (over clamping = in) Clamping up Milling motor is overheated (detector inside) Clamping down Shutter open Shutter closed Book in ejection area receiver assembly Book in ejection area emitter assembly X44 X45 X46 X47 X48 X49 X50 X51 X52R X52E X53 X55 2983264 9150014 9150014 9150014 9150014 9150014 9150014 2983716 9420705 9420706 9150014 2983264
Drum rotation start (tank temperature ok) Carriage home Carriage in transfer position Carriage in transfer position Carriage in transfer position Carriage over cover clamps Carriage opening limit Carriage closed Book presence detector Book presence detector Jogger up (milling disabled) Drum temperature regulation
Service manual BB3000 Sensors description & location Jan.1997
PLC
Leds J73
Colour RED RED RED GREEN RED RED RED GREEN RED RED RED GREEN
J21
C6
0V 26/30/34 35 33 4 29 8 25 36 21 32 17 28 13 2K2 1/2W 2K2 1/2W
The condition shown for the sensors corresponds to the description

n.c.
connector
#
X55 X54 X53 X52 X51 X50 X49 X48 X47 X46 X45 X44 Flat cable 0V
RED RED RED GREEN RED RED RED GREEN RED RED RED GREEN
X43 X42 X41 X40 X39 X38 X37 X36 X35 X34 X33 X32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
X55 X53 X51 X49 X47 X45 (H) X43

(Cell)
Drum temp low ( therm. pointers: black below red ) BBR full or stopped Jogger up (milling disabled) Book in carriage Carriage is closed Carriage is fully open Carriage is at right limit Carriage left/right slow down (brief closure) Suction bar allow (brief closure) Carriage right - left slow down (brief closure) Carriage home (left limit) Drum rotation request (pointers: black over green) Book is still in shutter (output) Shutter is closed Shutter is fully open Cover clamp in lower position Milling motor is overheated (detector inside) Cover clamp motor torque limiter request Suction bar is fully inwards Suction bar out/in slow speed request (brief opening) Suction bar in/out slow speed request (brief opening) Suction bar out Suction bar up No cover on suction bar
n.o. n.c n.c. n.o. n.o.
S8 (BBR) n.o. X52

(Cell)
n.c. n.o.
X50 (H) X48 n.o. X46 n.o. X44 (H) n.c. X42 (H) n.c. X40 (H) n.c. X39 X37
(Reed)
ZD 24V 0.5 W 24 10 20 6 16 9 18 5 14 1 12 2
n.o. n.c. n.c. n.c. n.c.
1K 1/4 W
X41
2/2
F18 1A
3/7/11/15/19/22/23/27/31
X38 n.c. X36

(Reed)
0V 24V
n.c. n.o.
X35
(Reed)
Upper row
Leds turn on when corresponding 52 input is high (24v)

48
iN.H
n.c. n.c.
J21 C6
13
X34 (H)
(Reed)
X33 (H)
44
Green
40 36
X32 (H)
(H) = Home position
PLC
Y OUT 1 0
15 15 0 I
P UT S UT
X IN
32
40
U NP
TS
C5 C4
24 V
C6
4 15 8 36 33
Please disregard any previous version of this diagram
Index E: X45 & S8, wiring and state of switch corrected

Date: Index
J73 C2 C1
C3
3 1
Sensors X32 X55
Oct. 1996
BB 3000
Supersedes:
Sensors - PLC inputs 32 to 55 (+ interfacing C6 - J21)

A B C D E
J5 (X02 X15 described on MCU + inputs/outputs page 1/4)
J21
Sensors
BB 3000 Power distribution

J73
MCU MCU outputs (layer 1 + 2) Clutch (L5) Brake (L7) Air valve Suction bar in - out transfer motor Suction bar up/down (M13) Shutter (M15) Clamp open / close (M5) Tank thermostat Control panel
C6 3
7 11 15 19
Fuses 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Rating
(Slow blow)
X53 X44 - X55 X39 X50 - X51 - X52 em - rec X45 - X46 - X47 - X48 - X49 X38 - X40 - X41 - X42 - X43 X32 - X33 - X34 - X35 - X36 - X37 BBR
Power board
1 2
3 k2 J40
n.o.
J27 18
23 27 31

Cover nipping (M14) Start up timer Fan
12
4 5 6 7 8 9
Drum
L3 L2
15 14 13 20
Milling motor F20 F15
+
T1
24V
16
Glue
19 V
M1/M10/M21 Tank Vibrator
L1
17 19 V 19 230 V
spreader
(No F19 for early 120 v brushless M9)
10 11
2,5 3,2 4 2,5 3,2 2,5 2,5 7 3,2 5 1 6,3 20 20 20 15 2 1 4 4/6,7
A A A A A A A A A A A A A A A A A A A A
2/3
N (L3) F19 F12 F14 F13 T1 F16 F17 F18
Turbine (M9)
Front rack
J27
J21
MCU
IN
OU TP U TS
PU
TS
36
F1 F2 F3 OON FF F7 F8 F9 F10 F11 F4 F5 F6 M14 Trq. limit. Power board
J73
4
33
C6
1 5 9
OFF
ON
BB R
II
july 2001
T3
228
: turn to max (6,7A) : set for 4A F20

T3 T2 T1
323
T2 229 230 T1
1 2 3
028 029 030
Milling motor
Trip Reset
A2
C3
* Wire 301 is to connect to:

Power board - appropriate terminal if - 220V if 230V if 240V if 380V 400V 415V
6 5
1
322
J13
344 338 341
Auto reset emerg. stop unit
X1 A2 A1 13
J37 +
3 2 1
J40 F7
2,5A
380 V 400 V 415 V 208V 220V
5 wires (3+N+
344 338 341
X2
k20
Kbic / L1
J107
4 3 2 1 320 321
) J20
L3
J12 J11
Wiring J12 J11 : 320 L2 321 L1 346 Jumper N = L3 : 320 L3 321 N 346 no jumper
346
Main switch
333 8 332 6 331
4 7 5 3 1
ON
OFF
F15 F14
4 3 2
k19
342 339 336 345
k18
k17
L3 L2
230V 4 wires
(3+
F8
7A
)
BLUE
L2 L1 N
240V
n.b. heavy damage will occur if neutral is omitted in wiring
L1 N
12 11 8 7
F9
2,5A
F10
5A
F11
1A
334 2
F13
20A
C1 4 3
1A 004 003
6 5
4 3
J10
J41
5
058
C5
8 1
F18 MCU
24h timer (option)

301
C3
12 13 11
2 1
002 001
C1
Drum heating resistor F16 15A
* F19
319 0V
J19
Kbic L2
Tank heating resistor

N
BBR
3
059
J14 J3
9
+
J18
250V 240V 230V 220V 210V 200V 190V 120V
C7 2 C2 13
9
6 5 9 8
033 036 035
C3
5 4 2 1
C4
VIO YEL BLK BRN RED GRY WHT ORA BLU
Jog.coil
046
032
Cooling fans Spreader heating resistor

11
BLK
045
19V
10
RED
19V F17 2A J17
Turbine
R Tr F13 F14 F15 F19 F20
Transfo
KBIC
L1 L2
J13 J40 F7 J12 K20 Main switch

C7
6 1
J3
1
J14
O OF N F
J19
C2 C1
1 12
K19 K18 K17
F8 F9 J11 F10 F11 J10
BB 3000
Supersedes:
2/4
ON OFF
F17 F16 J18
F18
J20
BB
II
J17
Emergency stop unit (EUR only)
C5 C4 C3
3 9 15
Index C: Addition of F19

Date: January 1999 Index
A B C
WIRING TO THE MAINS POWER SUPPLY

PLC J3 24V F18 0V

9 8 4
J40 3 J7 1 F3 K2c 4 F4 5/ 6
Suction bar in/out motor Suction bar up / down motor Shutter motor Carriage open/close motor
Milling motor relay
Kbic
J1 J13 J40 J3 J4
J22
F1
F18 F1 F3 F4
J5 J6
Emerg. stop cntrl
PLC
OU TP U TS
TS PU IN
K2
F5 20 J22
Emergency
F5 F6 K19
J11 J7
20 J4 25 K2b F6
7/ 8
F9 J10
J1 15 18 J6 15 18 31 34 J5 23 7 1 2 13
J1
J6
25
Power to PLC outputs Emergency X3 (low = PLC disabled) To milling motor relay T1 T2 T3
Front rack
J29
Safety on top cover Safety on perspex
2/5
3 5 4
Perspex
J29
Top cover
C5
J13
K2 J3 J40
3 K19 F9
GS Emerg. A1 stop control
14
Carriage open / close
C5
Shutter
POWER BOARD
A2 23
L1 L2 L3 Suction bar Index B: Disregard may 1999 version
J10 J10
in/out up / down
J11
On european models only
Date: June 2001
Index
A B
L1
To main motor control board (Kbic)
BB3000
Supersedes:
INTERLOCKS CIRCUIT
Outputs (Y)
J22 J4
Operator control panel
Emergency
J5
X02 X15 X32 X55 Inputs Inputs
J21 C6
Sensors 32 55
MCU
J13 C5
4 5
Upper guard
Perspex guard Therm. 115C
C5 J13
6 3
+ 24V
8 2 12 10
K 19
J3
F1
Thermostat 145C Spreader heating Cover clamping and lifting Therm. select
J3
13 11 3
K 18
J3
19V
19V
F17 J14 C2
9 15 11 12 2 7 3/4 5
J2
Y45 Y15
C2 J14
10 4 7
J2
8 8
Y46
9 9 K 11
9 3
J1
J15
k11 1
Air shut-off valve solenoid Carriage clutch Carriage brake Suction bar lifting /lowering Carriage open/close Suction bar translation Shutter opening/closure
J15
14
J1
J8 F2
k12 k2
n.o.
Y14 K 12
2 3
4 7/8 2/1 5/6
13
Y6
F4 F6 F3 F5
1 8 4/3 6
3 8/7 1/2 6/5 K 10 9 Y12/13 K K 45

Y8/9
Y13/12 K9 10 Y8/9 K5 4 Y11/10 K7 8
J7
J7
8 7 Y10/11
J9 C1
P3
Solid state speed regulation board
C1
Carriage speed adjustment
1/6 3/4
9 11
J9
10 2 5
P2
K Y4 14 Speed instructions K Y7 13
Speed variable minimum constant maximum
P1
KBIC
A+
40V to 180V
Carriage translation and drum rotation
KBIC
7
A-
P2 between P1 P3 P2 = P1 P2 = P1 (1K //Pot) P2 = P3
Y4 high: 1K
over P2.P3
L3( ) L2( )
J12
1 k20 k18
F7 F10
J12
4 4 1 1
Drum heating Tank heating Jogger solenoid
190C Auto Reset
J12
3 2 2/3 6 4 8
N( ) L1( ) J10
J10
5 3
J11
L1
2 k17 k19
F11 F9
7
190C
2
KBIC
C4 C3
C4 C3
6
L1 L2
N( ) L3( ) L2
KBIC
main motor speed control
34
J22
1
Control panel
34
J1
6 1 1 1
Relay
J13 J2 J40 J12
J15 J14 J3 J4
1
J19
8 11 1 2 3
Cooling fans
24H timer (option) Milling/notching
9 12 13
12 11
J21
F8
C6 C5 C4 C3 C2
30
J5
1
OF
ON
F
J6
34 1
F15
F14
1 1
J11
12
F13
J7
J10
L3 L2 L1
1 1
C1
J9
J8
POWER PATH
Wire identification # on general wiring diagram BB3000 September 2001
2/6
INPUTS = X
See p. 2/2
24H Timer Safety on upper guard
MCU
IN
See p. 2/2
Cover clamping J33

+24V C6-23 123 123 1
RED RED RED RED BLK RED
8 7 WTH BLK
Cell amplifier board 6 RED 5 BLK 4 RED 3 RED 2 BLK 1
Binding detector cells under shutter
T PU
1 2 39 40 C5
C4
J21
1
C6
40
0V
C6-30
130
130
X43
K BLK RED A EMITTER A K
J21
J29
Safety on perspex
X43
C6-24
124
124
WHT
See . 2/9
C3 C2 C1
8 4 1 59
36 33
X53
J21
X41 C6-20 120 120 4 BLK
C RECEIVER BLK RED E
E C
J33 J30
Y15
J42
Cell amplif. card Y45 X43 Y46 X37 X36 Y32
X42
C6-10
110
110
BLK
X38
C6-9
109
109
BLK
1 2 3 12
14 15
X40
C6-6
106
106
BLK RED BLK
X32
n.c.
X42 Closed shutter detector X38 Nipping upper position detector and torque limiter X40 Nipping lower position detector Y10 & Y11 Shutter opening closure Y45 & Y46 Jaw clamping and lifting Y15 Air shut-off valve solenoid
C7
C2-5
017
017
GRN RED BLK
J7
C2-6
018
018
BRN
n.c.
C2-9
021
021
10
WHT
RED BLK
n.c.
Milling / notching
+24v C6-11 111
J14
P36 J41
Y08 Y09 Y05
C2-10
022
022
11
RED GRN BRN
J21
X39 C6-16 116 111 116 T3 C3-1 028
0V
C2-14
026
026
12
Milling motor overload
X33
X35
J8
C2-15
027
027
13 137
WHT RED 0V
X39
X39
Y06 X34
+24V C6-27 127
P36
127 1 127 X33 C6-12 112 112
T2
C3-2
029 028
2 3 4 5 6 7 8
112 112 127
T1
C3-3
030
029 030 YEL/ GRN
Control panel 200 / 208 / 230 / 240 V

J13
C3-4
031 YEL/GRN
031 YEL/GRN
Kbic
J15
X35
C6-14
114
114
114
J21
X34 C6-1 101 101 101
n.o.
513
X33 Suction bar upper limit
380 / 415 V
L2 C3-5 032 032
See p. 2/9
Lower frame cooling fan
OFF
J14 J2 J4
ON
Cover clamping motor torque limit board
X36
C6-5
105
105
105
101 114
X34 Suction bar outer limit IN OUT X35 Suction bar slow down Y06 Suction bar lifting / lowering motor
C3-6
033
033
X37
C6-18
118
118
118
C3-7
034 YEL/GRN
034 YEL/GRN
J10 J9
J7 J8
X32
C6-2
102
102
102
013 015
BRN GRN
Cover feed
C2-1 013 013
L2
C3-8
035
035
1 2 3 4 5 6 7 9 10
435
9 10 11 12
13
013
016 015
RED GRN
C3-9
036
036
436
435 436 437
YEL/GRN
Upper guard cooling fan or fumes extractor
Y08 & Y09 Suction bar translation
C2-2
014
014
014 015 015 016 511 512
C3-10
037 YEL/GRN 055
055
455 11 n.c. 12 456 455 3 460 13 14
C5-5
056
456 4 440 5 438 3 439
Safety on perspex guard

1
J7
C2-3
015
015
J13
C5-6 056 040 L2 C3-13 040 038
Loom
C2-4
016 C5-7 057
016
105 118 511
RED BLK WHT
X36 Suction bar slow down OUT IN X37 Suction bar inner limit X32 Cover detector on suction bar n.c.
n.o.
4 2
Safety on upper guard 24 hours Timer

External bridge
J13 J17
Y34
+ 24V
C5-8
058 057
Transfo
C3-11
038
039
438
C3-12
039
041
441
Upper guard
L2
440 439 441 YEL/GRN
6 5 4 3 2
J41
131
1
Suffix G: wiring corrected
0V
C5-9
059
Date:
Suffix
+ 24V C6-31
131 058 Full 133 059
6 5
4 3
BBR
Nov. 1997
C3-14
041
037
437 YEL/GRN
J21
X54 C6-33 133
BB3000
Supersedes:
WIRING DIAGRAM 1/2

A B C D E C G
Location on page 2/8
13
X44 X55
Y10 Y11
RED BLK
n.c.
X41 Open shutter detector
2/7
X49
Carriage
Y42
BB3000
J33
Y44 X47 X46 Y12 Y13 Y14
X48 X42 X41 X38 X40
Jogger
+24V C6-15
115
P32
1 2 115 3 4 126 5 6
EC1
1 2 3 4 5 6 530 527 531 528 532 533 529 534 1 534 2 524
Cell amplifier board 3 532 4 530 5 531 6 GRY 7 WHT 8
J3
0V
J21
0V C6-26 126 X52 C6-29 129
C7-1
Fix jaw emitter cells

K GRY WTH A
X52
EMITTER
A K
C7-2
n.o. Jogger pedal
X50
C6-25
125 019 020
Flat cable
7 8
7 8
535 536
533 525
X45
Y04 Y07
+24v
C6-3
103
X51
C6-8
108
Cell ampli. board

X52 X50 X51
J30
Y32 X39
Y38
J21 J28
C6-4 104 103 104
n.c.
X50 Full opening detector
X53 n.o.
C1-9
009
P31
011 010 1 2 3 4 009
1 2 3 4 5 6 7 8
521 522 523 535 536 2 1 GRN BRN
Chips extractor
X44 X55
J9
C1-10
010
Y12, Y13 Carriage open/close motor
Jogger upper position

C1-11 011 129 C2-7 019
5 6 7 8
523 524 525 526 522 521
1 2 3
Y43 X53
See p 2 / 13
C6 C5 C4 C3 C2 C1 C7
C4-3 044 YEL/GRN
L1
J7
C2-8 020 042 043
125 108
Carriage variable speed adjustment
EC2 Mobile jaw receiving cells
C4-1
042
J46
Y43
87 65
C RECEIVER GRY WHT BRN BLU n.c. E
C4-2
043
044 YEL/GRN
P31
43 21
87
65
527 43 528 21
1 2 3 4
X52 X51
Jogger solenoid Flat cable connection boards

Y42
P32
87 65 43 21
EC2
87 65
EC1
43
529 526
C4-4
120v
045
Cover picking
045 6 046 5 051 2 (0v < V < 10v) 052 1 047 YEL/GRN
Jaw full closure detector
C4-5
046
21
Connection bar on mobile jaw
2/8
C4-6
YEL/GRN 047
J3 J10
C1-1
Suction turbine ( + cover separation blast )
C5-1
051
Carriage shifting
0V C2-13
025 025
J30
1 RED RED RED RED
See p 2 / 12
Y44 Carriage shift brake
0V
C5-2
052 001 001
J28
1 002 2
Gluing section
Tank heating resistor
C2-11
023
023
3 RED
J8
C1-2 002
Y14 Carriage shift clutch
190C AUTO RESET
C2-12
024
024
RED
N/L1 C1-3 L2/L3 C1-4

C1-5 005 YEL/GRN C5-10
003
003
X49
C6-36
136
136
436
436 504 421 504 503 432 503 502 417 502 501 428 501
n.o. n.o. n.o. n.o. n.o.
X49 Carriage right limit X48 Carriage left-right slow down X47 Suction bar IN-OUT allow X46 Carriage right-left slow down X45 Carriage home position
004
004
190C AUTO RESET
X48
C6-21
121
121
421
Y38 Drum heating resistor
060
J21
Spreader heating resistor
7 11 8 11 8 12
145C
9139028
X47
C6-32
132
132
432
060
061
X46
C6-17
117
117
417
19v
C5-11 061 062 7
Tank thermostat (145 C) Tank thermostat (115 C)

115C
X45
C6-28
128
128
428
C5-12
062
063
J3
C5-13 063 9
+24V C6-19 119
119
419
Rack chassis
Tank thermostat selector

KBIC A +
C1-6 006
006
10
BRN
Carriage shift
+24V
C6-7
107
10
Sensor
J16
KBIC A C1-7 007 C1-8 008
007
12
BLU YEL / GRN
J21
X44 X55
C6-13 113 C6-35 135
11 135 12 107 113
008
5 1 2
6 3
13
Y04 - Y07
X44 X55 Drum temperature regulator
BB3000 WIRING DIAGRAM 2/2 November 1997
F18A
F18A F18A
R
404 403
+
401
C
402
F16 F17
405 406 402 407
F18
260
ON OFF
54 3 2 1
F18A
J3-7
To PLC inputs X32 X55
401
260
PLC J19
232 235 245 248 239 1 2 3 4 5 6 7 8 9 205 10 238 301 302 303 249 236 246 304
BB R II
Origin, interconnection destination on J21 page 2 / 2
C6
J17
407 405 1 2 3 4 402 403 5 6 7 258 324 308 335 226 259 225 330 325 309 261 406 335 307
C7
2 1
Jogger pedal
233 252 254 208
Cover clamping motor torque limiter Main motor speed regulation

13
1 3
19V
BLK
404
247 244 250 241 237 231 234 305 306
J15 From J2 Power board

222 318 317 221 325 324 2 1 4 3
4
2 10
K21
15
326
327
252 254 256 258
251 253 255 257 259 261 263
2 4 6
1 3 5
C5
A+
R17
L1 L2 +F F-
328
R19
J14
260 262
AACCEL MIN
Transfo
RED BLU ORA WHT GRY RED BRN BLK YEL VIO
J18
1 2 3 4 5 6 7 8 9 120V 190V 200V 210V 220V 230V 240V 250V 303 319 302
329
I1
IR CL
J16
315 206 316 207 1 2 3 326 327 328 329
311
MAX
P2 P3 P1
7 8 9 10 11 12 13 14 15 2 4 6 1 3 5
3 2 1
WHITE
RED
I2
F12 6,3 A
243 245 247 249 067
242 244 246 248 250 348
C4
To connect to: - appropriate terminal if - 220V if 380V 230V if 400V 240V if 415V
To milling motor control
From PLC output

6 4 2 4 2
P3-7 8 308 9 309 10 251 11 304 12 253
307 262 263
307
Tr
KBIC
J16
6 1
C5 C4
203

J19
1 12 1
204
O OF N F
C7
C1
12
11 10
8 6 4
314 313 7 312 311 5 310 3 211 210 1 209
Nov. 1997
240
067
317
201
242
315
BB 3000
Supersedes:
WIRING DIAGRAM ELECTRICAL DRAWER ( RACK )

Drawing ref.:
319
348
318
202
243
316
Superseded by:
2/9
312 310
313 314
301
To J15 torque limiter
To/from J22 Control panel J4
To PLC input J5
From PLC output J6
169 229 231 233 235 237 1 2 3 4 5 6 7 8 215 214 217 219 239 216 213 218 220 214 216 218 220 222 224 226 213 215 217 219 221 223 225 227 201 203 205 207 209 211 241 228 230 232 234 236 238 240
7 8 9 10 11 12 13 14 15 2 4 6 8 1 3 5 7
C3
C F16 F17 F18

J18 J17 J21
322 256
323 255 257
5 3 1 3 1
J1 J13 J2
J3
J40
J12
L3 320 L2 L1 321 N
J11 Power board

Bridge 346 for 346 No bridge 346 for
J7
9 10 11 12 13 14 15 2 4 6 1 3 5
Timer
C2
C6
C3 C2
3 9 15
J8 J10 J9
1 3
223
227 224
7 8 9 10 11 12 13 14 15 2 4 6 1 3 5
Date:
Index
202 204 206 208 210
C1
7 8 9 10 11 12 13 14 15
BB3000
Carriage shifting and drum rotation motor control (front rack)

Main motor speed regulation board
326
327
(Re) adjustment see page 3 / 1
A+
R17
L1 L2 +F F318 317
328
R19
AACCEL MIN
329
311 225 315 206 316 207
P2
MAX
I1
IR CL
J16
1 2 3 326 327 328 329
P3 P1
I2
RED
WHITE
Leave trimpots "IR","CL", "ACCEL", like illustrated. i.e. fully c.w. ( )
312 310
313
314
Carriage translation brake clutch

To PLC input J5 From PLC output J6
From PLC output J1 J13
P3-7 8 308 9 309 10 251 11 304 12 253
262 263
307
To/from J22 Control panel J4 F2
12 223 225
13 11 13
11
C2
J3 J2
224
12
Power board
J40 J12
4 3 2
J11 K16 K15 K14 K13

L3 L2 L1 N
J7 K19
2 3 4 5 6 7 8
215 214 217 219
216 213 218 220

13
1 3
15
WIRING
F9 K12 J10
11 10
J8
1 3
C1
223 227 224 206 207 6 7
J9
8 314 7 313 312 6 311 5 310 4 3 2 1
209
210 211
240
067
317
201
242
315
Carriage variable speed
319
348
318
202
243
316
Drive motor
6
12
4 5 3
2 1
4K7
M10
7
ELECTRICAL
J11
L1 N (L3) Y44 (M10 slow) Y40 (M10 on-off) MCU Y7 Y4 Y14 23 26 8 2 1 10
K19
F9
J10
7 8 317 318 315 316
Main motor speed regulation board L1 A+ L2
J16
328 2 1 326 47 327 25W 207 206
C1
6 036
K16
1 2
M 10
7 037 Speed* Min Constant Max Variable
329
J1
Run 14
J9
313 314 209 312 4K7 211 310 311 225 224 223 13 12 11 2 4 3 L7 Brake L5 Clutch I2 I1 P3 P1 P2
K15
K13 K14 K12
7 8 1/6 + 2 3/4 F2 5 3 2
Y4 Y7 D.C. V I (Amp.) (AT A+) (in 329) 0 1 1 0 1 1 0 0 40V 63V 180V Pot. dept. 0,4 0,6 1 0,4 < I < 1
* According to the
J6
X44
Clutch / Brake Power board
(de) energizing of K13 (Y7) and K14 (Y4)
J8
S44 (high for black pointer over green one)
C2 P103 P50 J30 3 Clutch safety
March 2002
2 / 10
L1
MCU OUTPUTS See pg 1/4 - 2/6 Y47 Y45 Y46 Y41 Y38
Drum heating resistor
L2
J6
MCU
Y39 Y36 Y34 Y32 Y43 Y42 Y0 Y1 Y2
k3 K3
Input See pg 3/4
L3 N
3 4
C1 0V
19/20 3/4 21/22 5/6
Y5 Y9
25 13 14 11 12 24
R10 8,2 k4
J7
1 2
C2
3 4 in - out Suction bar motion out - in
K4 K5 F3 K7 K8 K6
4A
FET k5
See pg 3/4
J1
8 9 13
24
23
26
28
30
15/16 11 12 17/18
15-18 31-34
30 29 28
Y8
J15
5+6 7+8 9+10 3+4 2 1
J2
5+6 7+8 9+10 3+4 2 1
Covers C5 5 6
Y11 Y10
F5
3.2 A
k7 5 k8 k6 F6 k10 8 8 7 k9 Carriage clamp. close Carriage clamp. open Brake Clutch 6 4 3 5 6 2 1 Shutter open Shutter close Suction bar up / down
1 2 3 4
5 4 3
F4
2.5 A
J12
J13
K1
F7 R9
580
Y6
K20
Static
2.5 A
Y12 Y13
Hours count
10 9
K10 K9 F1
2.5 A
K 19 K2
470 F 5V
2.5 A
k2
J40
3 4
K17
34 32 30 33 2 4 3 1 6 5 8 7 10 9 12 11 13 17 20 23 25 21 27 14 29 31 26 22 15 16 18 24
J8
3 F2
3.2 A
J4
Y14
K12
12 11
k12 2 k11 1 6 1 15 Air shut off C1 13/14 valve To main motor speed control board 9
4K7
Dead stop
4 7 5 6 12 1 11 10 2 1 C7
K18
3
Static
Y15
9 8
K11
J3
F18
1A
15
16
17
18
19
20
21
22 24
23 25
26
Pedal
Y7
MCU See pg 1/4 - 2/2 INPUTS X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 Binding mode
Kbic
23
K13 1K 2 3 4 5
X2 X3
X1
X0
34
J22
1
Y4 0 1 0 1 Control panel
Y7 0 1 1 0
Speed Variable Constant Minimum Maximum
10 11
P1 P2
Y4
26
X6 X4
Main motor speed control Clamping motor torque limiting
K14
K21 Cover clamping Tank heating hours counter F7 K20 Drum heating Main switch
ON
F
0 0 1 1
0 1 0 1
J15 J13
34
0V
24V
J1
Y40 14 K15
7 8
I2 I1
J1
6
F12
J2
1 1
J4 J3
1
J14
30
J40
F1
OF
J9 J10
1 Y44 10 1 K16 2 k19 k18 L1 2 208 or 220V only k17 F9 3
2,5 A
KBIC
A+ AL1 L2
F2 F3 F4 F5 F6
K19 K18 K17 K16
Kbic 230V supply Glue tank heating Jogger Main motor brake
F8
F9 F10 F11
K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15
Air 24V to PLC at safeguardings off Suction bar slow motion Suction bar in - out Suction bar out - in Suction bar up - down Shutter opening Shutter closure Carriage opening Carriage closure Air shut-off valve Carriage clutch - brake Main motor speed control Main motor speed control Drum rotation ( off = inhibit )
47 Brake
J12 J5 J6
1 34 1 1 1
ON
F
+
Main motor
OF
J11
X J5 J1 J6 Y
L2 3
4 5
C7
J11
12
J7
1
F10
5A
There is a surge protection diode on each relay coil.
J10
Index
J9
1 1
6 7
Glue tank heating
1 2 1 2 4 Jogger Coil Turbines
Date: August 2001
F11
1A
A B C
J8
3
BB3000
Supersedes:
POWER BOARD ELECTRICAL DIAGRAM 1/2 COMPONENTS LOCATION / FUNCTION Drawing ref.: Superseded by:
8 F8 TZ 11 12 J19 Transfo C4
7A
4.74.71.1450
Applicable from S.N. 8.700 through 61.10.4.0001 and up
L3
On carriage
2 / 11
J5
Tank Thermostat
P3
NOVEMBER 2001
From secondary winding of T1
19v R
L3
L1
L2
C3 11
N(Y) / L3( )
J10 2 J17 19v T1 11 1 C1 8 J12 4 3 3
Drum 150 cold
F17
C5 10 6 7 1
Spreader 23 cold
J28
+ 24v DC
F16 8 J17
Thermostat selector
115C 145C 4
F15 J11 C5 13 J3 3 2
F13
F10 K 18
Solid state
J10 5
Tank heating resistor 65 cold
9
190C Auto reset
J11 1
C1 J10 6
Green pointer
C = 40
Red pointer (selected temp)
145C J3 2 F1 7 12 13
115C 8 J28
24
F7
10
190C Auto reset
J12 2
50 250
K 20 J1
Solid state
C5 12
190C 190C
Needs to be positioned 0.1mm away from drum
Black pointer (actual drum temper)
J134
(see pg 2/13)
MCU
J134
F13 F15
J17 J21 J72 J73
J21 38 S44 S55 7 C6

Drum rotation disabled
F7
J12
J1
J3
J4 J5
35
Binding disabled
5 16 16
J73 5 X55 16 X44
K20
OF
ON
F
F1 K18
1
13
13
J11
J5
1
J10
J1
15 3
S44 closes when black pointer reaches green pointer S55 opens when black pointer reaches red pointer
F10
2 / 12
J4 26
J5 6 J5 6
J72
24
J71
Drum
S44 S55
Y38 6 X12
Control panel T1
115C
F16 F17
145C
J28
Tank resistor
MCU
C5
Thermostat Selector
C6
J71 C1
36 4 8 33
ON OFF
5 1
BB R
II
BB 3000 Heating circuitry Resistors (tank - drum - spreader)
2 / 13
Applicable from S.N. 8700 trough 61.10.4.0001 and up
Date: Sept. 1996
Index
BB3000
Supersedes:
CONTROL PANEL
(ELECTRICAL & WIRING)
24V
R1 A LD271 K A LD271 K E
4
ZD1 12V
+ C1
R4 100K TR1 R3 10K R5 10K R6 3K3

2
100 F 63V
E C
OUT
Books: 0V No books: 24V 0V
R2 2K2
7
LED1 Red
1
K EMITTER
RECEIVER
Detector Location Carriage X52 Delivery X43
Cell assy emitter receiver 9420706 9420705 9420707 9420730
amplifier board 9420996 9420696
R1 1K2 560
8 R4 TR1
2 / 14
Cell ampli. board
X52 X43
Cell ampli. board
R1
R3 R6 LED1 R5 R2
C1
ZD1
LEDS OFF AT BEAM INTERRUPTED
Date: August 1997
Index
BB3000
Supersedes:
BOOK DETECTORS IN CARRIAGE AND DELIVERY

3.74.71.0906
2 / 15
From S.N. 68.02.0.0001 onwards
Date: Jan. 1997
Index
BBR
Supersedes:
DAMPED BOOK CHUTE MOTOR CONTROL PCB

2 / 16
S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 K1 K2 K3 K4
Start Book detector on pusher head Book detector on pusher head Actuated by chain when pushers " IN " Actuated by chain when pushers " OUT " Actuated when blades UP Actuated when blades DOWN BBR full Emergency stop 4 Reset Safety Power interrupt and memory M1 ON/OFF M2 ON/OFF M1 direction + brake
2 3
S9
4
TH1
2
1
S10
S1
nc no
S4
6 nc no
3 1 4 1
M1
2
K2
6
8 5 8 6 5
5 1 7 8
K 1
7
D1
L
1
S11 S2
nc no nc no
K4
3
TH2 6 7 TH1 6
S3
nc 3 no 4
TH1 Motor 1 overload ( 1,8 A ) TH2 Motor 2 overload ( 1,8 A ) F P1 P2 M1 M2 L D

1-2-3-....
J2/P2
nc
S5
no
S6
no nc
Power protection ( 7 AT ) Plug to binder Interconnection
S8
no
S7
nc
24 V Pushers IN-OUT drive motor Blades UP-DOWN drive motor Cycle interrupt lamp General purpose diodes Relay pin #
4 5 6 2
0V
TH2
P1
D2
D3
K 2
7
K 3
7
D4 2 K 4
7 4
1 1 2
M2
K3
Contacts are illustrated BBR-X in position of rest
DIAGRAM APPLICABLE TO BBR-X UP TO S.N. 68.20.0.9999

S1
Contacts are illustrated BBR-X in position of rest Index B: BBR-X applicability limits
Date:
Index
Jan. 1997
A B
S5
S11 S4 P2 S3
co co
no no
S2
BBR-X
Supersedes: May 1995
ELECTRICAL - WIRING DIAGRAMS STROMLAUF - VERDRAHTUNGSPL NE SCHEMAS ELECTRIQUE ET CABLAGE Drawing ref.: Superseded by:
nc
no
co
nc nc
M1 S6
co
no
nc
S8 M2 P1
S7 S9 S10 L F TH1
nc
P1 to Binder
3
001
006
co no nc
no
co
K1
K2 K3 K4
4 5 2 1 6
003 004 002 005
S8
007
046
045
J3
055
056
052 049 049
8 1 2
5 4 3
TH2
039
042 048 050 060
J2 6
5
BRN GRN
BRN GRN
1 2 3 4
030
041 022
051
K4
J4
J5
D4
J3
021
5 4 3
8 1 2
M1
036
M2
053 057 032
035 054
053 043 022 051 038 010
D3
060 059
041
co
038
co no nc
no nc
5 4 3
8 1 2
nc no
035
co
043 048 050 047
036 044 046 059 058 047 017 009 013 058 018 057 018
011 006
5
054 009 008
037
S11
030
no nc
K2
D2
040
020 052 056
032 031
034
no
co
010 014 015
031
K1
D1
025
co no nc
028 029 026 012 045 023 029 027 023 025 026 024
S2
3 2 1
5 6
014 013 012
044
no nc
021 015 016 016 017
S1
011
S10
1 6 547
008
co
024
2 008
1 6 547
co
no nc
028 027
020
S3
019
TH1
TH2
2 / 17
055 2
007
P2 ( BBR-X upper part )
S9
S5
S7
8 1 2
5 4 3
co
033
nc
S4
002 003
004
S6
033
005
034 037
040
6 7
042
039
K3
8 9
S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 K1 K2 K3
Start Book detector on pusher head Book detector on pusher head Actuated by chain when pushers " IN " Actuated by chain when pushers " OUT " Actuated when blades UP Actuated when blades DOWN Delivery conveyer full 4 Emergency stop Reset 1 Power interrupt and memory M1 ON/OFF M2 ON/OFF
7 TH1 6 7
2 3
S9
4
TH1
2
1
S10
S1
nc no
S4
6 nc no
3 1 4
M1
2
K2
6
8 5
5 8
K 1
7
D1
L
1
S2
nc no
S3
nc no 4 3
TH1 Motor 1 overload ( 1,8 A ) TH2 Motor 2 overload ( 1,8 A ) TH3 Motor 3 overload ( 1,8 A ) F P1 P2 M1 M2 M3 L D Power protection ( 7 AT ) Plug to binder Interconnection
TH2 6
J2/P2
nc
S5
no
S6
no nc
S8
J1 / P1 P41 24 V
4 5 6 2 1
S7
no nc
0V
TH2 D2
2
Pushers IN-OUT drive motor Blades UP-DOWN drive motor Chute rollers drive motor Cycle interrupt lamp General purpose diodes
D3
K 2
7
K 3
7 4
1 1 2
M2
K3
Contacts are illustrated output unit in position of rest

To binder
TH3
TH3 S1 S3 S2 S8
1 6 5 + 4 2
from PLC (Y34)
J2 P2
S4 S5
M3 control P.C.B (see specific electrical diagram)
M3 rollers
Chute
To binder
J41
P41
J1
P1
+
M1 S6 K1 S9 S10 L F TH1 TH2

039
J1 P2
4
M2 K2 K3
To upper part (damped chute)
P1
S7
001 002 003 004 005 001
+ 5
6
2 1
P41
J3
045
046
055
056 006
J4
1
040 BRN GRN BRN GRN
J5
co
no nc
S8
007
J3
021
J2
6 5
2 3 4
030 036
022
M1
M2
053 057 032
3 4 5 6
K3
D3
2 1 8 7
035 054
053 043 022 038 010
9 8 7 6 5 4 3 2
056 005 004 003 002
co
038 025 028 024 029 026 023

co no nc no nc co co no nc
S6
no nc
034 037 033 035 043 048 047
059
S4 S2
039
3 4 5 6 3 4 5 6
K2
D2
2 1 8 7
037 036 044 046 059 058 047 017 009 013 058 018 057 018
011 006
1 6 5 2 3 4
025 023 027 029
020
030 032 031 033 034

nc no co
P2
024
no nc
co
S5 S1
S7
010 014 031
K1
D1
2 1 8 7
026 028 027

no nc co
S3
012
007
045
054 009 008 055
Date: Jan. 2000
Index
014
2 4
1 3
021 013 012 016 020
BBR
Supersedes:
DELIVERY UNIT WIRING & ELECTRICAL DIAGRAM MOTORIZED DAMPED BOOK CHUTE / 3 RELAYS
A B C D
L
017 019
011
044 008
S9 S10
1 6 547
1 6 547
Superseded by:
Drawing ref.:
F TH1 TH2
2 / 18
Current distributing network
Input
Electrical
Transformer
Power board
Milling motor
C3
T3 T2 T1 22 A2 T3 228 T2 229 T1 230
1 2 3
Mechanical
Mains frequence Ballast for jogger Selection of proper pulley under milling motor for dust extractor
5 wires (3+N+ )
ON
OFF
set for 4
344 341 338
A.
322
L3 L2 L1 22 A1
96 323 P13-6
J12
J20
L3
333 332
Main switch
8 6 4 7 5 3 1
F15 F14
380 V
342 339 336 345
20A
4 2 320 343 340 337 321 345
J11
4 3 2 1
L3 L2 L1 N T3 T2 T1
400 V
L2 L1 N
50 Hz
331 334 2
F13
BLK RED
415 V
BLUE
J18
0V BLU ORA WHT GRY RED BRN BLK YEL VIO 190V 200V 210V 220V 230V 240V 250V 319
To connect to 220V if Y 380V 230V if Y 400V 240V if Y 415V

100 mm 4"
Transfo
301
L2
J20
Main switch
333
8 7 5 3 1
F15 F14
2 / 19
4 wires (3+ )
set for 6,7 A ( fully clockwise ). L3

344 341 338
C3
T3 T2 T1 22 A2 T3 228 T2 229 T1 230
1 2 3
ON OFF
322
L2 L1 22 A1
96 323 P13-6
BB
208 V
ON
OFF
20A
342 339 336 345
J12 J11
343 320 340 321 337 4 3 2 1
L3 L2 L1 N
346
220 V
L3 L2
332 6 331
4
T3 T2 T1
230 V
L1 No wire here N
334 2 BLUE
F13
345
bridge 346 does

not exist ( must be removed ) for power distribution.
BLK RED BLU ORA WHT GRY RED BRN BLK YEL VIO
60 Hz
80 mm 3 1/4"
240 V
J18
0V 190V 200V 210V 220V 230V 240V 250V 319
N To connect to appropriate terminal L2
BB3000 Installation November 1997
301
Transfo
Seven mandatory checks.
Rating 2,5A 3,2A 4 A 2,5A 3,2A 2,5A 2,5A 7 A 2,5A 5 A 1 A 6,3A 20A 20A 20A 15 A 2 A 1 A Adjust
GB Protected circuitry
Panel, PLC outputs - turbine Clutch - brake - air valve Suction bar transfer Suction bar up / down Shutter opening closing motor Carriage closing motor Drum heating resistor Transformer primary - cooling fan Main motor Tank heating resistor Jogger Cover nipping motor (torque limiter board) Mains: phase L1 Mains: phase L2 Mains: phase L3 Power supply low voltage Spreader heating resistor PLC ( 24 v ) Roughing motor 220V: 6,7A Roughing motor overload 380V: 4A D.C. power supply Transfo F20
Circuit / composant prot g Pupitre de commande - sorties automate - commande turbine Embrayage - frein - soupape aspiration Moteur translation rampe succion Moteur ascension/descente rampe Moteur ouverture/fermeture volet Moteur ouverture / fermeture chariot R sistance chauffe cylindre Transfo. alimention et ventilateurs Moteur principal R sistance chauffe bac colle Vibreur Limiteur de couple mot. emboit. couv. Secteur: phase L1 Secteur: phase L2 Secteur: phase L3 Alimentation basse tension R sistance chauffe r partiteur Automate programmable Protection moteur fraisage / gr cquage en 220V: 6,7A Protection moteur fraisage / gr cquage en 380V: 4A
Abgesicherte Teile Steuerpult - Autom. Ausg nge - Saugmotor Kupplung - Bremse - Luftventil Saugergest nge, herein - heraus Saugergest nge, hoch - tief Auswurfklappe, Motor Transportschlitten, ffnung - Verschlu Leimwalzenheizung Trafo ( prim re Wicklung ) - K hlventilator Hauptmotor Tankheizung R ttler Drehmomentbegrenzungsplatine Netz: L1 Netz: L2 Netz: L3 24V Stromversorgung Heizung Leimabstreifer PLC Automat Fr semotor berlast-Sicherung bei 220V: 6,7A Fr semotor berlast-Sicherung bei 380V: 4A
BB3000
On power board
Main motor speed control K21 Cover clamping Tank heating hours counter F7 K20 Drum heating Main switch
OF
Clamping motor torque limiting F13 F14
F15
F12
F1F2 F3
ON
F
F4 F5 F6 F8 F9 F10 F11 Power interfacing / + suction bar speed
K19 K18 K17 K16
Main motor Glue tank heating Jogger Motor brake
K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15
2 / 20
F16 F17 F18
Resetable roughing motor overload Roughing motor relay Logic control
Warning : For continued protection against fire hazard replace only with fuses of same type and rating.
Attention : ne jamais remplacer que par des fusibles de m me type et de m me valeur.
VORSICHT : nur durch Sicherungen gleichen Typs und Werten ersetzen.
Air 24V to PLC at safeguardings off Suction bar slow motion Suction bar in - out Suction bar out - in Suction bar up - down Shutter opening Shutter closure Carriage opening Carriage closure Air shut-off valve Carriage clutch - brake Main motor speed control Main motor speed control Drum rotation ( off = inhibit )
Air 24V automate ( s curit s au repos ) Rampe ( translation lente ) Sortie de la rampe Rentr e de la rampe Ascension - descente rampe Ouverture volet Fermeture volet Ouverture chariot Fermeture chariot Soupape air aspiration Embrayage - Frein chariot R gulation vitesse moteur principal R gulation vitesse moteur principal Rotation cylindre ( retir = moteur inhib )
Luft 24V zu PLC, ( Sicherheitshaube unten ) Saugergest nge, langsam Saugergest nge, innen - auen Saugergest nge, auen - innen Saugergest nge, auf - ab Auswurfklappe, offen Auswurfklappe, geschlossen Transportschlitten, offen Transportschlitten, geschlossen Luftventil, offen - geschlossen Transportschlitten, Kupplung-Bremse Hauptmotor, Geschwindigkeit-Kontrolle Hauptmotor, Geschwindigkeit-Kontrolle Leimtrommel, Drehung ( aus= verhindert )
Service manual BB3000 Component location fuses and relays July 2001
Programmable logic unit. Identification

PLC # Control EPROM # (not programmed) (programmed)* Model BB3000 9132011 9422025
Description
- Backup battery under this corner of top board. Negative facing board. - To replace at least every 7 years. - Battery shape: coin IEC #: CR 2032 - Insert new battery within 5 minutes from removal to keep the program save. - Flashes during one week when it is time to replace the battery. Off On
1 2 3 4 16 17 18 19
PLC
Control board (top)

IN.H 15 24V 5V GND
1 AT 0V DC
External 24V DC power supply
12
Supply of next boards
8 Input connector Alarm Run indicator battery 4
Inputs ( X ) 0 Prog Run 12 Outputs ( Y ) LEDS Green Red
(Re)programming instructions.
To transfer the contents of the programmed EPROM to the internal RAM: 1. 2. 3. 4. Switch OFF the power. Align the IC pins with the width of the memory socket. Insert the chip with the proper orientation. If mode is switched to run, switch ON power. ( if mode is switched to prog, move to run ) The transfer of the contents of the EPROM to the RAM is automatic, and takes 3 minutes.
Up to you to leave or to recover the chip to further program blank PLC's, but if you recover, switch off prior to remove the chip.
9133093
* Supplied with this instruction sheet

2 / 21
Rev. 03-98 Life of battery
Adjustments
Electrical
Main motor speed (re)adjustment (Kbic) . . . . . . . . . . . . . . . . Carriage shifting and drum rotation motor control (front rack) Cover clamp motor torque limit . . . . . . . . . . . . . . . . . . . . . . Suction bar speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg .pg .pg .pg 3/ 3/ 3/ 3/ 3 3 3 3 / / / / 1 2 3 4 5 6 7 8
Mechanical
Cover clamp clutch spring tension . . . . . . . . . . Procedure to re-time gears on the cover station Adjustment of the position of the stationary knife Alignment of the sections . . . . . . . . . . . . . . . . . ... ... .. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON
OFF
c.p. bourg
May 1999
S. A. N. V.
ADJUSTMENTS
Carriage drive motor speed (re)adjustment

n.b. the boards are adjusted in the factory prior to their shipment.
Why?
To reach the optimum operating speed
ON OFF
BB
II
When?
Never, under normal circumstances. When the carriage bangs at limits (after running in period?). When the production rate gets lower than usual. When motor or speed regulation boards has been replaced.
Procedure
Main motor speed regulation Kbic

J1
Control panel
Leave all trimpots like illustrated as a basic adjustment. (accel. is fully C.C.W) Connect voltage meter between A+ & A Remove J8 or F2 to disable the carriage drive clutch Minimum speed The reading should be 40V D.C. when idling. If the reading differs, turn trimpot "min" until reading is 40V D.C. Maximum speed Switch off millling motor ( ) Start binding cycle (catch and tap missfeed detector actuator). The reading should be 180V D.C. If the reading differs, turn trimpot "max" for 180V D.C. reading. Double check the voltages. Adjustments are interdependant. Restore the binder to an operating condition.

ON
F
OF
F2 J10 J9 J8
3 4
3 4
ON OFF
6 7 8
PROGR.
2 1 10
Control panel
326
327
Carriage speeds
A+
R17
Y4 Y7 (k14) (k13) 0 0 1 1 1 0 1 0
Volts 40V 40 < V < 180 63V 180V
L1 L2 +F F318 317
328
R19
AACCEL MIN
- minimum = idle - variable = milling "ON" - constant = close notching - maximum = milling "OFF"
329
225
311
P2
MAX
I1
IR CL
J16
315 206 316 207 1 2 3 326 327 328 329
P3 P1
I2
RED
WHITE
312 310
P3-7 8 308 9 309 10 251 11 304 12 253
262 263
307
313
314
To/from J22 Control panel J4
To PLC input J5
From PLC output J6
12 223 225
13 11 13
11
C2
4 3 5
224
12
J3 J2
J40
J12
4 3 2 1
J11
L3 L2 L1 N
F2
J7
2 3 4 5 6 7 8
215 214 217 219
216 213 218 220

13
1 3
15
C1
POWER BOARD J10
11 10 206
K14 K13 J9
8 7 6 5 4 3 2 1
J8
1 3
223
227 224
207 211
6 10
7 11
210
12
Drive motor
6
4 5 3 243
2 316 1
319
348
318
202
314 313 312 311 310 211 210 209
240
067
317
201
242
315
M
7
Service manual BB3000
May 1999
3 /1
BB3000
Carriage shifting and drum rotation motor control (front rack)

326
327
(Re) adjustment see page 3 / 1
A+
R17
L1 L2 +F F318 317
328
R19
AACCEL MIN
329
311 225 315 206 316 207
P2
MAX
I1
IR CL
J16
1 2 3 326 327 328 329
P3 P1
I2
RED
WHITE
Leave trimpots "IR","CL", "ACCEL", like illustrated. i.e. fully c.w. ( )
312 310
313
314

To PLC input J5 From PLC output J6
P3-7 8 308 9 309 10 251 11 304 12 253
262 263
307
To/from J22 Control panel J4 F2
12 223 225
13 11 13
11
C2
J3 J2
224
12
Power board
J40 J12
4 3 2
J11 K16 K15 K14 K13

L3 L2 L1 N
J7 K19
2 3 4 5 6 7 8
215 214 217 219
216 213 218 220

13
1 3
15
WIRING
F9 K12 J10 J9
8 314 7 313 312 6 311 5 310 4 3 2 1
J8
1 3
C1
223 227 224 206 207 6 7
209
240
067
317
201
242
315
210 211
Carriage variable speed
319
348
318
202
243
316
Drive motor
6
12
11 10
4 5 3
2 1
4K7
M10
7
ELECTRICAL
J11
L1 N (L3) Y44 (M10 slow) Y40 (M10 on-off) MCU Y7 Y4 Y14 23 26 8 2 1 10
K19
F9
J10
7 8 317 318 315 316
Main motor speed regulation board L1 A+ L2
J16
328 2 1 326 47 327 25W 207 206
C1
6 036
K16
1 2
M 10
7 037 Speed* Min Constant Max Variable
329
J1
Run 14
J9
313 314 209 312 4K7 211 310 311 225 224 223 13 12 11 2 4 3 L7 Brake L5 Clutch I2 I1 P3 P1 P2
K15
K13 K14 K12
7 8 1/6 + 2 3/4 F2 5 3 2
Y4 Y7 D.C. V I (Amp.) (AT A+) (in 329) 0 1 1 0 1 1 0 0 40V 63V 180V Pot. dept. 0,4 0,6 1 0,4 < I < 1
* According to the
J6
X44
Clutch / Brake Power board
(de) energizing of K13 (Y7) and K14 (Y4)
J8
S44 (high for black pointer over green one)
C2 P103 P50 J30 3 Clutch safety
March 2002
3 /2
Cover clamp motor torque limiter adjustment

Purpose: the torque limiter must be adjusted for the proper clamping pressure range of the cover clamp.
Preliminaries
The binder must be operational in the binding mode # I. Open the upper and front panels. Tape the cover detection switch X32 to the top of the suction bar.
Procedure: two alternative adjustments are possible.

1. Current measurement Requires a 10 amps DC meter to measure the actual current through the motor. Requires a little time to make the adjustment (turn duration POT. to maximum) Minimum torque adjustment Remove the wire from pin # 4 of J14 on the torque limiter PCB. Connect a 10 amp meter between wire # 4 and pin # 4. With the clamp pressure knob at minimum, start a "book" cycle with the two green buttons. When the clamp comes up and just closes, the meter should read between 1 and 1.75 amp. Adjust the minimum pot if necessary. Note: the rear and front nippers must close completely and smoothly when minimum pressure is selected, after the adjustment is made. Maximum torque adjustment Repeat the above adjustment with the pressure knob on maximum. The reading should be 5 amps maximum. Adjust the maximum pot if necessary.
J2 J15
9421204
2 10
J22
Control panel
Kbic
J1 J2 J4
OF
J15 J14
ON
F
J22
Clamp pressure knob
10K
J4
J10 J9
J7 J8
Y46
Y47 Y45
K21 J1
4 3 2
MCU
TP min
J14
R19 100 R20
min
Cover clamp motor
10 9
0V
F12 6,3A
max
R21
Torque adjust
2M2 R23 100 R22
TP min
R19 100 R20 R21
C2
TP max
min
max
Torque adjust
2M2 R23 100 R22
2. Voltage measurement Control the logic function of the PCB up to the power stage.
0V Minimum torque adjustment Connect a voltage meter between R19 and ground. With the clamp pressure knob at minimum start, a "book" cycle with the two green buttons. When the clamp comes up and just closes, the meter should read between 0.1 and 0.175 VDC. Adjust the minimum pot if necessary.
Note: the rear and front nippers must close completely and smoothly when minimum pressure is selected, after the adjustment is made. Maximum torque adjustment Move the positive probe to R22. Repeat the above adjustment with the pressure knob on maximum. The reading should be 0.5 VDC maximum for cover clamp Adjust the maximum pot if necessary.
TP max
Service manual BB3000
May1999
3 /3
R1 R2 R3 R4 R5 R6 R7 R8 R10 FET D22 C1 C2 C3 C4 C5 C6 C8 ZD
470 220 1 100 2K2 2K2 100 100 8,2
K K K K 10W
1 30
J5
34
J6
Suction bar full and slow speed adjustment.

Purpose: for the fast and smoothy transfer and the accurate positionning of the cover. Preliminaries: - Select binding mode I or II. - Check that the suction bar is home ( fully out ) - Lock ( tape ) the actuator of the switch at the end of the suction bar in activated condition. - Disconnect one of the bar motion motor feed wires. ( J71 or J72 ) Important ! Read complete procedure before making the following actions Procedure: - Depress the green buttons to start a binding cycle. - The suction bar obviously stays in home position ( its motor being disconnected ) - Trim TRP1 for 8V between and - Pull the chain of the suction bar until its flag is between sensors X36 and X37. Trim TRP 2 for 8V over motor terminals ( J71 and J72 )
R10
R1 R5 R6 R4
5
IRF540 BAT85 100 220 1 0,1 0,1 10 0,1 12V F F nF F cer F cer pF cer F cer
R2 R3
F3
C1
K3
C8 D23
K4
J7
1 2
C2
IC2
1 5
F4
D22
TRP 2 TRP 1
K5
C6
IC1
1
IC3
1
3 4 5 6 7
F5
C5 C4 ZD C3 D24
R8 R7 FET1
K6
IC1 NE555 40107 IC2 IC3 CA3160
J625 Y5
MCU bar slow motion instruction
R1 C2
12V C8 R2 ZD R3
DIS RES VCC OUT CV
*
2
3 /4
C1 R10
- Rewire the loose motor wire within one minute to prevent slow down resistor R10 from overheating.
7 IC3 4 6
R4
D22
1 2
R5
6 3 7
R6 IC2
5
3+
IC2
R8
COVER PICKING DETECTOR
SUCTION BAR
TRES TRIG GND
IC1
C6
TRP2 D24
X36
C5
TRP1
D23 R7
X37
C4 C3
SUCTION BAR INNER LIMIT DETECTOR
Full speed adjust.

( Fierce starts can result in cover versus suction cups slipping )
Slow speed adjust.

( Accuracy of home and inner bar position )
SUCTION BAR MOTION MOTOR (IN - OUT / OUT - IN)
SUCTION BAR SLOW DOWN (OUT - IN)
K3 k4
J7
1 FET 2 F3
4 AT
C2
3 4 in - out
Bar motion
out - in
Date: July 1996
Index
A B
k5
BB3000
Supersedes:
24V from k2 ( see diagram 4.74.71.1450 )
Applicable from S.N. 8.700 through 61.10.4.0001 and up Index B: identification for the suction bar detector
POWER BOARD 2/2 ELECTRICAL DIAGRAM SUCTION BAR SPEED CONTROL Drawing ref.: Superseded by:
4.74.71.1451 A
4.74.71.1451
Cover clamping clutch

1. Spring tension check 1.1. Check that the cover clamping is in lowest position. Lower if necessary 1.2. Unlock (3 mm allen key) the adjustment collar. 1.3. Check that the front nipper can move forwards only (a couple of millimeters backlash is however acceptable). 1.4. To move the front nipper backwards, it is necessary to turn the adjustment collar by hand 15 to 20 in clockwise direction. If the front nipper can move in both directions, the clutch is ok ! n.b.: if the collar is not held manually, the clutch is engaged and only the closing movement of the front nipper is possible (like a ratchet). 2. Spring tension adjustment The following procedure is required after any cleaning or replacement of the clutch spring. It is valid only provided the timing of the gears is correct. 2.1. Make sure that the cover clamping is still in lower position. Remove the guard of the feeding unit to get access. 2.2. Loosen the adjustment collar. 2.3. Move the front nipper fully forwards (in closed position). 2.4. Move it backwards (the gap is restricted because the clutch does not allow the maximum opening). 2.5. While holding the bushing, turn the adjustment collar in C.C.W. direction until its catch touches the stop pin. 2.6. Put a mark on the bushing in line with the adjustment collar edge (1). 2.7. Put a second mark (2) on the bushing 5 mm further in C.C.W. direction. 2.8. Move the front nipper inwards, so that the bushing turns in C.W. direction. 2.9. Turn the collar to align the second mark (2) and tight the collar screw. 2.10. Check the front nipper movement.
n.b. there are no situations where the front nipper movement is impossible in both direction, except if the nipper is already closed (full inwards travel).
2.11. If the result is not OK, repeat the procedure from 2.7. with a third mark 5 mm further, if Adjustment collar this is still not 1 enough, re-time the gears. 2
5 mm Bushing Catch Stop pin
Service manual BB2005 / BB3000 Rev. April 1997
3 /5
Procedure to re-time gears of the cover station

Necessary in case of overtravel of rear nipper cam 34 and subsequent cover station blocking. Remove the suction bar drive system. 1. Close shutter (2) manually, if it is open. (Disconnecting J7 facilitates the closure) 2. Loosen the two headless screws and remove keys in motor movement transmission unit. (13) 3. Remove nylon gear (8) and small gear (6). 4. Rollers (3) of rear nipper should be where illustrated on cams (34), not in cutout. 5. Move the nippers 105 mm apart manually. 6. Replace nylon gear (8). 7. Replace gear (6) with its pin fully clockwise without moving neither gear (5) nor cam (34). 8. Pull the rear nipper forward, mark this position on teflon plate (2) and release rear nipper. Put a second mark 45 mm further in the direction of the front nipper. 9. Turn motor transmission unit by hand until front and rear nipper nippers reach the two marks simultaneously. 10. - If front nipper aligns with the second mark before rear nipper reaches first mark, loosen set screw in collar (4f) on front nipper clutch assembly and turn collar counter clockwise and tighten screw. - If front nipper is delayed, turn collar (4f) clockwise. 11. Replace key in motor movement transmission unit (13) and tighten set screws. Restore the binder to working condition.
BB3000
OPERATOR SIDE
ON OFF
FRONT NIPPER
2
REAR NIPPER
34 3
34
4f 34 5 6 8
13
Service manual 3000 Rev. April 1997
3 /6
3 2,5
The clearance between milling blade and stationary knife needs adjustment when strips of chips are collected in the waste bag instead of small pieces of paper dust. Preliminaries (retrofit only) - Slide block to the utmost left (slots-screw 1 ). - Lay stationary knife on support plate (screws 4 protrude) - Line-up close long edge of stationary knife with carriage fixed jaw (screws 3 and machinist 3 scale caution: fragile threads in alloy).
4 4 3 2 2 8 3 4 1 1 4 4 8
STATIONARY KNIFE
3 4
3 /7
Milling blade
3
CARRIAGE (FIXED JAW)
2 1
KNIFE SUPPORT PLATE
3 4 4
ST. KNIFE SUPPORT PLATE
1
Adjustment of the position of the stationary knife Horizontally: slide the stationary knife to allow the notching knife to pass freely in cut out (nuts 2 ). 2 Vertically: Adjust screws 4 for a minimum gap between stationary knife and blade. n.b. - The gap is not visible - proceed acoustically* 4 - The rear screw 4 tilts the stationary knife - Loosen the locking nut of screws 4 enough to turn them freely. Slide now block back. Lock 1 when it just clears any point around the blade* .
ST. KNIFE
Highest tooth (coloured) of milling blade
Notching knife
BB3000 # 61.10.4.5569 and up BB2005 # 64.20. . and up Oct. 1997
* Rotate blade with carefulness in C.C.W. direction to reveal and eliminate any audible rubbing.
A couple of adjustments can interfere - check and readjust as required.
Important:
these are very critical interdependant adjustments which are only to be changed when absolutely necessary. Careless readjustment or loss of references would involve a mandatory complete relevelling of each section.
Drum
- 1,5 mm*
Zero level (Coloured tooth)
Spreader
+ 0,8 mm - 1,1 mm
Drum scraper Max gap = 3,5 mm
0 mm + 0 0,05
Angle : 30 Position : fully up
Nipping up Lever up : - 0,2 mm Lever down : - 1,3 mm
Zero level
(jogger fully up: 0,0 mm)
Jogger
Notching / m
illing
Cover plate Glue tank

17
(jogger fully down: -2,2 mm)
Solenoid Knife Adjustment (slotted)
Locking 2
Co
p er
lat
3 /8
19 19
1.5 mm*
3 19
10 17
Min gap Max gap
Adjust when glue is at 140C (coolbind) Adjust when glue is at 160C (1122R)
Spreader blade level adjust

Date: April 2000 Index
A B C
Tolerance on distances: 0,05 mm (comparator) unless otherwise specified. * Applicable for the viscosity of the glue we supply (cool bind). Lift drum to -0,8 mm and reduce scraper gap to 3 mm for glue 9.195.025 (1122R)
BB3000
Supersedes:
ALIGNMENT OF THE SECTIONS

(IN OPERATING CONDITIONS)
Superseded by:
Drawing ref.:
Spare parts list

Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Fuses & relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Switches - Cells - Buttons thermostats- boards . . . . . . . . . . . . . . . . . . . . . . .pg Motor & solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Carriage drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Notching & milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Gluing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Cover clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Cover station - suction bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Suction bar drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Suction air cut-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg BBR (output unit - bottom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg BBR (output unit - up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg Index & recommended parts for one year . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 4/ 1 4/ 2 4/ 3 4/ 4 4/ 5 4/ 6 4/ 7 4/ 8 4/ 9 4 / 10 4 / 11 4 / 12 4 / 13 4 / 14 4 / 15 4 / 16 4 / 17 4 / 22
ON
OFF
c.p. bourg
November 2003
S. A. N. V.
SPARE PARTS
Applicable to BB3000 from S.N. 61.10.0.0001 and up
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20
Guards quarter turn fastener
20
21
28 22
25 26 5
c.p u . bo rg
23
18
913902 9
0
+ -
9199475
17 16 15 10 6
ON
OFF
27
919 950 4 +
919947
BB
7 8 11 12 14 14 30
T BO X
Option Option (pg. 15 & 16)
21 22 23 24 25 26 27 28 30
13
Gl u 20 e Kg
2087994 (Assy) 2086978 (Little model) 2086979 (Big model) 2087701 (Plexi) 2083110 (Funnel) 2087702 9401849 2087101 2087170 9402180 2087102 2081998 2080434 9195025 (1122 - R 20 kg) 2080997 (One pair) 2985286 (Wheel only) 2985279 2985283 2985282 9199431 2080998 9139434 9139000 (version 2) 9199476 9139029 9199475 2084998 2086815 (Protection band) 9139044 9199504 9139433 2087998 (Tool box) 2083995 (Side gluing kit)
1122R
4 /1
Index D: Item # 13 corrected
L OO
24
BB3000
Supersedes:
A B C ILLUSTRATED SPARE PARTS LIST D

GUARDS
Date: Dec. 2000
Index
1C
F15
F19
F7 K21 K2 K20* K1
F12
F13 F14
F20
F1 F2 F4 F3
OF F ON
F3 F4 F5 F6 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 Relays K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 Part # 9169016 9169085 9169907 9169907 9169907 9169907 9169907 9169907 9169907 9169907 9169907 9169907 9169906 9169906 9169906 Controlled component Air valve 24V to PLC Suction bar slow motion Suction bar in - out Suction bar out - in Suction bar up - down Shutter opening Shutter closure Carriage opening Carriage closure Air shut-off valve Carriage clutch Main motor speed control Main motor speed control Drum rotation (off = inhibit) Motor brake Jogger Glue tank heating Main motor Drum heating Cover clamping
K19 K18* K17 K16 F8 F9 F10 F11
Rating 2,5 A 3,2 A 4 A 2,5 A 3,2 2,5 2,5 7 A A A A
Part # 9124035 9124017 9124008 9124035 9124017 9124035 9124035 9124094 9124035 9124018 9124030 9124016 9124080 9124080 9124080 9124031 9124026 9124030 9124008 9124093
Protected circuitry Panel, PLC outputs - turbine Clutch - brake - air valve Suction bar transfer Suction bar up / down Shutter opening / closing motor Carriage clamping motor Drum heating resistor Transformer primary - cooling fan Main motor Tank heating resistor Jogger Cover clamping motor torque limiter card Mains: phase L1 230V or 380V Mains: phase L2 230V or 380V Mains: phase L3 230V or 380V Power supply low voltage Scraper heating resistor MCU Turbine Milling motor Set to 4 A for 380V Set to 6,3A for 230V
2,5 A 5 A 1 A 6,3 A 20 A 20 A 20 A 15 A 2 A 1 4 A A
F20 Adjustable
All fuses are slow blow
Index A: New rating for F2 & F5

Date: Index
ON OFF
BB
BB 3000
Supersedes:
From S.N. 61.10.4.0147 onwards
4 /2
F16 F17 F18
9169084 9169084 9169090
9169907 9169907 K18* 9169092 K19 9169087 K20* 9169092 K21 9169047
* Static relay 5A 380v (See pg.6/2) Solder type
May 1999
ILLUSTRATED PARTS LIST FUSES & RELAYS

Superseded by: Drawing ref:
1
X49 X48 X42
1
X41 X47 X46
1 21
X38 X44 X55 X40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
20
1 17
6 7 8 19 18
Cell ampli. board
3
X45
4
X51
X52
1
X53
16 15 9 10 11 22 23 12 13 14
16 17
9150014 9420996 9420706 9420705 2983716 9146183 (green) 9146184 (blue) 9102033 9146182 9146006 9146068 9146024 (momentary) 9146025 (push on/off) 9146179 9162034 (10K) 9162035 (47K) 9104070 + 9104069 + 9104072 9420693 2983264
Safety on upper guard Safety on perspex
36
35
24 25
Cell amplifier board
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
34 2983952 (145C) 2983951 (115C) 9124163 (190C) 2983991 2081998 9150046 2983908 9420696 9420730 9420707 2983886 2983852 9146181 32 2983574 2983286 9422506 (10A) 9430668 9421954 9170156 (47 50w)
26
X32 X43
33 28 27
X37 X36
29
29
30 31
1 29
X33
X35 X34
29
Index D: Item # 36 added

Date: Index
May 1999
BB 3000
Supersedes:
ILLUSTRATED PARTS LIST SWITCHES - CELLS BUTTONS D THERMOSTATS BOARDS

A B C
3C
4 /3
1 4
Y15
2 3
Y10 Y11
5 6 7
Y45 Y46
1 2 3 4 5 6 7 8 9
9151046 9136065 8 9430937 2085819 (120v brushless) 2981124 2084009 2984114 (rubber) 9431259 (suction bar in-out) 9430937 (sction bar up-down)
Y08 Y09
Y06
13
14
12
11
10 2990390 11 9430937 12 2981131 (motor: up to 61.10.4.5391) 9151128 (motor: 61.10.4.5392 and up) 2983985 (one brush)* 13 2984106 14 9137022 15 9151140 16 9151046 17 2985276 15
Y12 Y13
! watch life expectancy
17 10
16
Index D: items # 12 added

Date: Index
March 2002
A B C
BB 3000
Supersedes:
ILLUSTRATED PARTS LIST MOTORS & SOLENOIDS

4B
4 /4
14 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 9260854 9412138 2086815 9119001 2081998 9430957 2085009 2085127 9120206 9167004 9421236
5 12 9132011 (small MCU - not programmed) 9421782 (eprom) 9132010 (ABB - ASEA 24v - not programmed) 2970019 (eprom prog. 23) Reminder: 230v model is no longer available 13 9170156 (47 50w) 14 2985276
7 10 13 11
-
12
Index D: split of item 12 (Matsushita / ABB-ASEA)

Date: Index
Dec. 2002
BB 3000
Supersedes:
ILLUSTRATED PARTS LIST OTHERS

A B C D
5C
4 /5
From S.N. 61.10.0.0001 and up
8 1 7 9 1
Home
10 X50
11
12 13
ON
OFF
BB
II
X51 Y12 Y13
14
X52
Operator side
15 X52 16
17 3 4 6 5 20 18 19 Carriage assembly: 2086999
1 2086978 (short) 2086979 (long) 2 9117005 3 2980128 4 2086330 5 2086817 6 2086012 7 9420705 (one pair: R.) 8 9420706 (one pair: Em.) 9 2983978 10 9162051 11 9420996 12 9150014 13 2086977 (elastic) 14 2088893 (flat cable) 15 9421119 16 2982068 17 9117007 18 9430937 19 2982060 20 9175084
4 /6
Index B: carriage assy # corrected
Date: May 1999
Index
A B
BB3000
Supersedes:
ILLUSTRATED SPARE PARTS LIST CARRIAGE

9 19 7 1 10
1 2 3 4 5 6 8
ON OFF
BB R
12 14 17 16 15 24
11
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
13
To drum 10 25 20 3 4
21 22 18 23 6 5
9137022 2086303 2086819 2083809 2086822 2981131 (motor: up to 61.10.4.5391) 9151128 (motor: 61.10.4.5392 and up) 2983985 (one brush)* 2086991 * ! watch life expectancy 2086010 2984106 2980117 2086820 9111002 (connecting link) 9421119 9111061 (161 links) 9111059 (5 links + stud) 2088893 2990247 2990248 2086977 2086011 2086307 2086325 2086304 2980012 004390800006 2086001 2984006 (connecting link)
4 /7
Supersedes:
Index C: different # for item 11 From S.N. 61.10.0.0001 and up
Date: Oct. 1996
Index
A B C
BB3000
ILLUSTRATED SPARE PARTS LIST CARRIAGE DRIVE SYSTEM

7B
1 6 2
ON
OFF
BB
II
1 2 3 4 3
2981411 2980125 2982061 2990389 (50 Hz: 4 each 60 Hz: 2 each) 5 2990390 6 2080998 7 2990228
4 /8
5 3
Index A: item # 7 added
Date: July 1997
Index
BB3000
Supersedes:
ILLUSTRATED SPARE PARTS LIST JOGGER

22
5 20 21 13 33 12 10 17
4
ON
OFF
25
BB R II
26
14 15 11 1 2 3 4 5 6 7 8 9151140 2984123 2082700 2082803 2990126 2082802 +2082801 2082422 2082416 (50Hz) 9221843 (60Hz) 9412138 2082400 2990243 9218659 9218658 2082312 2082104 2082809 17 18 19 20 21 22 23 24 25 26 27 28 29 30 2082806 2985330 2082810 2990125 2990124 0091604008 2082702 9412136 9190599 (4x) 9190562 9260854 9217424 9401833 M 2083989 (option) 2083803 (coal filter) 2083804 (tissue filter) 2980029 2980009 9412615 2082124 2985284
23 6
Optional outdoor fumes exhaust kit: M 2083988
28 27 6 24 31 7 1 8
30
4 /9
19 18
29
35
32 2
9 10 11 12 13 14 15 16
31 32 33 34 35
Index F: add the new item 34 and 35 9
Date: March 2001
Index
34
16 From S.N. 61.10.4.5578 and up
BB3000
Supersedes:
ILLUSTRATED SPARE PARTS LIST NOTCHING /MILLING + CHIPS EXTR.

A B C D E F
9E
1 2
ON OFF
Fume / smells extractor page 9
2985102 (3 units) 2983991 (resistor) 2083002 (spreader)
2083990 assy (items 27, 40, 41, 42 incl.)
20 19
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
2983952 (145C) 41 2983951 (115C) 2983857 13 2990327 9146020 2083148 2083306 9111002 (3/8") 2083307 2083800 (grad. band) 2083310 (wheel) 26 2083412 ( 2mm) STD 2083416 ( 1,5mm) T. kit 27 2083152 (scraper) 2083809 To clutch 2083807 (Pg. 7) 2086822
34
40
12
21 11 10 23 9 8 7 22
3 4 5 6 7 8 9 10 11 12 13
2983264 2990355 2980132 2083000 2990315 2985263 2985262 2990319 2083701 2980076 2083806
29 2981131 (motor: up to 61.10.4.5391) 9151128 (motor: 61.10.4.5392 and up) 2983985 (one brush)* 30 2083700 * ! watch life 31 9151046 expectancy 32 9124163 (190C) 33 0000002999 ( 2mm) 0000001599 ( 1,5mm)
1 3
4 /10
36 38 6
35 39 25 29 33 30 37 35 15 14 17 31 16 18 32 28 24
34 35 36 37 38 39 40 41 42 2985261 2083153 9175078 2985276 2983417 2980026 0047200470 2990213 2083104
42
33
5 Side gluing retrofit kit: 2083995 Index F: items 40 / 41 / 42 added
Date: October 2003
Index
BB3000
Supersedes:
ILLUSTRATED SPARE PARTS LIST GLUING SECTION

A B C D E F
From S.N. 61.10.0.0001 and up Tank + drum assembly #2083999 / 10
10 E
10
43
39 35
Date: Nov. 2001
Index
A B C
BB3000
Supersedes:
ILLUSTRATED SPARE PARTS LIST COVER NIPPING

ON OFF
BB
40
R
11B
11
2084821 2084168 2084402 2084801
OPERATOR SIDE
41 43 1 2
See pg. 3
27 Index C: item # 4c and 4e corrected 26 See pg. 3 34 25
25 26 27 28
2084817 2084822 2990178 2084330
29 30 31 32
24 23
41 37
1 2084427 2 2084420 3 2980128 4a 2084337 4b 9166058 4c 2980138 4d 2084338 4e 9401991 5 2084805 6 2084802 7 2980124 8 2084806 9 9127036 10 9420696 11 2084400 12 2980128 4e 13 2984114 14 2088970 15 2084009 assy 16 2084814 + 9111002 4d 17 2084809 18 2084992 M14 19 2085819 M9 (117v) 20 9260216 (2x) 6 21 2981120 M15 22 2084816 23 2088972 24 2088973
22
3 30
29
28
4 /11
20 21 33 4b 4a 36 42 10
4c
32 5 38 31 7 8
34 17 16 9 11 12 13 14 15 18 19
33 34 35 36 37 38 39 40 41 42 43
2084825 2084438 2084426 2084013 2982078 2980126 2084014 9412242 9412243 2084002 9101003
30 35 3 2 29 5
Applicable to BB3000 from S.N. 61.10.0.0001 and up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2085009 9261101 2085127 blade 2986048 2983886 2982066 2986057 2084335 2084431 2986048 2085990 2085334 9410564 2085332 2085425
"T" 9260503 "Clip" 9199843
32 6
36
28 22 7 8 1 21 34 4 25 11 31 26 26 24 9 23 10
33
20
14 15 27 16
13
12 19 18
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
2085418 2085224 9221851 2085219 2085350 9260633 2990237 2085427 2084430 2084160 2085996 2085434 2986001 9431618 2085812 2085810 2990339 2982073 spring 2085322 2085813 9413930
17 18 Index C: new assy # 36
Date: Jan. 2003
Index
A B C
ON
OFF
BB
BB3000
R II
ILLUSTRATED SPARE PARTS LIST COVER STATION - SUCTION BAR

Supersedes:
12
4 /12
43
42
43

44 45
38 8 7 9 10 13 14 15 17 12 32 23 39 22 See pg. 12 16
46
4 5
47

48
2085014 2085400 2085311 2085407 2982069 2085700 2080998 2085805 2980012 9150014 2990331 2085403 (17 incl.) 40 2085010 41 9200933 28 29 30 31 32 33 34 35 36 37 38 39
42 43 44 45 46 47 48
2085983 (assy) 9161082 2984110 2984109 2085987 (assy) 9161084 2984109
3 2 31
11
4 /13
19 18 16
20
34 22 1 1 2 3 4 5 6 7 8 9 2085814 2085803 2085802 9431259 9430937 2985287 9422033 2983852 2085112 10 11 12 13 14 15 16 17 18 2085106 9175010 9131013 2085347 2980133 2085430 2085301 2085816 (Teflon) 2085808
30
29
25 33
20 21
22 Suction bar
19 20 21 22 23 24 25 26 27
Index
2085306 2085801 2980075 2980118 2085113 2085300 9175084 2085801 9217422
25 28 40 12 24 35 26 27 41
23
36 37
NO FFO
Date: Nov. 2000
A B C Index C: items # 42 to 48 added

BB R II
BB3000
Supersedes:
ILLUSTRATED SPARE PARTS LIST SUCTION BAR DRIVE SYSTEM

13B
13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
9.200.385* 9.157.001* 9.200.386 9.140.008 9.260.692 9.166.052 9.260.693 9.136.065* 9.216.102 9.216.100 9.190.103 9.172.003 9.260.667* 9.260.668* 9.216.103 9.190.166 9.172.004 9.216.101 9.135.006 9.260.671 9.190.426 9.200.405* 9.157.025* 9.260.669 9.221.640 9.190.165
* Subject to wear
ASSEMBLY # 9.430.957
Date: FEB. 1993
Index
BB3000
Applicable to MOD"S" to BB3000/9 from S.N. 413.000 from S.N. 8.700
Supersedes:
ILLUSTRATED SPARE PARTS LIST AIR CUT OFF

14
14
4 /14
Detailed page 16 8 Assy 9580115 9
ON
OFF
28 27
29
Steel
30
5 4 2 3 2
Nylon
26
nc
M1
co
13
12
M2
33
25 24 23 1 22 21 32 31 20 7 19
8 9150053 (Switch only) 9261117 (Actuator) Binder 9 9150073 (Switch only) 10 8003107000 11 P801000600 P1 12 8001011000 13 7002021000 P2 14 9430937 2 15 2990297 16 9135046 10 17 2080434 18 9135078 1 19 9169001 20 9124094 (7 AT) 9164004 (Fuse holder) 21 9008007800 (Switch only) 9008006400 (Yellow cap) 9008004100 (Bulb) 22 9146067 (Contacts only) 23 8002035000 11 24 8002016000 11 25 9412609 1 9012004200 (Assy) 26 8002021000 27 8002018000 2 9121043 (Plug) 9121042 (Female) 28 8002019000 14 29 8002024000 3 8002103000 30 8002023000 4 3304014000 31 8002007000 5 8003010000 32 8002006000 6 3602012000 33 9177065 7 9124165 (1,8 A) Index E: Update of the item # 2
Date: Index
4 /15
15 16 17 18
November 2003
A B C
BB 3000
Supersedes:
ILLUSTRATED PARTS LIST D E F BBR - OUTPUT UNIT (BOTTOM)

15 D
15
Binder
P1 P2
6 4 3 5
8
ON
OFF
2 10 4 6 13 26 15 9 29 14 28 23 20 14 16 21 24 22 23 25 12
11
27 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Date:
9126234 9175040 9222270 9261116 9222271 9201475 2980024 9218613 9402109 9218620 9121042 9201474 9402366 9218616 9422007 9222269 9430937 9124157 (1,8 A) 9218617 9260058 9218615 9410563 2980069 9218614 9201476 9165001 9261117 2084329 9150053 9121043
Index
4 /16
19
18
17
INDEX A: Uptade of the item # 11

November 2003
A B
BB 3000
Supersedes:
ILLUSTRATED PARTS LIST BBR - OUTPUT UNIT (TOP)

16 16
16
Index BB3000
Illustrated Article
2080434 2080434 2080997 2080998 2080998 2080998 2081998 2081998 2081998 2082104 2082124 2082312 2082400 2082416 2082422 2082700 2082702 2082801 2082802 2082803 2082806 2082809 2082810 2083000 2083002 2083104 2083110 2083148 2083152 2083306 2083307 2083310 2083412 2083416 2083417 2083700 2083701 2083800 2083803 2083804 2083806 2083807
Page
1 15 1 1 8 13 1 3 5 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 1 10 10 10 10 10 10 10 10 10 10 10 9 9 10 10
Item
12 17 14 19 6 34 11 22 5 15 34 14 10 8 7 3 23 6 6 4 17 16 19 6 2 42 4 19 25 20 21 23 24 24 38 30 11 22 30 30 13 27
Qty 1 rst aid
Illustrated Depot Article

2083809 2083809 2083990 2083995 2084002 2084009 2084009 2084013 2084014 2084160 2084168 2084329 2084330 2084335 2084337 2084338 2084400 2084402
Page
7 10 10 1 11 4 11 11 11 12 11 16 11 12 11 11 11 11 11 11 11 12 12 11 11 11 11 11 11 11 11 11 11 11 11 11 1 5 12 13 13 13
Item
4 26 Assy 30 42 6 15 36 39 25 30 28 28 8 4a 4d 11 31 2 35 1 24 9 34 32 6 5 8 17 16 22 25 29 26 33 18 24 7 1 40 28 10
Qty 1 rst aid
Depot
2 1 1
2084420 2084426 2084427 2084430 2084431 2084438 2084801 2084802 2084805 2084806 2084809 2084814 2084816 2084817 2084821 2084822 2084825 2084992 2084998 2085009 2085009 2085010 2085014 2085106
7/11/03
4 /17
Index BB3000
Illustrated Article
2085112 2085113 2085127 2085127 2085219 2085224 2085300 2085301 2085306 2085311 2085322 2085332 2085334 2085347 2085350 2085400 2085403 2085407 2085418 2085425 2085427 2085430 2085434 2085700 2085801 2085801 2085802 2085803 2085805 2085808 2085810 2085812 2085813 2085814 2085816 2085819 2085819 2085983 2085987 2085990 2085996 2086001
Page
13 13 5 12 12 12 13 13 13 13 12 12 12 13 12 13 13 13 12 12 12 13 12 13 13 13 13 13 13 13 12 12 12 13 13 4 11 13 13 12 12 7
Item
9 23 8 3 19 17 24 16 19 30 34 14 12 13 20 29 39 31 16 15 23 15 27 33 20 26 3 2 35 18 31 30 35 1 17 4 19 42 46 11 26 24
Qty 1 rst aid

2086010 2086011
Page
7 7 6 10 7 7 7 7 6 1 5 6 7 7 7 10 6 7 1 6 1 6 7 6 1 1 1 1 1 1 1 6 7 11 11 11 9 7 13 16 10 9
Item
8 18 6 35 2 21 19 20 4 25 3 5 3 11 5 28 13 17 2 1 2 1 7 Assy 7 10 8 3 5 1 30 14 14 14 23 24 32 22 36 7 39 31
Qty 1 rst aid
Depot
2086012 2086153 2086303 2086304 2086307 2086325 2086330 2086815 2086815 2086817 2086819 2086820 2086822 2086822 2086977 2086977 2086978 2086978 2086979 2086979 2086991 2086999 2087101 2087102 2087170 2087701 2087702 2087994 2087998 2088893 2088893 2088970 2088972 2088973 2980009 2980012 2980012 2980024 2980026 2980029
7/11/03
4 /18
Index BB3000
Illustrated Article
2980069 2980075 2980076 2980117 2980118 2980124 2980125 2980126 2980128 2980128 2980128 2980132 2980133 2980138 2981120 2981124 2981131 2981131 2981131 2981131 2981411 2982060 2982061 2982066 2982068 2982069 2982073 2982078 2983264 2983264 2983286 2983574 2983716 2983852 2983852 2983857 2983886 2983886 2983908 2983951 2983951 2983952
Page
16 13 10 7 13 11 8 11 6 11 11 10 13 11 11 4 7 7 10 4 8 6 8 12 6 13 12 11 3 10 3 3 3 3 13 10 3 12 3 3 10 3
Item
23 21 12 10 22 7 2 38 3 3 12 5 14 4c 21 5 12 6 29 12 1 19 3 6 16 32 33 37 17 3 32 31 5 29 8 16 28 5 24 19 15 18
Qty 1 rst aid

2983952 2983978
Page
10 6 4 7 10 3 10 7 4 7 13 13 13 4 11 9 10 10 10 10 4 5 10 1 1 1 9 1 13 9 12 12 12 12 9 9 9 11 10 8 12 9
Item
14 9 12 6 29 21 2 25 13 9 45 48 44 7 13 2 1 34 9 8 17 14 37 15 17 16 35 14 6 18 28 4 10 7 21 20 5 27 41 7 22 11
Qty 1 rst aid
Depot
2983985 2983985 2983985 2983991 2983991
2984006 2984106 2984106 2984109
2984109 2984110 2984114 2984114
1 1 5 1 1
2984123 2985102 2985261 2985262 2985263 2985276 2985276 2985276 2985279 2985282 2985283 2985284 2985286 2985287
2985330 2986001 2986048 2986048
2 2 1 1 1 1 1
2986057 2990124 2990125 2990126 2990178 2990213 2990228 2990237 2990243
2 2 2
7/11/03
4 /19
Index BB3000
Illustrated Article
2990247 2990248 2990297 2990315 2990319 2990327 2990331 2990339 2990355 2990389 2990390 2990390 9101003 9102033 9104069 9104070 9104072 9111002 9111002 9111059 9111061 9117005 9117007 9119001 9120206 9121043 9121043 9121042 9121042 9124008 9124016 9124017 9124018 9124026 9124030 9124031 9124035 9124080 9124093 9124094 9124094 9124157
Page
7 7 15 10 10 10 13 12 10 8 4 8 11 3 3 3 3 7 11 7 7 6 6 5 5 15 16 15 16 2 2 2 2 2 2 2 2 2 2 2 15 16
Item
15 16 15 7 10 17 38 32 4 4 10 5 43 7 15 15 15 11 16 13 13 2 17 4 9 2 30
Qty 1 rst aid

9124163 9124163 9124165 9126234
Page
3 10 15 16 11 13 5 14 15 15 4 14 4 7 1 1 1 1 1 14 3 10 3 3 15 3 3 3 3 3 3 3 6 13 3 15 16 15 4 4 10 7
Item
20 32 7 1 9 12 12 19 16 18 2 8 14 1 20 22 26 28 20 4 9 18 11 12 22 10 13 30 8 6 6 1 12 37 23 8 29 9 1 16 31 6
Qty 1 rst aid
Depot
2 2
9127036 9131013 9132011 9135006
9135046 9135078 9136065 9136065 9137022 9137022 9139000 9139029 9139044 9139433 9139434 9140008 9146006 9146020 9146024 9146025 9146067 9146068 9146179 9146181 9146182
2
11 F3 F12 F2, F5 F10 F17 F11,18 F16 F F F20 F8 20 18 40 20 20 20 40 40
9146183 9146184 9150014 9150014 9150014 9150046 9150053 9150053 9150073 9151046 9151046 9151046 9151128
2 2
7/11/03
4 /20
Index BB3000
Illustrated Article
9151128 9151128 9151140 9151140 9157001 9157025 9161082 9161084 9162034 9162035 9162051 9164004 9165001 9166052 9166058 9167004 9169001 9169016 9169047 9169085 9169087 9169092 9169906 9169907 9170156 9170156 9172003 9172004 9175010 9175040 9175078 9175084 9175084 9177065 9190103 9190165 9190166 9190426 9190562 9190599 9195025 9199431
Page
10 4 4 9 14 14 13 13 3 3 6 15 16 14 11 5 15 2 2 2 2 2 2 2 3 5 14 14 13 16 10 6 13 15 14 14 14 14 9 9 1 1
Item
29 12 15 1 2 23 43 47 14 14 10 20 26 6 4b 10 19 K1 K21 K2 K19 K18,20 K K 36 13 12 17 11 2 36 20 25 33 11 26 16 21 26 25 13 18
Qty 1 rst aid

9199475 9199476 9199504 9199843 9200385 9200386 9200405 9200933 9201474 9201475 9201476 9216100 9216101 9216102 9216103 9217422 9217424 9218613 9218614 9218615 9218616 9218617 9218620 9218658 9218659 9221640 9221843 9221851 9222269 9222270 9222271 9260058 9260216 9260503 9260633 9260667 9260668 9260669 9260671 9260692 9260693 9260854
Page
1 1 1 12 14 14 14 13 16 16 16 14 14 14 14 13 9 16 16 16 16 16 16 9 9 14 9 12 16 16 16 16 11 12 12 14 14 14 14 14 14 5
Item
23 21 27 " Clip " 1 3 22 41 12 6 25 10 18 9 15 27 28 8 24 21 14 19 10 13 12 25 8 18 16 3 5 20 20 "T" 21 13 14 24 20 5 7 1
Qty 1 rst aid
Depot
7/11/03
4 /21
Index BB3000
Illustrated Article
9260854 9261101 9261116 9261117 9261117 9401833 9401849 9401991 9402109 9402180 9402366 9410563 9410564 9412136 9412138 9412138 9412242 9412243 9412609 9412615 9413930 9420693 9420696 9420696 9420705 9420705 9420706 9420706 9420707 9420730 9420996 9420996 9421119 9421119 9421236 9421782 9421954 9422007 9422033 9422506 9430668 9430937
Page
9 12 16 15 16 9 1 11 16 1 16 16 12 9 5 9 11 11 15 9 12 3 3 11 3 6 3 6 3 3 3 6 6 7 5 5 3 16 13 3 3 4
Item
27 2 4
Qty 1 rst aid

9430937 9430937 9430937 9430937 9430937 9430937 9430957 9430957 9431259 9431259 9431618 9580115 3304014000 3602012000 7002021000 8001011000 8002006000 8002007000 8002016000 8002018000 8002019000 8002021000
Page
4 4 6 13 15 16 5 14 4 13 12 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 10 10 7 10 9 10 9 9 15
Item
9 11 18 5 14 17 6 Assy 8 4 29 Assy 4 6 13 12 32 31 24 27 28 26 30 29 23 3 5 10 21 21 21 1 33 33 23 40 22
Qty 1 rst aid
Depot
8
27 29 6 4e 9 9 13 22 13 24 2 9 40 41 25 33 36 16 25 10 4 7 3 8 27 26 2 11 15 12 11 12 35 15 7 33 34 3
1 1
8002023000 8002024000 8002035000 8002103000
1 1 1
8003010000 8003107000 9008004100 9008006400 9008007800 9012004200 0000001599 0000002999 004390800006 0047200470 0091604008 2083999 / 10 M2083988 M2083989 P801000600
Assy 30 11
7/11/03
4 /22
Maintenance
Dust bag replacement frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 5 / 1 Main drive motor brushes life expectancy . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 5 / 2
ON
OFF
c.p. bourg
June 2001
S. A. N. V.
MAINTENANCE
BB3000 Dust bag replacement frequency

Millions of mm3 of dust Warning: paper dust will ruin the glue and clog the machine if bag is not replaced in time 50 1. Spot the number of millions of mm3 of dust corresponding to the milling depth. 2. Divide this number by the length of the spine ( expressed in mm ) 45 3. Divide the result by the thickness of the book (expressed in mm ) The result is the number number of books between bag exchanges. 40
Examples: 1. 0.5 mm milled off the 297 mm (A4) long spine of a 10 mm thick book = 3200 books per bag ( 1 replacement every 12 3/4 hour: BB3000 full speed ) 2. 0.5 mm milled off the 279 mm (11") long spine of a 12,7 (1/2") mm thick book 9.500.000 = 2680 books per bag ( 1 replacement every 10 3/4 hour: 279 x 12,7 BB3000 full speed ) 3. 2.2 mm milled off the 385 mm long spine of a 45 mm thick book 2.200.000 = 127 books per bag ( 1 replacement every 1/2 hour: 385 x 45 BB3000 full speed, max thickness, max length ) 9.500.000 297 x 10
35
30 5
25
4 20
15
Max. BB3000
10
Ex: 3 Ex: 1, 2
0.5
1.5
2 2.5 Milling depth ( mm )

Rev. August 1997
5/1
TECHNICAL BULLETIN: TECHNICHES RUNDSCHREIBEN: 99-05-01 BULLETIN TECHNIQUE:
ABOUT: Top range BETRIFFT: binders CONCERNE:
ENCLOS: ANLAGE: ANNEXE:
This bulletin contains new and upgraded documents about:
Preventive maintenance
Motor : 9151128 One brush : 298 3985
Inspection: 1rst after 100 hours 2nd after 300 hours n.b. Wear limit: 6mm Always replace the set Maintenance Remove the brushes and blow compressed air in their seat to clean the inside whenever inspecting or at least every 500 h. This provides for a brush life expectancy between 1500 and 3000 hours.
Applicable to : BB2005 BBF2005 BB2006 BB2008 BB3000
This page will be in next version of service manual
c.p. bourg
S. A. N. V.
5/2
Trouble shooting
Non stop test procedure Warm-up period shortening (for service purpose) Power board . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating circuitry . . . . . . . . . . . . . . . . . . . . . . . . . Nipping motor torque limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg .pg .pg .pg 6 6 6 6 / / / / 1 2 3 4
ON
OFF
c.p. bourg
June 2001
S. A. N. V.
TROUBLE SHOOTING
Trouble shooting
For a trouble free observation of the working of components remote from the control panel or for an intensive check of a suspected part, the BB3000s are fitted as a standard with an ingenious feature allowing for their automatic non-stop operation without the need of sheets, covers or tools. Procedure: - Simulate the picking of a cover sheet on the suction bar (scotch the actuator of its microswitch X32 to the suction bar). - Press right hand adjacent blue and green buttons ( X13 and X15 ) simultaneously and turn off main switch. - Press left hand green button ( X14 ) while turning on the main switch. - Switch on the drum heating key ( X12 ) within the next 5 seconds. - Press now the two green start buttons ( X14 and X15 ) simultaneously. The continous repetition of binding cycles is started up.
n.b.:
the process would automatically stop and the binder return to standby (with glue cooling down) 15 seconds after any clamping failure.
X14 Process start

(green)
X32
X15 Process start X03

Emergency (green)
X12 Drum heating on - off X13 Carriage opening (blue)
To deliberately shorten the time that the binder requires to be operational (to reduce unproductive waiting periods during machine maintenance or repair). - Wait for the blinking of the green lights ( X14 and X 15 ) - Press X13 and switch off the main switch simultaneously - Press X14 and switch on the main switch - Press X12 within the next two seconds to operate the binder. Switch the binder OFF/ON to return to the normal operation mode (for quality bindings).
Service manual BB3000 February 1997
OF
ON
F
Main switch
6/1
TECHNICAL BULLETIN: #6 ABOUT: ENCLOS: TECHNISCHES RUNDSCHREIBEN: Sept. 01 BETRIFFT: Top ranger ANLAGE: BULLETIN TECHNIQUE: CONCERNE: Binders ANNEXE:
TROUBLE SHOOTING
- Old style power boards (machines where TAG 23 is not crossed / our T.B. 00-12-04 refers) were fitted with slim 5A Crydom static relays K18 and K20 to control the heating resistors. - K20 switches the power of the drum easily, but K18 is a little underrated for the tank resistor, and gets hot. Some K18 have indeed burned out a hole in the board. - Considering the cost of a replacement board, we suggest that you check the board whenever servicing a binder to ascertain that they do not get brown around the area where K18 is soldered. - If there are signs of over heating and if the board is not dammaged, we further suggest to swap this relay with the next model 9169106 (10A with cooler). As this model is too thick to fit between K17 and K19 , some pin extension is to provide for. Insulation of the pins must be secured because two of them are at a potential of 230V
K20 Drum heating
OF
ON
F
K19 K18 Glue tank heating K17
er t i
f i ed b
c.p. bourg
S. A. N. V.
A.M. 6/2
ISO 9001
T1 19v R
TROUBLE SHOOTING
L3 L1 L2
C3 11
N(Y) / L3( )
J10 2 J17 19v T1 11 1 C1 8 J12 4 3 3 Drum
150 cold
September 2001 F17 C5 10 6 7 1

Spreader
23 cold
J28
+ 24v DC
F16 8 J17
Thermostat selector
115C 145C 4 8 115C
F15 J11 C5 13 J3 3 2
F13
F K 18
Solid state
10
J10 5
Tank heating resistor 65 cold
9
190C
J11 1
C1 J10 6
12 13 145C F1
Green pointer
C = 40
Red pointer (selected temp)
J3 2
F7
10
190C
J12 2
50 250
J28 J1 C5 12
24
Solid state
K 20
J5 6 J5 J4 26 1 6
J72
- Kindly note that any breakage in the tank heating circuit is neither notified nor evident to notice. - The heat developped by the sole drum resistor being sufficient to enable S44 and even S55, bindings can be performed, in degraded mode however (longer warm-up, curdled glue, unefficient glue cutoff etc...). J71 24 -If you where to experiment such defects, always start your investigations with the supply of the tank heating Y38 resistor(F10, K18, etc...)
Control T1
190C 190C
Needs to be positioned 0.1mm away from drum
Black pointer (actual drum temper)
J134
MCU
J134
panel
F14
F13 F15
J17 J21 J72 J73
J21 38 S44 S55 7 C6

Drum rotation disabled
F7
J12
J1
J3
J4 J5
35
Binding disabled
5 16
J73 5 X55 16 X44
K20
OF
ON
F
F1 K18
1
13
13
J11
J5
1
J10
J1
15 3
S44 closes when black pointer reaches green pointer S55 opens when black pointer reaches red pointer
F10
6/3
Drum
S44 S55
6 X12
115C
F16 F17
145C
J28
Tank resistor
MCU
C5
Thermostat Selector
C6
J71 C1
36 4 8 33
ON OFF
5 1
BB R
II
BB 3000 Heating circuitry Resistors (tank - drum - spreader)
Trouble shooting
Cover nipping motor torque limiter board Problem: Fuse F12 of board blows repeatedly position of X38 (Nipping station in upper position detector) is likely to be involved or anything (dried glue - shutter, etc... ) that works against the lifting and closing of the station. The board is OK most of the time. Test is easy: - Disconnect one wire on X38 - Proceed to one binding cycle - The motor should not even be strong enough to lift the nipping station IF IT DOES, TORQUE LIMITER BOARD IS DEFECTIVE
BB3000
X38
X39
J22
Control panel
Kbic
J1 J2 J4
OF
J15 J14
Cover clamping Cover nipping motor torque limit board
ON
F
J22
Clamp pressure knob
10K
J4
J2
J15
9421204
2 10
J10 J9
J7 J8
Y46
Y47 Y45
K21 J1
4 3 2
MCU
TP min
J14
R19 100 R20
min
Cover clamp motor
10 9
0V
F12 6,3A
max
R21
Torque adjust
2M2 R23 100 R22
C2
TP max
Service manual BB3000 March 2002
6/4
History
Developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 7 / 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 7 / 7 Wiring instructions for the replacement of the discontinued 230v B.B.C. / ASEA P.L.C . .pg 7 / 8
ON
OFF
c.p. bourg
June 2001
S. A. N. V.
HISTORY
BB 3000 - Developments
Starting with S.N. 8001 8006 8026 8051 Section PLC PLC PLC Cover clamping assembly Progr.15 Progr. 16 = Progr.15 + longer pulse for counter + safety if switch 05 is out of order. Progr.17 = Progr. 16 + diff. control of green lights + safety if switch 01 is out of order. Mechanical modification : - Seat in cast iron - Different shaft - Different gears - Different front and rear clamps - Different bracket ( for micro switch ) - Different shutter toothed rack - Five positions for spine pressure instead of four. Different electro magnet ( suitable for 50 and 60 Hz ) Different jogging plate ( with weights for jogging vibrations amplitude adjustement ). Purpose / description
Page 1 06/04/95 Details / illustration/ retrofit form
parts catalogue pages 120 to 134 retrofit kit # 208.4991
7 /1 Jogger assembly 8075 PLC Glue tank 8091 also 8073 8091 also 8084 Glue tank Power board
part #:298.1130 part #:299.0228e
Progr. 18 = Prog. 17 + Techn. bull. 89.09.09. Change of waiting time in stand by ( operational within 2 hours instead of 5 minutes ) Low speed also possible without milling selected. Tank thermostats moved from tank rear to left side to reduce interference with drum temperature. Different tank thermostats support ( not compatible with previous model ) Adaptation of slow down circuitry ( R5 = 8,2 W / 20W instead of 22 W / 10 W ) of suction bar " out-in" drive motors which specs. have changed as from S.N. 8051 for a more accurate cover deposit. Retrofit installation on machines 8050< S.N.<8091 requires suction bar slow speed readjustment ( trim 1 on power board ). Techn. bull. 89.10.10. Techn. bull. 89.10.10. Resistor part #: 9 170 168
Starting with S.N. 8091 also 8084 8101 Section Cover feed Cover clamping Drive motor 8104 8141 7 /2 8162 Glue drum PLC Carriage Carriage 8164 8186 Carriage PLC Delivery Purpose / description Modification of coding finder.("in" position - for cell 22, 23 ) Modification of suction bar holder ( T ). Installation of protection plate over left side cover clamping shaft. to prevent glue from dropping on the shafts. New sprocket to match 3/8" (9.5mm ) motor-drum chain pitch ( instead of 1/2" ). Heating resistor not molded anymore. Rica model ( new ) has black connection wires.Old models have orange wires. Progr. 19 = modified Progr.18 for better positionning of first cover. Locking of screws on braket pins. ( loctite 638 ) Carriage opening cam: reinforcement of its locking by a screw. Different front carriage support: cylindrical instead of square. translation. Front carriage clamp prepared to receive ejection plate Progr. 20 = modified Progr. 19 for delivery Socket for optional BBR delivery. Erroneous wiring up to S.N. 8204 Carriage T.B.90.10.03
Part # 208.4152
Part # unchanged. Old models discontinued
T.B. 90.07.03 + T.B. 90.10.01 retrofit kit form: 208.8898
Front clamp fitted with 5 round pushers actuating paper detection switch for straight T.B.90.07.03 + book dropping. T.B.90.10.04 Retrofit kit form:# 208.6983
Starting with S.N. 8186 Section Carriage transfer Purpose / description Different main motor and sproket . Stronger spring: 298.2068 ( Bolt lever mechanism ) Glue drop adjustment Glue tank Cover feed Cover station Cover clamping 8195 8205 + 8202,8099 8209 +8205,8206, 8099 PLC Milling motor PLC 7 /3 Hengstler counter instead of Zenith Up to S.N. 8050: For 8050 < S.N. <8186:
Page 3 06/04/95 Details / illustration/ retrofit form Parts.catal. Page 46 Item 48, page 152 of parts catalogue Retrofit:assy 208.6985 Retrofit assy 208.6986
Mounting of hexagonal holder glue wave for side glueing. Different spring ( suction bar bolt mechanism ) for more accurate stop position. Washer for travel limitation of blower ramp. Protection tube over shutter shaft ( no longer risk of glue dropping on shaft ) Part # 298.2069 Part # 299.0363 Retrofit kit 208.4989 Retrofit kit + tool box 208.4988
Progr.21 = modified Progr.20 for binding inhibit at BBR delivery full. ( blue lamp will flash ) Motor brake removed for better paper dust evacuation. ( Brake wiring and supports are still left in place ). Pedal for jogger control is no longer an option.
Progr. 22: different control of dust extractor motor for better paper dust evacuation - With notching only: the vacuum motor runs longer than before. - With notching and milling: the vacuum motor runs continuously unless one does not bind for more than 10 sec. Modification of mechanism. Modification of the wiring of the socket for the optional BBR Retrofit kit 208.6982 ( 208.6981 up to S.N. 8050 ) T.B.90.10.03.A
Glue film length Delivery
Starting with S.N. 8215 Section PLC Purpose / description Progr. 23 = modified Progr. 22 for a different ejection sequence.( straight book drop ) Now ( 23 ): clamping down + carriage opening before shutter opening. Up to ( 22 ): clamping down + shutter opening before carriage opening. N.B. interconnecting input 26 and +24 v automat of a PLC fitted with programme 23 will result in a book ejection like that provided by programme 22. This is usefull to prevent the contact of a wet spine with the shutter in glueing mode 3 . ( padding + ejection ) One wire added from rack connector IV to delivery socket . Milling wheel inclined instead of horizontal. Fix blade should have changed at the same time but remains old style until S.N. 8261 The rating, the size or the reaction time of twelve fuses is modified to conform with international rules of technical reasons. F6 / 9 / 12 / 13 / 17 / 18 / 19 / 20 / 21 / 22 / 23 / 24 are involved.
Delivery 8239 8260 Milling motor Fuses
T.B. 90.10.03
The index of corresponding drawings is incremented .
7 /4
PLC
Progr. 24 = automatic mixing of above mentionned progr. 23 and 22 according to Retrofit possibility the status of the wide ( progr 23 ) / narrow ( progr 22 ) carriage opening selector on only after connection control panel. Progr. 24 = control of air valve solenoid. of input 27 to + 24 v The air valve is driven by a solenoid instead of being driven by the rear clamp. A new card ( located under the valve ) drives this solenoid. The suction is not stopped at each cycle anymore. - New control PCB ( # 9420867 without timer as the need for a blower running later Diagr. than the suction is no longer there ). This card does not match earlier binders. 1.74.71.1263 - Rating of F 24 decreased to 2,5 A. Hand adjustable symmetrical working of the clamps to eliminate the " nailhead ". This change required a new torque limit control PCB assembly ( # 9420862 ) providing for a short braking of the motor between lifting and clamping movement. T.B. 90.12.02 No retrofit Diagr.1.74.71.1263 1.74.71.0900 B
Cover feed
Blower
Cover clamping
Starting with S.N. 8260 Section Glueing Purpose / description The scraper works at a higher temperature than before for a better removal of the excess of glue. Its heating element is increased to 15 W. A piece of wire over the drum creates a wave of glue like on our lower range binders and the drum turns at higher speed than before for a better glue deposit. 8262 (EUR) Milling Modified fix blade ( see page 4 ) for a better milling of first sheets on non operators side as well.
Part # 208.2408 ( interchangeable with previous model ) Short model does no longer match
8500 (USA) 7 /5 8270 (EUR) 8500 (USA)
Adjustment hand wheel Power interface Connectors
Longer shaft to conform to safety requirements
Relays K 3 / 5 / 6 / 8 / 9 / 11 / 12 / 13 / 14 are changed into plug in model with retaining clips for service facility Orange connectors on PC boards and harnesses are substituted by higher specifications green ones. Reduction of power of emitter beam ( R1 on board 9.420.996 = 560 W 1,2 KW ) to discriminate 2 sheets from a dozen of sheets and eliminate possible undesirable carriage home returns. 2 models of cell amplifying boards. 9.420.696 in cover clamping area 9.420.996 in loading area Different model fits binders, it displays ( window ) the drum temperature ( black pointer ) and the drum requested temperature ( red pointer ). The green pointer indicates the drum rotation start temperature ( 40C colder - this difference is still not adjustable ). Diagram. : 3.74.71.0906 A difference is value of R1 only Retrofit kit # : 208.3992 former model is no longer available.
8285
Photo cell in loading area
8302 (EUR) 8500 thru 8519 (USA)
Drum thermostat
Starting with S.N. 8334 Section Cover clamping PLC Purpose / description Stronger front clamp limit
Page 6 06/04/95 Details / illustration/ retrofit form TB 92.01.01
8500
- Different model ( identical look but powered in 24 V D.C. ) N.B. : - U.S. models of BB 3000 were already fitted with 24 V PLC for U.L. approval purpose since Nov 1990 but with progr. 24 - It is hard to notice the difference between the two models. ( labels only ) - PLC is no longer destroyed in case of erroneous wiring to the mains - PLC is no longer electronically protected against short circuit of its inputs but external F25 would blow. - Progr. 25 superseeds progr. 24 in march 1992 for PLC insensitiveness to parasitic pulses which might accidentally open the shutter for a couple of mm. Modification in the field is not necessary. The grey cable ( with 10 black wires ) connecting the carriage to the frame of the binder ( item 102 on page 92 of illustrated parts catalogue ) is replaced by a flat flexible conductor cable for a longer life expectancy Please specify on the order form, whether kit is for BB3000 with S.N. < 8261 or with S.N. between 8261 and 8535.
Diagrams 1.74.71.0903 C 3.74.71.0904 B 1.74.71.0910 B 1.74.71.1263 A 1.74.71.1268 published in june 1991 are applicable.
7 /6 8536 Carriage Reprogramming 8700 61.10.4.000 and up
TB 92.0
Retrofit kit # 2.08.6976
To benefit from the latest upgradings, an updated eprom can be inserted from outside the PLC ( no matter whether 220V or 24V model )
Eprom order # :
NEW STYLE BB3000

(Recognizable from paper waste bag on rear panel instead of separated vacuum cleaner).
No retrofit on earlier model possible
Starting with S.N. 8700 through 61.10.4.000 and up (model identified as BB3000/9) 61.10.4.0058 Section PLC Power supply Cover feed Chips extract. Purpose / description Different (smaller) model (Matsushita) - different logic / power interface Torodal transformers New single brushless turbine for both cover picking and separation In built turbine driven by the milling motor Dust bag at the rear of the binder - no longer vacuum cleaner Software upgrading for longer life expectancy of relays K4 and K5. ( suction bar outwards and inwards motion ) Retrofit to binders back to S.N. 8700 is advisable, easy and cheap.
Page 7 06/04/95 Details / illustration/ retrofit form No retrofit on earlier model is possible
PLC
Eprom prog BB3004
7 /7
Wiring instructions for the replacement of the B.B.C. / ASEA P.L.C. in a BB3000 with serial number below 8500
220 V
Cooling fans
Original wiring
RUN 220V 24V 0V STA STO 0V 00 01 02 03 04 05 06 07 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37 40 41 42 43 44 45 46 47 HZ HR
EINGANG
(INPUTS)
EINGANG
00 01 02 03 04 05 06 07 10 11 12 13 14 15 16 17 30 31 32 33 34 35 36 37 HZ HR
RUN
220V
9132007 (discontinued model)

W 0 50
51 52 53 54 55 56 57
PROGRAMMABLE LOGIC CONTROL
20 21 22 23 24 25 26 27 40 41 42 43 44 45 46 47
NETZ RUN STA
50 51 52 53 54 55 56 57 70 71 72 73 74 75 76 77
60 61 62 63 64 65 66 67
AUSGANG
(OUTPUTS)
AUSGANG W 1 60
61 62 63
07 KR 264 BBC
65 66 67
W 2 64
W 3 70
71
72
73
W 4 74
75
W 5 76
77
OPERATOR SIDE
0V Different wiring required for the supply of low voltage PLC - Do not reconnect the wires with the 220 V to the P.L.C. any more. - Leave them feeding the cooling fans.
RUN + 24V
24V 0V STA STO 0V
00 01
02 03
04 05
06 07
10 11
12 13
14 15
16 17
20 21
22 23
24 25
26 27
30 31
32 33
34 35
36 37
40 41
42 43
44 45
46 47
HZ HR
2,5 A 2983260
EINGANG
(INPUTS)
EINGANG
00 01 02 03 04 05 06 07 10 11 12 13 14 15 16 17 30 31 32 33 34 35 36 37 HZ HR
RUN
+ 24V
PROGRAMMABLE LOGIC CONTROL
20 21 22 23 24 25 26 27 40 41 42 43 44 45 46 47
NETZ RUN STA
50 51 52 53 54 55 56 57 70 71 72 73 74 75 76 77
60 61 62 63 64 65 66 67
2983874
9132010 (NOT programmed)

W 0 50
51 52 53 54 55 56 57
AUSGANG
(OUTPUTS)
AUSGANG
61 62 63
07 KR 264 BBC
65 66 67
W 1 60
W 2 64
W 3 70
71
72
73
W 4 74
75
W 5 76
77
+ Rectifier
Transformer
OPERATOR SIDE
9133241
Oct. 1997
7 /8
Useful, translated and obsolete items

Maschine Beschreibung (D, 1) Maschine Beschreibung (D, 2) Description machine (F, 1) . . . Description machine (F, 2) . . . Rglage fraise et contre-lame . ........... . ........... ........... ........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg .pg .pg .pg .pg 8 8 8 8 8 / / / / / 1 2 3 4 5
ON
OFF
June 2001
c.p. bourg
S. A. N. V.
USEFUL
Transportschlitten Endschalter, rechts Bremse Transportschlitten Schlittenbremsung ( links/rechts ) X48 Motor fr Transportschlitten ( ffnen/schlieen ) Saugergestnge innen/auen Erlaubnis X47 Automatischer Transportschlitten GeschwindigkeitsEinstellung Schlittenbremsung (rechts/links) X46 Y12 Y13 Kupplung, Transportschlitten Hauptmotor Transportschlitten, Endschalter, Grundposition X45 X52 Taster fr X50 eingelegten Buchblock Verstrker Platine X51 Y32 Abstreifer Thermostatfhler fr Temperatur Leimtrommel Frse Motor und Papierspne Absaugung Leimabstreifer, Einstellung Trommelheizung Wahlschalter Tankthermostat ( 115 / 145C ) Tankheizung, Wiederstand Khlventilator Transportschlitten, Endschalter fr max. ffnung Transportschlitten Fhler fr Obererposition X53 Transportschlitten, Fhler fr Schlieung X8 Abstand Frsschlitze ( eng/normal ) X7 Frsmotor, Ein - Aus Rttler, An - Aus Y01 Auflagenzhler X15 Start - Arbeitszyklus ( grne Lampen ) X14 gleichzeitig bettigen X13 Schlittenffnung ( Lampe blau ) Saugluft-Einstellung Umschlag, seitliche Anpressung X2, X5, X9, X11 Umschlagstation Anpressdruckdauer X6, X4 Programm-Wahlschalter X10 Schlittenffnung ( eng/weit ) X03 Not-Stop X12 Trommelheizung, An - Aus Automatische Drehung wenn Temperatur erreicht X44 X55 Leimwalzen Temperatur Einstellung X42 X49 Auswurfklappe, Schalter fr Verschlu Auswurfklappe, Schalter fr ffnung Tank-Thermostate Umschlagpresse unten X38 Umschlagpresse hoch und Saugluft Abschaltung
X41
X40
X39
Y43
Rttler - Magnet
X14 Start - Arbeitszyklus ( grne Lampen ) X15 gleichzeitig bettigen
Fuschalter
Service manual BB3000 Machine Beschreibung (D,1) Jan. 1997
Sicherung F1
Wert 2,5ATT
Geschtzte Bestandteile Steuerpult - Autom. Ausgnge - Saugmotor
F2
F3 F4
3,2ATT
4 ATT 2,5ATT
Kupplung - Bremse - Luftventil

Saugergestnge, herein - heraus Saugergestnge, hoch - tief
Sicherheitschalter ( Haube ) Sicherheitsschalter ( Plexiglas )
F5
F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18
3,2ATT
2,5ATT 2,5ATT 7 ATT
Auswurfklappe, Motor
Transportschlitten, ffnung - Verschlu Leimwalzenheizung Trafo ( primre Wicklung ) - Khlventilator Hauptmotor Tankheizung Rttler Drehmomentbegrenzungsplatine Netz: L1 Netz: L2 Netz: L3 24V Stromversorgung Heizung Leimabstreifer PLC Automat Bchse fr Fuschalter Motor fr Seitenpressung ffen und Schlieen Dunstabzug ( 2. Khlventilator mit aktivem Kohlefilter Option ) Magnet fr Luftventil ( auf/geschlossen ) Verstrker
2,5ATT 5 1 ATT ATT
Y15
Platine Luftventil
Geblse fr Saug-und Blasluft
6,3ATT 20AT 20AT 20AT 15 2 1 AT ATT ATT
Umschlagpresse Heben + Schlieen
Y10 Y11 Y45 X43 eingelegten

Taster fr Buchblock
Senken + ffnen
X32
F20
Adjust
Frsemotor berlast-Sicherung bei 220v: 6,7A Frsemotor berlast-Sicherung bei 380v: 4A
Y46 X37
Taster, Saugergestnge ber Umschlagpresse
T = Trge TT = Supertrge Gleichstrom Versorgung Umschlagpressungmotor DrehmomentbeHauptmotor Geschwindigkeitsplatine grenzungsplatine F13 K21 Seitenpressung, Umschlag F14 PLC Automat F15 Trafo F20
Umschlagansaug taster
+
X36
Saugergestnge, langsam ( innen/auen)
F16 F17 F18 Rckstellbar berlast Sicherung Frse motor Steuerrelais Motor fr Saugergestnge Transport ( hinein/heraus) Autom. Senkung von Umschlge Separatoren
X54
CN1, Elektr.
Y08 Y09 X33 Y06 X34 X35
Saugergestnge, langsam (innen/auen ) Saugergestnge, Endschalter obere Position
Tankheizung Stundenzhler F7 K20 Trommelheizung Hauptschalter

O
O F F
F12
Anschlu fr Stehendauslage BBR
F1
F2 F3 F4 K1 F5 K2 K3 K4 K5 K6 F6 Luft 24V zu PLC, ( Sicherheitshaube unten ) Saugergestnge, langsam Saugergestnge, innen - auen Saugergestnge, auen - innen Saugergestnge, auf - ab Auswurfklappe, offen Auswurfklappe, geschlossen Transportschlitten, offen Motor fr Saugergestnge, Anheben und Senken
Saugergestnge, Schalter Startposition ( Ansaugung Umschalg )
K19 Hauptmotor K18 Tankheizung K17 Rttler K16 Motor Bremse F8 F9 F10 F11
K7 K8 K9
VORSICHT: nur durch Sicherungen

gleichen Typs und Werten ersetzen
K10 Transportschlitten, geschlossen K11 Luftventil, offen - geschlossen K12 Transportschlitten, Kupplung-Bremse K13 Hauptmotor, Geschwindigkeit-Kontrolle K14 Hauptmotor, Geschwindigkeit-Kontrolle K15 Leimtrommel, Drehung ( aus= verhindert )
Leistung + Saugergestnge Geschwindigkeitsplatine
Service manual BB3000 Maschine Beschreibung (D, 2) Jan. 1997
Fin de course droite Frein chariot Ralentisseur chariot ( gauche - droite )
X49
X48
Dtecteur fermeture volet
Autorisation Ouverture / fermeture sortie rampe chariot aspiration
X42
Dtecteur pleine ouverture volet
Thermostats rgulation
X41 X47
Embrayage chariot / chane
temprature bac colle
Ralentisseur chariot Auto rgulation vitesse chariot (droite - gauche)
X40 X38
Dtecteur position basse emboitage
Moteur principal
Dtecteur position haute emboitage
Fin de course gauche
X46
Rpartiteur chauff
Sonde rgulateur temprature cylindre Moteur
X45
Dtecteur
fraisage grcage vacuation
Variateur hauteur rpartiteur
Rsistance chauffage cylindre
X50
Slecteur de thermostat rservoir colle ( 115 / 145C )
X44
X55
prsence de feuilles
Y32
copeaux
Thermostat rgulation temprature cylindre
Amplificateur cellule Rsistance chauffage bac colle
X51
X39
Y01
Compteur de reliures
Ventilateur
Dtecteur pleine ouverture chariot Electro aimant
X8 Y43
taqueur
Slection densit grcage
X15Fermeture
chariot + prise couverture
( deux boutons pousser et relcher simultanment )
Dtecteur position haute taqueur
X53
Dtecteur fermeture chariot
X7
Fraisage - grcage marche - arrt
X13
Ouverture chariot ( bleu )
Taqueur Rglage niveau aspiration marche - arrt Rglage pression emboitage couverture
X2, X5, X9, X11
Rglage dure emboitage couverture
X6, X4
Slecteur du mode de travail
X10 X03
Arrt d'urgence
Slecteur pr-ouverture chariot : forte / faible + mode d'jection
X12
Chauffage cylindre marche - arrt
X14
Fermeture chariot + prise couverture
( deux boutons pousser et relcher simultanment )
Pdale commande taqueur
Notice technique BB3000 Description machine (F, 1) Jan. 1997
Fusible F1
Valeur 2,5ATT
Circuit protg Pupitre de commande - sorties automate - commande turbine Scurit capot ferm Scurit fentre
F2
F3 F4
3,2ATT
4 ATT 2,5ATT
Embrayage - frein - soupape aspiration

Moteur translation rampe succion Moteur ascension/descente rampe
plexi ferme
F5
F6 F7
3,2ATT
2,5ATT 2,5ATT
Moteur ouverture/fermeture volet

Moteur ouverture / fermeture chariot Extracteur d'air vici ( deux si filtre rgnration ) Amplificateur Turbine aspiration Soupape de coupure ventilation couvertures Rsistance chauffe cylindre
F8
ATT
Transfo. alimention et ventilateurs Electro-aimant
F9
2,5ATT
Moteur principal
Y15
cellule
commande soupape
F10
ATT
Rsistance chauffe rservoir colle d'aspiration
F11
ATT
Vibreur Ouverture Emboitage couverture fermeture - Monte + fermeture volet - Descente + ouverture
F12
6,3ATT
Limiteur de couple mot. emboit. couv.
F13
20/15AT
Secteur: phase L1
F14
20/15AT
Secteur: phase L2
F15
20/15AT
Secteur: phase L3 Connecteur pour
F16
15
AT
Alimentation basse tension pdale vibreur
F17
ATT
Rsistance chauffe rcleur
X32
Y10 Y11 X43

Dtecteur prsence reliure
Y45 Y46 X37

Dtecteur rampe au droit de l'emboitage
F18
ATT
Automate programmable
F20
Adjust
Protection moteur fraisage/grcquage en 220V: 6,7A
Protection moteur fraisage/grcquage en 380V: 4A Alimentation basse tension Dtecteur de F16 F17 F18 Protection moteur fraisage / grcage ( rarmement ) prise de couverture
X36
Ralentisseur rampe la rentre
T = fusion lente TT= fusion trs lente
Transformateur F20
Limiteur du couple Carte rgulation du moteur d'emboitage vitesse moteur principal F13 F14 F15
K21
Emboitage couverture
Compteur d'heures de mise sous tension F12
F7 K20 Chauffe cylindre F1 F2
F3
Coupe circuit
O F F
F4
N
gnral F5 K19 K18 K17 K16 Moteur principal Chauffe bac colle Vibreur Frein moteur F8 F9 F10 F11 F6
K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 Carte interface logique / puissance+ vitesse rampe K14 K15 K12 K13
+
Air
Relais moteur fraisage / grcage Descente automatique sparateurs couvertures
Translation rampe Automate programmable d'aspiration
X54
Y08 Y09 X33 X35
Ralentisseur rampe en sortie
Connecteur CN1 pour convoyeur grande capacit (BBR )
Y06 X34
Dtecteur position suprieure rampe
Monte / descente rampe d'aspiration
Dtecteur rampe au droit des couvertures
24V automate ( scurits au repos ) Rampe ( translation lente ) Sortie de la rampe Rentre de la rampe Ascension - descente rampe Ouverture volet Fermeture volet Ouverture chariot Fermeture chariot Soupape air aspiration Embrayage - Frein chariot Rgulation vitesse moteur principal Rgulation vitesse moteur principal Rotation cylindre ( retir = moteur inhib )
Attention
: ne jamais remplacer que par
des fusibles de mme type et de mme valeur.
Notice technique BB3000 Description machine (F, 2) Jan. 1997
3 2,5
Rglage de la distance entre fraise et contre-lame Ce rglage est refaire lorsque le sac rcolteur de dchets contient des bandelettes au lieu de poussire de papier. Prliminaires (uniquement en cas de remplacement) - Glisser le blochet vers la gauche (vis 1 ). 1 - Appliquer les vis 4 de la contre-lame contre la tle support. 3 + rglette). - Aligner le long bord avant de la contre-lame et la mchoire fixe du chariot (trois vis
4 4 3 4 2 2 3 4 1 8 3 4 8
CONTRE LAME
*
3
1 1
3 4 3 2 TLE 1 SUPPORT LAME

CONTRE LAME MCHOIRE FIXE DU CHARIOT
TLE SUPPORT
1
Rglage de la position de la contre-lame Horizontalement: la glisser pour permettre le libre passage des couteaux dans leur dcoupe (crous 2 ). Verticalement: le jeu entre contre-lame et fraise doit tre minimum. Rgler les trois vis n.b. 4 .
CONTRE LAME
- La vis 4 qui est seule, agit aussi sur linclinaison de la contre-lame. 4 - Les vis 4 doivent tre libres pour monter / descendre la contre-lame, dbloquer leur crou.
Couteau de Dent la plus haute (colore) de la fraise

BB3000 S.N. 61.10.4.5569 and up BB2005 S.N. 64.20. . and up Oct. 1997
grcquage
Rapprocher ensuite le blochet de la lame jusqu affleurer la dent la plus longue* 1 . 1
* Tourner dlicatement la fraise dans le sens anti-horlogique pour entendre et liminer tout frottement. Des interactions existent entre les diffrents rglages / blocages. Les vrifier et retoucher si ncessaire.
c.p. bourg
S. A. N. V.
c.p. bourg
S.A.
rue des Technologies, 22 B-1340 Ottignies (Belgium) Tel.: + 32 (0) 10 / 62 22 11 Fax: + 32 (0) 10 / 61 69 03 e-mail: export.be@cpbourg.com web: www.cpbourg.com
rue Millewee, B.P. 85 L-7201 Walferdange (Luxembourg) Tel.: 352 / 33 24 47 Fax: 352 / 33 19 99 e-mail: cpbourg@pt.lu
c.p. bourg
G.M.B.H.
c.p. bourg
Inc.
Schweizertrasse 70 / 1 D-72336 Balingen (Deutschland) Tel.: +49 7433 998 1680 Fax: +49 7433 998 1686 e-mail: cpbourg_germany@cpbourg.com
50 Samuel Barnet Bd. New Bedford Industrial Park Massachussets 02745 (USA) 1285 New Bedford Tel.: 1/508.9982171 Fax: 1/508.9982391 e-mail: cpbourg@worldnet.att.net
c.p. bourg
S.A.
SILIC 410 32, rue des G meaux F-94573 Rungis (France) Tel.: 33 / 1.46873214 Fax: 33 / 1.46875217 e-mail: cpb_france@cpbourg.com
http: //www.cpbourg.com
C
er t
ified b
y
ISO 9001

Service Manual: Model Discontinued in January 2001 Revision November 2003

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service Manual: Model Discontinued in January 2001 Revision November 2003

Uploaded by

Copyright:

Available Formats

BB3000

Revision November 2003 Model discontinued in January 2001

Service Manual BB 3000

BB3000 Service manual

4 / Spare parts list

8 / Useful, translated and obsolete items

Carriage home detector

Service manual BB3000 Machine description GB (1) Jan.1997

Air shut-off solenoid

Cell amplifier card Air shut-off valve

Connector for jogger pedal

Suction bar position detector (over clamping)

Suction bar slow down (out-in)

Transfo F20 Clamping motor torque limiting F13 F15 F14

T = time lag TT = super time lag

Service manual BB3000 Machine description GB (2) May 1999

Operator control panel

Cover clamping motor torque limit

Power supply of PLC

From sensors X32 X55 (see pg 2/2 specific diagram)

Index B: description complement

J3 Tank therm. Jog pedal.

BB3000 Micro Control Unit

Safety on upper guard Safety on perspex

Sensors Controls Powered parts Connectors

X44 X55 X32

0,8 1,6 2,4 3,2

4,8 5,6 6,4 7,2

Y46 X37 X36

X33 X35 Y06 X34

40 pins J21 connector

Red pointer selected temp

Y44 X41 X47 X40 X38

Output instructions to power board (LED is illuminated at output high (24V) )

Controlled power element (via power board, see diagr. 4.74.71.1450)

X46 Y12 Y13

Black pointer actual drum temp.

Service manual BB3000 February 1999

illuminated when binder ready

EMERGENCY KNOB PRESSED OR POWER "ON"

PERSPEX GUARD LIFTED (AT ANY TIME)

CONDITION FOR TRANSIT TO NEXT STEP ( LED # X49 IS ALIGHT )

CARRIAGE OPENING (BLUE KNOB)

CONDITION IS OPPOSITE TO DESCRIPTION ON RESPECTIVE LINE

STAND BY (GREEN LIGHTS ON)

SIMULT. 14 15 37 (M1 + M2) + 51 34 (M3 + M4)

CARRIAGE START, TRAVEL SLOW DOWN 49

CLAMPING LIFTING ONLY

M1 = MODE M2 = MODE M3 = MODE M4 = MODE

SENSORS / KNOBS / LEDS

CORRESPONDING LED IS ALIGHT WHEN: LEFT CARRIAGE CLOSURE KNOB PRESSED

AWAITING INITIAL COVER REQUEST

BOOK DROPPING ACKNOWLEDGMENT

NO COVER ON SUCTION CUPS SUCTION BAR IS IN UPPER POSITION

LATE DROPPING (43 52 OVER 0,5 sec)

JAMMED BOOK REMOVAL

(WITHIN 0,5 sec) SIMULT. 14 15 SIMULT. 14 15

SHUTTER IS NOT FULLY OPEN THERE IS NO BOOK IN DROPPING AREA

X45 X47 X49

CARRIAGE IS IN HOME POSITION (LEFT)

SUCTION BAR IN OUT

CARRIAGE IS AT RIGHT END CARRIAGE IS CLOSED

X52 X53 X55