Professional Documents
Culture Documents
PARTS MANUAL
THE MODEL NUMBER AND SERIAL NUMBER, AS SHOWN ON THE CONTROL PANEL,
MUST BE GIVEN WHEN ORDERING REPLACEMENT PARTS.
RECORD OF CHANGE H
2003 MODEL:
KNWA0-A KNWA0-B
KNWA0-C KNWA0-D
KOBELCO is the international trademark found on all KOBE STEEL’s products.
KPMA0H01(0103)
OIL-FREE TWO STAGE
ROTARY SCREW AIR COMPRESSORS
PARTS MANUAL
AIR-COOLED MODELS:
KNWA0-A KNWA0-B KNWA0-C KNWA0-D
RECORD OF CHANGE H
INDEX
FIGURE FIGURE NO. PAGE NO.
AFTERCOOLER AND PIPING 7 14 , 15
AUTOMATIC CONDENSATE DRAIN 8 16 , 17
CAPACITY CONTROL VALVE 5 10 , 11
COMPRESSOR MOUNTING 3 6 , 7
CONTROL AIR TUBING 9 18 , 19
CONTROL PANEL 13 26 , 27
COOLER MOUNTING 12 24 , 25
DISCHARGE SILENCER 5 10 , 11
ENCLOSURE COMPONENTS 2 4 , 5
INTERCOOLER AND PIPING 6 12 , 13
LUBE OIL COOLER AND PIPING 10 20 , 21
LUBE OIL TUBING 11 22 , 23
MAINTENANCE KITS 30
MISC. COMPRESSOR PARTS 4 8 , 9
REPLACEMENT O-RINGS 30
SELECTIVE COMPONENTS 30
SOUND ENCLOSURE 1 2 , 3
STARTER PANEL 14 28 , 29
A0HPLNDX 3/15/02
FIGURE 1 - SOUND ENCLOSURE
REF. PART NAME QTY. PART NO. COMMENTS
1-1 CONTROL CLUSTER SEE FIGURE 13
1-2 DOOR, ELECTRICAL ENCLOSURE 1 R7413 TYPE: NEMA-1
1-2A BEZEL PLATE 1 K7409 USES 10 - 10-32 NUT WITH
1-2B GASKET, MOUNTING 1 K7408 10-32 STAR WASHER FOR
1-2C BOLT IN - TILT PANEL 1 R7392 MOUNTING.
1-3 LATCH 1 Z6700 SCREWDRIVER LOCK
1-4 NOT ASSIGNED
1-5 FRAME 1 R6297
1-6 HINGE SET 10 SEE ITEMS 25~30 2 HINGE SETS PER DOOR
1-7 BASE 1 R4721
1-8 DOOR, ACCESS 4 R6858 SPECIFY DOOR
1-9 LATCH 4 Z6700 ONE PER DOOR
1-10 END PANEL, SERVICE 1 R6867
1-11 MACHINE SCREW 10 8-32 x 1/2” HEX HEAD, SELF-TAPPING
1-12 SEALING WASHER 10 #8 STD
1-13 AUTOMATIC CONDENSATE DRAINS 2 K5077* SEE FIGURE 8 (8-5~25)
1-14 END PANEL, ELECTRICAL 1 R6863/B TYPE: NEMA-1
1-15 MACHINE SCREW 10 8-32 x 1/2” HEX HEAD, SELF-TAPPING
1-16 SEALING WASHER 10 #8 STD
1-17 LOUVER PANEL, COOLING AIR INLET 1 R6866
1-18 MACHINE SCREW 14 8-32 x 1/2” HEX HEAD, SELF-TAPPING
1-19 SEALING WASHER 14 #8 STD
1-20 DISCHARGE SCREEN 1 R6868
1-21 MACHINE SCREW 12 3/8 NC X 1/2”
1-22 LOCK WASHER 12 3/8 STD
1-23 FLAT WASHER 12 3/8 STD
1-24 COVER PANEL 1 R6865
1-25~30 PARTS REQ'D FOR 1 HINGE SET 10 SETS REQ’D PER UNIT
1-25 MACHINE SCREW 2 1/4 NC x 1/4” FLAT HEAD, SLOT
1-26 HINGE SPACER 1 R6247
1-27 LOCK WASHER 2 1/4 STD
1-28 HEX CAP SCREW 2 1/4 NC x 3/8”
1-29 HINGE 1 Z6094 2 PIECES PER SET
1-30 MACHINE SCREW 2 1/4 NF x 1/2" FLAT HEAD, ALLEN SOCKET
A01HPLX1 3 1/10/03
FIGURE 2 - ENCLOSURE COMPONENTS
REF. PART NAME QTY. PART NO. COMMENTS
2-1 SOUND CONTROL FOAM SET K6317
2-2 DOOR SEAL, SELF ADHESIVE AS REQ’D 1/2 D-FOAM SPECIFY LENGTH
2-3 RETAINER, SOUND FOAM 1 R6974
2-4 SOUND CONTROL FOAM SET CONSULT FACTORY, INLET FILTER SET
2-5 INLET AIR FILTER ELEMENT 1 K5710* SEE FIGURE 4 (4-9)
2-6 COVER PANEL 1 R6865
2-7 GASKET, SELF ADHESIVE AS REQ’D 1/8 x 2” SPECIFY LENGTH
2-8 SOUND CONTROL FOAM SET K6317
2-9 DISCHARGE SCREEN 1 R6868
2-10 INSULATION, WOVEN GLASS FIBER 1 1/8 x 1” SEE FIGURE 12
2-11 FLAT WASHER 14 3/8 STD
2-12 LOCK WASHER 14 3/8 STD
2-13 HEX CAP SCREW 14 3/8 NC x 2-3/4”
2-14 HINGE PIN, AIR INTAKE COVER 1 R3316
2-15 COVER, AIR INTAKE HOUSING 1 R7239-A
2-16 LATCH, HOUSING DOOR 3 Z6096
2-17 LOCK WASHER 6 #8 EXTERNAL TOOTH
2-18 MACHINE SCREW 6 8-32 x 3/8”
2-19 LABEL, “OIL DRAIN” 1 Z7226
2-20 LOCK WASHER 6 1/4 STD
2-21 HEX CAP SCREW 6 1/4 NF x 3/4”
2-22 HOUSING, AIR INTAKE FILTER 1 R7238
2-23 HEX CAP SCREW 5 1/4 NF x 1/2”
2-24 LOCK WASHER 5 1/4 STD
2-25 LATCH CLIP 5 K6393
2-26 HEX CAP SCREW 14 3/8 NC x 3”
2-27 FLAT WASHER 28 3/8 STD
2-28 DRAIN FITTING PLUG 1 3/4 NPT
2-29 BASE 1 R4721
2-30 FRAME 1 R6297
2-31 HEX NUT 14 3/8 NC
2-32 LOCK WASHER 14 3/8 STD
2-33 HEX CAP SCREW 12 3/8 NC x 3/4”
2-34 LOCK WASHER 12 3/8 STD
2-35 FLAT WASHER 12 3/8 STD
2-36 SHROUD, COOLER MOUNTING 1 R6903 SEE FIGURE 12 (12-15)
2-37 HEX CAP SCREW 8 7/16 NC x 1”
2-38 LOCK WASHER 8 7/16 STD
2-39 FLAT WASHER 8 7/16 STD
2-40 LOUVER PANEL, COOLING AIR 1 R6866
2-41 INLET CONTROL FOAM
SOUND SET K6317 INTAKE LOUVER SET
2-42 FAN ASSEMBLY 1 Z6348
2-43 FAN GUARD 1 K6368 SET, 2 PIECES
2-44 FLAT WASHER, FENDER 8 1/4 STD
2-45 LOCK WASHER 8 1/4 STD
2-46 HEX CAP SCREW 8 1/4 NC x 3/4”
2-47 MOTOR, COOLING FAN 1 Y6398A SPECIFY REQUIREMENTS
2-48 SEALING WASHER 14 #8 STD
2-49 MACHINE SCREW 14 8-32 x 1/2” PAN HEAD, PHILLIPS
2-50 OIL COOLER CORE 1 C4702 SEE FIGURE 10
2-51 OIL COOLER MOUNTING BRACKET 4 R6380
2-52 LOCK WASHER 12 3/8 STD
2-53 HEX CAP SCREW 12 3/8 NC x 3/4” BRACKET TO COOLER
2-54 ACOUSTICAL BULKHEAD 1 R6301
ADHESIVE, SOUND CONTROL FOAM AEROSOL CAN
A0HPLX2 5 3/15/02
FIGURE 3 - COMPRESSOR MOUNTING
REF. PART NAME QTY. PART NO. COMMENTS
3-1 SET SCREW 2 3/8 NC x 3/4”
3-2 COUPLING, COMPRESSOR HALF 1 E6208-1 50mm
3-3 COUPLING, INSERT 1 E6208-3
3-4 COUPLING, MOTOR HALF 1 E6208-2
3-5 SPACER 1 K6750
3-6 MOTOR, COMPRESSOR DRIVE 1 SELECTIVE SEE TABLE, PAGE 30
3-7 HEX CAP SCREW 4 5/8 NC x 3”
3-8 FLAT WASHER 4 5/8 STD
3-9 REBOUND WASHER 4 Z6204
3-10 VIBRATION ISOLATOR 4 Z6223
3-11 HEX NUT 4 5/8 NC
3-12 HEX NUT 8 3/8 NC
3-13 LOCK WASHER 8 3/8 STD
3-14 HEX CAP SCREW 8 5/8 NC x 1-1/2"
3-15 LOCK WASHER 8 5/8 STD
3-16 DRIVE ADAPTER 1 R5641
3-17 HEX CAP SCREW 8 3/8 NC x 2”
3-18 LOCK WASHER 1 5/8 STD EXTERNAL TOOTH
3-19 HEX NUT 1 5/8 NC
3-20 GROUNDING CABLE 1 CONSULT FACTORY
3-21 HEX CAP SCREW 2 3/8 NC x 3/4"
3-22 LOCK WASHER 2 3/8 STD. EXTERNAL TOOTH
3-23 GROUNDING PLATE 1 K6724
3-24 HEX CAP SCREW 2 5/8 NC x 1-1/4”
3-25 LOCK WASHER 2 5/8 STD
3-26 FLAT WASHER 2 5/8 STD
3-27 MOTOR SUPPORT 1 R6284
3-28 VIBRATION ISOLATOR 2 Z6224
3-29 ADJUSTABLE SUPPORT 2 R3939
3-30 HEX NUT 4 5/8 NC
3-31 LOCK WASHER 4 5/8 STD
3-32 FLAT WASHER 4 5/8 STD
3-33 LOCKWASHER 8 M10
3-34 HEX NUT 8 M10 x 35
3-35 COUPLING CASING CONSULT FACTORY
A0HPLX3 7 3/15/02
FIGURE 4 - MISCELLANEOUS COMPRESSOR PARTS
REF. PART NAME QTY. PART NO. COMMENTS
4-1 GASKET 1 K5715/B*
4-2 LOCK WASHER 4 M12
4-3 HEX CAP SCREW 4 M12 x 35
4-4 MUFFLER BRACKET 1 R4754
4-5 BLOWDOWN MUFFLER 1 J3825-1-1/4R
4-6 CAPACITY CONTROL VALVE 1 K5696 SEE FIGURE 5
4-7 BAND CLAMP 2 CONSULT FACTORY SPECIFY LENGTH
4-8 DUCT HOSE 1 H6240
4-9 FILTER ELEMENT 1 K5710*
4-10 FLAT WASHER 1 5/8 STD
4-11 WING NUT 1 K6390
4-12 DISCHARGE SILENCER 1 K5716 SEE FIGURE 5
4-13 HEX CAP SCREW 4 M12 x 35
4-14 LOCK WASHER 4 M12
4-15 GASKET 1 K5758/B*
4-16 HEX CAP SCREW 4 M12 x 35
4-17 LOCK WASHER 4 M12
4-18 GASKET 1 K5713/A*
4-19 HEX CAP SCREW 4 M10 x 30
4-20 LOCK WASHER 4 M10
4-21 FLANGE, HOSE ADAPTER, STRAIGHT 2 K7073
4-22 GASKET 2 K5292/A
4-23 HOSE FITTING 2 CONSULT FACTORY
4-24 BAND CLAMP 4 CONSULT FACTORY
4-25 HOSE 2 K5543
4-26 SUMP COVER GASKET 1 K5834
4-27 SUMP COVER PLATE 1 CONSULT FACTORY
4-28 LOCK WASHER 10 M10
4-29 HEX CAP SCREW 10 M10 x 25
4-30 AIR END MODULE, 1ST STAGE 1 K5766
4-31 AIR END MODULE, 2ND STAGE 1 K5784
4-32 DIAPHRAGM, 1ST STAGE 1 K5008*
4-33 DIAPHRAGM, 2ND STAGE 1 K5799*
A0HPLX4 9 3/15/02
FIGURE 5 - CAPACITY CONTROL VALVE AND DISCHARGE SILENCER
REF. PART NAME QTY. PART NO. COMMENTS
5-1~33 CAPACITY CONTROL VALVE 1 K5696
5-1 BYPASS VALVE BOX 1 K5736
5-2 PLATE 1 K5332
5-3 O-RING, VITON 1 K5091*
5-4 SEAT 1 K5743*
5-5 BYPASS VALVE 1 K5742
5-6 HEX CAP SCREW 8 M10 x 60
5-7 LOCK WASHER 8 M10
5-8 COVER 1 K5735
5-9 SPRING 1 K5747
5-10 LOCKNUT 1 K5947* TORQUE TO 110 FT-LB
5-11 SPRING WASHER 1 K7136*
5-12 PLATE 1 K5741
5-13 DIAPHRAGM 1 K5744/A*
5-14 SEAT 1 K5740
5-15 FLANGE 1 K5737
5-16 ROD 1 K5738
5-17 VALVE PLATE 1 K5739
5-18 LOCKNUT 1 K5934
5-19 VALVE BODY 1 K5734
5-20 HEX CAP SCREW 4 M12 x 30
5-21 LOCK WASHER 4 M12
5-22 GASKET 1 K5746/C*
5-23 SOCKET HEAD CAPSCREW 1 K5942*
5-24 LOCK WASHER 1 M8
5-25 RETAINING RING, SNAP 1 K5238
5-26 SLEEVE 1 K5102/A*
5-27 V-PACKING 1 K5010/A*
5-28 PARALLEL PIN 2 K5748
5-29 V-PACKING 1 K5011/A*
5-30 SLEEVE 1 K5101/A*
5-31 RETAINING RING, SNAP 1 K5239
5-32 ORIFICE AS REQ'D K6748/A CONSULT FACTORY
5-33 GASKET 1 K5745*
5-34~39 2ND STAGE DISCHARGE SILENCER 1 K5716
5-34 SOCKET HEAD CAP SCREW 8 M12 x 30
5-35 LOCK WASHER 8 M12
5-36 ELEMENT 1 K5984
5-37 GASKET 1 K5852/B*
5-38 SILENCER BODY 1 K5851
5-39 PLUG 1 1/2 NPT
A0HPLX5 11 3/15/02
FIGURE 6 - INTERCOOLER AND PIPING
REF. PART NAME QTY. PART NO. COMMENTS
6-1 PIPE 2 2-1/2 NPT x CLOSE
6-2 PIPE FITTING, UNION 1 2-1/2 NPT
6-3 MOISTURE SEPARATOR 1 T3832-EPXY
6-4 PIPE FITTING, STREET ELBOW 1 1/4 NPT
6-5 TUBE FITTING 1 K6326
6-6 TUBE, NYLON 1 K7157 1/2” O.D., SPECIFY LENGTH
6-7 PIPE 1 2-1/2 NPT x 4”
6-8 PIPE FITTING, ELBOW 1 2-1/2 NPT
6-9 PIPE 1 2-1/2 NPT x 31” THREADS ONE END ONLY
6-10 TUBE, NYLON 1 K7157 1/2” O.D., SPECIFY LENGTH
6-11 TUBE FITTING 1 K6334
6-12 BALL VALVE 1 K7080
6-13 PIPE FITTING, REDUCING ELBOW 2 1-1/2 NPT x 1/2 NPT ALTERNATE: 1 NPT x 1/2 NPT
6-14 CHECK VALVE 1 K5208*
6-15 PIPE 2 1/2 NPT x CLOSE
6-16 PIPE 1 1-1/2 NPT x CLOSE ALTERNATE: 1NPT x CLOSE
6-17 INLET FITTING 1 R6382
6-18 EXPANSION ELBOW 1 T6242SR INCLUDES SEALS
6-19 SEAL 2 T6242SR-1 SELF-RESTRAINING
6-20 GASKET 2 K5758/B*
6-21 LOCK WASHER 4 M12
6-22 HEX CAP SCREW 4 M12 x 35
6-23 RTD, TEMPERATURE SENSOR 1 V6075/A V6075-KIT INCLUDES Z6788
6-24 SENSOR FITTING 1 Z6788
6-25 LOCK WASHER 4 1/2 STD
6-26 HEX CAP SCREW 4 1/2 NC x 1-1/2”
6-27 END CAP 1 R6386
6-28 ELBOW 1 R6383
6-29 HEX CAP SCREW 4 5/8 NC x 3”
6-30 GASKET 3 K6287/B
6-31 FLANGE 1 2-1/2” ANSI 150#
6-32 LOCK WASHER 4 5/8 STD
6-33 HEX NUT 4 5/8 NC
6-34 PIPE 1 2-1/2 NPT x CLOSE
6-35 HEX CAP SCREW 8 5/8 NC x 2-1/2”
6-36 LOCK WASHER 8 5/8 STD
6-37 HEX NUT 8 5/8 NC
6-38 FLEX CONNECTOR 1 K6377
6-39 HEX CAP SCREW 4 5/8 NC x 3”
6-40 LOCK WASHER 4 5/8 STD
6-41 HEX NUT 4 5/8 NC
6-42 PIPE, 1ST STAGE DISCHARGE 1 K6462A
6-43 GASKET 1 K6287/B
6-44 DISCHARGE FITTING 1 R6385
6-45 GASKET 2 K5758/B*
6-46 END CAP 1 R6386
6-47 LOCK WASHER 4 M12
6-48 HEX CAP SCREW 4 M12 x 35
6-49 RTD, TEMPERATURE SENSOR 1 V6075/A V6075-KIT INCLUDES Z6788
6-50 SENSOR FITTING 1 Z6788
6-51 HEX NUT 4 1/2 NC
6-52 LOCK WASHER 4 1/2 STD
6-53 HEX CAP SCREW 4 1/2 NC x 2”
6-54 GASKET 1 K3321
A0HPLX6 13 3/15/02
FIGURE 7 - AFTERCOOLER AND PIPING
REF. PART NAME QTY. PART NO. COMMENTS
7-1 FLEX CONNECTION PIPE 1 D7441-34 INCLUDES 1-1/2” SAE FITTING
7-2 HEX CAP SCREW 4 1/2 NC x 5”
7-3 CHECK VALVE 1 K5703ACRA
7-4 GASKET 2 K3936/B* FOR ITEM 7-3
7-5 LOCK WASHER 4 1/2 STD
7-6 HEX NUT 4 1/2 NC
7-7 PIPE, 2ND STAGE DISCHARGE 1 R7434 SILENCER TO BLEED-OFF
7-8 PIPE 3 1-1/2 NPT x CLOSE
7-9 MOISTURE SEPARATOR 1 T3830-EPXY
7-10 PIPE FITTING, UNION 1 1-1/2 NPT
7-11 TUBE, NYLON 1 K7158 1/4” O.D., SPECIFY LENGTH
7-12 TUBE FITTING 1 K7067-4
7-13 PIPE FITTING, TEE 1 1-1/2 x 1-1/2 x 3/4 NPT
7-14 SAFETY VALVE 1 T6340-### SPECIFY PRESSURE
7-15 CLAMP 1 2-1/2” MUFFLER
7-16 BRACKET, AIR DISCHARGE 1 R7198-A
7-17 PIPE 1 1-1/2 NPT x AS REQ’D
7-18 SENSOR FITTING 1 Z7060
7-19 RTD, TEMPERATURE SENSOR 1 V6075 V6075-KIT INCLUDES Z6788
7-20 PIPE 1 1-1/2 NPT x 8”
7-21 PIPE FITTING, COUPLING 1 1-1/2 NPT
7-22 HEX CAP SCREW 2 1/4 NF x 1/2”
7-23 LOCK WASHER 2 1/4 STD.
7-24 HEX NUT 2 3/8 NC
7-25 PIPE 1 1-1/2 NPT x CLOSE ALTERNATE: 1 NPT x CLOSE
7-26 PIPE FITTING, REDUCING ELBOW 1 1-1/2 x 1/2 NPT ALTERNATE: 1 NPT x 1/2 NPT
7-27 PIPE 1 1/2 NPT x CLOSE
7-28 BALL VALVE 1 K7080
7-29 TUBE FITTING 1 K6334
7-30 TUBE, NYLON 1 K7157 1/2” O.D., SPECIFY LENGTH
7-31 HEX CAP SCREW 4 M12 x 35
7-32 LOCK WASHER 4 M12
7-33 GASKET 1 K5715/B*
7-34 TUBE FITTING 1 K6330 STAINLESS STEEL
7-35 SENSOR FITTING 1 Z6788
7-36 RTD, TEMPERATURE SENSOR 1 V6075/A V6075-KIT INCLUDES Z6788
7-37 GASKET 1 K5168/B*
7-38 LOCK WASHER 4 M12
7-39 HEX CAP SCREW 4 M12 x 30
7-40 TUBE, STAINLESS STEEL 1 1/4” O.D. SPECIFY LENGTH
7-41 TUBE FITTING 1 K3141-4-4 STAINLESS STEEL
7-42 GASKET 1 K3319
A01HPLX7 15 1/10/03
FIGURE 8 - AUTOMATIC CONDENSATE DRAINS
REF. PART NAME QTY. PART NO. COMMENTS
8-1 PIPE 2 1/2 NPT x 2”
8-2 BALL VALVE 2 K7080
8-3 CHECK VALVE 1 K5208*
8-4 TUBE FITTING 4 K6334
8-5 TUBE, NYLON 2 K7157 1/2” O.D., SPECIFY LENGTH
8-6 TUBE ADAPTER 2 K6325
8-7 AUTOMATIC DRAIN TRAP 2 K5077* PARTS EXPLODED AT 8-8~28
8-8 CAP 1 K5574
8-9 PACKING 1 K5583
8-10 FILTER 1 K5584
8-11 WASHER 1 K7192
8-12 PACKING, TEFLON 1 K5626/A
8-13 DISC CAP 1 K5585
8-14 DISC 1 K5586
8-15 O-RING, NITRILE 2 K5589
8-16 BODY 1 K5587
8-17 SCREEN 1 K5588
8-18 O-RING, NITRILE 1 K5579
8-19 DRAIN PLUG 1 K5578
8-20 BOWL 1 K5575
8-21 BOWL GUARD 1 K5576
8-22 RING 1 K5577
8-23 NEEDLE VALVE 1 K5918
8-24 O-RING, BUNA-N 1 K5916
8-25 LOCKNUT 1 K5917
8-26 PIPE FITTING, STREET ELBOW 1 1/2 NPT
8-27 SILENCER ELEMENT 1 K5581
8-28 SILENCER FITTING 1 K5582
A0HPLX8 17 3/15/02
FIGURE 9 - CONTROL AIR TUBING
REF. PART NAME QTY. PART NO. COMMENTS
9-1 TUBE, NYLON 3 K7157 1/2” O.D., SPECIFY LENGTH
9-2 STREET TEE 1 K7063
9-3 FILTER 1 H6218 ELEMENT KIT: H6218A
9-4 PIPE NIPPLE 1 3/8 NPT x CLOSE
9-5 TUBE, NYLON 1 K7158 1/4” O.D., SPECIFY LENGTH
9-6 TUBE REDUCER 1 K7061
9-7 TUBE TEE 1 K6329
9-8 SHUTTLE VALVE 1 K5567 REPAIR KIT: J5667
9-9 TUBE FITTING 2 K6327
9-10 FILTER BRACKET 1 H6220
9-11 TUBE FITTING 1 K6328
9-12 TUBE FITTING 1 K7079
9-13 TUBE FITTING 4 K6327
9-14 NOT ASSIGNED
9-15 TUBE FITTING, ELBOW 1 1/4 TUBE x 3/8 NPT, BRASS
9-16 TUBE, NYLON 1 K7158 1/4” O.D., SPECIFY LENGTH
9-17 TUBE, STAINLESS STEEL 1 1/4" O.D. SPECIFY LENGTH
9-18 TUBE FITTING 1 K3141-4-4
9-19 TUBE FITTING 3 K6328
9-20 TUBE NYLON 2 K7157 1/2” O.D., SPECIFY LENGTH
9-21 CONTROL AIR THROTTLE VALVE 1 K5882
9-22 TUBE ADAPTOR 2 K6323
9-23 SOLENOID VALVE, CONTROL AIR 1 J3826* REPAIR KIT: J5128
9-24 PIPE FITTING, PLUG 1 3/8 NPT
9-25 PIPE FITTING, STREET ELBOW 1 3/8 NPT
A0H1PLX9 19 1/10/03
FIGURE 10 - LUBE OIL COOLER & PIPING
REF. PART NAME QTY. PART NO. COMMENTS
10-1 PIPE FITTING PLUG 1 1-1/2 NPT
10-2 SUMP BREATHER ASSEMBLY 1 T6100 INCLUDES ELEMENT
10-3 BREATHER ELEMENT 1 T6289
10-4 PIPE FITTING WYE 1 1-1/2 NPT
10-5 PIPE 1 1-1/2 NPT x CLOSE
10-6 PIPE FITTING, REDUCING ELBOW 1 1-1/2 x 1-1/4 NPT
10-7 PIPE 1 1-1/4 NPT x 12”
10-8 FILTER HEAD ASSEMBLY 1 K4819 INTERNAL R/V
10-9 TUBE, STEEL 1 R3004
10-10 TUBE FITTING 7 N2658 FOR O-RINGS SEE PAGE 30
10-11 HOSE ASSEMBLY 2 D6259-35 35” LONG
10-12 PIPE FITTING, REDUCING BUSHING 4 N4793
10-13 RTD, TEMPERATURE SENSOR 1 V6075/A
10-14 SENSOR FITTING 1 Z6788
10-15 TUBE FITTING 1 N4835 FOR O-RINGS SEE PAGE 30
10-16 TUBE ADAPTOR 1 N4735 FOR O-RINGS SEE PAGE 30
10-17 OIL COOLER 1 C4702
10-18 THERMOSTATIC VALVE 1 M3459
10-19 TUBE FITTING 1 N2656 FOR O-RINGS SEE PAGE 30
10-20 HOSE ASSEMBLY 1 D6259-76 76” LONG
10-21 TUBE ADAPTER 1 N4651 FOR O-RINGS SEE PAGE 30
10-22 HOSE ASSEMBLY 2 D6259-27 27" LONG
10-23 TUBE FITTING, RUN TEE 1 N4733 FOR O-RINGS SEE PAGE 30
10-24 GASKET 1 F2410
10-25 OIL FILTER ELEMENT 1 K5003* INCLUDES GASKET
10-26 OIL PUMP 1 D6983
10-27 TUBE FITTING 1 N7032 FOR O-RINGS SEE PAGE 30
10-28 HEX CAP SCREW 6 3/8 NC x 1"
10-29 LOCK WASHER 10 3/8 STD
10-30 HEX NUT 4 3/8 STD
10-31 ISOLATOR 4 Z4525
10-32 TUBE FITTING 1 N2993 FOR O-RINGS SEE PAGE 30
10-33 ADAPTER 1 D6211
10-34 COUPLING, PUMP HALF 1 E6986-2
10-35 COUPLING INSERT 1 E6986-3
10-36 COUPLING, MOTOR HALF 1 E6986-1
10-37 MOTOR, OIL PUMP 1 Y6981A-F2
10-38 PIPE FITTING, REDUCING BUSHING 1 N7249
10-39 PIPE 1 3/4 NPT x CLOSE
10-40 BALL VALVE 1 3/4 NPT
10-41 TUBE FITTING W/ STRAINER 1 K6274 FOR O-RINGS SEE PAGE 30
10-42 HOSE FITTING 1 K7193
10-43 HOSE ASSEMBLY 1 Z6381 INCLUDES D6260
10-44 HOSE FITTING 1 D6261
10-45 PLUG, OIL DRAIN 1 3/4 NPT
10-46 PIPE FITTING, MALE ADAPTOR 1 N4818
10-47 PIPE FITTING, STRAIGHT 1 1/4 TUBE x 1/8” MNPT
10-48 PRESSURE SWITCH, OIL FILTER 1 Z2638
10-49 PIPE FITTING, ELBOW 2 1/8 TUBE x 1/8” MNPT
10-50 TUBE, COPPER 1 1/8” O.D.
A0HPLX10 21 3/15/02
FIGURE 11 - LUBE OIL TUBING
REF. PART NAME QTY. PART NO. COMMENTS
11-1 TUBE, NYLON 2 K7158 1/4” O.D., SPECIFY LENGTH
11-2 TUBE FITTING 2 K7064-4
11-3 VALVE 2 K7120-1/4
11-4 LOCK WASHER 2 1/4 STD
11-5 HEX CAP SCREW 2 1/4 NF x 1-1/2"
11-6 PIPE FITTING, PLUG 1 1/8 NPT
11-7 MANIFOLD 1 K6759
11-8 PIPE 2 1/4 NPT x CLOSE FOR OLD STYLE VALVE
11-9 PIPE FITTING, PLUG 1 1/4 NPT
11-10 TUBE FITTING 1 K3308-4-6
11-11 TUBE FITTING 4 K6327
11-12 TUBE FITTING 3 K6328
11-13 TUBE, NYLON 5 K7157 1/2” O.D., SPECIFY LENGTH
11-14 TUBE FITTING 1 K7066
11-15 TUBE FITTING 1 K6329
11-16 TUBE FITTING 1 K6332
11-17 RELIEF VALVE 1 K5887 11-19~25
11-18 OIL LEVEL GAUGE 1 K5706 11-26~29
11-19 GASKET 1 K5705 NEOPRENE
11-20 SOCKET HEAD CAP SCREW 4 M8 x 45
11-21 LOCK WASHER 4 M8
11-22 LOCKNUT 1 INCLUDED W/ RELIEF VALVE
11-23 ADJUSTMENT SCREW 1 INCLUDED W/ RELIEF VALVE
11-24 GASKET 1 K5626/A TEFLON
11-25 CAP 1 INCLUDED W/ RELIEF VALVE
11-26 MOUNTING SCREW 2 INCLUDED W/ GAUGE
11-27 WASHER 2 INCLUDED W/ GAUGE
11-28 O-RING 4 K5706A
11-29 GAUGE BODY 1 INCLUDED W/ GAUGE
A0HPLX11 23 3/15/02
FIGURE 12 - COOLER MOUNTING
REF. PART NAME QTY. PART NO. COMMENTS
12-1 INSULATION 1 1/8 x 3 x AS REQ’D WOVEN GLASS FIBER
12-2 INSULATION 4 1/8 x 1 x AS REQ’D WOVEN GLASS FIBER
12-3 INSULATION 1 1/8 x 1 x AS REQ’D WOVEN GLASS FIBER
12-4 INSULATION 1 1/8 x 3 x AS REQ’D WOVEN GLASS FIBER
12-5 BRACKET 1 K6483
12-6 CLOSURE PLATE 1 R7031
12-7 LOCK WASHER 6 1/4 STD
12-8 HEX CAP SCREW 6 1/4 NC x 1/2”
12-9 FAN GUARD 1 K6368 SET, 2 PIECES
12-10 FAN ASSEMBLY 1 Z6348
12-11 MOTOR, COOLING FAN 1 Y6398A SPECIFY REQUIREMENTS
12-12 HEX NUT 4 3/8 NC
12-13 LOCK WASHER 4 3/8 STD
12-14 HEX CAP SCREW 4 3/8 NC x 3/4”
12-15 SHROUD, COOLER MOUNTING 1 R6903
12-16 POSITIONING BRACKET, LEFT 1 R6389A INTERCOOLER SIDE
12-17 SHEET METAL SCREW 10 #10 STD SELF TAPPING
12-18 INTERCOOLER 1 G6292
12-19 INSULATION 1 1/8 x 3 x AS REQ’D WOVEN GLASS FIBER
12-20 AFTERCOOLER 1 G6291
12-21 INSULATION 1 1/8 x 1 x AS REQ’D WOVEN GLASS FIBER
12-22 POSITIONING BRACKET, RIGHT 1 R6389B AFTERCOOLER SIDE
ADHESIVE FOR INSULATION CONSULT FACTORY TUBE, HIGH TEMP RTV
A0HPLX12 25 3/15/02
FIGURE 13 - CONTROL PANEL
REF. PART NAME QTY. PART NO. COMMENTS
13-1 “LOAD” LEGEND 1 B4390-26
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - WHITE 1 V4397-5
LED MODULE, 24VDC - WHITE 1 V4386-5
MODULE HOLDER 1 V4380
13-2 “RUN” LEGEND 1 B4390-25
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - YELLOW 1 V4397-6
LED MODULE, 24VDC - YELLOW 1 V4386-6
MODULE HOLDER 1 V4380
13-3 “STANDBY” LEGEND 1 B4390-24
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - GREEN 1 V4397-3
LED MODULE, 24VDC - GREEN 1 V4386-3
MODULE HOLDER 1 V4380
13-4 “BLANK” LEGEND 1 B4390-20
BEZEL W/ LEGEND HOLDER 1 V4396
ALARM BEEPER, 24VDC, 22mm 1 V3427
13-5 “ALARM” LEGEND 1 B4390-28
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - RED 1 V4397-4
LED MODULE, 24VDC - RED 1 V4386-4
MODULE HOLDER 1 V4380
13-6 “ALERT” LEGEND 1 B4390-27
BEZEL W/ LEGEND HOLDER 1 V4396
LENS ASSEMBLY, 22mm - BLUE 1 V4397-2
LED MODULE, 24VDC - BLUE 1 V4386-2
MODULE HOLDER 1 V4380
13-7 “RESET” LEGEND 1 B4390-23
BEZEL W/ LEGEND HOLDER 1 V4396
PUSHBUTTON OPERATOR, NO CAP 1 V4360
CAP FOR PUSHBUTTON, BLUE, “R” 1 V4394-2
CONTACT BLOCK, N/O 1 V4382-1
CONTACT BLOCK HOLDER 1 V4380
13-8 “START” LEGEND 1 B4390-21
BEZEL W/ LEGEND HOLDER 1 V4396
PUSHBUTTON, START, GREEN, “|” 1 V4360-13
CONTACT BLOCK, N/O 1 V4382-1
CONTACT BLOCK HOLDER 1 V4380
13-9 “STOP” LEGEND 1 B4390-22
BEZEL W/ LEGEND HOLDER 1 V4396
PUSHBUTTON, STOP, RED, “O” 1 V4361-14
CONTACT BLOCK, N/C 1 V4381-1
CONTACT BLOCK HOLDER 1 V4380
13-10 GRAY SCALE DISPLAY 1 V7325
OPTIONAL COLOR DISPLAY V7324 REQUIRES SPECIAL PROGRAM
MODEL AND S/N REQUIRED
A01HPLX13 27 1/10/03
FIGURE 14 - STARTER PANEL
REF. PART NAME QTY. PART NO. COMMENTS
14-1 STARTER CONSULT FACTORY
A0H1PLX14 29 1/10/03
SELECTIVE COMPONENTS
PART NAME KNWA0-A/L KNWA0-B/L KNWA0-C/L KNWA0-D/L
GEAR SET K5900 K5899 K5898 K5904
MOTOR, MAIN Y7002 Y7004 Y7005 Y7006
A0HPLSLP 30 3/15/02
PARTS MANUAL REVISIONS
A0H01PL 31 1/10/03
Rogers Machinery Co., Inc.
14650 S.W. 72nd Ave.
Portland, Oregon 97224
P.O. Box 230429
Portland, Oregon 97281
Phone (503) 639-0808
Fax (503) 639-0111
www.knw-series.com
E-Mail: kobelco@teleport.com
KPMA0H01(0103)