Machine

Average
output
per hour
cards

Output per shift

8 hour
work
cards

HP Indigo
6,300
47,250
Roland
128,000 960,000
Kord
96,000 720,000
Sakurai
67,200 504,000
Trumax
7,616
57,120
Cardcraft
1,376
10,320
PHI
2,176
16,320
Louda
14,400 108,000
PCU 6
15,300 114,750
Blumer 8
110,000 825,000
*Job set-up & clean-up not included
** Schedules applied:
Regular schedule
Overtime
Overtime with 30 minutes break

Average
Output per shift
output per
with 3 hour
8 hour
with 3
hour
overtime
work
hour
overtime
cards
shts
shts
shts
63,000
1,280,000
960,000
672,000
76,160
13,760
21,760
144,000
153,000
1,100,000

300
4,000
3,000
2,100
238
43
68
450
478
3,438

2,250
30,000
22,500
15,750
1,785
323
510
3,375
3,586
25,781

3000
40000
30000
21000
2380
430
680
4500
4781.25
34375

Quantity Ordered (Cards)

100,000

Machine
HP Indigo

47.41330675

Overtime

Schedule Type
Batch Size

Time to finish (Hours)

30000
Capacity (Card/Hour) Sequence
Digital Printing
6,300
3
Offset Printing

Process Time
15.87301587

NO BATCHING
54.98324723
15.87301587
15.87301587
1.5625

Roland 4

128,000

0.78125

0.78125

Roland 2

128,000

0.78125

0.78125

Roland 1

128,000

Roland 3

128,000

1.041666667

2.083333333
1.041666667

1.041666667

1.041666667

Varnish Printing
KORD 1

96,000

KORD 2

96,000

KORD 3

96,000

KORD 4

96,000

Sakurai 1

67,200

1.488095238

0
1.041666667
1.041666667
2.976190476
1.488095238

Sakurai 2

67,200

1.488095238

1.488095238

Sakurai 3

67,200

Sakurai 4

67,200

Trumax

7,616

Manual SP

360

0
0
0

Perforation
Heidelberg Cylinder

96,000

1.041666667

Silkscreen Printing

Tapelayer

Tapelaying-Spotwelding and Lamination

11520

Spotweld 1

5760

Spotweld 2

5760

Cardcraft 1 & 2

1,376

Cardcraft 3

1,376

2,176
Die-cutting

PCU 6

15,300

0
31.44654088
0

Punching 2

14,400

Cardcraft

1,260

31.44654088

31.44654088

Oakwood

1,920

31.44654088

Punching 4

14,400

Punching 3

14,400

Punching 5

14,400

Blumer

110,000

PHI 1 & 2

Given the current sequence of operation it will take

3
to transfer
100,000 cards to Quality Assurance Section

BATCHING
47.41330675
15.87301587
15.87301587
0.3125

2
1

0
0
0.78125
0.78125
0.416666667
0

0
1.041666667
1.041666667
1.041666667
1.041666667
0.595238095
0

5
4

0
0
0
1.488095238
1.488095238
0
0

day(s)

0
0
0
0
0
31.44654088
0
0
0
0
0
0
0
31.44654088

day(s)