STAGEPAS 300

SERVICE MANUAL

Speaker

Mixer

Speaker

CONTENTS SPECIFICATIONS ............................................... 3 PANEL LAYOUT .................................. 4 DIMENSIONS ......................................................... 4 CIRCUIT BOARD LAYOUT .............. 5 DISASSEMBLY PROCEDURE ........................... 6 IC BLOCK DIAGRAMIC ................................. 15 CIRCUIT BOARDS ..................................... 16 INSPECTIONS ......................................................... 23 TROUBLE SHOOTING ............ 26 PARTS LIST BLOCK DIAGRAM CIRCUIT DIAGRAM

PA 011775
20050321-86100 HAMAMATSU, JAPAN
Copyright (c) Yamaha Corporation. All rights reserved. PDF-K9611 05.04

STAGEPAS 300

IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by the users, and have therefore not been restated.

WARNING :

Failure to follow appropriate service and safety procedures when servicing this product may result in personal injury, destruction of expensive components and failure of the product to perform as specified. For these reasons, we advise all Yamaha product owners that all service required should be performed by an authorized Yamaha Retailer or the appointed service representative. This presentation or sale of this manual to any individual or firm does not constitute authorization certification, recognition of any applicable technical capabilities, or establish a principal-agent relationship of any form.

IMPORTANT :

The data provided is belived to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributors Service Division.

WARNING : IMPORTANT :

Static discharges can destroy expensive components. Discharge any static electricity your body may have accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to this bus.) Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.

WARNING: CHEMICAL CONTENT NOTICE!

The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (Where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm. DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER! Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/ flux vapor! If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.

IMPORTANT NOTICE FOR THE UNITED KINGDOM Connecting the Plug and Cord
WARNING: THIS APPARATUS MUST BE EARTHED IMPORTANT. The wires in this mains lead are coloured in accordance with the following code: GREEN-AND-YELLOW : EARTH BLUE : NEUTRAL BROWN : LIVE This applies only to products distributed by Yamaha-Kemble Music (U.K.) Ltd.

As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your plug proceed as follows: The wire which is coloured GREEN-and-YELLOW must be connected to the terminal in the plug which is marked by the letter E or by the safety earth symbol or colored GREEN or GREEN-and-YELLOW. The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured BLACK. The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED. (3 wires)

WARNING
Components having special characteristics are marked originally installed. and must be replaced with parts having specification equal to those

STAGEPAS 300

SPECIFICATIONS

General Specifications Maximum Output Power

150 W+150 W/6 @10 % THD at 1 kHz (SPEAKER L/R) 100 W+100 W/6 @1 % THD at 1 kHz (SPEAKER L/R)

150 W+150 W/6 @10 % THD at 1 kHz (SPEAKER L/R) 100 W+100 W/6 @1 % THD at 1 kHz (SPEAKER L/R)

Frequency Response
-3 dB, 0 dB, +1 dB @20 Hz20 kHz, 1 W Output/6 (Without MUSIC/SPEECH, EQ and SP EQ Circuit) (SPEAKER L/R) -3 dB, 0 dB, +1 dB @20 Hz20 kHz, +4 dBu 10 k Load [MUSIC/SPEECH]switch=MUSIC (MONITOR OUT, REC OUT)

-3 dB, 0 dB, +1 dB @20 Hz20 kHz, 1 W /6 (MUSIC/SPEECH, EQ and SP EQ Circuit ) (SPEAKER L/R) -3 dB, 0 dB, +1 dB @20 Hz20 kHz, +4 dBu 10 k Load [MUSIC/SPEECH]=MUSIC (MONITOR OUT, REC OUT)

Total Harmonic Distortion

1 % @1 kHz, 50 W Output Power (SPEAKER L/R) 0.5 % @20 Hz20 kHz, +14 dBu 10 k (MONITOR OUT, REC OUT)

1 % @1 kHz, 50W Output Power (SPEAKER L/R) 0.5 % @20 Hz20 kHz, +14 dBu 10 k (MONITOR OUT, REC OUT)

Hum & Noise (20 Hz20 kHz, Rs=150 , MIC/LINE switch=MIC)

-65 dBu Residual output noise (SPEAKER L/R) -90 dBu Residual output noise (MONITOR OUT, REC OUT) -67 dBu @MONITOR OUT control & one CH LEVEL control at nomunal level (CH14)(MONITOR OUT)

& (20 Hz 20 kHz, Rs=150 , MIC/LINE =MIC)

-65 dBu (SPEAKER L/R) -90 dBu (MONITOR OUT, REC OUT) -67 dBu @MONITOR OUT&1 (CH14)(MONITOR OUT)

Crosstalk (1 kHz)
-70 dB between input channels

(1 kHz)
-70 dB

Weight
18 kg (mixer and two speakers)

18 kg (2)

Power Consumption
70 W

70 W

Stereo Input Channel Equalization:

Shelving turnover/rolloff frequency: 3 dB before maximum cut or boost. 15 dB HIGH 10 kHz shelving LOW 100 Hz shelving

/: (15 dB)3 dB HIGH 10 kHz LOW 100 Hz

Accessories
Power Cable, Speaker Cable, Owners Manual

Option
Microphone

Speaker Enclosure
Bass-reflex type

LF: 8" (20 cm) HF: 1" (2.54 cm)

Speaker Unit
LF: 8" (20 cm) Cone HF: 1" (2.54 cm) Compression Driver

4 kHz

Cross Over Frequency

4 kHz

55 Hz20 kHz

Frequency Range
55 Hz20 kHz

112 dB (1 m)

Maximum Output Level

112 dB (1 m)

STAGEPAS 300

PANEL LAYOUT
u o !0
q [POWER] switch ([POWER]) w [AC IN] jack ([AC IN]) e [SPEAKER L/R] jacks ([SPEAKER L/R]()) r [REC OUT L/R] jacks ([REC OUT L/R]) t [MONITOR OUT L(MONO)/R] jacks ([MONITOR OUT L(MONO)/R]) y Channel input jacks (CH 1 to 4) ( (CH 14)) u Stereo channel input jacks (CH 5/6, 7/8) ((CH 5/6 7/8)) i [MIC/LINE] switches ([MIC/LINE]) o Equalizer [HIGH]/[LOW] (EQ()) !0 [REVERB] switches ([REVERB]) !1 [REVERB] control ([REVERB]) !2 [LEVEL] control ([LEVEL]) !3 [MASTER LEVEL] control ([MASTER LEVEL]) !4 [SPEECH/MUSIC] switch ([SPEECH/MUSIC]) !5 [MONITOR OUT] control ([MONITOR OUT]) !6 [LEVEL] meter ([LEVEL]) !7 [POWER] indicator ([POWER])

y i !5 !1 !4 !7 !3

!2

t r e

q !6

DIMENSIONS
Speaker Mixer
MSC
1

160

455.5

MSC
2

1 3

MSC

96.3 275
137

255

120 2-M8x25

Unit: mm

290

MSC
1 2

1 3

Front view Right side view Rear view

Speaker HF <Tweeter> HF <>

NETWORK1 NETWORK1
or

or

POWER POWER FILTER

NETWORK2 NETWORK2

INPUT VR VR FILTER

CIRCUIT BOARD LAYOUT

Power amplifier unit

JACK2

JACK1A
or

JACK1B

Speaker LF <Woofer> Power amplifier unit LF <>

STAGEPAS 300

STAGEPAS 300

IC BLOCK DIAGRAMIC

M65850FP (AAX62760) Digital Echo

FILTER: IC602
CLOCK 14 NC LPF1 IN LPF1 OUT OP1 OUT OP1 IN CC1 CC2 GND
1 2 3 4 5 6 7 8 16 15 14 13 12 11 8 10 9

CC2 7

OP2 IN 12

OP2 OUT 11

LPF2 IN 10

LPF2 OUT 9

NC Vcc CLOCK REF OP2 IN OP2 OUT LPF2 IN NC 1 NC 16 REF 13

OSCILLATOR

D/A

LPF2

1/2 Vcc CLOCK AUTO RESET RESET D1 DO1 MAIN CONTROL DO0

MO MI 20Kbit SRAM

LPF1 LPF2 OUT 2 LPF1 IN 3 LPF1 OUT 4 OP1 OUT

A/D

5 OP1 IN

6 CC1

8 GND

15 Vcc

LB1407-E LF (AAX68710)
AC/DC Voltage Level Meter VR: IC604
12, 11, 10, 9 Vref Vcc Rch 3 Vcc Rch Vref IN+ IN-OUT GND
1 2 3 4 5 6 7 14 13 12 11 10 9 8

D7 14

D6 13

D1 8

D7
R7 R6 4.12 k -COM 7 + COM 6 -+ COM 1 R1 1 k

D6 D5 D4 D3 D2 D1 IN + IN -4 5
-+

5.83 k

6 OUT

7 GND

NJM2068M-D TE1 (AAX62750) Dual Operational Amplifier

FILTER: IC103, 107, 204, 603 INPUT: IC101, 201, 501, 701 IC102, 105, 106, 202, 203, 302, VR: 402, 502, 503, 702, 703
Output A Inverting Input A Non-Inverting Input A -DC Voltage Supply
1 2 3 4 -V +V 8 7 6 5

TOP249Y (AAX63650) Switching Controller

POWER: IC802,804
CONTROL (C) 1
ZC 1 SHUNT REGULATOR/ ERROR AMPLIFIER VC 0 INTERNAL SUPPLY

DRAIN (D)

1 3 2 5 7 4

+
5.8 V 4.8 V INTERNAL UV COMPARATOR

+
IFB CURRENT LIMIT ADJUST

SOFT START

5.8 V VI (LIMIT)

+DC Voltage Supply Output B Inverting Input B Non-Inverting Input B

+ + -

1: CONTROL 2: LINE-SENSE 3: EXTERNAL CURRENT LIMIT 4: SOURCE 5: FREQUENCY 7: DRAIN

SOFT START ON/OFF VBG+VT

8 SHUTDOWN/ AUTO-RESTART HYSTERETIC THERMAL SHUTDOWN

+
CURRENT LIMIT COMPARATOR

EXTERNAL CURRENT LIMIT (X) 3 LINE-SENSE (L) 2

1V VBG OV/UV LINE SENSE DCMAX STOP LOGIC

STOP SOFTSTART DMAX DCMAX CLOCK HALF FREQ. SAW

CONTROLLED TURN-ON GATE DRIVER

FREQUENCY (F) 5

+
PWM COMPARATOR

S Q R

OSCILLATOR WITH JITTER LIGHT LOAD FREQUENCY REDUCTION

LEADING EDGE BLANKING

RE

SOURCE (S)

15

STAGEPAS 300

INSPECTIONS
1. Test Conditions
Measuring Voitage: AC 100 V 50/60 Hz (J) AC 120 V 60 Hz (U, C, V) AC 240 V 50 Hz (A) AC 230 V 50 Hz (B, H, W) AC 220 V 60 Hz (K) AC 220 V 50 Hz (O) Load: 6 Input: 1 KHz MASTER LEVEL VR VR: MAX. Tone-control VR VR: HIGH, LOW = All channel Center. REVERB SW SW: All channel OFF. REVERB level VR: MIN. SPEECH/MUSIC SW / SW: MUSIC USE MEASUREMENT FILTER: DIN-Audio

NOTE: q Use a low pass filter (20 KHz) to measure noise at the SP jack (SP OUT). SP SP OUT20 KHz w The sleeve of the SP OUT Lch is the hot terminal. So, pay attention not to let it contact GND. SP OUT Lch Sleeve Tip

2.
No.

Electric Characteristic
INPUT CONDITIONS INPUT1-SW=LINE INPUT1-LEVEL=MAX. INPUT1-SW=LINE INPUT1-LEVEL=MAX. INPUT1-SW=LINE INPUT1-LEVEL=MAX. OUTPUT CONDITIONS SP OUT: L, R 1 %THD OUTPUT 1 % SP OUT: L, R 50 W OUTPUT 50 W MONITOR OUT: L, R +14 dBu OUTPUT (Load: 10 k) NOMINAL 112 W LIMIT >100 W

ITEM 1 OUTPUT POWER 2 T. H. D.

0.5 %

<1 %

0.1 %

<0.2 %

23

STAGEPAS 300

No.

ITEM 3 INPUT SENSITIVITY

INPUT CONDITIONS INPUT 1, 2, 3, 4 (Each) INPUT=XLR INPUT-SW=LINE INPUT-LEVEL=MAX.

INPUT 1, 2, 3, 4 (Each) INPUT=XLR INPUT-SW=MIC INPUT-LEVEL=MAX. INPUT 1, 2, 3, 4 (Each) L INPUT=PHONE INPUT-SW=LINE INPUT-LEVEL=MAX. INPUT 5 and 6, 7 and 8 L (Each pair) INPUT=PHONE, RCA INPUT-LEVEL=MAX. 4 FREQUENCY INPUT: 60 Hz SP OUT: L, R RESPONSE 1, 2, 3, 4 (Each) REF: 1 W OUTPUT INPUT=XLR : 1 W INPUT-SW=LINE 10 KHz INPUT-LEVEL=MAX. INPUT: 60 Hz SP OUT: L, R 5 and 6, 7 and 8 REF: 1 W OUTPUT (Each pair) : 1 W INPUT=PHONE, RCA 10 KHz INPUT-LEVEL=MAX. 5 TONE-CONTROL INPUT 1, 2, 3, 4, 5, 6, 7, 8 REF: 300 mV RECOUT CHARACTERISTIC (Each) : 300 mV RECOUT LOW=MIN. (Load: 10 k) REF: 30 Hz, LOW VR CENTER INPUT 1, 2, 3, 4, 5, 6, 7, 8 (Each) LOW=MAX. REF: 30 Hz, LOW VR CENTER INPUT 1, 2, 3, 4, 5, 6, 7, 8 (Each) HIGH=MIN. REF: 30 KHz, HIGH VR CENTER INPUT 1, 2, 3, 4, 5, 6, 7, 8 (Each) HIGH=MAX. REF: 30 KHz, HIGH VR CENTER INPUT1 HIGH, LOW VR CENTER SPEECH/MUSIC=SPEECH REF: 80 Hz, MUSIC MODE

OUTPUT CONDITIONS SP OUT: L, R REF: 100 W OUTPUT MONITOR OUT: L +4 dBu OUTPUT (Load: 10 k) REC OUT: L, R -8 dBu OUTPUT (Load: 10 k) MONITOR OUT: L +4 dBu OUTPUT (Load: 10 k)

NOMINAL -23 dBu -31 dBu

LIMIT -23 dBu3 dB -31 dBu3 dB

-31 dBu

-31 dBu3 dB

-61 dBu

-61 dBu3 dB

-21 dBu

-21 dBu3 dB

-21 dBu

-21 dBu3 dB

+4.0 dB

+4.02 dB

0 dB +4.0 dB

02 dB +4.02 dB

0 dB -15.0 dB

02 dB -15.02 dB

+15.0 dB

+15.02 dB

-15.0 dB

-15.02 dB

+15.0 dB

+15.02 dB

-3.0 dB

-3.02 dB

24

STAGEPAS 300

No.

ITEM 6 CROSSTALK 7 SIGNAL TO NOISE RATIO 8 RESIDUAL NOISE

INPUT CONDITIONS INPUT 1, 2, 3, 4, 5, 6, 7, 8 to Adjacent INPUT CH INPUT SHORT MASTER-LEVEL=MIN. SW-MIC INPUT=XLR INPUT IMPEDANCE=150 INPUT1

OUTPUT CONDITIONS SP OUT: REF: 100 W OUTPUT : 100 W SP OUT: SP OUT REF: 100 W OUTPUT MONITOR : 100 W OUT SP OUT SP OUT (MEASURE WITH 20 kHz LPF) SP OUT: REF: LEVEL METER=0 LEVEL METER0 SP OUT: REF: 12.5 W OUTPUT

NOMINAL 75 dB

LIMIT >70 dB

75dB 95dB -54 dBu -70 dBu 21 dBu

>70 dB >90 dB <-50 dBu <-65 dBu 21 dBu2 dB

LEVEL METER INDICATION 10 POWER CONSUMPTION (NOTE): 0 dBu=0.775 V

69 W

<75 W

3.

Over Load Protection

The product shall be set to 12.5 W output on SP OUT. When + and - of SP OUT short-circuit, the product should stop the output and should blink POWER LED. SP OUT 12.5 W OUT OUT SP SP POWERLED

4.

Limiter Indication
The product shall be set to 31 dBu output on SP OUT. Then, LIMITER LED(RED) should light on and all LEDs of LEVEL meter should light on. SP OUT 31 dBu LIMITER LED LEVEL LED

25

STAGEPAS 300

TROUBLE SHOOTING

Points marked by A to L in the figure of circuit board are the points to be checked as indicated by the same marks in the flowchart on the next page or after. A L

POWER Circuit Board

D , E , F

B ,C ,G

J K L I

A Component side

Pattern side 26

STAGEPAS 300

Trouble Shooting (POWER circuit board)

START

[ No Load ] < Fuse :Primary >

F1 (Fuse) OPEN ? No

Yes

< Power Supply :+VB >

CN4: 7 pin +VB = +38 V (DC) ? Yes CN4: 5 pin -VB = -38 V (DC) ? Yes

No

< Power Supply :-VB >

No

< Power Supply :+15 V >

CN19: 7 pin +15 V (DC) ? Yes

No

Check IC801,D804,D830 and peripheral IC801,D804,D830

< Power Supply :+5 V >

CN19: 6 pin +5 V (DC) ? Yes

No

Check IC805 and peripheral IC805

< Power Supply :-15 V >

CN19: 8 pin -15 V (DC) ? Yes

No

Check IC803,D829,D814 and peripheral IC803,D829,D814

[ With Load ]

Connect the Power Amplifier Units. (AAX62070) AAX62070

< Lch :VDR1 >

CN4: 3 pin VDR= -28 V (DC) ? Yes

No

Check Q806,D824,R847,R851 Q806,D824,R847,R851

< Rch :VDR2 >

CN6: 3 pin VDR= -28 V (DC) ? Yes 1

No

Check Q807,D825,R848,R856 Q807,D825,R848,R856

27

STAGEPAS 300

< Power LED > < Signal Path > < FAN >

Connect the circuit boards(INPUT,FILTER,VR)and two fans. INPUTFILTERVRFAN

I Power LED = ON ? Yes

Q822:ON No Remove the Power Amplifier Unit.

No

CN9: 2 pin(4 pin) OUTPUT OK ? Yes

J No Power LED = ON ? Yes Replace the Power Amplifier Unit.

Q808:OFF K Q808: No Base = 0.6 V (DC) ? Q808:ON Yes

Replace the Power Amplifier Unit. Q817:ON No L Q817: Base = 0 V ? Q817:OFF Yes

Check R910,R863,R911,R864,R865,R868 R874,R869,R870,R900,R871,R875 Q824,Q809,Q810,Q811,Q808,Q817 C847 R910,R863,R911,R864,R865,R868 R874,R869,R870,R900,R871,R875 Q824,Q809,Q810,Q811,Q808,Q817 C847

Check R908,R913,R909,R892,R893 R894,R895,Q819,Q818,Q820 Q821,Q822,C912,C913 R908,R913,R909,R892,R893 R894,R895,Q819,Q818,Q820 Q821,Q822,C912,C913

2 Replace the POWER circuit board. POWER

Check R867,R872,R905,R906,R907 R888,R889,Q823,Q814,Q815 Q816,C999,C845,D826,D828 R867,R872,R905,R906,R907 R888,R889,Q823,Q814,Q815 Q816,C999,C845,D826,D828

END

28