Professional Documents
Culture Documents
Chartek Application Training
Chartek Application Training
Chartek Fire Proofing Introduction / Training Chartek Introduction To show differences between PC paint products, applications, equipment, against Chartek fireproofing applications, equipment. Chartek Training To be carried out by International Chartek Technical Service Chartek applications with dedicated PC Technical Service Personnel, competent to carry out an Chartek Field Audit Report in compliance with the Chartek Audit programme.
CHARTEK 1709: Advanced Chartek technology, qualified by Underwriters Laboratories (UL) ANSI/UL 1709 Exterior Listing
Chartek Definition: Chartek is a reinforced intumescent epoxy system, supplied in a two component kit Base : Epoxy Curing Agent : Polyamine
Base/Cure Packaging
Chartek 7 Chartek 1709 Chartek 8
20 Kg Kit Part A: 14.20kg Single leg / Premix Kit Part B: 5.80kg 50 Kg Kit:
Part A:B as a ratio by volume Part A:B as a ratio by weight Maximum acceptable ratio Minimum acceptable ratio
INTUMESCENCE
Chartek will react, intumesce and is dependent on a heat source The swelling mechanism is known as Intumescence The intumescent reacts in strata, inner layers progressively reacting as the heat penetrates the outside layer
INTUMESCENCE
Unreacted Material
Substrate
INTUMESCENCE
Fire
INTUMESCENCE
Fire
Char
INTUMESCENCE
Substrate
Surface Preparation
Priming
Masking
1st coat + Mesh installation 2nd coat Final Inspection Top Coat
Surface Preparation
Surface Preparation
Dry Blast Cleaning (Main) - Surface shall be free of all
visible oil , grease , dust , dirt millscale , rust , oxides
< Note > - Stainless Steel Non-metallic abrasive should be used and a profile of 35 to 50 microns is required - Aluminium Non-metallic abrasive should be used and a profile of 75 to 100 microns is required
Surface Preparation
Priming
Purpose of Primer
- Holding primer : To prevent corrosion formation prior to overcoating with Chartek - Correct primer type and thickness are required to achieve strong bonding of Chartek to the substrate
PRIMER TYPE
ALLOWABLE THICKNESS Up to 75 microns with 100 microns allowed in small overlap areas Up to 75 microns maximum
a) Epoxy Polyamide
b) Zinc Silicate
Up to 75 microns maximum
b) or c)
with epoxy tie coat 110 microns dft total system maximum up to 75 microns tie coat not to exceed 40 microns 125 microns total system allowed in small overlap areas
b) or c)
Epoxy polyamide Zinc silicate Zinc rich epoxy Zinc silicate and tie coat
Zinc rich and tie coat Aluminium epoxy (surface tolerant) Moisture tolerant
Masking
Sheeting for weather protection/environment maintenance Masking for termination of Chartek Instruments, gauges, Electrical conduits etc
B. Place the containers under the ratio check drain valves and open the valves at exactly the same time
C. Close the valves when the containers are at least half full at exactly same time D. Find the net weight of each part by subtracting the weight of the containers E. Calculate the ratio of Part A to Part B as a percentage of the total weight Example. - Part A empty container weight : 1.3kg , Part B empty container weight : 1.3kg - Part A full container weight : 15.3kg , Part B full container weight : 7kg - Part A net weight : 15.3kg-1.3kg = 14kg , Part B net weight : 7kg-1.3kg = 5.7kg - Part A / Part B : 14kg / 5.7kg = 2.45 , Ratio by weight = 2.45 : 1
Optimum
Wet on wet Within 12 hours Holding coat (spray surface) to be applied if unable to complete specified thickness within working shift
Acceptable
12-24 hours, checking that the surface is not contaminated/amine bloomed
With Care
24 hours upwards - thoroughly check surface for contamination/amine bloom. If necessary, solvent wipe/sweepblast
b. Trowelling
Makes the even surface and good wettability to the substrate
In order to make a specified DFT , DFT check should performed before next coat
b. Trowelling
c . Rolling
Make the flat surface with a big roller at the big area
Application
Final Inspection
Check Point
- Coated area should be followed to design needed - DFT should be followed to a specified DFT - Discontinuities,pinholes,voids,mesh showing are acceptable - Debonding,gap at termination are not allowed - Surface should be regular shape and smooth
Final Inspection
* Square or rectangular angles and hollow sections - 2 readings per meter length on each face * Circular hollow sections - 8 readings per meter length spread evenly around the section
Top Coat Chartek will be topcoated to meet owners colour schemes and finish requirements
There are specific situations where the use of a topcoat is considered mandatory - Off shore environment installation - Area of high UV exposure : chalking, color change - Areas of high moisture exposure : splash zone - Coarse sprayed finish : a stippled finish may collect airborne contaminants
It is recommended that Chartek is tipcoated when it is sufficiently cured and the surfaces are clean and dry
Final Condition
Final Condition