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035L02426-000
NOMENCLATURE PC 4 3 M 46 S
Compressor Series
Voltage Code Number of Cylinders ( 4, 6 or 8 ) 17 = 28 = 40 = 43 = 40 = 50 = 58 = 59 = 63 = 64 = 70 = 200 V 3-phase 60 Hz 230 V 3-phase 60 Hz 380 V 3-phase 60 Hz 440 V 3-phase 50 Hz 460 V 3-phase 60 Hz 380/400 V 3-phase 50 Hz 575 V 3-phase 60 Hz 190 V 3-phase 50 Hz 220 V 3-phase 50 Hz 346 V 3-phase 50 Hz 500 V 3-phase 50 Hz
Motor Code ( M, N, P, Q, S, T or V ) Note: When ordering complete replacement compressors please refer to the instructions and nomenclature table in Section 18
ORDERING INSTRUCTIONS
1. 2. 3. The symbol # preceding a part's item number indicates that it is York recommended stock part. Carefully read all explanatary notes accompanying tables. When ordering parts, state the part number of each item (as given in the parts tables), and the quantity required. Also state the compressor model number which is shown on the data plate at the oil pump end of the compresor. To order parts or York remanufactured compressors, contact: EUROPEAN PARTS DISTRIBUTION CENTRE, YORK International Ltd, Wickford, Essex, England. Telephone - (0)1268 57700 or Facsimile - (0)1268 577100
4.
035L02426-000
TABLE OF CONTENTS
Section NOMENCLATURE ORDERING INSTRUCTIONS TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. COMPRESSOR COMPONENTS - GENERAL CYLINDER HEADS AND TOP ACCESS COVERS BEARING HEAD ASSEMBLIES UNLOADING DEVICE HAND HOLE COVERS VALVE ASSEMBLIES CYLINDER SLEEVES PISTON ASSEMBLY CONNECTING ROD ASSEMBLY TERMINAL BOX / BLOCK ASSEMBLY REPLACEMENT MOTORS CRANKCASE HEATERS EDUCTOR ASSEMBLY LIQUID INJECTION SYSTEM CRANKCASE FLOAT ASSEMBLY SERVICE AIDS TOP HEAD REBUILD KITS REPLACEMENT COMPRESSORS
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COMPRESSOR COMPONENTS - GENERAL P-SERIES COMPRESSOR: 4 CYLINDER 064-49851 064-49542 021-17783 021-17693 664-48363 064-49549 021-18021 221-05271-800 021-11154 021-17774 064-48340 064-49546 (2) 064-49543 021-17692 (12) 221-10387-800 (1) 026-37522 022-04060 064-49544 021-17689 (6) 664-49221 664-49224 064-26560 064-21835 221-01630-800 221-05295-800 029-20032 022-03871 6 CYLINDER 064-49852 See Section 2 064-49542 021-17783 021-17693 664-48177 064-49548 021-18021 221-05271-800 021-11154 021-17774 064-48320 064-49546 (3) See Section 3 064-49543 021-17692 (12) See Section 3 221-10387-800 (1) 026-37522 022-04060 064-49544 021-17689 (6) 664-49222 664-49225 064-26560 064-21835 221-01630-800 221-05295-800 029-20032 022-03871 See Section 4 064-49542 064-49547 021-16827 (16) See Section 5 064-49542 See Section 5 064-49547 See Section 6 021-16827 (24) See Section 6 See Section 7 064-49542 064-49547 021-16827 (32) 8 CYLINDER 064-49853 064-49542 021-17783 021-17693 644-48178 064-49548 028-18021 221-05721-800 021-11154 021-17774 064-48341 064-49546 (4) 064-49543 021-17692 (12) 221-10387-800 (1) 026-37522 022-04060 064-49544 021-17689 (6) 664-49223 664-49226 064-26560 064-21835 221-01630-800 221-05295-800 029-20032 022-03871
ITEM 1 2 3
DESCRIPTION
Housing, Compressor Head, Compressor Gasket, Head / Access Cover Screw, Head 4 Screw, Access Cover 5 Cover, Motor 6 Gasket, Motor Cover to Compressor 7 Screw, Motor Cover to Compressor 1/2-13 7A Lockwasher 1/2" 8 Nut, Hex 1/2-13, Motor Cover to Compr. (stud) 8A Washer, 1/2 " Clipped, Motor Cover to Compr. (stud) 9 Manifold, Discharge Gasket, Discharge Manifold 10 Number required per compressor 11 Head, Bearing assembly, Oil Pump End 12 Gasket, Bearing Head, Oil Pump End Screw, Bearing Head, Oil Pump End 13 Number required per compressor 14 Head, Bearing Assembly, Motor End Screw, Bearing Head, Motor End 7/16 - 14 x 1 1/2 15 (5 per pack) Number of packs required per compressor #16 Pump, Oil 16A Valve, Access Tee (See Detail "B") 17 Gasket, Oil Pump 18 Screw, Oil Pump, 1/4-20xl-1/8 Number required per compressor #19 Crankshaft: -3 Stroke -4 Stroke 19A Key, Motor 19B Washer, Shaft 19C Screw Cap 5/8-11 x 2 (5 per pack) 19D Lockwasher, Shaft (5 per pack) #20 Screen, Oil Strainer #21 Valve, Relief #22 Sleeve, Unloader #23 Device, Unloader 24 Cover, Hand Hole, Plain 24A Gasket, Hand Hole Cover, Plain 25 Cover, Hand Hole, Assembly - Unloader Valves 25A Gasket, Hand Hole Cover, Unloading #26 Valve Cage Assembly (Discharge) 27 Screw, Discharge Valve Cage 3/8 - 16 x 2 - 5/8 Number required per compressor (4 per cage) 28 Plate Valve (Suction) 29 Sleeve, Cylinder - Non-unloading 29A Sleeve Assembly, Cylinder - Unloading
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Continued
COMPRESSOR COMPONENTS - GENERAL P-SERIES COMPRESSOR: 4 CYLINDER #30 #31 32 33 34 35 36 36A 37 38 39 40 41 #42 #43 44 45 45A 46 46A 47 47A 48 49 50 #51 52 53 54 55 56 57 58 59 60 Piston Assembly Connecting Rod Assembly Terminal Box inc. Cover & Screws Terminal Strip Module, Motor Protector Block, Terminal Valve, Suction Stop Suction Strainer Screw, Cap Suction Stop Valve (4 per valve) Gasket, Suction Valve to Motor Cover (2 per valve) Valve, Discharge Stop Screw, Cap Discharge Stop (4 required per valve) Gasket, Discharge Valve To Manifold Sight Glass, Oil (2 Required) Valve, Oil Charging Cap, Oil Charging Valve Screw, Motor to Compressor Lockwasher Spring 7/16" Screw, Cap Hex 7/16" - 14 x 5 (5 per pack) Number required per compressor Screw, Hex Flange, 3/8" Number required per compressor Screw, Cap Hex Number required per compressor Screw, Cap Hex Number required per compressor Screw, Cap Hex 7/16" - 14 x 1 - 1/2 (5 per pack) Number required per compressor Washer, Plain 13/32" I.D. (1 0 per pack) Number required per compressor Washer, Thrust (Not Shown) Motor Heater, Crankcase Drain Orifice Number required per compressor Ceramic Magnet Number required per compressor Suction Plenum Injection Orifice Number required per compressor Eductor Assembly (Not Shown) Elbow Connecting Pipe, Plenum to Bearing Head Connection, Capacity Control, Oil Pipe Liquid Injection Cooling System (Not Shown) 6 CYLINDER See Section 8 See Section 9 See Section 10 022-02844 026-28473 021-16817 064-47079 022-01394 021-16821 064-47078 026-17581 022-01582 023-00977 221-05270-800 221-01485-800 (2) 221-01274-800 (1) 029-11098 022-02844 026-28473 021-16817 064-47079 022-01394 021-16821 064-47078 026-17581 022-01582 023-00977 See Section 11 221-05270-800 021-17782 (4) 021-17781 (4) 021-17784 (4) 029-11098 See Section 11 See Section 12 064-48637 (2) 029-22748 (2) 023L00844 (2) See Section 13 023-18956 364-49284 364-48618 See Section 14 022-02845 026-28474 021-16818 064-47204 022-02844 021-16817 064-47079 026-17581 022-01582 023-00977 221-05270-800 221-08875-800 (2) 221-01485-800 (2) 221-01274-800 (1) 029-11098 8 CYLINDER
ITEM
DESCRIPTION
035L02426-000
CYLINDER HEADS ITEM 2A 2B DESCRIPTION Cover, Access ( unloading cylinders ) Head, Compressor ( non-unloading cylinders ) PART NUMBER 064-48176 064-48321
For Unloading Solenoid Valves and Coils - See Section 5 For Liquid Injection Cooling System Components - See Section 14
035L02426-000
BEARING HEAD ASSEMBLY - PUMP END ITEM 11 #11A 11B 11C 11D 11E 11F 11G DESCRIPTION Head, Bearing Assembly Head, Bearing, Pump End Bearing, Crankshaft, 2.51" long Plug, Pipe 1/4" - 18 Sq.Hd. Plug, Pipe 3/8" - 18 SCK.. Precipitator Cover, Pump End Screw, Cap - Hex PARTNUMBER 664-49266 664-49260 029-11097 023-01972 023-04298 026-35313 064-49267 021-01361
DETAIL A
BEARING HEAD ASSEMBLY - MOTOR END ITEM 14 #14A 14B 14C 14D 14E 14F 14G DESCRIPTION Head, Bearing Assembly Head, Bearing , Motor end Bearing, Crankshaft, 2.51" long (2 required) Bearing, Crankshaft, Oil Control, 0.5" long Plunger, Oil Relief Valve Spring, Helical Cap, Seal, Oil Relief Valve Pin, Roll 1/8" Dia. x 3/8 lg. PARTNUMBER 664-49228 664-49227 029-11097 029-22495 065-01331 029-06143 065-06394 029-05395
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UNLOADING DEVICE ITEM #22 #23 #23A 23B DESCRIPTION Sleeve, Unloader Device, Unloader Union, Unloader Device Plug, Pipe 3/8" NPTE PART NUMBER 064-48636 364-49846 023-19094 023-04298
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DISCHARGE VALVE CAGE ASSEMBLY ITEM 26 26A 26B 26C 26E 26F 26G DESCRIPTION Cage, Discharge Valve Assembly Assembly Includes the following items: Cage, Discharge Valve Plate, Inner Valve Valve, Discharge Screw, Cap Nut, Hex Self ( 5 per pack ) Spring, Wave (2 per Cage Assembly) PART NUMBER 364-49722 664-49658 664-48032 064-43012 021-17649 221-09932-800 022-10021
SUCTION VALVE PLATE ASSEMBLY ITEM 28 28A 28B 28C DESCRIPTION Plate, Valve Suction, Assembly Assembly includes the following items: Valve, Suction Spring, Wave (2 per pack) Valve Plate PART NUMBER 664-49723 022-10020 222-09742-800 664-49657
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CYLINDER SLEEVE - NON-UNLOADING ITEM #29 DESCRIPTION Sleeve, Cylinder (Number required - See Section 2) PART NUMBER 664-49654
CYLINDER SLEEVE - UNLOADING ITEM #29A 29B 29C 29D 29E DESCRIPTION Sleeve Assembly, Cylinder (Number required - See Section 2) Each Assembly includes the folloing items Sleeve, Cylinder Pin, Lift (24 per pack) 6 Pins required per cylinder Spring (24 per pack) 6 Springs required per cylinder Ring, Retainer (12 required per cylinder) PART NUMBER 664-49845 664-49654 229-19841-800 229-13487-800 029-09016
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PISTON ASSEMBLY ITEM #30 30A 30B 30C 30D DESCRIPTION Piston Assembly Includes the following items: Piston, Bare Ring, Piston (2 required) Pin, Piston (2 per pack) Retainer (2 required) ( 8 per pack ) PART NUMBER 364-46757 064-46538 029-15175 229-13090-800 229-13091-800
CONNECTING ROD WITH WRIST PIN LUBRICATION HOLE ITEM #31 31A 31B DESCRIPTION Rod, Connecting Assembly Bolt (2 required) Washer (10 per pack) PART NUMBER "-3" STROKE "-4" STROKE 364-49011 364-49012 021-13665 021-13665 221-01262-800 221-01262-800
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TERMINAL BOX / BLOCK ASSEMBLY ITEM *32 33 33A 33B 33C 33D DESCRIPTION QUANTITY PART NUMBER
Terminal Box, inc. Cover & Screws - To order, the unit model and serial number MUST be given. Terminal Strip comprises items 33A-33D Block Terminal, Flat Base 15 025-20944 Strip, Marker 1 025-30960 Block, Terminal End 1 025-20946 Screw, Tap Thread 2 021-13784 Module Motor Protection : Select Module for relevant voltage 34 24V 1 025-29939 120V, 240V 1 398L00512 34A Screw Mach. Pan Head ( 10 per pack ) 2 221-03743-800 *35 Terminal Block 1 025-30402 35A Gasket, Terminal Block 1 064-49545 Washer, Insulating (early compressors) ( 10 per pack ) 12 228-09410-800 35B Spacer, Insulating (later compressors) 1 025-30978 Bolt assembly - Screw, Hex, Flange 35C 16 021-17691 Terminal Block Washer, Plain 7/8" 35D 16 021-01267 to Compressor Lockwasher (int. 3/8") (Corner bolts only) 35E 4 021-01155 35F Lockwasher (int. TH.) 6 021-16246 Bolt Assembly - Nut, Hexagon 7/16" 35H 18 021-12724 Main Motor 35J Washer, Plain 6 021-14111 connections Seal, 'O' Ring 7/16" 35K 12 028-12551 35L Bolt, Terminal 6 021-18660 35M Term. Push-on Adpt. 90 Deg. 8 025-18650 35N Washer, Plain 16 021-18694 Bolt Assemby35P Seal,'O'Ring 4 028-09347 Motor winding 35Q Washer, Terminal 4 028-09525 sensor 35R Screw, Cap Hex. Socket Head 4 021-14817 connections 35S Nut, Hex Mech. 4 021-08661 35T Lockwasher (int. TH.) ( 20 per pack ) 4 221-01133-800 * Item 35 does not include items 35A - 35T.
CAUTION: Item 35L The main Terminal Bolts are manufactured from copper and should be tightened to a torque value of 19-22lb/ft. These bolts are plated and are very similar in apperance to older J-Series Compressor bolts made from steel, which use a higher torque value. A magnet should be used to confirm the correct bolt material before fitting.
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REPLACEMENT MOTORS - Compressor Series PC (STATOR / ROTOR 6 WIRE PROTECTION). ITEM DESCRIPTION M Screw, Motor to Compressor Number Required Lockwasher 7/16" 45A Number Required Motor Code 17 Motor Code 28 Motor Code 59 Motor Code 40 Motor Code 46 Motor Code 50 Motor Code 58 51 Motor Code 70 Motor Code 63 Motor Code 43 Motor Code 64 *45 Part Wind Star/Delta Motor Code 50 021-16819 N 021-16819 MOTOR SIZE CODES - (See Notes 1 to 4) P 021-16819 Q 021-16820 S 021-16820 T 021-16820 (4) 021-05270 (4) V 021-16820 (4) 021-05270 (4) -
(4) (4) (4) (4) (4) 021-05270 021-05270 021-05270 021-05270 021-05270 (4) (4) (4) (4) (4) 324-25506-001 324-25506-008 324-25506-015 324-25506-022 324-25506-029 324-25506-002 324-25506-009 324-25506-016 324-25506-023 324-25506-030
324-25506-003 324-25506-010 324-25506-017 324-25506-024 324-25506-031 324-25506-039 324-25506-047 324-25506-004 324-25506-011 -324-25506-018 324-25506-025 324-25506-032 324-25506-040 324-25506-048 324-25506-005 324-25506-012 324-25506-019 324-25506-026 324-25506-033 324-25506-041 324-25506-049 324-25506-006 324-25506-013 324-25506-020 324-25506-027 324-25506-034 324-25506-007 324-25506-014 324-25506-021 324-25506-028 324-25506-035 324-25506-043 324-25506-051 324-25506-101 324-25506-102 324-25506-103 324-25506-104 324-25506-105 324-25506-106 324-25506-107 324L00556-009 324L00556-010 324L00556-011 324L00556-012 -
* Item 45 - (refer to Fig. 1). To be ordered only if existing screws are damaged. Reuse existing screws whenever possible. NOTES 1) For Voltage Range and Frequency relating to Motor Codes, See Nomenclature Section on Page 2. 2) Replacement motors must be the same size as the original (indicated by sixth digit of model number). 3) Rotors and stators are not available separately. 4) The unused protector leads should be cut-off in the area where they exit the bundle. They should be cut at different lengths (approximately 1/4"difference) to prevent the bare ends from touching one another. The remaining portion of the unused protector leads must then be tie-wrapped rigidly to the stator coils to prevent the exposed ends from touching any other components.
HEATER, CRANKCASE ITEM RATING 110 V 110 V 240 V 240 V / / / / 350 W 450 W 350 W 450 W PART NUMBER 025L02392 025L02400 025L02296 025L02297
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035L02426-000
EDUCTOR ASSEMBLY ITEM 56 56A 56B 56C 56D 56E DESCRIPTION Eductor Assembly Check Valve Eductor, Oil Return Connection, Eductor to Check Valve Elbow O' Ring PART NUMBER 022-09741 022-09716 664-49345 032-00868 028-13896
Notes 1. For application of Liquid Injection Cooling System - See Section 2 2. Compressors on AWHP, LCHM/LCHHM and YCAJ Heat Recovery Units have two solenoid valves (60A) and coils (60B) fitted. 3. 8 Cylinder compressors manufactured before April 2001 (according to Unit Data Plate) use the same solenoid valve as 4 & 6 Cylinder compressors
LIQUID INJECTION SYSTEM ITEM 60A 60B 60C 60D 60E DESCRIPTION Valve, Solenoid (see notes 2 and 3) Coil (see note 2) Strainer / Drier Ball Valve Injection Orifice 1.2mm Dia. PART NUMBER 4 & 6 Cylinder 025L01523 025L02381 023L00842 022L00088 023L00844 8 Cylinder 025L02873 025L02381 023L00889 022L00088 023L00844
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CRANKCASE FLOAT ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION Crankcase Float Includes: Cover, Handhole Adaptor Valve Body Lever, Float Valve, Float Pin, Valve Pin, Lever Ball, Float Nut-Hex Self-locking - (5 per pack) Lockwasher Nut, Hex Jam - (10 per pack) Pin, Roll - (5 per pack) PART NUMBER 364-26809 664-26808 064-26807 064-45531 068-04542 068-04545 068-01594 065-02071 022-00530 221-09610-800 021-05273 221-08073-800 229-08228-800
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TOP HEAD REBUILD KITS The Top Head Rebuild Kits contain: suction and discharge valves, suction and discharge springs, top head gaskets, manifold gaskets and cage nuts-recommended to be replaced when valve replacement is required. Each kit contains both types of discharge spring to cover the old design discharge cage and the new design discharge cage. Each kit has all the recommended parts to service a complete compressor. A threaded torque value is included with each kit. Valve replacement should be done annually, or every 5,000 hours of operation.
TOP HEAD REBUILD KITS NO. OF COMPRESSOR CYLINDERS PART NUMBER OF KIT 4 398L00654-001 6 398L00654-002 8 398L00654-003
SERVICE TOOLS ITEM Valve Retaining Clip Bearing Removal Tool Rotor Mandrel Stator Remmoval Tool PART NUMBER 064-37274 364-37260 364-37273 029-13597
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035L02426-000
PC - 8 - 3 - 3 - S - 50 - S - N - 2 - 4 - B - 1 - F
Compressor Series
Number of Cylinders 4, 6 or 8
Heater Wattage 3 = 350W 4 = 450W Auxiliary Voltage 1 = 110V 2 = 230V Compressor Supplied N = New X = Exchange
Voltage Code 17 = 28 = 40 = 43 = 40 = 50 = 58 = 59 = 63 = 64 = 70 = 200 V 3-phase 60 Hz 230 V 3-phase 60 Hz 380 V 3-phase 60 Hz 440 V 3-phase 50 Hz 460 V 3-phase 60 Hz 380/400 V 3-phase 50 Hz 575 V 3-phase 60 Hz 190 V 3-phase 50 Hz 220 V 3-phase 50 Hz 346 V 3-phase 50 Hz 500 V 3-phase 50 Hz
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