Kaowool Pumpables

Datasheet Code US: 5-14-1011 MSDS Code US: 210

2009 Morgan Thermal Ceramics, a business within the Morgan Ceramics Division of The Morgan Crucible Company plc

Features
Hot spot repair One-component pumpable Ready to use Good damming ability Highly insulating Four unique grades available Freeze/Thaw stable (except Kaowool Pumpable XTP)

Applications
Hot or cold repair to refractory backup insulation Hot or cold repair of boiler insulation, sidewalls, and penthouses Brick kiln crown and walls Coke oven jambs and seals

Installation Information Product Description

Kaowool Pumpables are water-based, pliable, putty-like materials composed of high temperature ceramic fibers, organic polymers, inorganic binders, and other proprietary ingredients. They are supplied premixed and ready to install from straight-sided 5-gallon pails using the HS-100 Extrusion or similar pump. Kaowool Pumpables can be used in hot or cold repairs of any deteriorated back-up insulation in ovens, furnaces, boilers, and process equipment, and as a hot-face repair of any cracks or gaps in existing refractory due to shrinkage. Kaowool Pumpables when dried form a hard rigid mass that provides good insulating properties, good strength and vibration resistance. Kawool Pumpable - Standard grade pumpable for applications up to 2000F (1093C) Kaowool Pumpable XTP A more fluid grade of pumpable for applications up to 2000F (1093C) Kaowool Pumpable HT High temperature grade for applications up to 2500F (1371C) Kaowool Pumpable HS An exceptionally strong and abrasion resistant refractory insulation for applications up to 2800F (1538C) Kaowool Pumpables are installed under pressure using pumping equipment such as the HS-100 Extrusion Pump. A back-pressure gauge is recommended when pumping Kaowool Pumpables to repair a backup lining. This will protect against damage to the hot face lining. The HS-100 Extrusion Pump is available for purchase and can also be rented on a weekly basis.

Handling
Pails should be kept sealed to avoid hardening. Kaowool Pumpable XTP will be damaged if allowed to freeze. Normal shelf life is minimum six to twelve months depending on grade in unopened containers that have been properly stored.

Product Availability
5 gallon Pail

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Kaowool Pumpables
Physical Properties
Color Continuous Temperature Use Limit, F (C) Maximum Temperature Rating, F (C) Yield, ft 3/gal Density, pcf (kg/m3) dried @ 230F (110C) wet Compressive Strength, psi (MPa) 5% deformation dried @ 230F (110C) @ 1200F (649C) @ 1500F (816C) @ 1800F (982C) @ 2000F (1093C) @ 2250F (1232C) @ 2550F (1399C) 10% deformation dried @ 230F (110C) @ 1200F (649C) @ 1500F (816C) @ 1800F (982C) Modulus of Rupture, psi (MPa) dried @ 230F (110C) @ 1200F (649C) @ 1500F (816C) @ 1800F (982C) @ 2000F (1093C) @ 2250F (1232C) @ 2550F (1399C) Permanent Linear Change, %, 24 hours, ASTM C113 @ 1500F (816C) @ 1800F (982C) @ 2000F (1093C) @ 2250F (1232C) @ 2500F (1371C) @ 2600F (1427C) @ 2700F (1482C) @ 2800F (1538C) Solids, % Shelf Life, minimum, months Chemical Analysis, % Weight based after firing Alumina, Al2O3 Silica, SiO2 Ferric oxide, Fe2O3 Others Kaowool Pumpable off white 1900 (1038) 2000 (1093) 0.13 22 - 26 70 - 75 27 (0.19) 30 (0.21) 35 (0.24) 45 (0.31) 44 (0.30) 44 (0.30) 54 (0.37) 68 (0.49) 156 (1.08) 76 (0.52) 47 (0.32) 67 (0.46) -1.0 -3.0 33 12 39 - 43 52 - 58 3-5 Kaowool Pumpable XTP off white 1900 (1038) 2000 (1093) 0.13 34 - 40 70 - 75 75 (0.52) -1.0 -2.5 6 34 66 0.5 0.7 1.1 Kaowool Pumpable HT light brown 2400 (1316) 2500 (1371) 0.13 23 - 28 73 - 78 74 (0.51) -0.2 -2.2 -2.4 -4.1 34 12 43 - 47 50 - 54 2-4 0.5 0.7 1.0 Kaowool Pumpable HS light brown 2800 (1538) 2800 (1538) 0.13 70 100 430 (2.96) 280 (1.93) 270 (1.86) 270 (1.86) 890 (6.14) 530 (3.65) 300 (2.07) 410 (2.83) -2.2 -2.7 +0.4 +0.8 +0.3 -1.1 67 6 47 - 50 47 - 50 0.4 - 0.7 2-4 -

Thermal Conductivity, BTUin./hrft 2F (w/mk) ASTM C 417 Mean temperature @ 300F (149C) @ 500F (260C) 0.5 @ 700F (371C) @ 1000F (538C) 0.7 @ 1100F (593C) @ 1500F (816C) 1.0

The values given herein are typical average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Therefore, the data contained herein should not be used for specification purposes. Check with your Thermal Ceramics office to obtain current information.

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