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Figures below are Asias contribution to global growth over past ve years
1 188%
A sector hit hard by the downturn is hoping to exploit changing urban landscapes, writes John Reed
eneral Motors with the memory of the worst crisis in its history still fresh indulged in a futuristic flight of fancy at the Shanghai Expo. The US carmaker and its Chinese partner SAIC unveiled in March their vision of a car for 2030: a self-driving, networked bubble-car run on electric power, and small enough to park in your living room. It was called EN-V (for Electric Networked Vehicle) and came in three variants with Chinese names: Xiao (laugh), Jiao (pride) and Miao (magic) Miao will transport you magically and seamlessly through the urban landscape, GM and SAIC promised. You can play your favourite video games or hold a videoconference with your colleagues around the world. In Europe, Audi, the German luxury carmaker owned by Volkswagen, this year staged a competition for architects to imagine what urban landscapes and driving would be like two decades hence. Like GM and SAIC, the winner of the 100,000 prize offered a vision of automated driving in
cars wired up to the surrounding environment. The car will transform from being a viewing machine for manoeuvring in traffic towards a sensorial experience machine, the architectural firm J. Mayer H. said. Cars would interact with the urban context in completely new ways. The year 2030 is a long way off, even by the standards of automaking, with its long product cycles. However, both projects indicate how automakers see the future of driving: electric-powered, networked to the surrounding environment, and decidedly urban. The crisis that sent GM into bankruptcy court and even dented sales at Germanys moreresilient luxury carmakers such as Audi accelerated big, longterm changes already afoot in the car industry, and suddenly brought the future closer. The industrys centre of gravity tipped decisively to Asia, where China replaced the US as the worlds largest vehicle market in 2009. Before the crisis, analysts had predicted this would take up to a decade. By 2050, more than 2bn people in emerging markets will become first-time buyers, demanding low-cost cars, according to PA Consulting. Many of them live in large cities, where policymakers contending with smog and packed streets are realising that automobiles can no longer be large, costly hunks of metal that pol-
45%
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BMWs family of electric vehicles due out in 2013, code-named Megacity, will feature a lightweight carbon-fibre and plastic shell on an aluminium chassis. It will mark an industry first in terms of both materials and architecture, a radical departure from mass-produced cars usual unibody form. Electric motors are mechanically simpler than internal combustion engines, and so will reduce some of the money automakers earn on service in the years after they sell a car. On the other hand, carmakers will have to offer warranties on the batteries through the life of
a car an obligation, but one that holds the promise of longer relationships with their customers. But to keep new customers interested, carmakers will have to raise their game and make cars more like those most coveted devices of the digital age: smart phones, with their portals to social networks and endless upgradeability. While millions of people in China, India and Brazil buy their first cars, something else is happening in the developed world. Younger people in
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Lowcost production
Sharing platforms across different models offers manufacturers big savings, reports John Reed
Technology
Twowheelers can show the way, says Rohit Jaggi Page 4
Connectivity The car that can compose and send its own tweets is just the start, writes John Reed
Europe have been telling pollsters that the one device without which they cannot live is not a car, but a phone. Enter the smart car: an automobile wired to the internet and increasingly other cars and roadside infrastructure. Drivers increasingly demand a seamless transition from the social networking, entertainment, and communications networks they use at home to their cars. If you look back over the past 10 years, everything within the car got connected to everything else, with computers steering everything, says Peter Schwarzenbauer, Audis head of marketing and sales. The change over the next 10 years will be that the car gets connected to its environment. The car of the future, rather than just losing value in the driveway, might do a better job of earning its keep, too. Utility companies are studying schemes that would see electric cars recharging during the night when rates are low, then either using the power during peak hours or selling it back to the grid. If cars are inexorably converging with phones, automakers are also realising that they need to make their products just as adaptable. Customisation is already a lucrative business line for carmakers notably for urban minicars such as Fiats 500. For its forthcoming A2, Audi is studying the possibility of selling mobile phone-like apps allowing customers to download and activate features already engineered to the car, such as stiffer suspension or heated seats. Carmakers are also reaching out to the sceptical hard core of young drivers unsure whether they want to own a car at all. PSA Peugot Citron recently launched a scheme that allows drivers to pay for mobility units used to rent a car, scooter, or even a bicycle. Most big automakers now are studying mobility a new industrywide buzzword. Amid all this blue-sky thinking, profound doubts remain around customers acceptance of new products such as plug-in cars. While decisionmakers clamber to subsidise silver bullet technologies, for example electric powertrains and lithium-ion batteries, some of the industrys biggest technological strides are coming in relatively prosaic areas such as downsized and turbocharged engines. There is also the perennial question of what carbuyers will value enough to buy. The big question today is not the technology, says Patrick Pelata, chief operating officer of Renault. The big question is what customers need, and how much they will pay for it all our strategy is driven by that. Renault and its partner Nissan announced in April a partnership with Daimler allowing the three companies to pool costs in small and electric cars, vans, and other technologies. Automakers, while offering customers endless variants in the showroom, are radically simplifying their manufacturing, building more cars on fewer platforms with a greater commonality of parts. Fords new Focus midsized car, for example, will have 80 per cent of parts in common in its different versions around the world. And amid all the doubts about the future, there are reasons for optimism too: while the politically correct term these days is mobility, it looks like driving has a future. All the entrants to Audis urban design competition included cars.
fter years of development and substantial amounts of hype a new wave of batterypowered cars will begin arriving in Japan and the US by December, led by Nissans Leaf and General Motors Chevrolet Volt. All the big carmaking groups plan to produce battery-powered cars over the coming three years, from Chinas SAIC to Germanys BMW which plans an entire new sub-brand for electric cars from 2013. Electric and plug-in hybrid cars have captured policymakers imaginations, prompting governments around the world even in the fiscally stretched US, Spain, Portugal, and the UK to pledge big subsidies to early buyers. Electric cars have also galvanised private investors, allowing Tesla Motors and Better Place, Silicon Valley startups in electric cars and charging infrastructure, respectively, to raise hundreds of millions of dollars for untested businesses during the depths of the credit crunch. The technological bandwagon forming around plug-in cars is remarkable, given the serious doubts about whether consumers will accept the cars high prices and short range. Even with subsidies worth $7,500 in the US and 5,000 ($7,900) in the UK, the Leaf and the Volt will
be priced more like small luxury cars than mass-market vehicles. In a poll carried out for the Financial Times by Nielsen in September, three-quarters of respondents in the US and the UK said they would consider buying an electric car. However, more than half in each country said they were unwilling to pay any more for them. The oil price and the rate at which lithium-ion batteries performance will improve are two other variables affecting the adoption rate for electric cars. Japans car industry might seem a good place to look for clues about what is to come. However, even there, opinions about what customers will want are sharply divided. On the one hand Carlos Ghosn, chief executive of
There will be a lot of battery electric vehicles in the future for urban usage
Nissan, plans to launch four electric cars for Japans third largest carmaker by 2014, and another four at its French ally Renault. A long-time sceptic about hybrid cars which he sees as an interim technology he has predicted that one in 10 cars globally will run on battery power alone by 2020. Toyota, for its part, agreed in May to invest $50m in Tesla, and plans to introduce a battery-only city car in 2012. However, Takeshi Uchiyamada, who heads the carmakers product development, says it will produce only a few thousand of the small commuter vehicles to start, and bets that more consumers will want the hybrid
cars, whose global sales Toyota dominates and in which it has invested billions of dollars. Both companies can point to recent achievements in their home market to support their favoured technology. The Leaf, due to arrive in dealerships in December, exceeded Nissans first-year Japanese sales target of 6,000 vehicles in just two months. The Prius was Japans best-selling car of any kind for the 16 months ending in August. But the numbers say little about real consumer demand and highlight the extent to which plug-in cars will remain creatures of subsidies for years to come. The Prius took Japans top sales spot only after the government introduced subsidies last year worth more than Y400,000 ($4,770) for low-emission vehicles. The incentive expired in September and Toyota executives are braced for a sharp fall in sales. JD Power, the consultancy, recently revised upward its forecast for electric vehicles, which it now predicts will overtake hybrids by 2015, mostly because of government incentives. Even so, it says both pure electric and plug-in hybrid cars will account for a scant 3 per cent the overall world market by 2020. Price aside, driving range remains a formidable barrier to pure electric cars. For this reason GM is including a petrol range extender on the Volt for longer trips. Even so, GM is keeping expectations for electric cars modest. Battery limitations will hold back the electric revolution says Frank Weber, head of corporate and product planning at GMs Opel unit, who played a central role in the Volts
Live wire: General Motors is hedging its bets with a range extender on the Chevrolet Volt
Mark Blinch/Reuters
development. It is a partial answer for a particular use: there will be a lot of battery electric vehicles in the future for urban usage. He adds: When we ask people what they are expecting from an electric vehicle, they say 500km of range, absolutely quiet, doesnt emit anything, and Im willing to spend 1,000 more for that vehicle than my conventional one. Yet the technology could
surprise. Analysts say a fresh spike in petrol prices as the world economy recovers could lower the break-even point for electric cars. Early drivers of electric cars have also raved about their high torque and lack of engine noise. Some have found their limited ranges easier to accept than they had thought. BMW recently tested 600 electric versions of its Mini small car in Germany, the UK and
the US in one of the industrys biggest tests of battery-powered cars to date. It found that most drivers charged the car only two or three times a week and mostly used charging points at home or at work. Before they drove the car, they wanted us to install a charging pole every mile, says Ulrich Kranz, the BMW executive heading its Project i electric cars programme. After a week this [desire] was gone.
EVs are around 30 per cent lowercarbon than an equivalent internal combustion engine
incentivise users to recharge at specific times, says Bethan Carver, an EDF executive. As the company brings more nuclear power online in coming years, it wants to flatten the spiky demand profile for power to match supply from nuclear plants, which is flat throughout the day. EDF is also working with Daimler to install charge points to serve a pilot of 60 electric Smarts in Britain. Were studying how customers charge when
Contributors
John Reed Motor Industry Correspondent Bernard Simon North America Motor Industry Correspondent Rohit Jaggi Aircraft and Motorcycle Columnist Daniel Schaefer Frankfurt Correspondent Jonathan Soble Tokyo Correspondent Rohit Jaggi Commissioning Editor Steven Bird Designer Andy Mears Picture Editor For advertising details, contact: Stuart Wakling +44 020 7873 4129 stuart.wakling@ft.com
We will have to bring 500,000 to 1m cars on to the roads before 2020 to fully utilise the planned capacity
appear in large cities such as Berlin and Hamburg next year. Andreas Opfermann, head of innovation at Linde, says the hype around hydrogens main rival, lithium-ion batteries, has outgrown their capabilities. Todays combustion-engine cars are all-round-vehicles. There will be a fragmentation of drive technologies, just as we have seen a fragmentation of car segments. The German initiative is being
Bloomberg News
hen BMW recently fielded a fleet of about 600 electric cars to study their viability in real-life driving conditions, it packed a 260kg battery pack into the back of its small Mini. Test drivers liked the car, but complained about the bulky batteries, which took up most of the boot space and all of the back seat. The Mini E is a test mule, BMW says, and as such not destined for series production; nor is the Active E, a forthcoming battery-powered test version of its 1 Series small car. But the Munich carmakers Megacity mass-produced electric vehicle, when it goes on sale in 2013, will mark a radical
departure from its current line-up of cars. Indeed, the car will be built using a different manufacturing process and using different materials from most other cars on the road. The car will have a flat battery pack smaller than the Mini Es inside a lightweight aluminium chassis called a Drive module. Atop it will sit a Life module a passenger cabin made mostly out of carbon-fibrereinforced plastic. BMWs decision to build the car out of expensive aluminium and plastic composites turned heads in the industry as did the Megacitys departure from the classic unibody method of designing and building cars. But BMW says the weight savings will allow it to spend less on the Megacitys battery pack. Battery cells are quite expensive, so we said, Lets reduce the weight of the vehicle we can achieve the same mileage with less battery, says Ulrich Kranz, the head of BMWs Project i electric-car unit. Carbon fibre has long been prized in the industry. BMW
says it is as strong as steel, but about 50 per cent lighter, whereas aluminium, is only 30 per cent lighter than steel. BMW says that the car will seat four and have a range of 160km to 180km between charges. The carmaker will source the carbon fibre through a 49-51 per cent joint venture announced last year with SGL
Because of carbon fibres high price, it has until now mostly been used in aircraft and racing cars, or on luxury vehicles
Group, a leading German-headquartered carbon producer. Because of carbon fibres high price, it has until now mostly been used in aircraft and racing cars or in small quantities on luxury vehicles, such as some of the bumper reinforcements and roofs in BMWs own M highperformance models.
While curing carbon components for a Formula One racing car takes hours in an oven, says Mr Kranz, our manufacturing process is different. BMW is keeping close wraps on the details. Automakers have long been working with new materials and manufacturing processes in a bid to take weight out of cars. The pressures to do so have changed over the years. In past decades, a leading factor pushing for weight reduction was the growing number of safety and comfort features automakers were building into cars, which made them heavier for example electric seats and stronger steel bodies. Over the past decade, regulators demands for loweremission, more fuel-efficient cars have become the factors pushing carmakers to find lighter materials. The industrys new push into electric cars has intensified the quest. Tesla Motors, the recently floated US electric carmaker, chose Lotus, a British niche pro-
Light touch: the Megacitys construction allows for cheaper batteries and better handling, BMW says
ducer, to make the bodies for its pioneering roadster based on its Elise, largely because of their light weight. Among BMWs luxury competitors, Audi has also been a leader in lightweight design, most notably the aluminium bodies based on its trademark Space Frame. The carmaker has made more than half a million cars with aluminium bodies since 1994. While high-tech materials used to be solely the province of luxury automakers, their use is filtering down to volume producers as the value of weight
savings in their cars goes up. PSA Peugeot Citron, in partnership with its supplier Rhodia, is studying ways of using high-tech materials including composites in its cars. For a lot of parts, it is difficult to be cost-competitive versus steel, says Marc DuvalDestin, the companys head of research and development. But the value of lightweight solutions is really increasing now. Automakers are also using new alloys, metal foams, and enhanced manufacturing methods to save on weight. By using more integrated electronics in
their cars, automakers are also saving on weight and costs by reducing their use of chips and the cable needed to connect them about 35kg in the typical car, according to Engelbert Wimmer of PA Consulting. While traditional safety features added weight to cars, new active safety features that reduce the speed of any crash, or avoid collisions entirely, will allow the industry to take even more weight out of its cars. We have just begun to exploit the potential of lightweight construction, says Mr Wimmer.
It will take five to 10 years until driver assistance systems will be as common as ABS and ESP
trend for engines but it is definitely not one for safety features, says Ralf Cramer, head of the chassis and safety division at Continental, the German car parts supplier. The trend has been spurred by customer demand, tighter regulation and carmakers realisation of its relevance to image. Today, a carmaker spends 15 to 20 per cent of the development costs for a new model on safety features, says Hermann Steffan, head of the institute for vehicle safety at the Technical University of Graz in Austria. Twenty years ago, it was almost zero. The issue is more pressing than ever. The number of fatal car accidents has been falling in Europe in the past two decades (from 70,000 to about 39,000 this year). But worldwide the figure is still on the rise, driven by the rapid trend towards individual mobility in emerging markets. The UN estimates that 1.3m people die each year in road accidents. It has called the period to 2019 the decade of action for road safety, aimed at halving the number of road deaths. One way to get there will be to make sure that every car sold has ABS and ESP. Carmakers in the US will be forced by law from 2011 to install ESP on every car
Physical mobility is not as necessary as it was. Its not necessary to get in a car to get connected
needed, and pay for the service with a smart card. Paris plans on expanding its Vlib public bicycle hire scheme to include cars. You can imagine a future where most vehicles that provide battery electric propulsion for urban usage can be owned by a carsharing company, a leasing company, a city, or a utility
Fords EcoBoost engine achieves as much power from six cylinders as a traditional V8
efficiency of diesel with the low emissions of the most advanced petrol engines. Known as homogenouscharged compression ignition (HCCI), the process could improve fuel economy by 25-30 per cent. Mr Omotoso predicts that HCCI engines will be commercially available within the next few years. On another front, Microsoft founder Bill Gates teamed up earlier this year with Khosla Ventures, a California venture capital fund, to invest $23.5m in EcoMotors, a two-year-old company in suburban Detroit staking its future on a opposed-piston opposedcylinder (Opoc) internal combustion engine. If all goes to plan, commercial production of the two-stroke engine will start in two to three years. EcoMotors claims its engine will be half the weight, half the size and have half the number of components of existing powertrains, giving it 50 per cent more fuel efficiency. Its other backers include Zhongding Holding, a Chinese car parts supplier. Meanwhile, Mr Kuttners decision to opt for a conventional engine turned out to be wise one. The results of the contest, organised by the Californiabased X Prize Foundation, were announced on September 16. The Edison 2 team walked away with the first prize of $5m.
Backseat driving: the rear of the Buick LaCrosse was designed with chauffeurdriven Chinese buyers in mind
ven as car buyers especially Americans seek out smaller, more fuelefficient vehicles, they are demanding more space with more amenities inside the cabin. The growing emphasis on interiors reflects the evolution of cars into much more than a means of transportation. They increasingly double as offices, entertainment venues and communication hubs. People eat and drink while driving. Who has not used a car for sleeping or sex? According to the JD Power consultancy, Americans typically spend almost three hours a day in their vehicle during the week, and more than two hours over weekends, making a total of 18.5 hours a week. Larry Erickson, head of the transportation department at Detroits College for Creative
Studies, says: The consumer is going to want [carmakers] to deliver everything theyve got in the rest of their lives, whether its a good idea or not. The list of everything theyve got keeps growing. A JD Power survey found that 47 per cent of drivers owned cars with heated seats last year, up from 35 per cent in 2006. The proportion of cars with controls on the steering wheel has climbed from 53 per cent to 73 per cent, while more than two-thirds now offer compatibility with MP3 devices, up from slightly more than a quarter in 2006. The evolution of car interiors is especially noticeable in minivans, which are designed to appeal to both adults and children, and to be used for a wide range of activities. The 2011 Honda Odyssey has a cool-box under the instrument panel that can store six soft-drink cans. The second and third rows of seats can be removed, providing enough space for three mountain bikes or a 4ft x 8ft sheet of plywood. The Odysseys entertainment system includes a 16-inch screen that can be split in two to keep
quarrelling children out of each others hair. Chryslers minivans feature swivel seats and a small, removable table that turn the area behind the driver into what the Detroit carmaker calls a family room on wheels. They boast no fewer than 13 cup and bottle holders. J Mays, Ford Motors chief designer, ticks off three priority
Voice and graphical interface technology is paving the way for the elimination of buttons, knobs and switches
areas for car interiors in the years ahead: Improved packaging of components to create more space. Seats are becoming thinner. Mechanical transmissions and parking brakes are making way for drive-by-wire technology. Outdated technology is being ditched. If youre under 30, who needs a CD player? Mr Mays observes.
Selection of materials. Increasingly, [consumers] want natural materials, as long as they are affordable, Mr Mays says. Plastics are giving way to natural fibres. The seat fabric in some Ford models is made from recycled yarn, and reclaimed wood is used for accents on some premium models. Most important are advances in the interface between man and machine. As Mr Mays puts it, the demand for seamless sociability and total connectivity is helping blur the lines between home, office and car. Improvements in voice and graphical interface technology are paving the way for the elimination of the buttons, knobs and switches that have been part of instrument panels and consoles since the car was invented. The goal is to replace them with voice recognition systems and the swiping movements used to operate an iPhone or iPad. Fords Sync system, developed with Microsoft and introduced in 2007, uses voice commands to control mobile phones and music players. A version with improved voice recognition capability made its debut this year.
However, the need for a car to withstand extreme weather and driving conditions has hampered progress towards sensitive iPadtype controls. Even so, Mr Mays predicts, its just around the corner. Cultural differences present another challenge, even as carmakers move towards global platforms. General Motors designed the interior of its latest Buick LaCrosse sedan with an eye mainly on China, where the Detroit carmaker sells four times as many Buicks as in North America. While a cars rear passenger compartment is typically designed for children in North America, the LaCrosse is marketed as a chauffeur-driven vehicle in China. As a result, the LaCrosse has an unusual amount of backseat legroom for a North American car. The back window is equipped with an anti-glare screen operated at the touch of a button, making it easier for Chinese businessmen to use their laptops and for American children to watch DVDs. We both benefited, a GM spokeswoman says.
shows that performance and economy can co-exist. The E-Tracer is a development of the Monotracer and its predecessor the Ecomobile cabin motorcycles powered by BMW bike engines that have been in small-scale production for more than 25 years. With the safety and weather protection of a tough composite shell, and rider-controlled retracting outrigger wheels to keep upright when standing still, they answer many of the criticisms of conventional two-wheelers at a price. The Monotracer, which is available now, costs about 53,000. The E-Tracer, once Peraves and fellow Swiss company Designwerk have made it ready for production next year, will sell for 60-80,000, It promises
0-60mph in less than 4.5 seconds and a real-life range of 220 miles. And, from my own experience of driving the Ecomobile, unique fun. The Yamaha off-road bike in my dining room is lowertech, but was revolutionary in using hydraulics to drive the front wheel. Later 2WD designs from Austrian manufacturer KTM use a simpler electric motor in the front hub instead. With no need for cumbersome and heavy hydraulic hoses. Car designers say they are just starting to exploit the freedom that new technologies give them to relocate components and provide better aerodynamics or more space for occupants. This is a direction that is likely to provide exciting results for some time.