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MD-11 Gears
MD-11 Gears
Gear Design
11. Gears
Objectives
Understand basic principles of gearing. Understand gear trains and how to calculate ratios. Recognize different gearing systems and relative advantages and disadvantages between them. Understand geometry of different gears and their dimensional properties. properties. Recognize different principles of gearing. Recognize the unorthodox ways gears can be used in different motion motion systems.
Introduction
Gears are the most common means used for power transmission They can be applied between two shafts which are
Parallel Collinear Perpendicular and intersecting Perpendicular and nonintersecting Inclined at any arbitrary angle
Introduction
Gears are made to high precision Purchased from gear manufacturers rather than made in house However it is necessary to design for a specific application so that proper selection can be made Used to be called toothed wheels dating back to 2600 b.c.
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Gear Types
Spur gears
Internal gears
Gear Parameters
Number of teeth Form of teeth Size of teeth Face Width of teeth Style and dimensions of gear blank Design of the hub of the gear Degree of precision required Means of attaching the gear to the shaft Means of locating the gear axially on the shaft
Most common form Used for parallel shafts Suitable for low to medium speed application Relatively high ratios can be achieved (< 7) Steel, brass, bronze, cast iron, and plastics Can also be made from sheet metal
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Gear Types
Helical gears Teeth are at an angle Used for parallel shafts Teeth engage gradually reducing shocks
Kalpakjian Schmid Manufacturing Engineering 11 and Technology, Prentice Hall
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Helical Gears
Helical Gear
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Herringbone Gears
Two helical gears with opposing helical angles side-by-side side- byAxial thrust gets cancelled
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Herringbone Gears
Herringbone Gear
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Gear Types
Bevel gears They have conical shape
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Bevel Gears
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Bevel Gears
Gear Types
Worm gears For large speed reductions between two perpendicular and non-intersecting shafts nonDriver called worm looks like a thread
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Gear Assemblies
Identified based on the input and output shaft positions
Parallel shaft Spur gears Helical gears Perpendicular shaft Other types
Vr =
Ng Np
Dg Dp
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Velocity Ratio
Velocity ratio is defined as the ratio of rotational speed of the input gear to that of the output gear
Vr = Ng Np = Dg Dp
Velocity Ratio
Vr = Velocity ratio Vr = N p = D p Np = Number of teeth on pinion Ng = Number of teeth on gear Dp = Pitch diameter of pinion Dg = Pitch diameter of gear
Ng Dg
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Vr = Output speed:
60 60 9 = 20 20 1
n4 =
n1 Vr
1 = 400 rpm 9
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hp =
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Vr = Vr =
NB N N D E NA NC ND 65 60 = 9.75 / 1 20 20
(11-1)
If:
Gear A clockwise Gear B counterclockwise Gear C counterclockwise Gear D clockwise Gear E counterclockwise
Output speed:
nE =
NA Vr
Output torque:
TE = T A Vr TE = 10 Nm (9.75 / 1) = 97.5 Nm
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Spur Gears
Pinion Gears
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Internal Gears
D-d 2
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Pitch circle
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rb = r cos
D b = D p cos
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1998 McGraw-Hill, Hamrock, Jacobson and Schmid
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Gear terminology
Clearance (c): is the addendum minus dedendum. dedendum. Working depth: is the distance that one tooth of a meshing gear penetrates into the tooth space. Base circle: is an imaginary circle about which the tooth involute profile is developed. Fillet: is the radius that occurs where the flank of the tooth meets the dedendum circle. Module: replaces diametral pitch in metric system.
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DP NP
1 Pd
1.0/ Pd 1.250/ Pd
1.0/ Pd 1.250/ Pd
1/ Pd 1.157/ Pd
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Metric System
Module (m) = 1 Pd
Metric System
Diametral pitch, Pd =
1 m
See Table 11.1 for equivalents Normally they are not converted
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Inch units
A spur gear of the 14 degree involute system has 32 teeth of diametral pitch 8. Find
The pitch diameter The circular pitch The outside diameter (addendum diameter)
Metric units
A spur gear of the 14 degree involute system has a module of 8 mm and 35 teeth. Find
The pitch diameter The circular pitch The outside diameter (addendum diameter)
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C C = 3 inches
Dp
Np = .393 inch
Pc =
2 in
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Circular pitch would be the same for both pinion and gear.
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Summary
To understand the gears one should be familiar with the gear terminology. Spur gears are most commonly used for transmission of power. Speed of mating gears is inversely proportional to the number of teeth. Mating gears should have the same diametral pitch. A number of gear manufacturing methods are available. Good gear design should take care of the power, speed, life and material properties.
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