ec 31, 2011 By admin in MECHANICAL QB Maintenance Engineering IMPORTANT QUESTIONS,QUESTION BANK

ME2019 MAINTENANCE ENGINEERING UNIT- I PRINCIPLES AND PRACTICES OF MAINTENANCE PLANNING PART-A (2 Marks) 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. Define maintenance. Define reliability. State the benefits of reliability analysis in industries. Define failure rate. What is Mean Failure Rate?T Define Mean Time to Failure. What is Mean Time Between Failures (MTBF)? Define Mean Time to Repair (MTTR). Define Maintenance Action Rate. Define Failure Density. PART-B (16 Marks) 1. What do you mean by maintenance job planning? Discuss various steps of maintenance job planning. (16) 2. What is long term plan? Discuss few long term planning? . (16) 3. What are the objectives of maintenance organization and what different types of organizations are in use in Indian industries? . (16) 4. What is equipment availability and what are the three basic approaches to define and quantity availability. . (16) 5. Explain MTBS, MTBF, MTTF, MTTR and failure rate? . (16) 6. Explain briefly different types and classes of maintenance cost. (16) UNIT-II MAINTENANCE POLICIES PREVENTIVE MAINTENANCE PART-A 01. What is meant by Breakdown maintenance approach? 02. Classify various planned maintenance approach. 03. Define Corrective maintenance approach.

04. What is meant by preventive maintenance approach? 05. List out the objectives of Corrective maintenance. 06. What is meant by Predictive Maintenance? 07. List out some condition based monitoring techniques and briefly discuss on them. 08. What is meant by Reliability Centered Maintenance (RCM)? 09. What is Total Productive Maintenance (TPM) and discuss its similarities with TQM? 10. What is, meant by Reliability Centered Maintenance (RCM)? 11. What does Safety, Health and Environment pillar of TPM aims at? PART-B (16 Marks) 1. What do you understand by maintenance categories? Explain common types and explain the basis of their selection. .(16) 2. What are all the steps involved in preventive maintenance why preventive maintenance is better than reactive maintenance. . (16) 3. Distinguish between fixed time maintenance and connect based maintenance. Give the merits and demerits. . (16) 4. Briefly explain the procedure for TPM. .(16) 5. Explain the repair cycle of metallic materials. . (16) 6. What are the functions of lubrication and gives the tips on lubrication. (16) UNIT-III CONDITION MONOTORING PART-A 1. What is equipment health monitoring? 2. List down the factors for increasing the demand condition monitoring. 3. List down the key features of condition monitoring. 4. Write down the basic steps in condition monitoring. 5. What are three types of condition monitoring? 6. State the advantages and disadvantages of condition monitoring. 7. Mention the various costs involved in costing of condition monitoring mainly. 8. State the methods of measuring vibration. 9. Describe briefly pistol thermometer. 10. Name the types of pyrometers. 11. Mention title applications of bimetallic strip.

12. List down the features of RTD. 13. State the applications and limitations of thermisters. PART-B (16 Marks) 1. What is condition monitoring and explain condition monitoring What type of condition monitoring are normally used in industry. (16) 2. What is leakage monitoring? Explain some of the leakage mediums used for condition monitoring. (16) 3. What is wear debris analysis what are the three wear debris analysis techniques commonly used and compare their performance and uses? . (16) 4. Briefly explain the cost comparison with and without condition monitoring. (16) 5. What is thermal monitoring and what thermal monitoring are used in industries Explain principle and uses of thermograph .(16) 6. Briefly explain various methods and instruments for condition monitoring. (16) UNIT-IV REPAIR METHODS FOR BASIC MACHINE ELEMENT PART-A 01. What are called Age- Dependent Failures? 02. What are Unpredictable Failures? .t 03. What are Running-In-Failures? 04. Define Fault tree diagrams. 05. What are the benefits of Fault Tree Diagram? 06. Differentiate between Fault tree diagrams and Reliability Block Diagrams. 07. Write down the capabilities of Fault Tree Diagram. 08. Define Event Tree Analysis (ETA). 09. What is the aim of Event .Tree Analysis (ETA)? 10. Define Root Cause Analysis (RCA.) PART-B (16 Marks) 1. Briefly explain the repair methods of machine beds. . (16) 2. Explain the repair method of worn-out bearing. . (16) 3. Explain the repair methods of slide ways and spindle. . (16) 4. Briefly explain the procedure for the repair cycle of gears and lead screw. .(16) 5. What is failure analysis? Explain their development. .(16) 6. Explain the logical fault location methods. . (16)

UNIT-V REPARE METHODS FOR MATERIAL HANDLING EQUIPMENTS PART-A 1. State few examples of material handling equipments. 2. State the benefits of proper maintenance of material handling equipments. 3. State the major stages in preventive maintenance of material handling equipments. 4. State the various phases present in a good maintenance management system. 5. Define the term Computerized Maintenance Management System (CMMS). 6. State the objectives of CMMS. 7. State the advantages of CMMS. 8. Define work order systems. 9. Mention the use of work order backlog. 10. What is work permit? 11. What is job card? 12. State titer benefits of job card system. 13. State the role of equipment records in maintenance. PART-B (16 Marks) 1. Explain repair methods of conveyors. . (16) 2. Explain the repair methods for crane and hydraulic lift. . (16) 3. Briefly explain the equipment record. . (16) 4. Explain job order system. (16) 5. Explain various hydraulic and pneumatic equipment used in material handling purpose. How to maintain it. . (16) 6. Explain the maintenance procedure for various small equipment for material handling purpose like chain block, chain, rope, trolley and R.G.B. (16)

Dec 31, 2011 By admin in MECHANICAL QB MA2451 ENGINEERING ECONOMICS AND COST ANALYSIS UNITI - INTRODUCTION TO ECONOMICS

PART A (2MARKS) 1. Define Economics? 2. Write any four goals of economy? 3. Explain law of supply and demand? 4. Write about factors in fluency demand? 5. Write about factors in fluency supply? 6. Define Economic efficiency? 7. Define engineering economics? 8. Define marginal cost? 9. Define marginal revenue? 10. Define sunk cost? 11. Define break even analysis? 12. Define P/V ratio? 13. Define processes planning? PART B

1. Explain in detail about flow in an economy? (16) 2. Explain the concept of law of supply and demand with suitable example? (16) 3. Briefly explain about element of cost and its classification? (16) 4. Explain the concept of break even analysis with clear diagram? (16) 5. Briefly explain about process planning and its various types? (16) 6. (a) (i)Bring out the scope of engineering economics with appropriate examples (8) (ii) A concern manufacturing a domestic appliance proposes to put up an improved model in market and the selling price for the same to be decided .The selling price will cover the overheads and ensure the proportion of profit on sales as before.The material in the new model will cost Rs 4000 and the direct wages would be Rs 2000.Following figures relate to the previous year: Stock material on 1st April 2006 Rs 2,00,000 (8) Stock material on 31 stMarch 2007 Rs 2,20,000 Purchase of raw material in this period Rs 5,20,000 Manufacturing wages Rs 1,60,000 Works overhead Rs 80,000 Administrative and sales overhead Rs 80,000 Sales during the year Rs 9,02,000 Suggest a selling price .Overhead absorption base on % of direct

labour. 7. (i) Explain the process of material selection in new product development (8) (ii) From the following details ,calculate the break even point .What will be the selling price per unit if break even point to be brought to 900 units: Variable cost per units Rs 750 (8) Fixed expenses Rs 27,00,000 Selling price per unit Rs 1,000 UNITII VALUE ENGINEERING PART A (2 MARKS) 1.What are the approaches available for make or buy decision? 2. Define value engineering? 3. Write any four aims of value engineering? 4. Write the basic steps of value engineering? 5. Define time value of money? 6. Define single payment compound amount method? 7. Define single payment present worth factor? 8. Define equal payment series sinking fund factor method? 9. Define equal payment series present worth factor method? 10. Define equal payment series capital recovery factor method? PART B 1. Explain in details about criteria for make or buy decision and its approaches? (Also see problems) (16) 2. Problems in single payment compound amount method? (16) 3. Problems in single payment present worth factor? (16) 4. Problems in equal payment series sinking fund factor method? (16) 5. Problems in equal payment series present worth factor method? (16) 6. Problems in equal payment series capital recovery factor method? (16) 7. ( i) What is uniform gradient conversion?Illustrate with an example. (8) (ii)What is value engineering ?With suitable example ,explain the various phases of value (8) engineering job plan (a) An engineer is considering two types of pressure sensors for a low pressure steam line.The costs are shown below.Which should be selected based on a present worth comparison at an interest rate of 16 % per year?

Type X Type Y First cost Rs 76,000 Rs 1,29,000 Maintenance cost/year 12,000 9000 Salvage value 0 20,000 life,years 2 4 UNIT III CASH FLOW PART A 1. Write down the techniques for comparing the worthiness of the project? 2. Define present worth method( Revenue dominated cash flow diagram) 3. Define future worth method( Revenue dominated cash flow diagram) 4. Define future worth method(cash dominated cash flow diagram) 5. Define Annual equivalent method(Revenue dominated cash flow diagram) 6. Define Annual equivalent method(cost dominated cash flow diagram) 7. Define rate of return method? 8. What is annual equivalent method of comparing alternatives? 9. What is revenue dominated cash flow? 10 What is the economic life of a project? 11 What are the various methods available in decision making in selection of Alternative in economic analysis of investment? PART B 1. Problems in present worth method (Revenue dominated cash flow diagram) (16) 2. Problems in future worth method (Revenue dominated cash flow diagram) (16) 3. Problems in Annual equivalent method (Revenue dominated cash flow diagram) (16) 4. Problems in Annual equivalent method (cost dominated cash flow diagram) (16) 5. Problems in rate of return method (16) 6.. A company that manufactures amplified transducers is trying to divide between the machines shown below.Compare them on the basis of annual worth using an interest rate of 15 5 pr year Variable speed Dual speed First cost,Rs 4,50,000 2,40,000

Annual operating cost Rs 3,10,000 3,50,000 Overhaul in years 2 and 4 ,Rs 60,000 Overhaul in years 5 ,Rs 1,20,000 Salvage value ,Rs 1,00,000 80,000 Life ,years 8 6 UNIT IV REPLACEMENT AMD MAINTAINENCE ANALYSES PART A 1. 2. 3. 4. 5. 6. 7. Write the different types of maintenance? Define prevention maintenance (PM)? Define Break down maintenance ? Write the different types of Replacement? Define economic life of an asset? What are the types of Replacement policies? What are the types of replacement problem? PART B 1. Problems in Maintenance (16) 2. Problems in types of Replacement? (16) 3. Problems in finding the economic life of an asset? (16) 4. Problems in Capital recovery with return (16) 5. Problems in Simple probabilistic model for assets which fail completely (16) 6.(i) What is defender challenger concept in replacement ?Illustrate with an example. (8) (ii)Explain the causes for replacement of assets ,in detail with examples (8) 7. Initial cost of a machine is Rs 6,00,000, with other details as below: (8) Year 1 2 3 4 5 Resale value (Rs) 4,20,000 3,00,000 2,04,000 1,44,000 96,500 Cost of spares (Rs) 40,000 42,700 48,800 57,000 68,000 Cost of labour (Rs) 1,40,000 1,60,000 1,80,000 2,10,00 0 2,50,000 Determine the optimum period for replacement of the machine. UNIT-5 DEPRECIATION PART A 1. 2. 3. 4. 5. Define Depreciation? What are the types of Depreciation? Define Straight line method of depreciation? Define Declining balance method of depreciation? Define Sum of the year-digits method of depreciation?

6. Define sinking fund method of depreciation? 7. Define Service output method of depreciation? 8. Define inflation? 9. List the reasons for inflation? 10. List the effect of inflation ? PART B 1. Problems in different types of depreciation methods (16) 2. Problems in inflation adjusted decision (16) 3. Problems in finding the economic life of an asset (16) 4. (a) (i) How to adjust inflation in evaluating public alternatives? Explain the procedure. (8) (ii)Find the depreciation annuity by annuity method after three years,when the initial cost of the machine is Rs 8,00,000 an salvage value at the end of three years is Rs 4,00,000.Rate of interest 10 % (8) 5. (i) What is economic life of an asset?How to determine it ?Explain (ii) The cost of a machine is Rs 1,60,000 and its scrap value is Rs 40,000 .Estimate life 5 years .Using sum of years digits method ,determine depreciation charges for each year.