Despiece Elite125

19KSY5S1.
FM
Page 2 Wednesday, August 25, 2004
5:48 PM
FOREWORD INDEX
ENGINE GROUP
FRAME GROUP
PART NUMBER INDEX
PART NAME INDEX
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CONTENTS
Instruction for use of parts catalogue
Page
How to refer to the part information....................................... 2
This parts catalogue has been created as of August 10, 2004.

2004 8 10
Since this date, the sales practice for repair parts may have been
changed or the parts may have been eliminated (listed for those not for
sale).

The modified information is reflected on the latest Electronic Parts

Catalogue (EPC).
Also, refer to the parts catalogue news for any change.
EPC

See the parts catalogue news for any revision that is made after August
10, 2004.
2004 8 10
Always specify the part number when ordering a part.
Check the model, type, serial numbers, color, maker, and the size as
needed before ordering a part.

Note that the illustrations (part drawings) can differ from the actual
parts in shape.

They are given just to help you to refer to the parts.
When modifications or additions to this parts catalogue are made, a

revised edition will be issued at an appropriate time, with
successively progressing revision numbers on the cover.We
recommend obtaining such revisions in order to keep your parts
catalogue up-to-date at all times.To check whether a parts catalogue
revision has been issued, please contact your Honda distributor.

Part catalogue structure ........................................................ 3
When the parts were revised................................................. 4
Abbreviations used in the parts catalogue ........................... 4
Part block and serial number check ..................................... 5
Color label attachment position check.................................. 5
Models, parts catalogue codes and applicable serial

numbers ................................................................................ 6

Color label ............................................................................. 7
Color chart............................................................................. 8
Fuel hose, general purpose hoses and vinyl hose.............. 10

How to use the flat rate time (F.R.T.) ................................... 14
F.R.T
Illustrated index ................................................................... 17
ENGINE GROUP ................................................................ 23
FRAME GROUP.................................................................. 42
PART NO. INDEX................................................................. 77
PART NAME INDEX............................................................. 80
2
3
4
5
1
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Reference with Illustrated index

How to refer to the part information
Reference with Part number index

Reference with Part name index

2
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Block title
Part catalogue structure
Block number
Service item/Flat rate time
Reference number
Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number
Honda color code
Description
As semblies
Sections framed with broken lines in the exploded view drawings
are available as complete assemblies.
(Their individual parts can also be obtained.)
Color description
Note
Notes are shown with the parentheses in the part name column.
Required quantity
Reqd.QTY shown in the parenthesis or parentheses indicates the
optional part.
Reqd.QTY marked with N indicates the optional part that

should be selected as needed.
N
Reqd.QTY indicates the number of the part used in the block.
Serial number
Parts catalogue code
When the parts catalogue code column is blank, it indicates that
the part is applicable to all codes.

are covered in a
Parts enclosed within a dotted line
different block.
indicates the block No. for the parts enclosed

A hollow arrow
within a dotted line
.

indicates the block No. the part in question

A solid arrow
is connected to.
2004.08.10
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When the parts were revised
Abbreviations used in the parts catalogue
Be sure to check
the serial number!!
RIGHT is
abbreviated ss
R.
L
L.stands
for LEFT
* L. or R. in the description of a part stands for the LEFT hand side or

the RIGHT hand side.Determine the left or right as if you were in the
motorcycle seat.
L R

The following abbreviations are used in this parts catalogue.
The number has been

used from the initial
model without revision.

When shown at the left side, When shown at the right side,
i t i s a p p l i c a b l e t o t h e it is applicable to the models
models of No.1008001 and up to No.1008000.
the subsequent numbers.

1008000
1008001
The parts listed with "###" at the end of the parts name have limited supply period
(parts not for sale).
###
A ...........Ampere
ABS ......Anti-lock brake

system
A.C. ......Alternating current

A.M. ......Attaching mark
ASSY. ....Assembly
C.D.I. ....Capacitive discharge

ignition
COMP....Complete
D.C. ......Direct current
EX..........Exhaust
FR. ........Front
G ..........Gram
HEX. ......Hexagonal
IN. .........Inlet
KPH ......Kilometers per hour

4
2004.08.10
L. .......... Left
L (100L) Link (100 Links)
L.E.D. ... Light emitted diode
MM ....... Millimeter
MPH ..... Miles per hour

R. ......... Right
RR. ........ Rear
STD. ...... Standard
T (22T) . Tooth (22 Teeth)
TCS ...... Traction control system
T.M. ...... Transcript mark

V ........... Volt
W .......... Watt
WL ........ With labelling
WOL ..... Without labelling
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Part block and serial number check
Part block
Required
serial
number
Color label attachment position check
Engine parts
Carburetor parts
Frame parts
E-1~
E-17
F-1~
Engine serial
number
Carburetor serial
number
Frame serial
number
Colored parts
Color label
Check point
5
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Models, parts catalogue codes and applicable serial numbers

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.

Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Model
Area
code
Type
Parts catalogue
code
SC125SH5
CH
China
1CH
SC1252SH5
CH
China
2CH
SC1253SH5
CH
China
3CH
SC1254SH5
CH
China
4CH
Applicable engine
serial No.
Applicable frame
serial No.
VE49E A
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.

VE49E
Applicable carburetor
identification No.
KC
6
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Color label
When ordering parts, check the model name, main color, and code by observing the OLOR LABEL on the vehicle.

When ordering a colored part, use the color chart in the instruction for use of parts catalogue.

VFR800FIW
R-157
R157
7
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Color chart
When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part
color code.

SC125SH(SC125SH5)
SC1252SH(SC1252SH5)
SC1253SH(SC1253SH5)
SC1254SH(SC1254SH5)
MODEL
SC125SH5/SC1252SH5/SC1253SH5/SC1254SH5
Pearl procyon Pearl cancer
black
white
COLOR
CODE
No.
Name of colored parts
NH-A06P
Clean silver
metallic
Bake red
metallic
Sirius blue
metallic
NH-A05M
R-283M
B-178M
NH-495P
Basic part No.
NHA06
NH495
NHA05
R283
B178
Applicable model
Initial
applicable
model
Final
applicable
model
Applicable
block
No.
Ref.No.
BOX, INNER
64304-KSY-900
ZA
ZA
ZA
ZA
ZA
F-7
COVER COMP., HANDLE
53250-KSY-900
ZA
ZA
ZA
ZA
ZA
F-5
COVER SET, FR. HANDLE
53204-KSY-900
ZC
ZD
ZB
ZE
ZA
F-5
53204-KSY-910
ZC
ZD
ZB
ZE
ZA
F-5
COVER SET, L. BODY
83550-KSY-900
ZC
ZD
ZB
ZE
ZA
F-9
COVER SET, R. BODY
83450-KSY-900
ZC
ZD
ZB
ZE
ZA
F-9
COVER SET, RR. CENTER
83700-KSY-900
ZC
ZD
ZB
ZE
ZA
F-9
COVER, BATTERY BOX
64312-KSY-900
ZA
ZA
ZA
ZA
ZA
F-8
COVER, CENTER
80152-KSY-900
ZA
ZA
ZA
ZA
ZA
F-9
10
COVER, FR.
64301-KSY-900
ZC
ZD
ZB
ZE
ZA
F-6
11
COVER, FR. LOWER
61100-KSY-900
ZB
ZA
ZA
ZB
ZB
F-6
12
COVER, L. FR. FORK
51104-KSY-900
ZA
ZA
ZA
ZA
ZA
F-10
13
COVER, L. SIDE
83601-KSY-900
ZB
ZA
ZA
ZB
ZB
F-9
14
COVER, R. FR. FORK
51103-KSY-900
ZA
ZA
ZA
ZA
ZA
F-10
15
COVER, R. SIDE
83501-KSY-900
ZB
ZA
ZA
ZB
ZB
F-9
6
10
16
COVER, RR. CENTER LOWER
83751-KSY-900
ZB
ZA
ZA
ZB
ZB
F-9
17
EMBLEM, BODY COVER
87554-KSY-900
ZA
ZA
ZA
ZA
ZA
F-30
18
EMBLEM, FR. HANDLE COVER
87563-KSY-900
ZA
ZA
ZA
ZA
ZA
F-30
19
HOOK, LUGGAGE
81132-GAH-000
ZW
ZW
ZW
ZW
ZW
F-7
20
LABEL, COLOR
87565-KSY-900
ZA
ZB
ZC
ZD
ZE
F-29
21
LABEL, COLOR
87565-KSY-910
ZA
ZB
ZC
ZD
ZE
F-29
22
LABEL, COLOR
87565-KSY-920
ZA
ZB
ZC
ZD
ZE
F-29
23
LABEL, COLOR
87565-KSY-930
ZA
ZB
ZC
ZD
ZE
F-29
8
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SC125SH(SC125SH5)
SC1252SH(SC1252SH5)
SC1253SH(SC1253SH5)
SC1254SH(SC1254SH5)
MODEL
SC125SH5/SC1252SH5/SC1253SH5/SC1254SH5
Pearl procyon Pearl cancer
black
white
COLOR
CODE
No.
Name of colored parts
NH-A06P
Basic part No.
NHA06
Clean silver
metallic
Bake red
metallic
Sirius blue
metallic
NH-A05M
R-283M
B-178M
NH-495P
NH495
NHA05
R283
B178
Applicable model
Initial
applicable
model
Final
applicable
model
Applicable
block
No.
Ref.No.
24
LABEL, DRIVE
87560-MW0-670
ZB
ZB
ZB
ZB
ZB
F-29
25
LID, BRAKE FLUID MAINTENANCE
53207-KSY-900
ZC
ZD
ZB
ZE
ZA
F-5
26
LID, INNER BOX
64308-KSY-900
ZA
ZA
ZA
ZA
ZA
F-7
27
MARK, RR. CENTER COVER
87561-KSY-900
ZA
ZB
ZB
ZA
ZB
F-30
28
MAT, FLOOR
64320-KSY-900
ZA
ZA
ZA
ZA
ZA
F-8
29
MAT, FLOOR
64320-KSY-910
ZA
ZA
ZA
ZA
ZA
F-8
30
SEAT COMP., DOUBLE
77200-KSY-900
ZA
ZA
ZA
ZA
ZA
F-14
31
SKIRT, L. SIDE
83620-KSY-900
ZB
ZA
ZA
ZB
ZB
F-8
32
SKIRT, R. SIDE
83520-KSY-900
ZB
ZA
ZA
ZB
ZB
F-8
33
STEP, FLOOR
64310-KSY-900
ZA
ZA
ZA
ZA
ZA
F-8
34
WHEEL SUB ASSY., FR.
44650-KSY-880
ZA
ZA
ZA
ZA
ZA
F-12
35
WHEEL SUB ASSY., RR.
42650-KSY-880
ZA
ZA
ZA
ZA
ZA
F-13
9
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Fuel hose, general purpose hoses and vinyl hose

The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.

When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue
below.

(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
1 > < 3 8
When exchanging the hose, cut and use at the specified length as mentioned in the part name.

(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)

The list below is a catalogue of the standard part numbers and bulk part numbers.Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes

Fuel hoses/Tubes

Standard part No.
Bulk part No.
95001-30xxx-2x
95001-30xxx-3x
95001-30xxx-4x
95001-30001-20M
95001-30001-30M
95001-30001-40M
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-35001-60M
<95001-35003-60M>
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-35xxx-2x
95001-35xxx-3x
95001-35xxx-4x
95001-35xxx-5x
95001-35xxx-6x
95001-45xxx-2x
95001-45xxx-3x
95001-45xxx-4x
95001-45xxx-5x
95001-45xxx-6x
95001-55xxx-2x
Bulk part
Inner diameter Length

mm m
3.0
1
3.0
1
3.0
1
1
3.5
3
1
3.5
3
1
3.5
3
1
3.5
3
1
3.5
3
1
4.5
3
1
4.5
3
8
1
4.5
3
8
1
4.5
3
1
4.5
3
8
1
5.5
3
8
Standard part No.
10
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95001-55xxx-3x
95001-55xxx-4x
95001-55xxx-5x
95001-55xxx-6x
95001-75xxx-2x
95001-75xxx-3x
95001-75xxx-4x
95001-75xxx-5x
95001-75xxx-6x
95001-80xxx-2x
95001-80xxx-3x
95001-80xxx-4x
95001-80xxx-5x
95001-80xxx-6x
Bulk part No.
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-80001-50M
95001-80001-60M
95001-80001-60M
95001-80001-50M
95001-80001-60M
Bulk part
Inner diameter Length

mm m
1
5.5
3
8
1
5.5
3
8
1
5.5
3
8
1
5.5
3
8
1
7.5
3
1
7.5
3
8
1
7.5
3
8
1
7.5
3
1
7.5
3
8
8.0
1
8.0
1
8.0
1
8.0
1
8.0
1
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5:48 PM
Vinyl Itube
Vinyl Itube
Bulk part
Standard part
No.
Bulk part No.
95003-01001-60M
95003-01xxx-3x <95003-01003-60M>
95003-01001-60M
95003-01xxx-60 <95003-01003-60M>
95003-03001-60M
95003-03xxx-3x <95003-03003-60M>
95003-03001-60M
95003-03xxx-60 <95003-03003-60M>
95003-05001-60M
95003-05xxx-3x <95003-05003-60M>
<95003-05008-60M>
95003-05001-60M
95003-05xxx-60 <95003-05003-60M>
<95003-05008-60M>
95003-07001-10M
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>
95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
<95003-07008-10M>
95003-07001-60M
95003-07xxx-3x <95003-07003-60M>
<95003-07008-60M>
95003-07001-60M
95003-07xxx-60 <95003-07003-60M>
<95003-07008-60M>
95003-07001-70M
95003-07xxx-7x <95003-07003-70M>
<95003-07008-70M>
95003-08001-10M
95003-08xxx-1x <95003-08003-10M>
<95003-08008-10M>
95003-09001-60M
95003-09xxx-3x <95003-09003-60M>
95003-09001-60M
95003-09xxx-60 <95003-09003-60M>
95003-10001-10M
95003-10xxx-1x <95003-10003-10M>
95003-10001-10M
95003-10xxx-20 <95003-10003-10M>
95003-10001-60M
95003-10xxx-3x <95003-10003-60M>
95003-10001-60M
95003-10xxx-60 <95003-10003-60M>
95003-11001-60M
95003-11xxx-3x <95003-11003-60M>
<95003-11008-60M>
95003-11001-60M
95003-11xxx-60 <95003-11003-60M>
<95003-11008-60M>
95003-12001-10M
95003-12xxx-1x <95003-12003-10M>
<95003-12008-10M>
95003-12001-10M
95003-12xxx-20 <95003-12003-10M>
<95003-12008-10M>
Inner dia- Outer dia- Length

meter
meter
m
mm
mm
1
2.9
6.8
3
1
2.9
6.8
3
1
3.0
6.0
3
1
3.0
6.0
3
1
3.5
6.5
3
8
1
3.5
6.5
3
8
1
4.0
7.0
3
8
1
4.0
7.0
3
8
1
4.0
7.0
3
8
1
4.0
7.0
3
8
1
4.0
7.0
3
8
1
4.5
6.5
3
8
1
4.5
8.0
3
1
4.5
8.0
3
1
5.0
8.0
3
1
5.0
8.0
3
1
5.0
8.0
3
1
5.0
8.0
3
1
5.0
9.0
3
8
1
5.0
9.0
3
8
1
5.0
7.0
3
8
1
5.0
7.0
3
8
Vinyl Itube
Bulk part
Standard part
No.
Bulk part No.
95003-14001-10M
95003-14xxx-1x <95003-14003-10M>
95003-14001-10M
95003-14xxx-20 <95003-14003-10M>
95003-14001-60M
95003-14xxx-3x <95003-14003-60M>
95003-17001-10M
95003-17xxx-1x <95003-17003-10M>
95003-19001-10M
95003-19xxx-1x <95003-19003-10M>
<95003-19008-10M>
95003-19001-10M
95003-19xxx-20 <95003-19003-10M>
<95003-19008-10M>
95003-19001-60M
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>
95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
<95003-19008-60M>
95003-21001-10M
95003-21xxx-1x <95003-21003-10M>
95003-21001-10M
95003-21xxx-20 <95003-21003-10M>
95003-23001-10M
95003-23xxx-1x <95003-23003-10M>
95003-23001-10M
95003-23xxx-20 <95003-23003-10M>
95003-23001-60M
95003-23xxx-3x <95003-23003-60M>
<95003-23008-60M>
95003-23001-60M
95003-23xxx-60 <95003-23003-60M>
<95003-23008-60M>
95003-25001-10M
95003-25xxx-1x <95003-25003-10M>
95003-25001-10M
95003-25xxx-20 <95003-25003-10M>
95003-25001-60M
95003-25xxx-3x <95003-25003-60M>
95003-25001-70M
95003-25xxx-7x <95003-25003-70M>
95003-27001-10M
95003-27xxx-1x <95003-27003-10M>
95003-27001-10M
95003-27xxx-20 <95003-27003-10M>
95003-27001-60M
95003-27xxx-3x <95003-27003-60M>
95003-27001-60M
95003-27xxx-60 <95003-27003-60M>
95003-33001-10M
95003-33xxx-1x <95003-33003-10M>
95003-33001-10M
95003-33xxx-20 <95003-33003-10M>

meter
meter
m
mm
mm
1
6.0
9.0
3
1
6.0
9.0
3
1
6.0
9.0
3
1
7.0
9.0
3
1
7.0
11.0
3
8
1
7.0
11.0
3
8
1
7.0
11.0
3
8
1
7.0
11.0
3
8
1
8.0
9.0
3
1
8.0
9.0
3
1
8.0
12.0
3
1
8.0
12.0
3
1
8.0
12.0
3
8
1
8.0
12.0
3
8
1
9.0
11.0
3
1
9.0
11.0
3
1
9.0
11.0
3
1
9.0
11.0
3
1
9.0
13.0
3
1
9.0
13.0
3
1
9.0
13.0
3
1
9.0
13.0
3
1
10.0
14.0
3
1
10.0
14.0
3
Bulk part
Standard part
No.
Bulk part No.
95003-36001-10M
95003-36xxx-1x <95003-36003-10M>
<95003-36008-10M>
95003-36001-10M
95003-36xxx-20 <95003-36003-10M>
<95003-36008-10M>
95003-37001-60M
95003-37xxx-3x 95003-37003-60M>
95003-37001-60M
95003-37xxx-60 <95003-37003-60M>
95003-38001-10M
95003-38xxx-1x <95003-38003-10M>
95003-38001-10M
95003-38xxx-20 <95003-38003-10M>
95003-39001-10M
95003-39xxx-1x <95003-39003-10M>
95003-39001-10M
95003-39xxx-20 <95003-39003-10M>
95003-40001-10M
95003-40xxx-20 <95003-40003-10M>
95003-40001-60M
95003-40xxx-3x <95003-40003-60M>
95003-40001-60M
95003-40xxx-60 <95003-40003-60M>
95003-43001-10M
95003-43xxx-1x <95003-43003-10M>
<95003-43008-10M>
95003-43001-10M
95003-43xxx-20 <95003-43003-10M>
<95003-43008-10M>
95003-45001-10M
95003-45xxx-1x <95003-45003-10M>
<95003-45008-10M>
95003-45001-10M
95003-45xxx-20 <95003-45003-10M>
<95003-45008-10M>
95003-50001-10M
95003-50xxx-1x <95003-50003-10M>
95003-50001-10M
95003-50xxx-20 <95003-50003-10M>
95003-50001-60M
95003-50xxx-3x <95003-50003-60M>
95003-55001-10M
95003-55xxx-1x <95003-55003-10M>
95003-55001-10M
95003-55xxx-20 <95003-55003-10M>
95003-60001-10M
95003-60xxx-1x <95003-60003-10M>
95003-60001-10M
95003-60xxx-20 <95003-60003-10M>
95003-60001-60M
95003-60xxx-3x <95003-60003-60M>
95003-60001-60M
95003-60xxx-60 <95003-60003-60M>

meter
meter
m
mm
mm
1
11.0
13.0
3
8
1
11.0
13.0
3
8
1
11.0
15.0
3
1
11.0
15.0
3
1
12.0
13.0
3
1
12.0
13.0
3
1
12.0
14.0
3
1
12.0
14.0
3
1
12.0
16.0
3
1
12.0
16.0
3
1
12.0
16.0
3
1
13.0
15.0
3
8
1
13.0
15.0
3
8
1
14.0
18.0
3
8
1
14.0
18.0
3
8
1
16.0
19.0
3
1
16.0
19.0
3
1
16.0
19.0
3
1
17.5
20.5
3
1
17.5
20.5
3
1
22.0
27.0
3
1
22.0
27.0
3
1
22.0
27.0
3
22.0
27.0
1
3
11
2004.08.10
19KSY5S1.FM
5:48 PM
General purpose hoses
General purpose hoses
Bulk part
Standard part No.
Bulk part No.
95005-11xxx-3x
95005-11xxx-5x
95005-11001-30M
95005-11001-50M
95005-12001-10M
<95005-12003-10M>
95005-12001-20M
95005-12001-30M
95005-12001-50M
95005-14001-10M
95005-14001-20M
<95005-14003-20M>
95005-14001-30M
95005-14001-50M
95005-17001-10M
95005-17001-20M
95005-17001-30M
95005-17001-50M
95005-30001-30M
95005-30001-50M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-20M
95005-35001-30M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-50M
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-20M
95005-45001-30M
95005-12xxx-1x
95005-12xxx-2x
95005-12xxx-3x
95005-12xxx-5x
95005-14xxx-1x
95005-14xxx-2x
95005-14xxx-3x
95005-14xxx-5x
95005-17xxx-1x
95005-17xxx-2x
95005-17xxx-3x
95005-17xxx-5x
95005-30xxx-3x
95005-30xxx-5x
95005-35xxx-1x
95005-35xxx-2x
95005-35xxx-3x
95005-35xxx-4x
95005-35xxx-5x
95005-45xxx-1x
95005-45xxx-2x
95005-45xxx-3x
Inner
diameter
mm
11.0
11.0
12.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0
17.0
17.0
17.0
17.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
Bulk part
Standard part No.
Length
m
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
8
1
1
1
3
8
1
1
3
8
1
1
95005-45xxx-4x
95005-45xxx-5x
95005-50xxx-3x
95005-50xxx-5x
95005-55xxx-1x
95005-55xxx-2x
95005-55xxx-4x
95005-65xxx-1x
95005-65xxx-2x
95005-70xxx-3x
95005-70xxx-5x
95005-75xxx-1x
95005-75xxx-2x
95005-80xxx-1x
95005-80xxx-2x
95005-80xxx-3x
95005-80xxx-5x
95005-91xxx-3x
95005-91xxx-5x
95005-92xxx-3x
95005-92xxx-5x
Bulk part No.
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
95005-50001-30M
<95005-50003-30M>
95005-50001-50M
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-55001-20M
<95005-55003-20M>
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-65001-10M
<95005-65003-10M>
95005-65001-20M
95005-70001-30M
<95005-70003-30M>
95005-70001-50M
95005-75001-10M
<95005-75003-10M>
95005-75001-20M
95005-80001-10M
<95005-80003-10M>
95005-80001-20M
95005-80001-30M
95005-80001-50M
95005-91001-30M
95005-91001-50M
95005-92001-30M
95005-92001-50M
Inner
diameter
mm
4.5
4.5
5.0
5.0
5.3
5.3
5.3
6.5
6.5
7.0
7.0
7.3
7.3
8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0
Length
m
1
3
8
1
1
3
1
1
3
8
1
3
1
3
8
1
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1
NOTE: X is displayed to represent the omitted numerals and letters of the roman
alphabet.
CAUTION:It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.

12
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the
service manual or the instructions issued with the bulk part.

2004.08.10
19KSY5S1.FM
5:48 PM
Bulk part number of fuel hose, general purpose hose and vinyl hose.

(Example)
95001-75001-50M
Bulk part number:Refers to the bulk part.
Marking code (hose type):(fuel hose and general purpose hose)
Change code (for added hose):(Vinyl hose)
Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero).
0
Types of code:
Fuel hose
2: Red outside braid

(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black
Lengths:
001: 1 m (standard)
003: 3 m
008: 8 m
3 mm
3 mm
3 mm
Vinyl hose
1: Clear
2: Black
3: Light red
6: Light red
7: Pale black
1: Ash gray
2: Ash gray
3: Black
5: Black
I.D code:(fuel hose and general purpose hose)
30: 3.0 mm
11:11 mm
35: 3.5 mm
91:12 mm (outside dia. 12 mm 15
45: 4.5 mm
50: 5.0 mm
55: 5.3 mm, 5.5 mm
14:14 mm
65: 6.5 mm
17:17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)
01: ID. 2.9, OD. 6.8 mm

14:ID. 6.0,
03: ID. 3.0, OD. 6.0 mm
17:ID. 7.0,
05: ID. 3.5, OD. 6.5 mm
19:ID. 7.0,
07: ID. 4.0, OD. 7.0 mm
21:ID. 8.0,
08: ID. 4.5, OD. 6.5 mm
23:ID. 8.0,
09: ID. 4.5, OD. 8.0 mm
25:ID. 9.0,
12: ID. 5.0, OD. 7.0 mm
27:ID. 9.0,
10: ID. 5.0, OD. 8.0 mm
33:ID. 10.0,
11: ID. 5.0, OD. 9.0 mm
36:ID. 11.0,
Hose type:
General hose
1: Fuel hose
3: Vinyl hose
5: General hose
OD. 9.0 mm
OD. 9.0 mm
OD. 11.0 mm
OD. 9.0 mm
OD. 12.0 mm
OD. 11.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD.13.0 mm
mm
mm
mm
37:ID. 11.0,
38:ID. 12.0,
39:ID. 12.0,
40:ID. 12.0,
43:ID. 13.0,
45:ID. 14.0,
50:ID. 16.0,
55:ID. 17.5,
60:ID. 22.0,
OD. 15.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 16.0 mm
OD. 15.0 mm
OD. 18.0 mm
OD. 19.0 mm
OD. 20.5 mm
OD. 27.0 mm
13
2004.08.10
19KSY5S1.FM
5:48 PM
How to use the flat rate time (F.R.T.)

F.R.T.
This F.R.T. (Flat Rate Time) is used to determine the standard labor
2. Method of computing
time allowed for replacement of parts covered by the warranty

during the period the warranty is in effect.F.R.T. The F.R.T. for those
parts which are not listed herein should be determined from the
The job times are listed in tenth of an hour to simplify

computation.

operation closely related to the replacement of that part.
F.R.T. F.R.T.
(Example)
1. The F.R.T. is based on the following servicing conditions

F.R.T.
a. A liberal allowance is added to the net servicing time.
b. Standard times specified are based on the condition that the

necessary servicing tools listed in the service manual
(motorcycle) which describes the Honda service policy are
available close at hand and the work performed by a
mechanic with normal skill.
c. Time required for inspection and operational test following the

servicing is included in the F.R.T.
F.R.T.
14
2004.08.10
Hours
0.1
0.3 = 18 minutes
5.6 = 5 hours and 36 minutes
0.3 18
5.6
5 36
CONVERSION CHART
Minutes
Hours
6
0.6
Minutes
36
0.2
12
0.7
42
0.3
18
0.8
48
0.4
24
0.9
54
0.5
30
1.0
60
19KSY5S1.FM
5:48 PM
3. Computing the F.R.T.
c. Jobs of partially related nature
F.R.T.
The following are only examples and do not reflect the actual
F.R.T. for this product.
F.R.T.
When several jobs are performed at the same time, make the
calculation in the following manner.

a. Jobs of non duplicated nature
Total up the F.R.T. for all of the parts replaced and then
subtract the F.R.T. for the duplicated operation (i.e., cylinder
head gasket service).
F.R.T. F.R.T.
(Example) Replacement of valve and cylinder head.
The F.R.T. for the job is obtained by totalling the F.R.T. for
each part replaced.
F.R.T. F.R.T.
(Example) Replacement of head cover gasket and oil filter.
Service item
Packing, cylinder head cover
Cartridge, oil filter
Valve
Head assy., cylinder
Gasket comp., cylinder head
F.R.T.
F.R.T.
*3.0
*4.0
*2.5
The F.R.T. for the job is: (3.0 + 4.0) - 2.5 = 4.5
F.R.T. (3.0 + 4.0) - 2.5 = 4.5
0.5
0.5
The F.R.T. for the job is: 0.5 + 0.5 = 1.0
F.R.T. 0.5 + 0.5 = 1.0
b. Jobs of duplicated nature
Take the F.R.T. for the last part to be replaced.

F.R.T.
(Example) Replacement of piston and cylinder head gasket.
Service item
Gasket comp., cylinder head
Piston
Service item
The F.R.T. shown with (*) includes engine removal and

installation.
* F.R.T.
The parts, having the same number of man-hour, are
identified by a mark #, and classified under the title of their
representative work.
#
F.R.T.
3.0
*5.0
The F.R.T. for the job is: 5.0
F.R.T. 5.0
15
2004.08.10
19KSY5S1.FM
5:48 PM
4. Operations other than replacing parts

Frame
a. Removal and installation
No.
1
2
3
4
No.
Service item
Engine
Cylinder head
Carburetor
Crankcase separation
F.R.T.
1.0
*1.5
0.4
*3.0
1
2
3
4
5
6
7
8
9
0.2
0.1
0.1
0.1

Engine
Service item
Spark plug adjustment and cleaning
Carburetor idle adjustment
Engine oil inspection
Compression-pressure measurement
Carburetor float level measurement
Throttle operation adjustment
Ignition timing inspection
Oil filter screen cleaning
Valve clearance adjustment
F.R.T.
c. Overhaul
b. Adjustment, measurement and cleaning
No.
Service item
Front brake air bleeding
Front brake adjustment
Brake operation test
Headlight aiming
Service item
No.
1
F.R.T.
0.1
0.1
0.1
0.2
0.5
0.1
0.2
0.2
0.4
16
2004.08.10
Carburetor
F.R.T.
0.7
19KSY5S1.FM
5:48 PM
ENGINE GROUP
E-1
E-2
FAN COVER/SHROUD

E-3
CYLINDER HEAD COVER
CYLINDER HEAD
2
E-4
E-5
CAMSHAFT/VALVE

E-7
E-6
CAM CHAIN/TENSIONER

E-8
RIGHT CRANKCASE COVER
CYLINDER
E-9
GENERATOR
OIL PUMP
17
2004.08.10
19KSY5S1.FM
5:48 PM
ENGINE GROUP
E-10
E-11
STARTER MOTOR
E-12
LEFT CRANKCASE COVER
DRIVE FACE
2
E-13
E-14
DRIVEN FACE
E-16
E-15
TRANSMISSION
E-17
CRANKSHAFT/PISTON

CARBURETOR
18
2004.08.10
CRANKCASE
19KSY5S1.FM
5:48 PM
FRAME GROUP
F-1
F-2
HEADLIGHT
F-4
F-3
SPEEDOMETER
F-5
FR. BRAKE MASTER CYLINDER
HANDLE LEVER/SWITCH/CABLE

F-6
STEERING HANDLE/HANDLE COVER

FRONT FENDER/FRONT COVER

F-7
F-8
INNER BOX
F-9
FLOOR PANEL
LUGGAGE BOX/BODY COVER

19
2004.08.10
19KSY5S1.FM
5:48 PM
FRAME GROUP
F-10
F-11
FRONT FORK
F-13
F-12
FRONT BRAKE CALIPER
F-14
REAR WHEEL
FRONT WHEEL
F-15
SEAT
FUEL TANK
F-16
F-17
BATTERY
F-18
AIR CLEANER
20
2004.08.10
AIR SUCTION VALVE
19KSY5S1.FM
5:48 PM
FRAME GROUP
F-19
F-20
EXHAUST MUFFLER
F-22
F-21
STAND/KICK PEDAL

F-23
REAR CUSHION
BRAKE PEDAL
F-24
REAR FENDER
FRONT WINKER
F-25
F-26
REAR COMBINATION LIGHT
F-27
WIRE HARNESS
FRAME BODY
21
2004.08.10
19KSY5S1.FM
5:48 PM
FRAME GROUP
F-28
F-29
TOOLS
F-30
CAUTION LABEL
22
2004.08.10
MARK
19KSY5S1.FM
E-1
5:48 PM
FAN COVER/SHROUD
Service item
F.R.T.
COVER COMP., FAN ...................................
SHROUD COMP. B .....................................

B
SHROUD A ...................................................
A
0.2
*1.1
*1.2
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
11384-KSY-900
19610-KSY-900
19613-KRW-900
19615-KRW-900
19621-KSY-900
CLAMPER, BREATHER TUBE .......................................................................................

COVER COMP., FAN .................................................................................................
CLAMPER, STARTING MOTOR CORD ......................................................................................
DUCT, CARBURETOR COOLING ...........................................................................................
SHROUD A ..................................................................................................................... A
1
1
1
1
1
6
7
8
9
10
19624-KSY-900
19625-KSY-900
19630-KSY-900
19632-KRW-900
19635-KSY-900
GUIDE, CARBURETOR DRAIN TUBE ...................................................................

SEAL, SHROUD A ................................................................................................................ A
SHROUD COMP. B ........................................................................................................... B
CLIP, HIGHTENSION CORD ...................................................................................................
SEAL, SHROUD B ................................................................................................................ B
1
1
1
1
1
11
12
13
70529-657-670
93904-35380
96001-06025-00
GROMMET B, SIDE PANEL .......................................................................................... B

SCREW, TAPPING, 5X16 ............................................................................................. 5X16
BOLT, FLANGE, 6X25 ................................................................................................. 6X25
1
7
3
Serial No.
23
2004.08.10
19KSY5S1.FM
E-2
5:48 PM
CYLINDER HEAD COVER

Service item
F.R.T.
COVER COMP., CYLINDER HEAD ............
.GASKET, HEAD COVER
0.2
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
11211-KSY-900
12310-KSY-900
12391-KRW-900
95002-02120
95002-41250-08
TUBE, BREATHER .....................................................................................................................

COVER COMP., CYLINDER HEAD ..............................................................................
GASKET, HEAD COVER ...........................................................................................
CLIP, TUBE (B12) ........................................................................................................... B12
CLAMP, TUBE (D12.5) ................................................................................................ D12.5
1
1
1
1
1
6
7
95701-06025-00
95701-06050-00
BOLT, FLANGE, 6X25 ................................................................................................. 6X25

BOLT, FLANGE, 6X50 ................................................................................................ 6X50
3
1
24
2004.08.10
Serial No.
19KSY5S1.FM
E-3
5:48 PM
CYLINDER HEAD
Service item
F.R.T.
PLUG, SPARK, 56 .......................................

56
PIPE COMP., AIR FEED .............................
PIPE COMP., INLET ....................................
GASKET, CYLINDER HEAD ........................
.HOLDER, CAMSHAFT
GUIDE, EX. VALVE ......................................
(INC. REAMING)
ADD 0.3 FOR EACH.

0.3
EXC. VALVE REFACING
ADD MORE 0.2 IF PERFORMED.

0.2
HEAD COMP., CYLINDER ..........................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
4
12200-KSY-880
12211-KRW-900
12237-KRW-305
12245-KRW-305
12251-KSY-880
HEAD COMP., CYLINDER ................................................................................................

HOLDER, CAMSHAFT ...................................................................................................
GUIDE, IN. VALVE (O.S.) .................................................................................... O.S.
GUIDE, EX. VALVE (O.S.) ................................................................................... O.S.
GASKET, CYLINDER HEAD .............................................................................................
1
1
2
2
1
5
6
7
8
9
16201-KRW-910
16211-KRW-900
17110-KSY-900
17256-KSY-900
18640-KSY-900
GASKET, CARBURETOR INSULATOR .............................................................................

INSULATOR, CARBURETOR ..........................................................................................
PIPE COMP., INLET ...........................................................................................................
BAND, INSULATOR ..............................................................................................................
PIPE COMP., AIR FEED ............................................................................................
1
1
1
1
1
10
11
12
13
14
15
18646-GFC-900
31916-KRW-910
31917-KRW-910
90033-KSY-900
90465-KRW-901
90482-KSB-900
GASKET, AIR INTAKE PIPE ..............................................................................................

PLUG, SPARK, 56 ................................................................................................................ 56
PLUG, SPARK, 57 ................................................................................................................ 57
BOLT, SPECIAL STUD, 37.5MM ..................................................................... 37.5MM
WASHER, 8MM ..................................................................................................................... 8MM
WASHER, 4.5MM ............................................................................................................... 4.5MM
1
(1)
1
2
4
1
16
17
18
19
20
91301-028-000
91305-028-900
92900-06055-0B
93500-04025-0A
94050-06000
O-RING, 27X2.0 ............................................................................................................ O 27X2.0

O-RING, 9X1.6 ................................................................................................................ O 9X1.6
BOLT, STUD, 6X55 ...................................................................................................... 6X55
SCEW, PAN, 4X25 .......................................................................................................... 4X25
NUT, FLANGE, 6MM .................................................................................................... 6MM
1
2
2
1
2
21
22
23
24
94050-08000
94301-10160
96001-06016-00
96001-06100-00
NUT, FLANGE, 8MM .................................................................................................... 8MM

DOWEL PIN, 10X16 ....................................................................................................... 10X16
BOLT, FLANGE, 6X16 ................................................................................................. 6X16
BOLT, FLANGE, 6X100 ............................................................................................. 6X100
4
4
3
2
Serial No.
0.1
0.2
0.4
*1.5
*2.1
2
*2.2
25
2004.08.10
19KSY5S1.FM
E-4
5:48 PM
CAMSHAFT/VALVE
Service item
F.R.T.
ARM, VALVE ROCKER ................................
(SAME TIME FOR TWO UNITS)
.CAMSHAFT COMP.
.PLATE COMP., STOPPER
SPRING, VALVE OUTER .............................
ADD 0.1 FOR EACH.

0.1
INC. RELATIVE PART
VALVE, EX. ...................................................
ADD 0.2 FOR EACH.

0.2
INC. REFACING
EXC. VALVE GUIDE REPLACEMENT
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
12209-GFC-890
14100-KSY-900
14150-KRW-900
14431-KRW-900
14450-KRW-900
SEAL, VALVE STEM ...........................................................................................................

CAMSHAFT COMP. ............................................................................................................
PLATE COMP., STOPPER .................................................................................................
ARM, VALVE ROCKER .........................................................................................................
SHAFT COMP., IN. ROCKER ARM ...........................................................................
2
1
1
2
1
6
7
8
9
10
14452-KRW-900
14711-KRW-900
14721-KRW-900
14751-GBG-900
14761-GBG-900
SHAFT, EX. ROCKER ARM ..............................................................................................

VALVE, IN. .................................................................................................................................
VALVE, EX. ...............................................................................................................................
SPRING, VALVE OUTER ....................................................................................................
SPRING, VALVE INNER .....................................................................................................
1
1
1
2
2
11
12
13
14
15
14771-KRS-830
14775-MA6-000
14781-KSY-900
90012-KRW-900
90206-KRW-900
RETAINER, VALVE SPRING ..............................................................................................

SEAT, VALVE SPRING OUTER .....................................................................................
COTTER, VALVE ....................................................................................................................
SCREW, TAPPET ADJUSTING .....................................................................................
NUT, TAPPET ADJUSTING ............................................................................................
2
2
4
2
2
26
2004.08.10
Serial No.
*1.5
*1.7
*1.8
1E__05__.FM
Page 27 Thursday, August 26, 2004
E-5
2:27 PM
CAM CHAIN/TENSIONER
Service item
F.R.T.
LIFTER ASSY., TENSIONER ........................
GUIDE COMP., CAM CHAIN .....................
TENSIONER COMP., CAM CHAIN .............
CHAIN, CAM ................................................
*1.2
*1.5
*2.0
*3.0
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
14401-KSY-880
14510-KSB-900
14520-KSY-900
14523-KRW-910
14531-KSB-900
CHAIN, CAM ..........................................................................................................................

TENSIONER COMP., CAM CHAIN ..................................................................................
LIFTER ASSY., TENSIONER ......................................................................................
GASKET, TENSIONER LIFTE .....................................................................................
PIVOT, CAM CHAIN TENSIONER ............................................................................
1
1
1
1
1
6
7
8
9
10
14610-KRW-900
90004-GHB-660
90005-KW1-900
91301-HM5-630
91306-MG3-000
GUIDE COMP., CAM CHAIN ..............................................................................................

BOLT, FLANGE, 6X22(NSHF) ...................................................................... 6X22 NSHF
SCREW, PAN, 6X6 ............................................................................................................ 6X6
O-RING, 15.2X1.5 .......................................................................................................O 15.2X1.5
O-RING, 1.5X9.5 .......................................................................................................... O 1.5X9.5
1
2
1
1
1
Serial No.
27
2004.08.10
19KSY5S1.FM
E-6
5:48 PM
CYLINDER
Service item
F.R.T.
GASKET, CYLINDE .......................................
CYLINDER COMP. .......................................
*1.8
*1.9
Ref.
No.
1
2
3
4
5
Part No.
12100-KRW-900
12191-KRW-910
90004-GHB-610
90461-KRW-900
94301-10160
Reqd. QTY
Description
SC125
5
CYLINDER COMP. .............................................................................................................

GASKET, CYLINDER .........................................................................................................
WASHER, SEALING, 6.5MM ..................................................................................... 6.5MM
DOWEL PIN, 10X16 ....................................................................................................... 10X16
28
2004.08.10
1
1
1
1
2
Serial No.
19KSY5S1.FM
E-7
5:48 PM
RIGHT CRANKCASE COVER

Service item
F.R.T.
SCREEN, OIL FILTER ..................................
GASKET, R. COVER ....................................
COVER, R. CRANKCASE ............................
.OIL SEAL, 19.8X30X5

19.8X30X5
0.2
0.9
1.1
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
11331-KSY-900
11394-KRW-910
12361-035-000
15421-GFC-900
15426-KCW-880
COVER, R. CRANKCASE ..................................................................................................

GASKET, R. COVER ..................................................................................................
CAP, TAPPET ADJUSTING HOLE ..........................................................................................
SCREEN, OIL FILTER ...........................................................................................................
SPRING, OIL FILTER SCREEN .....................................................................................
1
1
1
1
1
6
7
8
9
10
15651-KSB-900
32961-KSY-900
91201-KSB-900
91302-KCC-900
91307-035-000
GAUGE, OIL LEVEL ..............................................................................................................

CLAMPER, A.C. GENERATOR CORD ...................................................................
OIL SEAL, 19.8X30X5 ................................................................................................ 19.8X30X5
O-RING, 30.8MM .........................................................................................................O 30.8MM
O-RING, 18X3 ...................................................................................................................O 18X3
1
1
1
1
1
11
12
13
14
15
94301-08140
96001-06032-00
96001-06040-00
96001-06095-00
96001-06100-00
DOWEL PIN, 8X14 ........................................................................................................... 8X14

BOLT, FLANGE, 6X32 ................................................................................................. 6X32
BOLT, FLANGE, 6X40 ................................................................................................. 6X40
BOLT, FLANGE, 6X95 ................................................................................................. 6X95
BOLT, FLANGE, 6X100 ............................................................................................. 6X100
2
1
1
4
1
16
96001-06110-00
BOLT, FLANGE, 6X110 ............................................................................................. 6X110
Serial No.
29
2004.08.10
19KSY5S1.FM
E-8
5:48 PM
GENERATOR
Service item
F.R.T.
FAN COMP., COOLING ..............................
FLYWHEEL COMP. ......................................
STATOR COMP. ...........................................
0.3
0.6
1.2
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
19510-KSY-900
31110-KSB-880
31120-KSY-880
90439-KRW-901
92101-050120A
FAN COMP., COOLING ................................................................................................

FLYWHEEL COMP. ...............................................................................................................
STATOR COMP. ...................................................................................................................
WASHER, 24X12X2.3 ................................................................................................. 24X12X2.3
BOLT, HEX., 5X12 ....................................................................................................... 5X12
1
1
1
1
2
6
7
8
94050-12000
96001-06018-00
96001-06020-00
NUT, FLANGE, 12MM ................................................................................................ 12MM

BOLT, FLANGE, 6X18 ................................................................................................. 6X18
BOLT, FLANGE, 6X20 ................................................................................................. 6X20
1
4
2
30
2004.08.10
Serial No.
19KSY5S1.FM
E-9
5:48 PM
OIL PUMP
Service item
F.R.T.
SPROCKET, OIL PUMP DRIVEN ................
CHAIN, OIL PUMP ......................................
PUMP ASSY., OIL ........................................
INC. RELATIVE PART
1.0
1.1
1.2
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
15100-KRW-900
15133-KRW-900
15141-KSY-880
15331-KRW-900
15332-KRW-900
PUMP ASSY., OIL ..............................................................................................................

SPROCKET, OIL PUMP DRIVEN(23T)......................................................... 23T
CHAIN, OIL PUMP .....................................................................................................
ROTOR, OIL PUMP INNER ...........................................................................................
ROTOR, OIL PUMP OUTER ..........................................................................................
1
1
1
1
1
6
7
8
9
10
15711-KRW-900
93500-03010-1A
94050-06000
94303-04065
96001-06012-00
SEPARATOR, OIL ..............................................................................................................

SREW, PAN, 3X10 .......................................................................................................... 3X10
NUT, FLANGE, 6MM .................................................................................................... 6MM
PIN C, DOWEL, 4X6.5 ............................................................................................... C 4X6.5
BOLT, FLANGE, 6X12 ................................................................................................. 6X12
1
1
1
1
2
11
96001-06025-00
BOLT, FLANGE, 6X25 ................................................................................................. 6X25
Serial No.
31
2004.08.10
19KSY5S1.FM
E-10
5:48 PM
STARTER MOTOR
Service item
F.R.T.
BRACKET SET, FR. .....................................
.MOTOR UNIT, STARTING
CABLE, STARTER MOTOR .........................
.GEAR, STARTER REDUCTION
CABLE, EARTH ............................................
GEAR COMP., STARTING CLUTCH ..........
OUTER COMP., STARTING CLUTCH ........
INC. RELATIVE PART
Ref.
No.
32
Part No.
Reqd. QTY
Description
SC125
5
28101-KRW-900
GEAR, STARTER REDUCTION(17/49T) ......................................................
2
3
28102-KRW-900
28110-KRW-900
SHAFT, STARTER REDUCTION GEAR .....................................................................

GEAR COMP., STARTING CLUTCH(60T) ............................................ 60T
1
1
4
5
28120-KRW-900
28125-KRW-900
OUTER COMP., STARTING CLUTCH ...............................................................

FLANGE, STARTING CLUTCH ...................................................................................
1
1
6
7
8
9
10
28126-KRW-900
28127-KRW-900
31201-KRW-900
31202-KRW-900
31205-KRW-900
CAP, STARTING ROLLER SPRING ...........................................................................

SPRING, ROLLER ..................................................................................................................
BRACKET SET, FR. ............................................................................................................
YOKE SET ..................................................................................................................................
BOLT SET ..............................................................................................................................
3
3
1
1
1
11
12
13
14
15
31210-KRW-900
32106-KRW-900
32410-KSB-880
32411-KRW-900
32414-KSB-900
MOTOR UNIT, STARTING .............................................................................................

O-RING ...................................................................................................................................... O
CABLE, STARTER MOTOR ............................................................................................
COVER, TERMINAL ...................................................................................................................
COVER A, MAGNETIC SWITCH ................................................................................... A
1
1
1
1
1
16
17
18
19
20
32603-KSB-880
90001-KRW-900
90201-KRW-900
90403-KRW-900
90701-KRW-900
CABLE, EARTH .....................................................................................................................

BOLT, SOCKET, 6X10 .............................................................................................. 6X10
NUT, LOCK, 22MM .................................................................................................... 22MM
WASHER, THRUST, 22.2X31X2.5 .................................................................... 22.2X31X2.5
KEY, WOODRUFF, 25X14X4 ..................................................................................... 25X14X4
1
3
1
1
1
21
90702-KRW-900
DOWEL PIN, 5X6 ............................................................................................................... 5X6
2004.08.10
17/49T
Serial No.
0.8
0.9
1.0
1.1
1.3
19KSY5S1.FM
E-10
5:48 PM
STARTER MOTOR
Ref.
No.
22
23
24
25
Part No.
91105-KRW-900
91107-KRW-900
91309-KCW-870
91981-KN7-670
Reqd. QTY
Description
SC125
5
BEARING, NEEDLE, 28X32X17 ........................................................................... 28X32X17

ROLLER, 10X10 ................................................................................................................. 10X10
O-RING ...................................................................................................................................... O
SCREW-WASHER, 5X8 .........................................................................................................................
1
3
1
1
26
93892-04006-08
SCREW-WASHER, 4X6 .........................................................................................................................
27
28
94111-05000
96001-06016-00
WASHER, SPRING, 5MM ............................................................................................. 5MM

BOLT, FLANGE, 6X16 ................................................................................................. 6X16
2
2
Serial No.
33
2004.08.10
19KSY5S1.FM
E-11
5:48 PM
LEFT CRANKCASE COVER

Service item
F.R.T.
COVER COMP., L. .......................................
.GASKET, L. COVER
0.3
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
11340-KSY-900
11342-KSY-900
11382-KSY-900
11386-KSY-900
11395-KSY-880
COVER COMP., L. ................................................................................................................

PLATE, L. COVER .....................................................................................................................
CLAMPER, BRAKE CABLE .........................................................................................
STAY, MAIN STAND STOPPER ...................................................................................
GASKET, L. COVER ...................................................................................................
1
1
1
1
1
6
7
8
9
10
90004-GHB-710
90004-GHB-760
93903-34120
94301-08140
96001-06014-00

SCREW, TAPPING, 4X8 ............................................................................................ M 4X8
DOWEL PIN, 8X14 ........................................................................................................... 8X14
BOLT, FLANGE, 6X14 ................................................................................................. 6X14
6
2
4
2
1
34
2004.08.10
Serial No.
1E__12__.FM
E-12
6:08 PM
DRIVE FACE
Service item
F.R.T.
FACE, DRIVE ................................................
.SPINDLE COMP., KICK STARTER
INC. RELATIVE PART
FACE COMP., MOVABLE DRIVE ...............
.GEAR COMP., STARTER IDLE
INC. RELATIVE PART
.ROLLER SET, WEIGHT
GEAR, KICK STARTER DRIVEN .................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
11206-KSY-900
22011-KRW-900
22102-KRW-900
22105-KRW-900
22110-KSY-900
PLATE, KICK RETURN STOPPER .........................................................................

PIECE SET, SLIDE .....................................................................................................
FACE, DRIVE .............................................................................................................................
BOSS, DRIVE FACE ...........................................................................................................
FACE COMP., MOVABLE DRIVE ..............................................................................
1
1
1
1
1
6
7
8
9
10
22123-KRW-900
22131-KSB-900
28221-KRW-900
28223-KRW-900
28230-KRW-900
ROLLER SET, WEIGHT ..................................................................................................

PLATE, RAMP ................................................................................................................................
GEAR, KICK STARTER DRIVEN(20T) ......................................................... 20T
SPRING, FRICTION STARTER GEAR................................................................
GEAR COMP., STARTER IDLE ..............................................................................
1
1
1
1
1
11
12
13
14
15
28241-KRW-900
28242-KRW-900
28250-KSB-900
28254-KRW-900
28255-KRW-900
SHAFT, STARTER IDLE .....................................................................................................

SPRING, STARTER IDLE ...............................................................................................
SPINDLE COMP., KICK STARTER ...............................................................................
BUSH, KICK SPINDLE (14X18X16) ........................................................................... 14X18X16
BUSH, 12X16X12 ......................................................................................................... 12X16X12
1
1
1
1
1
16
17
18
19
20
28281-KRW-900
28282-KRW-900
90441-KRW-901
90451-KRW-900
90452-KG8-000
SPRING, KICK STARTER ..................................................................................................

PIN, SPECIAL, 4.5MM ......................................................................................................
WASHER, 12.2X29X2.5 ........................................................................................... 12.2X29X2.5
WASHER, 14MM ................................................................................................................. 14MM
WASHER, 12.5MM ........................................................................................................... 12.5MM
1
1
1
1
1
21
22
23
94030-12200
96001-06014-00
96220-30085
NUT, HEX., 12MM ...................................................................................................... 12MM

BOLT, FLANGE, 6X14 ................................................................................................. 6X14
ROLLER, 3X8.5 ................................................................................................................... 3X8.5
1
1
1
Serial No.
0.5
0.6
0.7
35
2004.08.10
1E__13__.FM
E-13
2:28 PM
DRIVEN FACE
Service item
F.R.T.
OUTER, CLUTCH .........................................
BELT, DRIVE ................................................
BEARING, NEEDLE, 20X29X18 ..................

20X29X18
.BEARING, RADIAL BALL, 6902U
6902U
.FACE SET, DRIVEN
INC. RELATIVE PART
.FACE SET, MOVABLE DRIVEN
.SPRING, DRIVEN FACE
FACE COMP., DRIVEN ................................
.WEIGHT SET, CLUTCH
INC. RELATIVE PART
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
22101-KRW-900
22350-KRW-900
22361-KRW-900
22401-KRW-900
22535-KRW-900
OUTER, CLUTCH ...............................................................................................................

PLATE COMP., DRIVE ...............................................................................................
PLATE, CLUTCH SIDE ...........................................................................................
SPRING, CLUTCH ..............................................................................................................
WEIGHT SET, CLUTCH ..............................................................................................
1
1
1
3
1
6
7
8
9
10
22804-GB2-000
23100-KRW-900
23205-KRW-910
23210-KRW-900
23223-KRW-900
RUBBER, CLUTCH DAMPER ....................................................................................

BELT, DRIVE ..........................................................................................................................
FACE SET, DRIVEN ...........................................................................................................
FACE COMP., DRIVEN ......................................................................................................
FACE SET, MOVABLE DRIVEN .................................................................................
3
1
1
1
1
11
12
13
14
15
23225-KSY-900
23226-KRW-900
23233-GW3-010
23237-KRW-900
23238-KRW-900
PIN, ROLLER GUIDE .........................................................................................................

ROLLER, GUIDE ...................................................................................................................
SPRING, DRIVEN FACE ....................................................................................................
COLLAR, SEAL .....................................................................................................................
COLLAR, SPRING ........................................................................................................................
3
3
1
1
1
16
17
18
19
20
90202-KRW-900
90441-KRW-901
90605-166-720
91004-KCW-880
91005-KCW-880
NUT, SPECIAL, 28MM ............................................................................................... 28MM

WASHER, 12.2X29X2.5 ........................................................................................... 12.2X29X2.5
CIRCLIP, 7MM ...................................................................................................................... 7MM
BEARING, RADIAL BALL, 6902U ...................................................................... 6902U
BEARING, NEEDLE, 20X29X18 ........................................................................... 20X29X18
1
1
3
1
1
21
22
23
24
91211-KCW-880
91384-KRW-900
94030-12200
94520-28000
SEAL, DRIVEN FACE, 34X41X4 .................................................................... 34X41X4

O-RING, 38.8X1.9 .......................................................................................................O 38.8X1.9
NUT, HEX., 12MM ...................................................................................................... 12MM
CIRCLIP, INTERNAL, 28MM .......................................................................................... 28MM
2
2
1
1
36
2004.08.10
Serial No.
0.4
0.5
0.6
0.7
19KSY5S1.FM
E-14
5:48 PM
TRANSMISSION
Service item
F.R.T.
GASKET, TRANSMISSION COVER .............
.GEAR COMP., COUNTERSHAFT LOWE
.GEAR, FINAL
BEARING, RADIAL BALL, 6202 .................

6202
ADD 0.1 FOR EACH.
0.1
6202
.OIL SEAL, 20X32X6
20X32X6
.SHAFT, DRIVE
SHAFT, FINAL ..............................................
COVER, MISSION ........................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
21301-KSY-900
21395-KSY-880
23411-KSB-900
23420-KRW-900
23431-KSB-900
COVER, MISSION .....................................................................................................................

GASKET, TRANSMISSION COVER ...............................................................................
SHAFT, DRIVE (15T) .................................................................................................... 15T
GEAR COMP., COUNTERSHAFT LOW(13/42T)...............................................................
SHAFT, FINAL ...........................................................................................................................
1
1
1
1
1
6
7
8
9
10
23432-KRW-900
90004-GHB-680
90004-GHB-700
90103-KN8-000
90474-333-000
GEAR, FINAL (40T) ..............................................................................................................

BOLT, SPECIAL, 8MM ................................................................................................. 8MM
WASHER, SEALING, 8MM ........................................................................................... 8MM
1
3
3
2
2
11
12
13
14
15
91202-KRW-900
94301-08140
94510-20000
96100-62020-00
96100-62030-00
OIL SEAL, 20X32X6 ...................................................................................................... 20X32X6

DOWEL PIN, 8X14 ........................................................................................................... 8X14
CIRCLIP, EXTERNAL, 20MM ......................................................................................... 20MM
BEARING, RADIAL BALL, 6202 .......................................................................... 6202
1
2
1
1
1
16
96100-62043-00
Serial No.
0.6
0.7
0.9
1.0
1.1
37
2004.08.10
19KSY5S1.FM
E-15
5:48 PM
CRANKCASE
Service item
F.R.T.

6301
ADD 0.1 FOR EACH.
0.1
OIL SEAL, 27X42X7 ....................................
27X42X7
BEARING, RADIAL BALL, 6004UU ............
6004UU
BOLT A, CYLINDER STUD .........................
A
ADD 0.1 FOR EACH.
0.1
GASKET, CRANKCASE ................................
OIL SEAL, 19.8X30X5 .................................

19.8X30X5
CRANKCASE COMP., R. .............................
CRANKCASE COMP., L. .............................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
11100-KSY-880
11102-GW3-980
11191-KRW-910
11200-KSY-880
11203-GC7-300
CRANKCASE COMP., R. ...............................................................................................

BUSH, ENGINE HANGER RUBBER ..................................................................
GASKET, CRANKCASE ......................................................................................................
CRANKCASE COMP., L. ...............................................................................................
BUSH, RR. CUSHION UNDER RUBBER ..........................................................
1
2
1
1
1
6
7
8
9
10
11221-KSB-900
90031-KSB-900
90032-KSB-900
91003-KCW-880
91009-GW3-980
TUBE, MISSION BREATHER ........................................................................................

BOLT A, CYLINDER STUD(8X187.5).................................................... A 8X187.5
BOLT B, CYLINDER STUD ........................................................................................ B
BEARING, RADIAL BALL, 6004UU ................................................................ 6004UU
1
2
2
1
1
11
12
13
14
15
91201-KSB-900
91255-KRW-900
92800-12000
94109-12000
94301-08140
OIL SEAL, 19.8X30X5 ................................................................................................ 19.8X30X5

OIL SEAL, 27X42X7 ...................................................................................................... 27X42X7
BOLT, DRAIN PLUG, 12MM .................................................................................. 12MM
WASHER, DRAIN PLUG, 12MM ............................................................................ 12MM
DOWEL PIN, 8X14 ........................................................................................................... 8X14
1
1
1
1
2
16
17
96001-06050-00
96100-60020-00
BOLT, FLANGE, 6X50 ................................................................................................. 6X50

2
1
38
2004.08.10
Serial No.
0.8
1.0
1.2
*1.9
*3.0
*3.2
*3.4
*3.9
19KSY5S1.FM
E-16
5:48 PM
CRANKSHAFT/PISTON
Service item
F.R.T.
PIN, PISTON .................................................
PISTON ..........................................................
.RING SET, PISTON
CRANKSHAFT COMP. .................................
SPROCKET, OIL PUMP DRIVE ..................
SPROCKET, TIMING ....................................
BEARING, RADIAL BALL ............................
R. SIDE 3.3
3.3
Ref.
No.
1
2
Part No.
Reqd. QTY
Description
SC125
5
4
5
13000-KSY-900
13011-KSY-880
13021-KSY-880
13031-KSY-880
13041-KSY-880
13051-KSY-880
13101-KRW-900
13102-KRW-900
13103-KRW-900
13104-KRW-900
13105-KRW-900
13111-KRW-900
14311-KSY-900
CRANKSHAFT COMP. ...................................................................................................

RING SET, PISTON (STD) ...............................................................................
RING SET, PISTON (0.25) .................................................................................. 0.25
RING SET, PISTON (0.50) .................................................................................. 0.50
RING SET, PISTON (0.75) .................................................................................. 0.75
RING SET, PISTON (1.00) .................................................................................. 1.00
PISTON (STD.) ..........................................................................................................
PISTON (0.25) ................................................................................................................. 0.25

PISTON (0.50) ................................................................................................................. 0.50
PISTON (0.75) ................................................................................................................. 0.75
PISTON (1.00) ................................................................................................................. 1.00
PIN, PISTON ..............................................................................................................................
SPROCKET, TIMING (17T) ...................................................................................... 17T
1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
1
6
7
8
9
15131-KRW-900
90701-KRW-900
91002-KRW-900
94601-15000
SPROCKET, OIL PUMP DRIVE (17T) ......................................................... 17T

KEY, WOODRUFF, 25X14X4 ..................................................................................... 25X14X4
BEARING, RADIAL BALL (63/22) ................................................................. 63/22
CLIP, PISTON PIN, 15MM ..................................................................................... 15MM
1
1
2
2
Serial No.
1.9
2.0
*3.1
*3.2
*3.4
*3.5
39
2004.08.10
19KSY5S1.FM
E-17
5:48 PM
CARBURETOR
Service item
F.R.T.
PISTON COMP., VACUUM ..........................
CHAMBER SET, FLOAT ..............................
BYSTARTER ASSY., AUTO .........................
.FLOAT SET
.JET, MAIN,
.VALVE COMP., FLOAT
CARBURETOR ASSY. ..................................
.NEEDLE SET, JET
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
16010-KRW-910
16012-KSY-880
16013-KSB-880
16015-KRW-910
16016-KRW-910
GASKET SET .....................................................................................................................

NEEDLE SET, JET ................................................................................................................
FLOAT SET ............................................................................................................................
CHAMBER SET, FLOAT .....................................................................................................
SCREW SET A ...........................................................................................................
1
1
1
1
1
6
7
8
9
10
16028-KRW-910
16037-KSB-880
16046-KSY-880
16048-KRW-910
16050-KRW-910
SCREW SET B ...........................................................................................................

PLATE SET, VALVE ........................................................................................................
BYSTARTER ASSY., AUTO ................................................................................
VALVE SET, AIR CUT ......................................................................................................
SPRING, COMPRESSION COIL ..................................................................................................
1
1
1
1
1
11
12
13
14
15
16080-KRW-910
16100-KSY-880
16107-KEJ-C30
16111-KRW-910
16119-KSB-880
SCREW, PAN, 5X12 ........................................................................................................ 5X12

CARBURETOR ASSY. (VE49E A) ................................................................. VE49EA
TOP ...............................................................................................................................................
PISTON COMP., VACUUM ........................................................................................
STAY, WIRE ...........................................................................................................................
2
1
1
1
1
16
17
18
19
20
16131-KSB-880
16140-KSB-880
16155-GCC-B50
16165-KRW-910
16178-KSB-880
PLATE, SET ........................................................................................................................ O

BODY COMP., BYSTARTER .......................................................................................
VALVE COMP., FLOAT ......................................................................................................
HOLDER, NEEDLE JET ...........................................................................................................
BINDER .........................................................................................................................................
1
1
1
1
1
21
16179-KSB-880
BINDER .........................................................................................................................................
40
2004.08.10
Serial No.
0.3
0.4
0.5
0.6
19KSY5S1.FM
E-17
5:48 PM
CARBURETOR
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
22
23
24
25
26
27
28
29
30
16190-GCC-B50
16199-KRW-910
93500-04008-1H
93500-04014-1H
93892-04008-18
93892-04010-18
93892-05012-18
95002-02079
95002-02089
CAP, HOLDER ..........................................................................................................................

TUBE, AIR VENT ......................................................................................................................
SCREW, PAN, 4X8 ............................................................................................................ 4X8
SCREW, PAN, 4X14 ........................................................................................................ 4X14
SCREW-WASHER, 4X8 .................................................................................................. 4X8
SCREW-WASHER, 4X10 .............................................................................................. 4X10
SCREW-WASHER, 5X12 .............................................................................................. 5X12
CLIP, TUBE (B7) ............................................................................................................... B7
CLIP, TUBE (B8) ............................................................................................................... B8
1
1
2
4
2
2
2
2
2
31
32
33
34
95005-35170-20
95005-45270-50
99101-KSB-0000
99103-KCW-0000
TUBE, 3.5X170(95005-35001-20M)............................................ 3.5X170 95005-35001-20M

TUBE, 4.5X270(95005-45001-50M)............................................ 4.5X270 95005-45001-50M
JET, #102 .............................................................................................................................. #102
JET, SLOW, #80 ............................................................................................................. #80
1
1
1
1
Serial No.
41
2004.08.10
19KSY5S1.FM
F-1
5:48 PM
HEADLIGHT
Service item
F.R.T.
BULB, HEADLIGHT ......................................
.BULB, POSITION LIGHT
.SOCKET COMP.
HEADLIGHT UNIT ........................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
33110-KSY-880
33112-KSY-880
33120-KSY-880
33301-KSY-880
34901-KSY-880
HEADLIGHT UNIT ..............................................................................................................

COVER, SOCKET ......................................................................................................................
SOCKET COMP. .........................................................................................................
BULB, POSITION LIGHT ...................................................................................................
BULB, HEADLIGHT (12V 35/35W) ........................................................ 12V 35/35W
1
1
1
1
1
6
7
93903-25220
94103-05800
SCREW, TAPPING, 5X12 ............................................................................................ 5X12

WASHER, PLAIN, 5MM .................................................................................................... 5MM
5
5
42
2004.08.10
Serial No.
0.2
0.3
19KSY5S1.FM
F-2
5:48 PM
SPEEDOMETER
Service item
F.R.T.
CABLE ASSY., SPEEDOMETER ..................
SPEEDOMETER ASSY. ...............................
LENS .............................................................
.SOCKET COMP
.SPEED & FUEL METER COMP.
CASE COMP. ..............................................
Ref.
No.
1
2
3
Part No.
Reqd. QTY
Serial No.
SC125
Description
34908-GW3-780
34908-GW3-980
37200-KSY-880
37200-KSY-890
37210-KSY-880
37211-KSY-880
BULB, WEDGE BASE (T10)(12V 3.4W) ..............................................................................

BULB, WEDGE BASE (12V 3W) ................................................................... 12V 3W
SPEEDOMETER ASSY. .............................................................................................
..............................................................................................................................................................
SPEED & FUEL METER COMP. ................................................................
LENS .............................................................................................................................................
2
3
1
1
1
1
---------------
-------- 1CH,3CH
-------- 2CH,4CH
CLAMP, CORD ......................................................................................................................

CASE COMP. ........................................................................................................................
SOCKET COMP. ...................................................................................................................
..............................................................................................................................................................
SCREW-WASHER, 3X22 .............................................................................................. 3X22
STAY, WINKER RELAY .........................................................................................
1
1
1
1
3
1
---------------
-------- 1CH,3CH
-------- 2CH,4CH
9
10
37215-KSB-880
37220-KSY-880
37224-KSY-880
37224-KSY-890
37305-GW3-780
38307-KSY-900
11
12
13
14
15
44830-KSB-900
90035-GW3-980
90109-GFH-930
91301-027-000
93700-05018-0A
CABLE ASSY., SPEEDOMETER .......................................................................................

SCREW-WASHER, SPECIAL, 4X10 ..................................................................... 4X10
SCREW, TAPPING, 4X14 ............................................................................................ 4X14
O-RING, 6.8X1.9 .......................................................................................................... O 6.8X1.9
SCREW, OVAL, 5X18 .................................................................................................. 5X18
1
2
1
1
1
16
17
93903-22420
93903-25320
SCREW, TAPPING, 3X16 ............................................................................................ 3X16

SCREW, TAPPING, 5X16 ............................................................................................. 5X16
4
3
4
5
6
7
8
0.4
0.6
0.7
0.8
43
2004.08.10
19KSY5S1.FM
F-3
5:48 PM
Service item
F.R.T.
GRIP, L. HANDLE ........................................
GRIP, R. HANDLE .......................................
.LEVER COMP., PARKING
.LEVER, L. HANDLE
BRACKET, HANDLE .....................................
.GRIP COMP., THROTTLE
.HOUSING, UNDER THROTTLE
.SWITCH ASSY., FR. STOP
.SWITCH UNIT, DIMMER
.SWITCH UNIT, HORN
.SWITCH UNIT, LIGHTING
.SWITCH UNIT, STARTING
Ref.
No.
Part No.
Reqd. QTY
Serial No.
SC125
Description
1
2
3
4
5
17910-KSY-900
30158-GW3-980
35150-KSY-880
35160-KPH-W00
35170-KPH-W00
CABLE COMP., THROTTLE ...........................................................................................

E-RING, 3MM .................................................................................................................... E 3MM
SWITCH UNIT, LIGHTING ...............................................................................................
SWITCH UNIT, STARTING .............................................................................................
SWITCH UNIT, DIMMER ......................................................................................................
1
1
1
1
1
6
7
8
9
10
35171-KSB-900
35180-KPH-W00
35200-KSY-900
35340-KCW-870
43450-KSB-880
COVER, SWITCH ......................................................................................................................

SWITCH UNIT, HORN ....................................................................................................
SWITCH UNIT, WINKER ............................................................................................
SWITCH ASSY., FR. STOP ..............................................................................................
CABLE COMP., RR. BRAKE .....................................................................................
1
1
1
1
1
11
12
13
14
15
53140-KCW-851
53165-KCW-850
53166-KCW-850
53167-GCC-C20
53168-GCC-C20
GRIP COMP., THROTTLE .............................................................................................

GRIP, R. HANDLE .................................................................................................................
GRIP, L. HANDLE .................................................................................................................
HOUSING, UNDER THROTTLE ....................................................................................
HOUSING, UPPER THROTTLE .....................................................................................
1
1
1
1
1
16
17
18
19
20
53172-KSB-900
53173-KCW-870
53178-KSB-900
53179-KSB-900
53181-GW3-980
BRACKET, HANDLE .................................................................................................................

BAND, HANDLE BRACKET .................................................................................................
LEVER, L. HANDLE ...................................................................................................................
COVER, L. HANDLE LEVER ............................................................................................
LEVER COMP., PARKING .............................................................................................
21
53182-GW3-980
SPRING, PARKING LEVER RETURN .....................................................................
44
2004.08.10
--------
-------- 1CH,3CH
---------------
-------- 1CH,3CH
-------- 1CH,3CH
1
1
1
1
1
------------------------------------
-------- 1CH,3CH
-------- 1CH,3CH
-------- 1CH,3CH
-------- 1CH,3CH
-------- 1CH,3CH
--------
-------- 1CH,3CH
0.1
0.2
0.3
19KSY5S1.FM
F-3
5:48 PM
Service item
F.R.T.
.SWITCH UNIT, WINKER
CABLE COMP., RR. BRAKE .......................
.CABLE COMP., THROTTLE
Ref.
No.
Part No.
Reqd. QTY
Serial No.
SC125
Description
22
23
24
25
26
27
28
29
30
53183-GW3-980
88113-GCS-000
88210-KSB-901
88220-KSB-901
90115-GCC-C00
90134-GCC-C00
90135-GCC-C00
90302-GCC-000
93401-06020-00
PIN, PARKING LEVER PIVOT ...................................................................................

BOOT, MIRROR ....................................................................................................................
MIRROR COMP., R. .......................................................................................................
MIRROR COMP., L. .......................................................................................................
SCREW, HANDLE LEVER PIVOT .............................................................................
NUT, LOCK ............................................................................................................................
NUT, LOCK (LH) .................................................................................................
NUT, HEX., 5MM .......................................................................................................... 5MM
BOLT-WASHER, 6X20 .................................................................................................. 6X20
1
2
1
1
1
1
1
1
1
31
93500-05022-0A
SCREW, PAN, 5X22 ....................................................................................................... 5X22
--------
-------- 1CH,3CH
--------
-------- 1CH,3CH
---------------
-------- 1CH,3CH
-------- 1CH,3CH
1.3
45
2004.08.10
19KSY5S1.FM
F-4
5:48 PM
FR. BRAKE MASTER CYLINDER

Service item
F.R.T.
DIAPHRAGM .................................................
LEVER, R. STEERING HANDLE .................
SWITCH ASSY., FR. STOP .........................
CYLINDER SUB ASSY., FR. BRAKE

MASTER
HOSE ASSY., FR. BRAKE ..........................
.PISTON SET, MASTER CYLINDER
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
35340-KCW-870
45126-KSB-880
45128-KSB-900
45129-KCW-860
45504-KSY-880
SWITCH ASSY., FR. STOP ....................................................................................

HOSE ASSY., FR. BRAKE ....................................................................................
CLAMPER, BRAKE HOSE ................................................................................................
CLAMPER, BRAKE HOSE ................................................................................................
BOOT COMP. .......................................................................................................................
1
1
1
1
1
6
7
8
9
10
45510-KSY-880
45512-KSY-880
45513-KSY-880
45517-KSY-880
45520-KSY-880
CYLINDER SUB ASSY., FR. BRAKE ........................................................................

PROTECTOR .................................................................................................................................
CAP, MASTER CYLINDER ......................................................................................................
HOLDER, MASTER CYLINDER .............................................................................
DIAPHRAGM ............................................................................................................................
1
1
1
1
1
11
12
13
14
15
45521-KSY-880
45530-KSY-880
53175-KSY-900
90101-KSY-880
90102-KSY-880
PLATE, DIAPHRAGM ............................................................................................................

PISTON SET, MASTER CYLINDER .................................................................................
LEVER, R. STEERING HANDLE .............................................................................................
SCREW, FLAT, 4X12 .......................................................................................................... 4X12
BOLT, FLANGE, 6X22 .................................................................................................. 6X22
1
1
1
2
2
16
17
18
19
20
90103-KSY-880
90112-KS3-900
90114-KSY-880
90145-KEH-901
90301-KSY-880
SCREW-WASHER, 4X12 ...................................................................................... 4X12

BOLT, FLANGE, 6X10 .................................................................................................. 6X10
BOLT, HANDLE LEVER .....................................................................................................
BOLT, OIL, 10X22 ...................................................................................................... 10X22
NUT, HEX., 6MM .......................................................................................................... 6MM
1
2
1
2
1
21
22
90545-KCW-880
90651-KSY-880
WASHER, OIL BOLT ......................................................................................................

CIRCLIP ........................................................................................................................................
4
1
46
2004.08.10
Serial No.
0.1
0.2
0.3
0.7
0.8
7F__05__.FM
F-5
6:07 PM

Service item
F.R.T.
COVER SET, FR. HANDLE .........................
.VISOR, METER
COVER COMP., HANDLE ...........................
HANDLE COMP., STEERING ......................
Ref.
No.
1
2
3
4
6
7
8
9
10
Part No.
Reqd. QTY
Serial No.
SC125
Description
53100-KSY-900
53113-KSB-900
53124-KCW-870
53204-KSY-900ZA
53204-KSY-900ZB
53204-KSY-900ZC
53204-KSY-900ZD
53204-KSY-900ZE
53204-KSY-910ZA
53204-KSY-910ZB
53204-KSY-910ZC
53204-KSY-910ZD
53204-KSY-910ZE
53207-KSY-900ZA
53207-KSY-900ZB
53207-KSY-900ZC
53207-KSY-900ZD
53207-KSY-900ZE
HANDLE COMP., STEERING ............................................................................................

SEAL, HANDLE POST ...........................................................................................
COLLAR, HANDLE SETTING .......................................................................................
COVER SET, FR. HANDLE *B178M*..SIRIUS BLUE METALLIC ......................................
*NHA05M* ............CLEAN SILVER METALLIC
*NHA06P* ........... ..PEARL PROCYON BLACK
*NH495P*..................PEARL CANCER WHITE
*R283M*.................. .....BAKE RED METALLIC
*B178M*................. ..SIRIUS BLUE METALLIC
LID, BRAKE FLUID MAINTENANCE *B178M*..SIRIUS BLUE METALLIC............................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
53208-KSY-900
53250-KSY-900ZA
64206-GT4-000
86150-GEZ-000
90106-GN5-900
VISOR, METER .........................................................................................................................

COVER COMP., HANDLE *NH1*...BLACK.............................................................. ...
PIN, SCREEN SETTING ...............................................................................................................
EMBLEM, WING MARK .......................................................................................................
BOLT, FLANGE, 10X50 ............................................................................................. 10X50
1
1
4
1
1
-----------------------------------------------------------------------
0.4
0.5
0.7
--------1CH,3CH
--------1CH,3CH
--------1CH,3CH
--------1CH,3CH
--------1CH,3CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
47
2004.08.10
19KSY5S1.FM
F-5
Ref.
No.
5:48 PM
Part No.
Reqd. QTY
Serial No.
SC125
Description
11
12
13
14
15
90304-KCS-920
90313-172-000
90315-504-000
90683-GAZ-980
93903-34320
NUT, U, 10MM ............................................................................................................... U 10MM

NUT, SPEED, 4MM ...................................................................................................... 4MM
NUT, SPIRE, 3MM ........................................................................................................ 3MM
CLIP, TRIM .................................................................................................................................
SCREW, TAPPING, 4X12 ............................................................................................ 4X12
1
4
2
1
2
16
17
18
93903-34380
94101-10800
95003-17005-10
SCREW, TAPPING, 4X12 ............................................................................................ 4X12

WASHER, PLAIN, 10.5X22X1.6 ........................................................................... 10.5X22X1.6
TUBE, VINYL, (95003-17001-10M)................................................... 95003-17001-10M
6
1
1
48
2004.08.10
19KSY5S1.FM
F-6
5:48 PM
FRONT FENDER/FRONT COVER

Service item
F.R.T.
BRACKET, FR. LICENSE PLATE ................
.MUDGUARD, FR.
COVER, FR. ..................................................
COVER, FR. LOWER ...................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
3
4
61100-KSY-900ZA
61100-KSY-900ZB
61102-KSY-900
64301-KSY-900ZA
COVER, FR. LOWER*NH372R*...........ROCHE GRAY.............................................................

*NH491R* .................. .......STROMBOLI GRAY
MUDGUARD, FR. ..................................................................................................................
COVER, FR.*B178M*..SIRIUS BLUE METALLIC .....................................................................
1
1
1
1
64301-KSY-900ZB
64301-KSY-900ZC
64301-KSY-900ZD
64301-KSY-900ZE
77206-MJ0-000

*NHA06P* ............ .PEARL PROCYON BLACK
RUBBER, SEAT SETTING .................................................................................................
1
1
1
1
3
6
7
8
9
10
84702-KSY-900
84703-GCC-000
90303-GCC-000
90501-438-000
90502-KCW-870
BRACKET, FR. LICENSE PLATE ......................................................................................

PLATE, FR. NUMBER BACK .........................................................................................
NUT, SPRING, 4MM .................................................................................................... 4MM
COLLAR, 6X14.8 .............................................................................................................. 6X14.8
COLLAR, 6X14X8X5 .................................................................................................... 6X14X8X5
1
1
6
3
2
11
12
13
15
90522-028-000
90677-KAN-T00
93404-06012-08
93903-34380
WASHER, CHAIN CASE SETTING ....................................................................

NUT, CLIP, 5MM .......................................................................................................... 5MM
BOLT-WASHER, 6X12 .................................................................................................. 6X12
SCREW, TAPPING, 4X12 ............................................................................................ 4X12
2
1
1
2
16
17
18
19
20
93904-25320
94050-06000
94050-06080
95701-06020-00
95701-06030-17
SCREW, TAPPING, 5X16 ............................................................................................. 5X16

NUT, FLANGE, 6MM .................................................................................................... 6MM
NUT, FLANGE, 6MM .................................................................................................... 6MM
BOLT, FLANGE, 6X20 ................................................................................................. 6X20
BOLT, FLANGE, 6X30 ................................................................................................. 6X30
2
2
3
2
3
Serial No.
0.2
0.3
1.2
49
2004.08.10
19KSY5S1.FM
F-7
5:48 PM
INNER BOX
Service item
F.R.T.
LOCK ASSY., INNER BOX .........................
BOX, INNER .................................................
.LID, INNER BOX
Ref.
No.
Part No.
64304-KSY-900ZA
Reqd. QTY
Serial No.
SC125
Description
--------
64304-KSY-910
64308-KSY-900ZA
BOX, INNER *NH1*...BLACK ................................................................................................. ...

..............................................................................................................................................................
LID, INNER BOX *NH1*...BLACK...................................................................................... ...
1
1
--------
--------1CH,3CH
--------2CH,4CH
3
4
5
64309-KSY-900
75581-KSY-900
77233-KSB-880
77233-KSY-880
COVER, LID HINGE ............................................................................................................

SPRING, LOCK KEY SETTING ...................................................................................................
LOCK ASSY., INNER BOX .....................................................................................................
..............................................................................................................................................................
2
1
1
1
---------------
--------3CH,4CH
--------1CH,2CH
81132-GAH-000ZW
HOOK, LUGGAGE*NH1*...BLACK ................................................................................. ...
7
8
9
10
81146-KSY-900
90107-GFC-900
93903-34320
93903-34380
SEAL RUBBER, INNER BOX ...........................................................................................

BOLT, SPECIAL, 6MM ................................................................................................. 6MM
SCREW, TAPPING, 4X12 ............................................................................................ 4X12
SCREW, TAPPING, 4X12 ............................................................................................ 4X12
1
1
3
8
11
12
13
93903-34480
94591-21000
94591-27000
SCREW, TAPPING, 4X16 ............................................................................................ 4X16

CLIP, WIRE, 2X100 ....................................................................................................... 2X100
CLIP, 2X70 ........................................................................................................................... 2X70
2
1
2
50
2004.08.10
0.1
1.1
19KSY5S1.FM
F-8
5:48 PM
FLOOR PANEL
Service item
F.R.T.
COVER, BATTERY BOX ..............................
.SKIRT, L. SIDE
.SKIRT, R. SIDE
COVER, UNDER ...........................................
STEP, FLOOR ...............................................
Ref.
No.
1
2
3
4
Part No.
Reqd. QTY
Serial No.
SC125
Description
50621-KSY-900
64310-KSY-900ZA
64312-KSY-900ZA
64320-KSY-900ZA
64320-KSY-910ZA
83520-KSY-900ZA
83520-KSY-900ZB
COVER, UNDER ...........................................................................................................................

STEP, FLOOR *NH1*...BLACK ........................................................................................... ...
COVER, BATTERY BOX *NH1*...BLACK.................................................................... ...
MAT, FLOOR *NH1*...BLACK.......................................................................................... ...
*NH1*...BLACK ...............................................................................................................................
SKIRT, R. SIDE*NH372R*...........ROCHE GRAY..................................................................
*NH491R*........................... STROMBOLI GRAY .................................................................
1
1
1
1
1
1
1
7
8
9
10
83620-KSY-900ZA
83620-KSY-900ZB
90111-162-000
90190-GW3-980
90301-GAZ-930
90303-GCC-000
SKIRT, L. SIDE *NH372R*...........ROCHE GRAY .................................................................

*NH491R*.......STROMBOLI GRAY
BOLT, FLANGE, 6MM .................................................................................................. 6MM
SCREW, SPECIAL, 6X10 ............................................................................................ 6X10
NUT, SPRING, 5MM .................................................................................................... 5MM
NUT, SPRING, 4MM .................................................................................................... 4MM
1
1
1
2
2
6
11
12
13
14
15
90677-KAN-T00
90683-GAZ-980
93404-06016-08
93404-06020-08
93404-06030-08
NUT, CLIP, 5MM .......................................................................................................... 5MM

CLIP, TRIM .................................................................................................................................
BOLT-WASHER, 6X16 .................................................................................................. 6X16
BOLT-WASHER, 6X20 .................................................................................................. 6X20
BOLT-WASHER, 6X30 .................................................................................................. 6X30
2
4
4
2
2
17
93903-34320
SCREW, TAPPING, 4X12 ............................................................................................ 4X12
0.1
0.3
0.9
-------- -------- 1CH,3CH

-------- -------- 2CH,4CH
51
2004.08.10
19KSY5S1.FM
F-9
5:48 PM
Service item
F.R.T.
COVER, L. SIDE ..........................................
SAME TIME FOR TWO UNITS
.COVER, R. SIDE
.COVER, RR. CENTER LOWER
BOX ASSY., LUGGAGE ..............................
COVER, CENTER .........................................
COVER SET, L. BODY ................................
.COVER SET, R. BODY
.COVER SET, RR. CENTER
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
77106-GAH-000
80152-KSY-900ZA
HOOK, HELMET ....................................................................................................................

COVER, CENTER*NH1*...BLACK.................................................................................... ...
1
1
3
4
5
81252-KSY-900
81260-KSY-900
83450-KSY-900ZA
CAP, LUGGAGE BOX ...........................................................................................................

BOX ASSY., LUGGAGE .....................................................................................................
COVER SET, R. BODY (WL)*B178M*..SIRIUS BLUE METALLIC .........................................
*NHA06P* ............ .PEARL PROCYON BLACK
1
1
1
83450-KSY-900ZB
83450-KSY-900ZC
83450-KSY-900ZD
83450-KSY-900ZE
6
83501-KSY-900ZA
83501-KSY-900ZB
83550-KSY-900ZA
83550-KSY-900ZB
83550-KSY-900ZC
83550-KSY-900ZD
83550-KSY-900ZE
83601-KSY-900ZA
83601-KSY-900ZB
83700-KSY-900ZA
83700-KSY-900ZB
83700-KSY-900ZC
83700-KSY-900ZD
COVER, R. SIDE*NH372R*...........ROCHE GRAY ...............................................................

COVER SET, L. BODY (WL)*B178M*..SIRIUS BLUE METALLIC..........................................
COVER, L. SIDE*NH372R*...........ROCHE GRAY................................................................
*NH491R*.......STROMBOLI GRAY
COVER SET, RR. CENTER (WL)*B178M* SIRIUS BLUE METALLIC......................................
52
2004.08.10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Serial No.
0.1
0.2
0.6
0.7
19KSY5S1.FM
F-9
Ref.
No.
(9)
5:48 PM
Part No.
Reqd. QTY
Description
SC125
5
83700-KSY-900ZE
COVER SET, RR. CENTER (WL)*R283M*.....BAKE RED METALLIC......
83751-KSY-900ZA
83751-KSY-900ZB
COVER, RR. CENTER LOWER*NH372R*...........ROCHE GRAY .....................................

11
12
13
14
15
90303-GCC-000
90315-504-000
90683-GAZ-980
93414-06016-08
93903-34320
NUT, SPRING, 4MM .................................................................................................... 4MM

NUT, SPIRE, 3MM ........................................................................................................ 3MM
CLIP, TRIM .................................................................................................................................
BOLT-WASHER, 6X16 .................................................................................................. 6X16
SCREW, TAPPING, 4X12 ............................................................................................ 4X12
2
6
4
5
8
16
17
93903-35280
95701-06012-00
SCREW, TAPPING, 5X12 ............................................................................................ 5X12

BOLT, FLANGE, 6X12 ................................................................................................. 6X12
2
1
10
Serial No.
1
1
53
2004.08.10
19KSY5S1.FM
F-10
5:48 PM
FRONT FORK
Service item
F.R.T.
COVER, L. FR. FORK .................................
CUSHION ASSY., FR. ..................................
ADD 0.1 FOR EACH.

0.1
.LINK SET, TORQUE
ARM SET, L. PIVOT ....................................
ADD 0.2 FOR EACH.

0.2
RACE, STEERING TOP CONE ...................
RACE, STEERING BOTTOM BALL .............
.RACE, STEERING BOTTOM CONE
FORK SET, FR. ............................................
Ref.
No.
54
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
45435-KSB-880
50301-KCW-870
50302-KCW-870
50306-GFC-900
51103-KSY-900ZA
LINK SET, TORQUE ................................................................................................... A

RACE, STEERING UPPER BALL ..................................................................................
RACE, STEERING BOTTOM BALL ...............................................................................
NUT, STEERING STEM LOCK ...................................................................................
COVER, R. FR. FORK *NH1*...BLACK ...................................................................... ...
1
1
1
1
1
51104-KSY-900ZA
COVER, L. FR. FORK*NH1*...BLACK ....................................................................... ...
7
8
9
10
51110-KSY-880
51312-GW3-980
51312-KCW-870
51314-KCW-880
FORK SUB ASSY., FR. ......................................................................................................

BUSH, FR. CUSHION UNDER ...................................................................................
BUSH, TORQUE LINK .........................................................................................................
BUSH, PIVOT ARM ..............................................................................................................
1
2
2
4
11
12
13
14
15
51315-KCW-760
51333-KSY-900
51334-KCW-870
51334-KSY-900
51335-KCW-870
ARM SET, R. PIVOT ................................................................................................................

COLLAR, FR. FORK DISTANCE ...................................................................................
COLLAR, TORQUE LINK DISTANCE .................................................................................
COLLAR, FR. CUSHION DISTANCE .........................................................................
DUST SEAL ....................................................................................................................................
1
2
1
2
6
16
17
18
19
20
51336-KSY-900
51400-KSY-900
51415-KCW-760
51486-KSY-900
51489-KSY-900
DUST SEAL ....................................................................................................................................

CUSHION ASSY., FR. ........................................................................................................
ARM SET, L. PIVOT .........................................................................................................
COLLAR, RUBBER BUSH .............................................................................................
BUSH, RUBBER .....................................................................................................................
4
2
1
2
2
21
53210-KCW-870
BALL ASSY., STEERING STEEL ...............................................................................
2004.08.10
Serial No.
0.1
0.3
0.4
0.7
1.3
1.8
19KSY5S1.FM
5:48 PM
F-10
Ref.
No.
22
23
24
25
FRONT FORK
Part No.
53211-KCW-870
53212-KCW-870
53214-250-000
53215-KCW-870
Reqd. QTY
Description
SC125
5
RACE, STEERING TOP CONE ..........................................................................................

RACE, STEERING BOTTOM CONE ..................................................................................
DUST SEAL, STEERING HEAD .................................................................................
BALL ASSY., STEERING STEEL ...............................................................................
Serial No.
1
1
1
1
26
53216-KCW-870
WASHER, STEERING HEAD DUST SEAL ....................................................................
27
28
29
30
90105-GW3-980
90118-KCW-870
90119-KCW-870
90150-KCW-870
BOLT,
BOLT,
BOLT,
BOLT,
FR. CUSHION UNDER ...................................................................................

FLANGE, 8X38 ................................................................................................ 8X38
FORK COVER .........................................................................................................
FLANGE, 8X45.5 ........................................................................................... 8X45.5
2
4
2
2
31
32
33
90309-GAZ-980
90506-KCW-870
94002-08000-0S
NUT, FLANGE, 8MM .................................................................................................... 8MM

WASHER, LOCK NUT ....................................................................................................
NUT, HEX., 8MM .......................................................................................................... 8MM
6
1
2
55
2004.08.10
19KSY5S1.FM
F-11
5:48 PM
FRONT BRAKE CALIPER

Service item
F.R.T.
PAD SET, FR. ..............................................
BRACKET SUB ASSY., L. FR. CALIPER.....
CALIPER SUB ASSY., L. FR. .....................
PISTON ..........................................................
ADD 0.1 FOR EACH.

0.1
INC. RELATIVE PART
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
06451-KSY-880
06455-KSY-880
43352-KSY-880
43353-KSY-880
44313-GW3-980
SEAL SET, PISTON .......................................................................................................

PAD SET, FR. .................................................................................................................
BLEEDER ..................................................................................................................................
CAP, BLEEDER ......................................................................................................................
COLLAR B, FR. BRAKE ................................................................................................ B
2
1
1
1
1
6
7
8
9
10
45104-GW3-980
45107-KSY-880
45108-KSY-880
45131-GW3-980
45132-KSY-880
DUST SEAL, CALIPER ......................................................................................................

PISTON ..............................................................................................................................
SPRING, PAD .....................................................................................................................
BUSH, FR. BRAKE CALIPER ........................................................................................
BUSH, B .....................................................................................................................................B
2
2
1
2
1
11
12
13
14
15
45133-KSY-880
45150-KSY-880
45190-KSY-880
45203-KSY-880
45215-KSY-880
BOOT B, BUSH .............................................................................................................. B

CALIPER SUB ASSY., L. FR. ...............................................................................
BRACKET SUB ASSY., L. FR.CALIPER ...................................................................
PLUG, PIN ..............................................................................................................................
PIN, HANGER ...........................................................................................................................
1
1
1
2
2
16
17
18
51312-KCW-870
51334-KCW-870
51335-KCW-870
BUSH, TORQUE LINK ...................................................................................................

COLLAR, TORQUE LINK DISTANCE ..................................................................................
DUST SEAL ...................................................................................................................................
2
1
2
56
2004.08.10
Serial No.
0.2
0.3
0.5
0.6
7F__12__.FM
F-12
2:31 PM
FRONT WHEEL
Service item
F.R.T.
AXLE, FR. WHEEL .......................................
BOX ASSY., SPEEDOMETER GEAR ..........
.DISK, L. FR. BKE
BEARING, RADIAL BALL, 6201U ..............

6201U
ADD 0.1 FOR EACH.
0.1
.COLLAR, FR. AXLE DISTANCE
TIRE, FR. ......................................................
WHEEL SUB ASSY., FR. .............................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
42711-KSB-880
TIRE, (90/100-10 53)(CHENG SHIN) .............................
2
3
4
5
44711-KSY-900
44301-GW3-980
44312-GW3-980
44620-GW3-980
44650-KSY-880ZA
TIRE, FR. (90/100-10 53J) ........................................................................ 90/100-10 53J

AXLE, FR. WHEEL ....................................................................................................................
COLLAR A, FR. BRAKE ................................................................................................ A
COLLAR, FR. AXLE DISTANCE ..........................................................................................
WHEEL SUB ASSY., FR. ..................................................................................................
1
1
1
1
1
7
8
9
10
44753-KSB-880
44753-KSY-900
44800-KSY-900
44806-KSY-900
45351-GCC-B50
90105-MBB-000
VALVE, RIM ..............................................................................................................................

..............................................................................................................................................................
BOX ASSY., SPEEDOMETER GEAR ...............................................................................
GEAR, SPEEDOMETER .........................................................................................
DISK, L. FR. BRAKE .........................................................................................................
BOLT, BRAKE DISK, 8X24 ...................................................................................... 8X24
1
1
1
1
1
3
11
12
13
14
90306-KSB-900
90754-GW3-980
90912-GW3-980
91258-GW3-980
NUT, SPECIAL FLANGE, 12MM ........................................................................ 12MM

DUST SEAL, 20X32X5 ................................................................................................... 20X32X5
BEARING, RADIAL BALL, 6201U(NSK).............................................. 6201U NSK
SEAL, SPEEDOMETER GEAR BOX .....................................................................
1
1
2
1
90/100-10 53
CHENG SHIN
Serial No.
0.2
0.3
0.4
0.5
0.6
57
2004.08.10
19KSY5S1.FM
F-13
5:48 PM
REAR WHEEL
Service item
F.R.T.
SHOE SET, BRAKE .....................................
ARM, RR. BRAKE ........................................
.CAM, RR. BRAKE
TIRE, RR. ......................................................
.WHEEL SUB ASSY., RR.
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
06450-GCC-B00
06450-GCC-C00
42650-KSY-880ZA
SHOE SET, BRAKE ........................................................................................................

..............................................................................................................................................................
WHEEL SUB ASSY., RR.*NH168M*VERNIER GRAY METALLIC ...................................
1
1
1
42711-KSB-880
TIRE, (90/100-10 53J)(CHENG SHIN).....................
42711-KSY-900
42753-KRV-910
42753-KSY-900
43141-KSY-900
TIRE, RR. (90/100-10 53J) .......................................................................... 90/100-10 53J

VALVE, RIM (CHENG SHIN) ..................................................................... CHENG SHIN
VALVE, RIM ..............................................................................................................................
CAM, RR. BRAKE ..........................................................................................................
1
1
1
1
6
7
8
9
10
43410-KSB-900
43411-KSB-900
43412-KSB-900
43416-KSB-900
43472-GW3-980
ARM, RR. BRAKE ..................................................................................................................

COVER, RR. BRAKE ARM ................................................................................................
PLATE, RR. BRAKE ARM COVER .......................................................................
GUARD, RR. BRAKE ARM ...................................................................................
SPRING, RR. BRAKE ARM ............................................................................................
1
1
1
1
1
11
12
13
14
15
45151-GCC-000
90112-KS4-840
90305-GW3-980
90501-GFC-900
91352-KSB-880
91352-KSB-890
SPRING, BRAKE SHOE .................................................................................................

BOLT, FLANGE, 6X32 .................................................................................................. 6X32
NUT, U, 16MM ............................................................................................................. U 16MM
WASHER, 16MM ................................................................................................................ 16MM
O-RING, 11.3X1.3 ..................................................................................................... O 11.3X1.3
..............................................................................................................................................................
2
1
1
1
2
2
16
17
95015-32001
95015-42000
JOINT B, BRAKE ARM .................................................................................................. B

NUT B, BRAKE ROD ADJUSTING .................................................................... B
1
1
90/100-10 53J
58
2004.08.10
CHENG SHIN
Serial No.
0.4
0.5
0.6
19KSY5S1.FM
F-14
5:48 PM
SEAT
Service item
F.R.T.
CARRIER, LUGGAGE ..................................
.CATCH COMP., SEAT
.KEY, SEAT LOCK
.SEAT COMP., DOUBLE
Ref.
No.
Part No.
Reqd. QTY
Serial No.
SC125
Description
1
2
3
4
5
75582-KSY-900
77115-KSB-900
77200-KSY-900ZA
77201-KSB-900
77235-KSB-900
SPRING, LOCK KEY SETTING ...............................................................................................

RUBBER, SEAL ...............................................................................................................
SEAT COMP., DOUBLE *TYPE1* ....................................................................... *1 *
HINGE, SEAT .........................................................................................................................
CATCH COMP., SEAT ......................................................................................................
1
1
1
1
1
6
7
8
9
10
77239-KSB-880
77239-KSY-880
77240-KSB-900
77242-KSB-900
81200-KSY-900
81210-KSY-900
KEY, SEAT LOCK ....................................................................................................................

..............................................................................................................................................................
CABLE, SEAT LOCK .........................................................................................................
STAY, SEAT LOCK CABLE .......................................................................................
CARRIER, LUGGAGE ...............................................................................................................
COVER, CARRIER ..................................................................................................................
1
1
1
1
1
1
11
12
13
14
15
83505-KSY-900
90106-GAH-000
90107-MBY-000
90183-438-000
93903-34320
COVER, SEAT LOCK ............................................................................................................

PIN, HINGE ...............................................................................................................................
SCREW, SPECIAL, 5MM ............................................................................................. 5MM
BOLT, SPECIAL FLANGE, 8X26 ......................................................................... 8X26
SCREW, TAPPING, 4X12 ............................................................................................ 4X12
1
1
2
1
3
16
17
18
94050-06080
95701-06016-08
95701-08025-00
NUT, FLANGE, 6MM .................................................................................................... 6MM

BOLT, FLANGE, 6X16 .................................................................................................. 6X16
BOLT, FLANGE, 8X25 .................................................................................................. 8X25
2
2
2
---------------
0.2
--------3CH,4CH
--------1CH,2CH
59
2004.08.10
19KSY5S1.FM
F-15
5:48 PM
FUEL TANK
Service item
F.R.T.
BRACKET, CARRIER ....................................
.COCK ASSY., FUEL AUTO
.FUEL UNIT SET
.SCREEN, FUEL STRAINER
TANK COMP., FUEL ....................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
16950-KCW-870
16952-KCW-871
16958-KCW-870
17201-GFC-900
17500-KSY-900
COCK ASSY., FUEL AUTO ...........................................................................................

SCREEN, FUEL STRAINER ...................................................................................................
GASKET, FUEL COCK BODY .......................................................................................
JOINT, THREE WAY ..............................................................................................................
TANK COMP., FUEL .............................................................................................................
1
1
1
1
1
6
7
8
9
10
17525-KBN-900
17525-KSB-900
17526-KSB-900
17620-KSB-880
17632-383-831
JOINT, FUEL TUBE ...............................................................................................................

TRAY, FUEL ..........................................................................................................................
TUBE, DRAIN ............................................................................................................................
CAP COMP., FUEL FILLER ..............................................................................................
PACKING, FUEL FILLER CAP .......................................................................................
1
1
1
1
1
11
12
13
14
15
17683-KSB-900
17684-KSB-900
17685-KSY-900
37080-KSY-880
37801-GA7-700
TUBE COMP., FUEL .......................................................................................................

TUBE COMP., VACUUM ...................................................................................................
TUBE COMP., VACUUM ...................................................................................................
FUEL UNIT SET .................................................................................................................
PACKING, BASE .............................................................................................................
1
1
1
1
1
16
17
19
20
37802-GA7-700
81202-KSB-900
95002-02070
95002-02080
RETAINER, FUEL UNIT ..........................................................................................

BRACKET, CARRIER .........................................................................................................
CLIP, TUBE (B7) .............................................................................................................. B7
CLIP, TUBE (B8) .............................................................................................................. B8
1
1
4
2
22
95701-06016-08
BOLT, FLANGE, 6X16 .................................................................................................. 6X16
60
2004.08.10
Serial No.
0.6
0.7
19KSY5S1.FM
F-16
5:48 PM
BATTERY
Service item
F.R.T.
BATTERY ASSY. ..........................................
.CABLE, BATTERY
SWITCH ASSY., STARTER MAGNETIC ......
CABLE, EARTH ............................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
2
3
4
5
31500-KSB-880
31500-KSY-880
32411-KSB-880
32412-KSB-880
32412-MV4-000
32415-KSB-900
BATTERY ASSY. ................................................................................................................

BATTERY ASSY.(MTX7L-BS) ..................................................................... MTX7L-BS
CABLE, BATTERY ..............................................................................................................
CABLE, EARTH ......................................................................................................................
COVER, BATTERY TERMINAL .......................................................................................
COVER B, MAGNETIC SWITCH ................................................................................................
1
1
1
1
1
1
6
7
8
9
10
35850-KSY-902
35856-KSB-900
94002-06080-0S
94111-06800
95012-12001
SWITCH ASSY., STARTER MAGNETIC ...........................................................................

RUBBER, MAGNETIC SHOCK ................................................................................................
NUT, HEX., 6MM .......................................................................................................... 6MM
WASHER, SPRING, 6MM ............................................................................................. 6MM
BAND B1, BATTERY ................................................................................................ B1
1
1
2
2
1
Serial No.
0.2
0.3
1.0
61
2004.08.10
19KSY5S1.FM
F-17
5:48 PM
AIR CLEANER
Service item
F.R.T.
COVER, AIR CLEANER ...............................
.ELEMENT, AIR CLEANER
CASE SUB ASSY., AIR CLEANER .............
.TUBE, AIR CLEANER CONNECTING
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
17208-GR1-010
17211-KSY-900
17213-GY6-900
17213-KSY-900
17214-GY6-900
COLLAR, AIR CLEANER SETTING ...............................................................................

ELEMENT, AIR CLEANER .................................................................................................
SEAL, OIL CATCH ............................................................................................................
DUCT, AIR CLEANER .......................................................................................................
SEAL, AIR CLEANER COVER ...................................................................................
2
1
1
1
1
6
7
8
9
10
17225-KSY-900
17231-KSY-900
17245-KSY-900
17253-KSY-900
17370-419-700
CASE SUB ASSY., AIR CLEANER ...........................................................................

COVER, AIR CLEANER .........................................................................................................
COVER SUB ASSY., OIL CATCH .............................................................................
TUBE, AIR CLEANER CONNECTING ...........................................................................
PLUG, BREATHER TUBE ......................................................................................................
1
1
1
1
1
11
12
90114-GM4-010
90652-KCW-870
BOLT, FLANGE, 6X25 .................................................................................................. 6X25

BAND, AIR CLEANER CONNECTINGTUBE (49) .................................. 49
2
1
13
14
15
93500-04025-0G
93891-05010-00
93903-25420
SCEW, PAN, 4X25 .......................................................................................................... 4X25

SCREW-WASHER, 5X10 .............................................................................................. 5X10
SCREW, TAPPING, 5X20 ............................................................................................ 5X20
1
2
2
16
17
18
19
93903-25580
95002-41050-00
95002-70000
95003-23025-60
SCREW, TAPPING, 5X25 ............................................................................................ 5X25

CLAMP, TUBE (D10.5) ................................................................................................ D10.5
CLIP, TUBE (C11) .......................................................................................................... C11
TUBE, VINYL, 8X12X250(95003-23001-60M)...................... 8X12X250(95003-23001-60M)
7
2
1
1
62
2004.08.10
Serial No.
0.3
0.8
19KSY5S1.FM
F-18
5:48 PM
AIR SUCTION VALVE

Service item
F.R.T.
ELEMENT, AIR CLEANER ...........................
COVER SUB ASSY., AIR CLEANER ..........
VALVE ASSY., AIR SUCTION .....................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
17316-611-000
17622-GB7-900
18600-KSY-880
18651-KSY-900
18652-KSY-900
CLIP, BREATHER TUBE ....................................................................................................

RUBBER, CUSHION ..........................................................................................................
VALVE ASSY., AIR SUCTION ...........................................................................................
TUBE, AIR SUCTION VALVE ...............................................................................................
HOSE, AIR SUCTION VALVE ...........................................................................................
2
2
1
1
1
6
7
8
9
10
18653-KSY-900
18802-KSY-900
18805-KSY-900
18812-KSY-900
18835-KSY-900
TUBE COMP., AIR SUCTION VALVE (PB)............................................................ (PB)

COVER, AIR CLEANER (ASV) ................................................................................ ASV
ELEMENT, AIR CLEANER (ASV) ........................................................................ ASV
SEAL, AIR CLEANER (ASV) ........................................................................ ASV
COVER SUB ASSY., AIR CLEANER............................................................... (ASV)
1
1
1
1
1
11
12
13
14
15
90504-GFC-900
91462-GFC-900
93404-06012-08
93404-06030-08
93903-25480
COLLAR, AIR SUCTION VALVE SETTING................................................................

CLIP, TUBE ...................................................................................................................................
BOLT-WASHER, 6X12 ................................................................................................... 6X12
BOLT-WASHER, 6X30 ................................................................................................... 6X30
SCREW, TAPPING, 5X20 ............................................................................................ 5X20
2
2
2
2
2
16
17
94050-06000
95002-02070
NUT, FLANGE, 6MM .................................................................................................... 6MM

CLIP, TUBE (B7) .............................................................................................................. B7
2
2
Serial No.
0.2
0.5
0.6
63
2004.08.10
19KSY5S1.FM
F-19
5:48 PM
EXHAUST MUFFLER
Service item
F.R.T.
PROTECTOR A, MUFFLER .........................

A
MUFFLER COMP., EX. ...............................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
18292-GY1-610
18293-KSB-900
18300-KSY-900
18318-KSY-900
18319-KSY-900
GASKET, EX. PIPE ............................................................................................................

RUBBER, PROTECTOR PACKING ................................................................................
MUFFLER COMP., EX. .....................................................................................................
PROTECTOR A, MUFFLER ........................................................................................ A
PROTECTOR B, MUFFLER ........................................................................................ B
1
2
1
1
1
6
7
8
9
10
90301-GAZ-930
90303-KCW-870
90312-GF0-000
93903-253J0
94103-06700
NUT, SPRING, 5MM ..................................................................................................... 5MM

NUT, MUFFLER JOINT, 7MM ........................................................................... 7MM
COLLAR, BODY COVER ................................................................................................
SCREW, TAPPING, 5X16 ............................................................................................. 5X16
WASHER, PLAIN, 6MM ................................................................................................... 6MM
2
2
2
2
2
11
12
95701-06016-08
95801-10040-07
BOLT, FLANGE, 6X16 .................................................................................................. 6X16

BOLT, FLANGE, 10X40 .............................................................................................. 10X40
2
2
64
2004.08.10
Serial No.
0.1
0.2
19KSY5S1.FM
F-20
5:48 PM
STAND/KICK PEDAL
Service item
F.R.T.
ARM ASSY., KICK STARTER ......................
.SPRING, SIDE STAND
SPRING D, MAIN STAND ...........................

D
BAR COMP., SIDE STAND .........................
STAND COMP., MAIN .................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
28300-KSY-900
50500-KSY-900
50504-GW3-980
50505-KSB-900
50530-KSY-900
ARM ASSY., KICK STARTER ....................................................................................

STAND COMP., MAIN .......................................................................................................
COLLAR, MAIN STAND ....................................................................................................
RUBBER, STAND STOPPER ..................................................................................
BAR COMP., SIDE STAND ............................................................................................
1
1
2
1
1
6
7
8
9
10
50541-KSB-900
90109-KCW-870
90203-KCW-870
94101-10700
95014-71402
SPRING, SIDE STAND ......................................................................................................

SCREW, SIDE STAND PIVOT ...................................................................................
NUT, SIDE STAND ............................................................................................................
WASHER, PLAIN, 10MM ............................................................................................... 10MM
SPRING D, MAIN STAND .............................................................................................. D
1
1
1
2
1
11
12
95701-06022-07
95801-10025-07
BOLT, FLANGE, 6X22 .................................................................................................. 6X22

BOLT, FLANGE, 10X25 .............................................................................................. 10X25
1
2
Serial No.
0.1
0.2
0.3
0.4
65
2004.08.10
19KSY5S1.FM
F-21
5:48 PM
BRAKE PEDAL
Service item
F.R.T.
SPRING, BRAKE PEDAL .............................
SWITCH ASSY., RR. STOP .........................
CABLE COMP., BRAKE LOCK ...................
.PLATE, PEDAL STOPPER
CABLE COMP., RR. BRAKE .......................
PEDAL COMP., RR. BRAKE .......................
Ref.
No.
Part No.
Reqd. QTY
Serial No.
SC125
Description
1
2
3
4
5
35350-KSB-880
35357-KJ9-000
43450-KSB-890
46500-KSY-910
46502-GCC-920
SWITCH ASSY., RR. STOP ..........................................................................

SPRING, STOP SWITCH .....................................................................................
CABLE COMP., RR. BRAKE .....................................................................................
PEDAL COMP., RR. BRAKE ......................................................................................
COVER, BRAKE PEDAL ....................................................................................................
1
1
1
1
1
------------------------------------
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
6
7
8
9
10
46510-KJ9-000
46511-KCW-790
46514-383-830
46515-KSY-910
46620-KSB-910
SPRING B, BRAKE LOCK CABLE BRETURN .....................................................

RUBBER, PEDAL STOPPER ...............................................................................
SPRING, BRAKE PEDAL ................................................................................................
ARM COMP., MIDDLE ...................................................................................................
CABLE COMP., BRAKE LOCK .............................................................................
1
1
1
1
1
------------------------------------
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
11
12
13
14
15
46625-KSB-910
46633-KJ9-000
90132-KV7-671
90601-MZ0-760
95701-08028-08
PLATE, PEDAL STOPPER ......................................................................................

BUSH, STOPPER PLATE ................................................................................................
BOLT, FLANGE, 6X9 ...................................................................................................... 6X9
CLIP, SWITCH COVER ...................................................................................................
BOLT, FLANGE, 8X28 .................................................................................................. 8X28
1
1
1
1
1
------------------------------------
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
--------2CH,4CH
66
2004.08.10
0.3
0.5
1.0
1.1
1.2
19KSY5S1.FM
F-22
5:48 PM
REAR CUSHION
Service item
F.R.T.
CUSHION ASSY., RR. ................................
Ref.
No.
1
2
3
4
5
Part No.
52400-KSY-900
52485-KSY-900
52486-KSY-900
92201-08032-0A
95801-10035-00
Reqd. QTY
Description
SC125
5
CUSHION ASSY., RR. ...................................................................................................

BUSH, RUBBER .....................................................................................................................
COLLAR, RUBBER BUSH ..............................................................................................
BOLT, HEX., 8X32 ........................................................................................................ 8X32
BOLT, FLANGE, 10X35 ............................................................................................. 10X35
Serial No.
0.6
1
1
1
1
1
67
2004.08.10
19KSY5S1.FM
F-23
5:48 PM
REAR FENDER
Service item
F.R.T.
FENDER, RR. ...............................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
33741-KCW-870
33741-KSH-900
80104-KSY-900
80105-KSY-900
90301-088-660
REFLECTOR, REFLEX ...............................................................................................................

REFLECTOR, RR. REFLEX ....................................................................................................
PLATE, SPLASH GUARD .........................................................................................................
FENDER, RR. ........................................................................................................................
NUT, SPECIAL, 6MM ................................................................................................... 6MM
1
2
1
1
2
6
7
8
9
90302-GCC-000
90303-GCC-000
94101-05000
95701-06012-08
NUT, HEX., 5MM .......................................................................................................... 5MM

NUT, SPRING, 4MM ..................................................................................................... 4MM
WASHER, PLAIN, 5MM ................................................................................................... 5MM
BOLT, FLANGE, 6X12 .................................................................................................. 6X12
1
2
1
2
68
2004.08.10
Serial No.
0.6
19KSY5S1.FM
F-24
5:48 PM
FRONT WINKER
Service item
F.R.T.
BULB .............................................................
SOCKET COMP., L. FR. WINKER .............
ADD 0.1 FOR EACH.

0.1
.SOCKET COMP., R. FR. WINKER
WINKER ASSY., L. FR. ...............................
ADD 0.1 FOR EACH.

0.1
.WINKER ASSY., R. FR.
BASE, L. FR. WINKER ................................
ADD 0.2 FOR EACH.

0.2
.BASE, R. FR. WINKER
.LENS, L. FR. WINKER
ADD 0.2 FOR EACH.

0.2
.LENS, R. FR. WINKER
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
33400-KSY-880
33402-KSY-880
33403-KSY-880
33407-KSY-880
33410-KSY-880
WINKER ASSY., R. FR. ..............................................................................................

LENS, R. FR. WINKER ...............................................................................................
BASE, R. FR. WINKER ..............................................................................................
SEAL, PACKING .............................................................................................................
SOCKET COMP., R. FR. WINKER .....................................................................
1
1
1
2
1
6
7
8
9
10
33450-KSY-880
33452-KSY-880
33453-KSY-880
33460-KSY-880
34907-KSY-880
WINKER ASSY., L. FR. ..............................................................................................

LENS, L. FR. WINKER ...............................................................................................
BASE, L. FR. WINKER ...............................................................................................
SOCKET COMP., L. FR. WINKER .....................................................................
BULB(12V 21W) ...................................................................................................... 12V 21W
1
1
1
1
2
11
12
93901-24320
93903-34320
SCREW, TAPPING, 4X12 ............................................................................................ 4X12

SCREW, TAPPING, 4X12 ............................................................................................ 4X12
4
10
Serial No.
0.1
0.5
0.6
0.7
69
2004.08.10
19KSY5S1.FM
F-25
5:48 PM
REAR COMBINATION LIGHT

Service item
F.R.T.
BULB .............................................................
SAME TIME FOR TWO

UNITS OR MORE
BASE COMP., RR. COMBINATION

LIGHT ............................................................
Ref.
No.
1
2
3
4
5
Part No.
33710-KSY-880
34907-KSY-900
34911-KSY-900
93903-34320
94101-04800
Reqd. QTY
Description
SC125
5
BASE COMP., RR. COMBINATION LIGHT ...................................................................

BULB(12V 21W) ...................................................................................................... 12V 21W
BULB(12V21-5W) .................................................................................................. 12V21-5W
SCREW, TAPPING, 4X12 ............................................................................................. 4X12
WASHER, PLAIN, 4MM .................................................................................................. 4MM
70
2004.08.10
1
2
1
8
4
Serial No.
0.1
0.6
19KSY5S1.FM
F-26
5:48 PM
WIRE HARNESS
Service item
F.R.T.
HORN COMP. .............................................
.RELAY COMP., WINKER
COIL COMP., IGNITION ..............................
KEY, SHUTTER
EXC.KEY CUTTING
.RESISTOR COMP.
C.D.I. UNIT ...................................................

C.D.I
.RECTIFIER COMP., REGULATOR
SWITCH ASSY., COMBINATION &

LOCK .............................................................
KEY SET ........................................................
HARNESS, WIRE ..........................................
Ref.
No.
Part No.
Reqd. QTY
Serial No.
SC125
Description
1
2
3
4
5
30401-HA7-670
30410-KSY-880
30510-KSB-880
30605-GY6-900
30700-KSB-880
CUSHION, C.D.I. UNIT ............................................................................................ C.D.I

C.D.I. UNIT ........................................................................................................................... C.D.I
COIL COMP., IGNITION ................................................................................................
SEAL, HIGH TENSION TERMINAL ..............................................................................
CAP ASSY., NOISE SUPPRESSOR ...........................................................................
1
1
1
1
1
6
7
8
9
10
30701-KSB-880
31600-KSY-880
32100-KSY-880
32100-KSY-890
35010-KSY-860
35010-KSY-880
BODY ASSY. .........................................................................................................................

RECTIFIER COMP., REGULATOR .............................................................................
HARNESS, WIRE .......................................................................................................................
..............................................................................................................................................................
KEY SET .................................................................................................................................
KEY SET .................................................................................................................................
1
1
1
1
1
1
11
12
13
14
15
35011-KSB-880
35100-KSY-870
35100-KSY-880
35110-KSY-880
35400-KSY-880
KEY, SHUTTER .........................................................................................................................

SWITCH ASSY., COMBINATION & LOCK .........................................................
SWITCH ASSY., COMBINATION & LOCK .........................................................
COVER, KEY .............................................................................................................................
RESISTOR COMP. ............................................................................................................
1
1
1
1
1
16
17
18
19
20
38110-KSY-880
38301-KSY-880
38306-KSY-900
53129-KSB-900
90112-GK8-010
HORN COMP. .......................................................................................................................

RELAY COMP., WINKER ........................................................................................
SUSPENSION, WINKER RELAY ..........................................................................
PLATE, HANDLE LOCK ....................................................................................................
BOLT, FLANGE, 5X22 .................................................................................................. 5X22
1
1
1
1
1
-----------------------------
--------1CH,3CH
--------2CH,4CH
--------3CH,4CH
--------1CH,2CH
-----------------------------
--------3CH,4CH
--------3CH,4CH
--------1CH,2CH
--------1CH,2CH
0.2
0.4
0.5
0.6
0.9
1.2
1.5
71
2004.08.10
19KSY5S1.FM
F-26
Ref.
No.
5:48 PM
WIRE HARNESS
Part No.
Reqd. QTY
Serial No.
SC125
Description
21
22
23
24
25
90149-GAZ-930
90164-GW3-980
90672-GCC-000
95701-06010-08
95701-06016-08
BOLT, EARTH, 6X16 .................................................................................................... 6X16

SCREW, U-LOCK FLAT, 6X12 ........................................................................ U 6X12
CABLE, STRAP ..................................................................................................................
BOLT, FLANGE, 6X10 .................................................................................................. 6X10
BOLT, FLANGE, 6X16 .................................................................................................. 6X16
1
4
2
1
1
26
27
28
29
95701-08012-08
96600-06016-00
98200-11500
98200-12000
BOLT, FLANGE, 8X12 .................................................................................................. 8X12

BOLT, SOCKET, 6X16 .............................................................................................. 6X16
FUSE (15A) .................................................................................................................. 15A
FUSE A (20A) .......................................................................................................... A 20A
1
1
2
2
72
2004.08.10
19KSY5S1.FM
F-27
5:48 PM
FRAME BODY
Service item
F.R.T.
STAY, L. FLOOR ..........................................
DUCT, L. COVER ........................................
.HANGER COMP., ENGINE
STAY COMP., FR. ........................................
BODY COMP., FRAME ................................
Ref.
No.
1
2
3
Part No.
Reqd. QTY
Serial No.
SC125
Description
4
5
11345-KSB-900
11346-KCW-870
50100-KSY-900
50100-KSY-910
50310-KSB-900
50350-KSY-900
DUCT, L. COVER ...........................................................................................................

BAND, L. COVER DUCT ..........................................................................................
BODY COMP., FRAME .........................................................................................................
..............................................................................................................................................................
STAY COMP., FR. ................................................................................................................
HANGER COMP., ENGINE ........................................................................................
1
1
1
1
1
1
6
7
8
9
10
50352-KCW-850
50353-KCW-870
50611-KSY-900
50612-KSY-900
80102-GY6-920
RUBBER, STOPPER ...........................................................................................................

BUSH, SWING LOCK .................................................................................................
STAY, R. FLOOR ............................................................................................................
STAY, L. FLOOR ............................................................................................................
PLATE, SPLASH GUARD .........................................................................................................
2
2
1
1
1
11
12
13
14
15
90101-GCN-000
90102-KCW-870
90105-GY6-900
90121-GY6-900
90201-415-000
BOLT, FLANGE, 10X50 .............................................................................................. 10X50

BOLT, FLANGE, 10X55 .............................................................................................. 10X55
BOLT, FLANGE, 10X184 .......................................................................................... 10X184
COLLAR, DISTANCE .............................................................................................................
NUT, CAP, 6MM .................................................................................................................. 6MM
1
1
1
1
2
16
17
18
19
90304-KCS-920
93500-04025-0G
95701-06012-08
95801-06050-08
NUT, U, 10MM .............................................................................................................. U 10MM

SCEW, PAN, 4X25 .......................................................................................................... 4X25
BOLT, FLANGE, 6X12 .................................................................................................. 6X12
BOLT, FLANGE, 6X25 .................................................................................................. 6X25
1
1
6
2
---------------
1.0
1.1
1.2
*5.3
--------1CH,3CH
--------2CH,4CH
73
2004.08.10
19KSY5S1.FM
F-28
5:48 PM
TOOLS
Service item
F.R.T.
NO INFORMATION ......................................
Ref.
No.
Part No.
Reqd. QTY
Description
SC125
5
1
2
3
4
5
77251-342-000
89103-538-000
89211-KRF-S00
89212-KRF-S00
89214-KRF-S00
BAG, SERVICE BOOK .............................................................................................................

GRIP ..............................................................................................................................................
SPANNER, 8X12 .................................................................................................................. 8X12
SPANNER, 10X14 .............................................................................................................. 10X14
DRIVER, SCREW (PLUS) ..........................................................................................
1
1
1
1
1
6
7
8
89215-KRF-S00
89216-GY6-900
89219-KSY-900
DRIVER, SCREW (MINUS) ........................................................................................

WRENCH, BOX (P16X10) .............................................................................. P16X10
BAG, TOOL ...............................................................................................................................
1
1
1
74
2004.08.10
Serial No.
19KSY5S1.FM
5:48 PM
F-29
CAUTION LABEL
Service item
F.R.T.
NO INFORMATION ......................................
Ref.
No.
1
2
3
Part No.
87505-KSY-900
87560-MW0-670ZB
87565-KSY-900ZA
87565-KSY-900ZB
87565-KSY-900ZC
87565-KSY-900ZD
87565-KSY-900ZE
87565-KSY-910ZA
87565-KSY-910ZB
87565-KSY-910ZC
87565-KSY-910ZD
87565-KSY-910ZE
87565-KSY-920ZA
87565-KSY-920ZB
87565-KSY-920ZC
87565-KSY-920ZD
87565-KSY-920ZE
87565-KSY-930ZA
87565-KSY-930ZB
87565-KSY-930ZC
87565-KSY-930ZD
87565-KSY-930ZE
Reqd. QTY
Serial No.
SC125
Description
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
TIRE ...........................................................................................................................
DRIVE *TYPE2* ............................................................................... *2 *
COLOR *TYPE1*(NHA06) ........................................................... *1 * NHA06
COLOR *TYPE2*(NH495) ............................................................ *2 * NH495
COLOR *TYPE4*(R283) ................................................................. *4 * R283
COLOR *TYPE5*(B178) ................................................................. *5 * B178
COLOR *TYPE2*(NH495) ............................................................ *2 * NH495
COLOR *TYPE4*(R283) ................................................................. *4 * R283
COLOR *TYPE5*(B178) ................................................................. *5 * B178
COLOR *TYPE2*(NH495) ............................................................ *2 * NH495
COLOR *TYPE4*(R283) ................................................................. *4 * R283
COLOR *TYPE5*(B178) ................................................................. *5 * B178
COLOR *TYPE2*(NH495) ............................................................ *2 * NH495
COLOR *TYPE4*(R283) ................................................................. *4 * R283
COLOR *TYPE5*(B178) ................................................................. *5 * B178
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
---------------------------------------------------------------------------------------------------------------------------------------------
--------1CH
--------1CH
--------1CH
--------1CH
--------1CH
--------2CH
--------2CH
--------2CH
--------2CH
--------2CH
--------3CH
--------3CH
--------3CH
--------3CH
--------3CH
--------4CH
--------4CH
--------4CH
--------4CH
--------4CH
75
2004.08.10
19KSY5S1.FM
F-30
5:48 PM
MARK
Service item
F.R.T.
NO INFORMATION ......................................
Ref.
No.
1
2
3
Part No.
87554-KSY-900ZA
87561-KSY-900ZA
87561-KSY-900ZB
87563-KSY-900ZA
Reqd. QTY
Description
SC125
5
EMBLEM, BODY COVER *TYPE1* .............................................................. *1 *

MARK, RR. CENTER COVER *TYPE1*........................................................ *1 *
MARK, RR. CENTER COVER *TYPE2*....................................................... *2 *
EMBLEM, FR. HANDLE COVER *TYPE1* ............................................ *1 *
76
2004.08.10
2
1
1
1
Serial No.
19KSY5S1.FM
5:48 PM
PART NO. INDEX

Part Number
Page Ref.
06000
06450-GCC-B00
06450-GCC-C00
06451-KSY-880
06455-KSY-880
58
58
56
56
38
38
38
38
38
35
24
38
29
34
34
73
73
34
23
34
29
34
12000
12100-KRW-900
12191-KRW-910
12200-KSY-880
12209-GFC-890
12211-KRW-900
12237-KRW-305
12245-KRW-305
12251-KSY-880
12310-KSY-900
12361-035-000
12391-KRW-900
28
28
25
26
25
25
25
25
24
29
24
13000
13000-KSY-900
13011-KSY-880
13021-KSY-880
13031-KSY-880
13041-KSY-880
13051-KSY-880
13101-KRW-900
13102-KRW-900
13103-KRW-900
13104-KRW-900
13105-KRW-900
13111-KRW-900
Page Ref.
14000
11000
11100-KSY-880
11102-GW3-980
11191-KRW-910
11200-KSY-880
11203-GC7-300
11206-KSY-900
11211-KSY-900
11221-KSB-900
11331-KSY-900
11340-KSY-900
11342-KSY-900
11345-KSB-900
11346-KCW-870
11382-KSY-900
11384-KSY-900
11386-KSY-900
11394-KRW-910
11395-KSY-880
Part Number
39
39
39
39
39
39
39
39
39
39
39
39
1
1
1
2
14100-KSY-900
14150-KRW-900
14311-KSY-900
14401-KSY-880
14431-KRW-900
14450-KRW-900
14452-KRW-900
14510-KSB-900
14520-KSY-900
14523-KRW-910
14531-KSB-900
14610-KRW-900
14711-KRW-900
14721-KRW-900
14751-GBG-900
14761-GBG-900
14771-KRS-830
14775-MA6-000
14781-KSY-900
1
2
3
4
5
1
1
6
1
1
2
1
2
3
15000
1
4 15100-KRW-900
2 15131-KRW-900
5 15133-KRW-900
15141-KSY-880
15331-KRW-900
15332-KRW-900
1 15421-GFC-900
2 15426-KCW-880
1 15651-KSB-900
1 15711-KRW-900
2
3
16000
4
5 16010-KRW-910
2 16012-KSY-880
3 16013-KSB-880
3 16015-KRW-910
16016-KRW-910
16028-KRW-910
16037-KSB-880
1 16046-KSY-880
2 16048-KRW-910
2 16050-KRW-910
2 16080-KRW-910
2 16100-KSY-880
2 16107-KEJ-C30
3 16111-KRW-910
3 16119-KSB-880
3 16131-KSB-880
3 16140-KSB-880
3 16155-GCC-B50
4 16165-KRW-910
16178-KSB-880
16179-KSB-880
16190-GCC-B50
26
26
39
27
26
26
26
27
27
27
27
27
26
26
26
26
26
26
26
2
3
5
1
4
5
6
2
3
4
5
6
7
8
9
10
11
12
13
31
39
31
31
31
31
29
29
29
31
1
6
2
3
4
5
4
5
6
6
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part Number
16199-KRW-910
16201-KRW-910
16211-KRW-900
16950-KCW-870
16952-KCW-871
16958-KCW-870
Page Ref.
40
25
25
60
60
60
23
6
7
1
2
3
Part Number
19621-KSY-900
19624-KSY-900
19625-KSY-900
19630-KSY-900
19632-KRW-900
19635-KSY-900
17000
17110-KSY-900
17201-GFC-900
17208-GR1-010
17211-KSY-900
17213-GY6-900
17213-KSY-900
17214-GY6-900
17225-KSY-900
17231-KSY-900
17245-KSY-900
17253-KSY-900
17256-KSY-900
17316-611-000
17370-419-700
17500-KSY-900
17525-KBN-900
17525-KSB-900
17526-KSB-900
17620-KSB-880
17622-GB7-900
17632-383-831
17683-KSB-900
17684-KSB-900
17685-KSY-900
17910-KSY-900
25
60
62
62
62
62
62
62
62
62
62
25
63
62
60
60
60
60
60
63
60
60
60
60
44
8
4
1
2
3
4
5
6
7
8
9
9
1
10
5
6
7
8
9
2
10
11
12
13
1
64
64
64
64
64
63
25
25
63
63
63
63
63
63
63
1
2
3
4
5
3
10
11
4
5
6
7
8
9
10
19000
19510-KSY-900
19610-KSY-900
19613-KRW-900
19615-KRW-900
23
23
23
23
23
23
21000
18000
18292-GY1-610
18293-KSB-900
18300-KSY-900
18318-KSY-900
18319-KSY-900
18600-KSY-880
18640-KSY-900
18646-GFC-900
18651-KSY-900
18652-KSY-900
18653-KSY-900
18802-KSY-900
18805-KSY-900
18812-KSY-900
18835-KSY-900
Page Ref.
30
23
23
23
1
2
3
4
21301-KSY-900
21395-KSY-880
37
37
22000
22011-KRW-900
22101-KRW-900
22102-KRW-900
22105-KRW-900
22110-KSY-900
22123-KRW-900
22131-KSB-900
22350-KRW-900
22361-KRW-900
22401-KRW-900
22535-KRW-900
22804-GB2-000
35
36
35
35
35
35
35
36
36
36
36
36
23000
23100-KRW-900
23205-KRW-910
23210-KRW-900
23223-KRW-900
23225-KSY-900
23226-KRW-900
23233-GW3-010
23237-KRW-900
23238-KRW-900
23411-KSB-900
23420-KRW-900
23431-KSB-900
23432-KRW-900
5
6
7
8
9
10
28255-KRW-900
28281-KRW-900
28282-KRW-900
28300-KSY-900
36
36
36
36
36
36
36
36
36
37
37
37
37
7
8
9
10
11
12
13
14
15
3
4
5
6
32
32
32
32
32
32
32
35
35
35
35
35
35
35
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Page Ref.
35
35
35
65
44
71
71
71
71
71
71
2
1
2
3
4
5
6
30
30
32
32
32
32
61
61
71
25
25
2
3
8
9
10
11
1
1
7
12
12
71
71
32
32
32
61
61
61
32
61
32
29
8
8
12
13
14
2
3
4
15
5
16
7
33000
33110-KSY-880
33112-KSY-880
33120-KSY-880
33301-KSY-880
33400-KSY-880
33402-KSY-880
33403-KSY-880
33407-KSY-880
33410-KSY-880
33450-KSY-880
33452-KSY-880
33453-KSY-880
33460-KSY-880
Page Ref.
70
68
68
1
1
2
42
69
70
43
43
70
5
10
2
1
2
3
71
71
71
71
71
71
44
44
44
44
44
44
46
44
66
66
71
61
61
9
10
11
12
13
14
3
4
5
6
7
8
1
9
1
2
15
6
7
60
43
43
43
43
43
43
43
43
43
60
60
14
3
3
4
5
6
7
8
8
9
15
16
71
71
71
43
16
17
18
10
34000
32000
32100-KSY-880
32100-KSY-890
32106-KRW-900
32410-KSB-880
32411-KRW-900
32411-KSB-880
32412-KSB-880
32412-MV4-000
32414-KSB-900
32415-KSB-900
32603-KSB-880
32961-KSY-900
Part Number
15 33710-KSY-880
16 33741-KCW-870
17 33741-KSH-900
1
30000
30158-GW3-980
30401-HA7-670
1 30410-KSY-880
2 30510-KSB-880
30605-GY6-900
30700-KSB-880
30701-KSB-880
2
1
31000
3
4 31110-KSB-880
5 31120-KSY-880
6 31201-KRW-900
7 31202-KRW-900
2 31205-KRW-900
3 31210-KRW-900
4 31500-KSB-880
5 31500-KSY-880
6 31600-KSY-880
31916-KRW-910
31917-KRW-910
28000
28101-KRW-900
28102-KRW-900
28110-KRW-900
28120-KRW-900
28125-KRW-900
28126-KRW-900
28127-KRW-900
28221-KRW-900
28223-KRW-900
28230-KRW-900
28241-KRW-900
28242-KRW-900
28250-KSB-900
28254-KRW-900
Part Number
42
42
42
42
69
69
69
69
69
69
69
69
69
34901-KSY-880
34907-KSY-880
34907-KSY-900
34908-GW3-780
34908-GW3-980
34911-KSY-900
35000
35010-KSY-860
35010-KSY-880
35011-KSB-880
35100-KSY-870
35100-KSY-880
35110-KSY-880
35150-KSY-880
35160-KPH-W00
35170-KPH-W00
35171-KSB-900
35180-KPH-W00
35200-KSY-900
35340-GW3-980
35340-KCW-870
35350-KSB-880
35357-KJ9-000
35400-KSY-880
35850-KSY-880
35856-KSB-900
37000
37080-KSY-880
37200-KSY-880
37200-KSY-890
37210-KSY-880
37211-KSY-880
37215-KSB-880
37220-KSY-880
37224-KSY-880
37224-KSY-890
1 37305-GW3-780
2 37801-GA7-700
3 37802-GA7-700
4
1
38000
2
3 38110-KSY-880
4 38301-KSY-880
5 38306-KSY-900
6 38307-KSY-900
7
8
9
77
2004.08.10
19KSY5S1.FM
5:48 PM
PART NO. INDEX

Part Number
Page Ref.
42000
42650-KSY-880ZA
42711-KSB-880
42711-KSY-900
42753-KRV-910
42753-KSY-900
58
57
58
58
58
58
43000
43141-KSY-900
43352-KSY-880
43353-KSY-880
43410-KSB-900
43411-KSB-900
43412-KSB-900
43416-KSB-900
43450-KSB-880
43450-KSB-890
43472-GW3-980
58
56
56
58
58
58
58
44
66
58
44000
44301-GW3-980
44312-GW3-980
44313-GW3-980
44620-GW3-980
44650-KSY-880ZA
44711-KSY-900
44753-KSB-880
44753-KSY-900
44800-KSY-900
44806-KSY-900
44830-KSB-900
57
57
56
57
57
57
57
57
57
57
43
45520-KSY-880
45521-KSY-880
2 45530-KSY-880
1
3
46000
3
4 46500-KSY-910
4 46502-GCC-920
46510-KJ9-000
46511-KCW-790
46514-383-830
5 46515-KSY-910
3 46620-KSB-910
4 46625-KSB-910
6 46633-KJ9-000
7
8
50000
9
10 50100-KSY-900
3 50100-KSY-910
10 50301-KCW-870
50302-KCW-870
50306-GFC-900
50310-KSB-900
2 50350-KSY-900
3 50352-KCW-850
5 50353-KCW-870
4 50500-KSY-900
5 50504-GW3-980
1 50505-KSB-900
6 50530-KSY-900
6 50541-KSB-900
7 50611-KSY-900
8 50612-KSY-900
11 50621-KSY-900
45000
45104-GW3-980
45107-KSY-880
45108-KSY-880
45126-KSB-880
45128-KSB-900
45129-KCW-860
45131-GW3-980
45132-KSY-880
45133-KSY-880
45150-KSY-880
45151-GCC-000
45190-KSY-880
45203-KSY-880
45215-KSY-880
45351-GCC-B50
45435-KSB-880
45504-KSY-880
45510-KSY-880
45512-KSY-880
45513-KSY-880
45517-KSY-880
Part Number
Page Ref.
46
46
46
10
52000
11
12 52400-KSY-900
52485-KSY-900
52486-KSY-900
66
66
66
66
66
66
66
66
66
4
5
6
7
8
9
10
11
12
73
73
54
54
54
73
73
73
73
65
65
65
65
65
73
73
51
51000
56
56
56
46
46
46
56
56
56
56
58
56
56
56
57
54
46
46
46
46
46
6
7
8
2
3
4
9
10
11
12
11
13
14
15
9
1
5
6
7
8
9
51103-KSY-900ZA
51104-KSY-900ZA
51110-KSY-880
51312-GW3-980
51312-KCW-870
51314-KCW-880
51315-KCW-760
51333-KSY-900
51334-KCW-870
51334-KSY-900
51335-KCW-870
51336-KSY-900
51400-KSY-900
51415-KCW-760
51486-KSY-900
51489-KSY-900
Part Number
54
54
54
54
54
56
54
54
54
54
56
54
54
56
54
54
54
54
54
3
3
2
3
4
4
5
6
7
2
3
4
5
6
8
9
1
Page Ref.
67
67
67
1
2
3
53000
53100-KSY-900
53113-KSB-900
53124-KCW-870
53129-KSB-900
53140-KCW-851
53165-KCW-850
53166-KCW-850
53167-GCC-C20
53168-GCC-C20
53172-KSB-900
53173-KCW-870
53175-KSY-900
53178-KSB-900
53179-KSB-900
53181-GW3-980
53182-GW3-980
53183-GW3-980
53204-KSY-900ZA
53204-KSY-900ZB
53204-KSY-900ZC
53204-KSY-900ZD
53204-KSY-900ZE
53204-KSY-910ZA
53204-KSY-910ZB
53204-KSY-910ZC
53204-KSY-910ZD
53204-KSY-910ZE
53207-KSY-900ZA
53207-KSY-900ZB
53207-KSY-900ZC
53207-KSY-900ZD
53207-KSY-900ZE
53208-KSY-900
53210-KCW-870
53211-KCW-870
53212-KCW-870
53214-250-000
53215-KCW-870
53216-KCW-870
53250-KSY-900ZA
5
6
7
8
9
16
10
11
12
13
17
14
61000
15
18 61100-KSY-900ZA
16 61100-KSY-900ZB
17 61102-KSY-900
18
19
64000
20
64206-GT4-000
64301-KSY-900ZA
47
47
47
71
44
44
44
44
44
44
44
46
44
44
44
44
44
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
54
54
54
55
55
55
47
1
2
3
19
11
12
13
14
15
16
17
13
18
19
20
21
22
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
6
21
22
23
24
25
26
7
Part Number
Page Ref.
64301-KSY-900ZB
64301-KSY-900ZC
64301-KSY-900ZD
64301-KSY-900ZE
64304-KSY-900ZA
64304-KSY-910
64308-KSY-900ZA
64309-KSY-900
64310-KSY-900ZA
64312-KSY-900ZA
64320-KSY-900ZA
64320-KSY-910ZA
49
49
49
49
50
50
50
50
51
51
51
51
70000
70529-657-670
23
75000
75581-KSY-900
75582-KSY-900
50
59
77000
77106-GAH-000
77115-KSB-900
77200-KSY-900ZA
77201-KSB-900
77206-MJ0-000
77233-KSB-880
77233-KSY-880
77235-KSB-900
77239-KSB-880
77239-KSY-880
77240-KSB-900
77242-KSB-900
77251-342-000
52
59
59
59
49
50
50
59
59
59
59
59
74
80000
80102-GY6-920
80104-KSY-900
80105-KSY-900
80152-KSY-900ZA
73
68
68
52
81000
49
49
49
81132-GAH-000ZW
81146-KSY-900
81200-KSY-900
81202-KSB-900
1 81210-KSY-900
1 81252-KSY-900
3 81260-KSY-900
47
49
8 83450-KSY-900ZA
4 83450-KSY-900ZB
50
50
59
60
59
52
52
83000
78
2004.08.10
52
52
4
4
4
4
1
1
2
3
2
3
4
4
Part Number
83450-KSY-900ZC
83450-KSY-900ZD
83450-KSY-900ZE
83501-KSY-900ZA
83501-KSY-900ZB
83505-KSY-900
83520-KSY-900ZA
83520-KSY-900ZB
83550-KSY-900ZA
83550-KSY-900ZB
83550-KSY-900ZC
83550-KSY-900ZD
83550-KSY-900ZE
83601-KSY-900ZA
83601-KSY-900ZB
11 83620-KSY-900ZA
83620-KSY-900ZB
83700-KSY-900ZA
83700-KSY-900ZB
4 83700-KSY-900ZC
1 83700-KSY-900ZD
83700-KSY-900ZE
83751-KSY-900ZA
83751-KSY-900ZB
1
2
84000
3
4 84702-KSY-900
5 84703-GCC-000
5
5
86000
5
6 86150-GEZ-000
6
7
87000
8
1 87505-KSY-900
87554-KSY-900ZA
87560-MW0-670ZB
87561-KSY-900ZA
10 87561-KSY-900ZB
3 87563-KSY-900ZA
4 87565-KSY-900ZA
2 87565-KSY-900ZB
87565-KSY-900ZC
87565-KSY-900ZD
87565-KSY-900ZE
6 87565-KSY-910ZA
7 87565-KSY-910ZB
9 87565-KSY-910ZC
17 87565-KSY-910ZD
10 87565-KSY-910ZE
3 87565-KSY-920ZA
4 87565-KSY-920ZB
87565-KSY-920ZC
87565-KSY-920ZD
87565-KSY-920ZE
5 87565-KSY-930ZA
5 87565-KSY-930ZB
Page Ref.
52
52
52
52
52
59
51
51
52
52
52
52
52
52
52
51
51
52
52
52
52
53
53
53
5
5
5
6
6
11
5
5
7
7
7
7
7
8
8
6
6
9
9
9
9
9
10
10
49
49
6
7
47
75
76
75
76
76
76
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
1
1
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Part Number
87565-KSY-930ZC
87565-KSY-930ZD
87565-KSY-930ZE
Page Ref.
75
75
75
3
3
3
44
44
44
23
24
25
74
74
74
74
74
74
74
2
3
4
5
6
7
8
32
28
27
37
37
34
34
27
26
38
38
25
43
73
46
73
46
37
46
55
73
57
59
47
50
59
43
65
51
71
46
58
62
46
45
55
55
17
3
7
7
8
6
7
8
14
7
8
13
12
11
14
12
15
9
16
27
13
10
12
10
8
13
13
7
7
20
17
12
11
18
26
28
29
88000
88113-GCS-000
88210-KSB-880
88220-KSB-880
89000
89103-538-000
89211-KRF-S00
89212-KRF-S00
89214-KRF-S00
89215-KRF-S00
89216-GY6-900
89219-KSY-900
90000
90001-KRW-900
90004-GHB-610
90004-GHB-660
90004-GHB-680
90004-GHB-700
90004-GHB-710
90004-GHB-760
90005-KW1-900
90012-KRW-900
90031-KSB-900
90032-KSB-900
90033-KSY-900
90035-GW3-980
90101-GCN-000
90101-KSY-880
90102-KCW-870
90102-KSY-880
90103-KN8-000
90103-KSY-880
90105-GW3-980
90105-GY6-900
90105-MBB-000
90106-GAH-000
90106-GN5-900
90107-GFC-900
90107-MBY-000
90109-GFH-930
90109-KCW-870
90111-162-000
90112-GK8-010
90112-KS3-900
90112-KS4-840
90114-GM4-010
90114-KSY-880
90115-GCC-C00
90118-KCW-870
90119-KCW-870
19KSY5S1.FM
5:48 PM
PART NO. INDEX

Part Number
90121-GY6-900
90132-KV7-671
90134-GCC-C00
90135-GCC-C00
90145-KEH-901
90149-GAZ-930
90150-KCW-870
90164-GW3-980
90183-438-000
90190-GW3-980
90201-415-000
90201-KRW-900
90202-KRW-900
90203-KCW-870
90206-KRW-900
90301-088-660
90301-GAZ-930
90301-KSY-880
90302-GCC-000
90303-GCC-000
90303-KCW-870
90304-KCS-920
90305-GW3-980
90306-KSB-900
90309-GAZ-980
90312-GF0-000
90313-172-000
90315-504-000
90403-KRW-900
90439-KRW-901
90441-KRW-901
90451-KRW-900
90452-KG8-000
90461-KRW-900
90465-KRW-901
90474-333-000
90482-KSB-900
90501-438-000
90501-GFC-900
90502-KCW-870
90504-GFC-900
90506-KCW-870
90522-028-000
90545-KCW-880
90601-MZ0-760
90605-166-720
90651-KSY-880
90652-KCW-870
90672-GCC-000
90677-KAN-T00
Page Ref.
73
66
45
45
46
71
55
71
59
51
73
32
36
65
26
68
51
64
46
45
68
49
51
53
68
64
47
73
58
57
55
64
48
48
53
32
30
35
36
35
35
28
25
37
25
49
58
49
63
55
49
46
66
36
46
62
72
49
51
14
13
27
28
19
21
30
22
14
8
15
18
16
8
15
5
9
6
20
29
6
8
10
11
7
7
11
16
13
11
31
8
12
13
12
19
4
18
17
19
20
4
14
10
15
9
14
10
11
32
11
21
14
18
22
12
23
12
11
Part Number
90683-GAZ-980
90701-KRW-900
90702-KRW-900
90754-GW3-980
90912-GW3-980
Page Ref.
48
51
53
32
39
32
57
57
14
12
13
20
7
21
12
13
91000
91002-KRW-900
91003-KCW-880
91004-KCW-880
91005-KCW-880
91009-GW3-980
91105-KRW-900
91107-KRW-900
91201-KSB-900
91202-KRW-900
91211-KCW-880
91255-KRW-900
91258-GW3-980
91301-027-000
91301-028-000
91301-HM5-630
91302-KCC-900
91305-028-900
91306-MG3-000
91307-035-000
91309-KCW-870
91352-KSB-880
91352-KSB-890
91384-KRW-900
91462-GFC-900
91981-KN7-670
39
38
36
36
38
32
32
29
38
37
36
38
57
43
25
27
29
25
27
29
33
58
58
36
63
33
92000
92101-05012-0A
92201-08032-0A
92800-12000
92900-06055-0B
30
67
38
25
8
9
19
20
10
22
23
8
11
11
21
12
14
14
16
9
9
17
10
10
24
15
15
22
12
25
93404-06016-08
93404-06020-08
93404-06030-08
93414-06016-08
93500-03010-1A
93500-04008-1H
93500-04014-1H
93500-04025-0A
45
49
63
51
51
51
63
53
31
40
40
25
93500-04025-0G
93500-05022-0A
93700-05018-0A
93891-05010-00
93892-04006-08
93892-04008-18
93892-04010-18
93892-05012-18
93901-24320
93903-22420
93903-25220
93903-25320
93903-253J0
93903-25420
93903-25480
93903-25580
93903-34120
93903-34320
93903-34380
93903-34480
93903-35280
93904-25320
93904-35380
30
13
13
13
14
15
14
14
7
24
25
19
Page Ref.
62
73
45
43
62
33
41
41
41
69
43
42
43
64
62
63
62
34
48
50
51
53
59
69
70
48
49
50
50
53
49
23
13
17
31
15
14
26
26
27
28
11
16
6
17
9
15
15
16
8
15
9
17
15
15
12
4
16
15
10
11
16
16
12
94002-06080-0S
94002-08000-0S
94030-12200
94050-08000
94050-12000
94101-04800
94101-05000
94101-10700
94101-10800
94103-05800
94103-06700
94109-12000
94111-05000
94111-06800
94301-08140
Part Number
94301-10160
94303-04065
94510-20000
94520-28000
94591-21000
94591-27000
94601-15000
61
55
35
36
25
31
49
63
49
59
25
30
70
68
65
48
42
64
38
33
61
29
34
37
8
33
21
23
20
8
17
16
18
16
21
6
5
8
9
17
7
10
14
27
9
11
9
12
Page Ref.
38
25
28
31
37
36
50
50
39
95002-02079
95002-02080
95002-02089
95002-02120
95002-41050-00
95002-41250-08
95002-70000
95003-17005-10
95003-23025-60
95005-35170-20
95005-45270-50
95012-12001
95014-71402
95015-32001
95015-42000
95701-06010-08
95701-06012-00
95701-06012-08
95701-06020-00
95701-06022-07
95701-06025-00
95701-06030-17
95701-06050-00
95701-08012-08
95701-08025-00
95701-08028-08
95801-06050-08
95801-10025-07
95801-10035-00
95801-10040-07
15
22
5
9
13
24
12
13
9
Part Number
96001-06025-00
96001-06032-00
96001-06040-00
96001-06050-00
96001-06095-00
96001-06100-00
60
63
41
60
41
24
62
24
62
48
62
41
41
61
65
58
58
72
53
68
73
59
60
64
72
49
65
24
49
24
72
59
66
73
65
67
64
96001-06110-00
96100-60020-00
96100-62020-00
96100-62030-00
19 96100-62043-00
17 96220-30085
29 96600-06016-00
20
30
98000
4
17 98200-11500
5 98200-12000
18
18
99000
19
31 99101-KSB-0000
32 99103-KCW-0000
10
10
16
17
24
17
9
18
17
22
11
25
19
11
6
20
7
26
18
15
19
12
5
12
31
34
35
25
33
30
30
10
10
22
23
28
7
8
95000
95002-02070
95701-06016-08
94000
94050-06000
5
4
13
18 94050-06080
93000
93401-06020-00
93404-06012-08
Part Number
Page Ref.
23
31
29
29
38
29
25
29
29
38
37
37
37
35
72
13
11
12
13
16
14
24
15
16
17
14
15
16
23
27
72
72
28
29
41
41
33
34
Part Number
Page Ref.
96000
96001-06012-00
96001-06014-00
96001-06016-00
96001-06018-00
96001-06020-00
79
2004.08.10
19KSY5S1.FM
5:48 PM
PART NAME INDEX

Part name
Page
Ref.
[A]
ARM ASSY., KICK STARTER
ARM COMP., MIDDLE
ARM SET, L. PIVOT
ARM SET, R. PIVOT
ARM, RR. BRAKE
ARM, VALVE ROCKER
AXLE, FR. WHEEL
65
66
54
54
58
26
57
1
9
18
11
6
4
2
74
74
54
55
61
1
8
21
25
10
62
44
25
73
65
12
17
9
2
5
70
69
69
61
36
32
39
38
38
57
37
37
37
38
36
36
40
1
8
3
1
20
22
8
17
10
13
14
15
16
9
19
7
20
21
3
6
17
3
13
13
13
14
30
14
15
14
7
8
10
10
13
[B]
BAG, SERVICE BOOK
BAG, TOOL
BALL ASSY., STEERING STEEL
BAND B1, BATTERY
BAND, AIR CLEANER CONNECTING
TUBE
BAND, HANDLE BRACKET
BAND, INSULATOR
BAND, L. COVER DUCT
BAR COMP., SIDE STAND
BASE COMP., RR. COMBINATION
LIGHT
BASE, L. FR. WINKER
BASE, R. FR. WINKER
BATTERY ASSY.
BEARING, NEEDLE, 20X29X18
BEARING, NEEDLE, 28X32X17
BEARING, RADIAL BALL
BEARING, RADIAL BALL, 6002
BEARING, RADIAL BALL, 6004UU
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6902U
BELT, DRIVE
BINDER
BLEEDER
BODY ASSY.
BODY COMP., BYSTARTER
BODY COMP., FRAME
BOLT-WASHER, 6X12
BOLT-WASHER, 6X16
BOLT-WASHER, 6X20
BOLT-WASHER, 6X30
BOLT A, CYLINDER STUD
BOLT B, CYLINDER STUD
BOLT SET
BOLT, BRAKE DISK, 8X24
BOLT, DRAIN PLUG, 12MM
56
71
40
73
49
63
51
53
45
51
51
63
38
38
32
57
38
Part name
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
EARTH, 6X16
FLANGE, 10X184
FLANGE, 10X25
FLANGE, 10X35
FLANGE, 10X40
FLANGE, 10X50
BOLT,
BOLT,
BOLT,
BOLT,
FLANGE,
FLANGE,
FLANGE,
FLANGE,
10X55
5X22
6MM
6X10
BOLT, FLANGE, 6X100

BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14

BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X18

BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X28

BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X50
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
FLANGE, 6X65
FLANGE, 6X9
FLANGE, 6X95
FLANGE, 8X12
FLANGE, 8X25
FLANGE, 8X28
FLANGE, 8X38
FLANGE, 8X45.5
FORK COVER
FR. CUSHION UNDER
HANDLE LEVER
80
2004.08.10
Page
Ref.
Part name
Page
Ref.
71
73
65
67
64
47
73
73
71
51
46
72
25
29
29
28
31
53
68
73
34
35
25
33
59
60
64
72
30
30
49
27
46
65
23
24
31
62
37
49
29
58
37
29
34
24
38
73
34
66
29
72
59
66
55
55
55
55
46
21
13
12
5
12
10
11
12
20
7
17
24
24
15
16
3
10
17
9
18
10
22
23
28
17
22
11
25
7
8
19
7
15
11
13
6
11
11
7
20
12
12
8
13
6
7
16
19
7
13
14
26
18
15
28
30
29
27
18
BOLT, HEX., 5X12

BOLT, HEX., 8X32
BOLT, OIL, 10X22
BOLT, SOCKET, 6X10
BOLT, SOCKET, 6X16
BOLT, SPECIAL FLANGE, 8X26
BOLT, SPECIAL STUD, 37.5MM
BOLT, SPECIAL, 6MM
BOLT, SPECIAL, 8MM
BOLT, STUD, 6X55
BOOT B, BUSH
BOOT COMP.
BOOT, MIRROR
BOSS, DRIVE FACE
BOX ASSY., LUGGAGE
BOX ASSY., SPEEDOMETER GEAR
BOX, INNER
BRACKET SET, FR.
BRACKET SUB ASSY., L. FR.
CALIPER
BRACKET, CARRIER
BRACKET, FR. LICENSE PLATE
BRACKET, HANDLE
BULB
30
67
46
32
72
59
25
50
37
25
56
46
44
35
52
57
50
32
5
4
19
17
27
14
13
8
9
18
11
5
23
4
4
7
1
8
56
60
49
44
69
70
BULB, HEADLIGHT
BULB, POSITION LIGHT
BULB, WEDGE BASE
42
42
43
BUSH,
BUSH,
BUSH,
BUSH,
BUSH,
BUSH,
BUSH,
BUSH,
BUSH,
35
56
38
56
54
35
54
38
54
67
66
73
54
56
40
13
17
6
16
10
2
3
5
4
1
2
15
10
2
9
8
14
10
5
20
2
12
7
9
16
8
43
66
44
66
44
61
32
61
59
32
72
11
10
10
3
1
2
16
3
7
13
23
12X16X12
B
ENGINE HANGER RUBBER
FR. BRAKE CALIPER
FR. CUSHION UNDER
KICK SPINDLE
PIVOT ARM
RR. CUSHION UNDER RUBBER
RUBBER
BUSH, STOPPER PLATE

BUSH, SWING LOCK
BUSH, TORQUE LINK
BYSTARTER ASSY., AUTO
[C]
CABLE ASSY., SPEEDOMETER
CABLE COMP., BRAKE LOCK
CABLE COMP., RR. BRAKE
CABLE COMP., THROTTLE
CABLE, BATTERY
CABLE, EARTH
CABLE, SEAT LOCK
CABLE, STARTER MOTOR
CABLE, STRAP
19KSY5S1.FM
5:48 PM
PART NAME INDEX

Page
Ref.
CALIPER SUB ASSY., L. FR.

CAMSHAFT COMP.
CAM, RR. BRAKE
CAP ASSY., NOISE SUPPRESSOR
CAP COMP., FUEL FILLER
CAP, BLEEDER
CAP, HOLDER
CAP, LUGGAGE BOX
CAP, MASTER CYLINDER
CAP, STARTING ROLLER SPRING
CAP, TAPPET ADJUSTING HOLE
CARBURETOR ASSY.
CARRIER, LUGGAGE
CASE COMP.
CASE SUB ASSY., AIR CLEANER
CATCH COMP., SEAT
CHAIN, CAM
CHAIN, OIL PUMP
CHAMBER SET, FLOAT
CIRCLIP
CIRCLIP, 7MM
CIRCLIP, EXTERNAL, 20MM
CIRCLIP, INTERNAL, 28MM
CLAMPER, A.C. GENERATOR CORD
CLAMPER, BRAKE CABLE
CLAMPER, BRAKE HOSE
Part name
56
26
58
71
60
56
40
52
46
32
29
40
59
43
62
59
27
31
40
46
36
37
36
29
34
46
CLAMPER, BREATHER TUBE

CLAMPER, STARTING MOTOR CORD
CLAMP, CORD
CLAMP, TUBE
23
23
43
24
62
50
63
23
39
66
48
51
53
24
41
50
60
71
57
56
49
49
62
12
2
5
5
9
4
22
3
8
6
3
12
9
7
6
5
1
3
4
22
18
13
24
7
3
3
4
1
3
6
5
17
13
1
9
9
14
14
12
13
4
29
30
19
20
18
12
17
12
1
3
3
5
10
9
1
63
64
11
8
CLIP,
CLIP,
CLIP,
CLIP,
CLIP,
CLIP,
2X70
BREATHER TUBE
HIGHTENSION CORD
PISTON PIN, 15MM
SWITCH COVER
TRIM
CLIP, TUBE
60
62
63
CLIP, WIRE, 2X100
COCK ASSY., FUEL AUTO
COIL COMP., IGNITION
COLLAR A, FR. BRAKE
COLLAR B, FR. BRAKE
COLLAR, 6X14X8X5
COLLAR, 6X14.8
COLLAR, AIR CLEANER SETTING
COLLAR, AIR SUCTION VALVE
SETTING
COLLAR, BODY COVER
Part name
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
DISTANCE
FR. AXLE DISTANCE
FR. CUSHION DISTANCE
FR. FORK DISTANCE
HANDLE SETTING
MAIN STAND
RUBBER BUSH
COLLAR, SEAL
COLLAR, SPRING
COLLAR, TORQUE LINK DISTANCE
COTTER, VALVE
COVER A, MAGNETIC SWITCH
COVER B, MAGNETIC SWITCH
COVER COMP., CYLINDER HEAD
COVER COMP., FAN
COVER COMP., HANDLE
COVER COMP., L.
COVER SET, L. BODY
COVER SET, RR. CENTER
COVER SET,
COVER SUB
COVER SUB
COVER, AIR
R. BODY
ASSY., AIR CLEANER
ASSY., OIL CATCH
CLEANER
COVER, BATTERY BOX

COVER, BATTERY TERMINAL
COVER, BRAKE PEDAL
COVER, CARRIER
COVER, CENTER
COVER, FR.
COVER, FR. LOWER
COVER, KEY
COVER, LID HINGE
COVER, L. FR. FORK
COVER, L. HANDLE LEVER
COVER, L. SIDE
COVER, MISSION
COVER, RR. BRAKE ARM
COVER, RR. CENTER LOWER
COVER, R. CRANKCASE
COVER, R. FR. FORK
COVER, R. SIDE
COVER, SEAT LOCK
COVER, SOCKET
COVER, SWITCH
COVER, TERMINAL
COVER, UNDER
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CUSHION ASSY., FR.
CUSHION ASSY., RR.
CUSHION, C.D.I. UNIT
CYLINDER COMP.
Page
Ref.
Part name
73
57
54
54
47
65
54
67
36
36
54
56
26
32
61
24
23
47
34
47
52
52
53
52
63
62
62
63
51
61
66
59
52
49
49
71
50
54
44
52
37
58
53
29
54
52
59
42
44
32
51
38
38
39
54
67
71
28
14
4
14
12
3
3
19
3
14
15
13
17
13
15
5
2
2
7
1
4
7
9
9
5
10
8
7
7
3
4
5
10
2
4
1
14
3
6
19
8
1
7
10
1
5
6
11
2
6
14
1
4
1
1
17
1
1
1
CYLINDER SUB ASSY., FR. BRAKE

MASTER
C.D.I. UNIT
Page
Ref.
46
71
6
2
DRIVER, SCREW
46
57
25
28
32
29
34
37
38
74
DUCT, AIR CLEANER

DUCT, CARBURETOR COOLING
DUCT, L. COVER
DUST SEAL
62
23
73
54
DUST SEAL, 20X32X5

DUST SEAL, CALIPER
DUST SEAL, STEERING HEAD
56
57
56
55
10
9
22
5
21
11
9
12
15
5
6
4
4
1
15
16
18
12
6
24
62
63
76
76
47
44
2
8
1
3
9
2
36
35
36
36
35
30
68
32
40
30
54
60
72
72
9
5
8
10
3
1
4
5
3
2
7
14
28
29
40
25
25
38
1
11
6
3
[D]
DIAPHRAGM
DISK, L. FR. BRAKE
DOWEL PIN, 10X16
DOWEL PIN, 5X6
DOWEL PIN, 8X14
[E]
ELEMENT, AIR CLEANER
EMBLEM, BODY COVER
EMBLEM, FR. HANDLE COVER
EMBLEM, WING MARK
E-RING, 3MM
[F]
FACE COMP., DRIVEN
FACE COMP., MOVABLE DRIVE
FACE SET, DRIVEN
FACE SET, MOVABLE DRIVEN
FACE, DRIVE
FAN COMP., COOLING
FENDER, RR.
FLANGE, STARTING CLUTCH
FLOAT SET
FLYWHEEL COMP.
FORK SUB ASSY., FR.
FUEL UNIT SET
FUSE
FUSE A
[G]
GASKET SET
GASKET, AIR INTAKE PIPE
GASKET, CARBURETOR INSULATOR
GASKET, CRANKCASE
81
2004.08.10
19KSY5S1.FM
5:48 PM
PART NAME INDEX

Part name
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
GASKET, FUEL COCK BODY
GASKET, HEAD COVER
GASKET, L. COVER
GASKET, R. COVER
GASKET, TENSIONER LIFTER
GASKET, TRANSMISSION COVER
GAUGE, OIL LEVEL
GEAR COMP., COUNTERSHAFT LOW
GEAR COMP., STARTER IDLE
GEAR COMP., STARTING CLUTCH
GEAR, FINAL
GEAR, KICK STARTER DRIVEN
GEAR, SPEEDOMETER
GEAR, STARTER REDUCTION
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GRIP, R. HANDLE
GROMMET B, SIDE PANEL
GUARD, RR. BRAKE ARM
GUIDE COMP., CAM CHAIN
GUIDE, CARBURETOR DRAIN TUBE
GUIDE, EX. VALVE
GUIDE, IN. VALVE
Page
Ref.
28
25
64
60
24
34
29
27
37
29
37
35
32
37
35
57
32
74
44
44
44
23
58
27
23
25
25
2
5
1
3
3
5
2
4
2
6
4
10
3
6
8
8
1
2
11
13
12
11
9
6
6
4
3
[H]
HANDLE COMP., STEERING
HANGER COMP., ENGINE
HARNESS, WIRE
HEADLIGHT UNIT
HEAD COMP., CYLINDER
HINGE, SEAT
HOLDER, CAMSHAFT
HOLDER, MASTER CYLINDER
HOLDER, NEEDLE JET
HOOK, HELMET
HOOK, LUGGAGE
HORN COMP.
HOSE ASSY., FR. BRAKE
HOSE, AIR SUCTION VALVE
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
47
73
71
42
25
59
25
46
40
52
50
71
46
63
44
44
1
5
8
1
1
4
2
9
19
1
6
16
2
5
14
15
25
Part name
KEY SET
71
KEY, SEAT LOCK

KEY, SHUTTER
KEY, WOODRUFF, 25X14X4
59
71
32
39
9
10
6
11
20
7
75
75
75
43
69
69
44
44
46
47
50
27
54
50
3
2
1
5
7
2
20
18
13
5
2
3
1
5
[L]
LABEL, COLOR
LABEL, DRIVE
LABEL, TIRE
LENS
LENS, L. FR. WINKER
LENS, R. FR. WINKER
LEVER COMP., PARKING
LEVER, L. HANDLE
LEVER, R. STEERING HANDLE
LID, BRAKE FLUID MAINTENANCE
LID, INNER BOX
LIFTER ASSY., TENSIONER
LINK SET, TORQUE
LOCK ASSY., INNER BOX
JET,
JET, SLOW,
JOINT B, BRAKE ARM
JOINT, FUEL TUBE
JOINT, THREE WAY
[M]
MARK, RR. CENTER COVER
MAT, FLOOR
MIRROR COMP., L.
MIRROR COMP., R.
MOTOR UNIT, STARTING
MUDGUARD, FR.
MUFFLER COMP., EX.
33
34
16
6
4
76
51
44
44
32
49
64
2
4
25
24
11
3
3
40
58
73
49
51
30
25
31
49
2
17
15
12
11
6
20
8
17
18
16
16
21
31
21
23
29
6
20
8
33
[N]
NEEDLE SET, JET
NUT B, BRAKE ROD ADJUSTING
NUT, CAP, 6MM
NUT, CLIP, 5MM
NUT, FLANGE, 12MM
NUT, FLANGE, 6MM
59
63
25
55
35
36
45
68
46
61
55
NUT, HEX., 12MM

41
41
58
60
60
Page
Ref.
NUT, LOCK
Part name
45
NUT,
NUT,
NUT,
NUT,
NUT,
NUT,
NUT,
NUT,
NUT, SPRING, 4MM
32
64
65
57
36
68
48
48
53
49
51
53
68
51
64
54
26
47
73
58
27
28
18
7
8
11
16
5
12
13
12
8
10
11
7
9
6
4
15
11
16
13
29
38
37
38
32
33
58
27
29
27
25
29
36
43
25
32
36
8
11
11
12
12
24
15
9
10
10
16
9
22
14
17
4
1
60
60
56
66
35
31
56
59
44
39
36
47
35
25
15
10
2
4
2
9
15
12
22
4
11
8
17
10
LOCK, 22MM
MUFFLER JOINT, 7MM
SIDE STAND
SPECIAL FLANGE, 12MM
SPECIAL, 28MM
SPECIAL, 6MM
SPEED, 4MM
SPIRE, 3MM
NUT, SPRING, 5MM

NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
NUT, U, 10MM
NUT, U, 16MM
[O]
OIL SEAL, 19.8X30X5
NUT, FLANGE, 8MM
[J]
Ref.
[K]
[I]
INSULATOR, CARBURETOR
Page
NUT, HEX., 5MM

NUT, HEX., 6MM
NUT, HEX., 8MM
82
2004.08.10
OIL SEAL, 20X32X6

OIL SEAL, 27X42X7
O-RING
O-RING, 11.3X1.3
O-RING, 15.2X1.5
O-RING, 18X3
O-RING, 1.5X9.5
O-RING, 27X2.0
O-RING, 30.8MM
O-RING, 38.8X1.9
O-RING, 6.8X1.9
O-RING, 9X1.6
OUTER COMP., STARTING CLUTCH
OUTER, CLUTCH
[P]
PACKING, BASE
PACKING, FUEL FILLER CAP
PAD SET, FR.
PEDAL COMP., RR. BRAKE
PIECE SET, SLIDE
PIN C, DOWEL, 4X6.5
PIN, HANGER
PIN, HINGE
PIN, PARKING LEVER PIVOT
PIN, PISTON
PIN, ROLLER GUIDE
PIN, SCREEN SETTING
PIN, SPECIAL, 4.5MM
PIPE COMP., AIR FEED
19KSY5S1.FM
5:48 PM
PART NAME INDEX

Part name
PIPE COMP., INLET
PISTON
PISTON COMP., VACUUM
PISTON SET, MASTER CYLINDER
PIVOT, CAM CHAIN TENSIONER
PLATE COMP., DRIVE
PLATE COMP., STOPPER
PLATE SET, VALVE
PLATE, CLUTCH SIDE
PLATE, DIAPHRAGM
PLATE, FR. NUMBER BACK
PLATE, HANDLE LOCK
PLATE, KICK RETURN STOPPER
PLATE, L. COVER
PLATE, PEDAL STOPPER
PLATE, RAMP
PLATE, RR. BRAKE ARM COVER
PLATE, SET
PLATE, SPLASH GUARD
PLUG, BREATHER TUBE
PLUG, PIN
PLUG, SPARK, 56
PLUG, SPARK, 57
PROTECTOR
PROTECTOR A, MUFFLER
PROTECTOR B, MUFFLER
PUMP ASSY., OIL
Page
Ref.
25
39
56
40
46
27
36
26
40
36
46
49
71
35
34
66
35
58
40
68
73
62
56
25
25
46
64
64
31
8
3
7
14
12
5
2
3
7
3
11
7
19
1
2
11
7
8
16
3
10
10
14
12
12
7
4
5
1
54
54
54
54
71
68
68
71
71
60
26
39
35
32
35
36
31
31
36
63
61
66
64
59
49
65
73
3
23
22
2
7
1
2
17
15
16
11
2
6
23
23
12
4
5
6
2
7
7
2
2
5
4
6
[R]
RACE, STEERING BOTTOM BALL
RACE, STEERING BOTTOM CONE
RACE, STEERING TOP CONE
RACE, STEERING UPPER BALL
RECTIFIER COMP., REGULATOR
REFLECTOR, REFLEX
REFLECTOR, RR. REFLEX
RELAY COMP., WINKER
RESISTOR COMP.
RETAINER, FUEL UNIT
RETAINER, VALVE SPRING
RING SET, PISTON
ROLLER SET, WEIGHT
ROLLER, 10X10
ROLLER, 3X8.5
ROLLER, GUIDE
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER, CLUTCH DAMPER
RUBBER, CUSHION
RUBBER, MAGNETIC SHOCK
RUBBER, PEDAL STOPPER
RUBBER, PROTECTOR PACKING
RUBBER, SEAL
RUBBER, SEAT SETTING
RUBBER, STAND STOPPER
RUBBER, STOPPER
Part name
Page
Ref.
[S]
SCREEN, FUEL STRAINER
SCREEN, OIL FILTER
SCREW-WASHER, 3X22
SCREW-WASHER, 4X10
SCREW-WASHER, 4X12
SCREW-WASHER, 4X6
SCREW-WASHER, 4X8
SCREW-WASHER, 5X10
SCREW-WASHER, 5X12
SCREW-WASHER, 5X8
SCREW-WASHER, SPECIAL, 4X10
SCREW SET A
SCREW SET B
SCREW, FLAT, 4X12
SCREW, HANDLE LEVER PIVOT
SCREW, OVAL, 5X18
SCREW, PAN, 3X10
SCREW, PAN, 4X14
SCREW, PAN, 4X25
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
PAN, 4X8
PAN, 5X12
PAN, 5X22
PAN, 6X6
SIDE STAND PIVOT
SPECIAL, 5MM
SPECIAL, 6X10
TAPPET ADJUSTING
TAPPING, 3X16
TAPPING, 4X12
60
29
43
41
46
33
41
62
41
33
43
40
40
46
45
43
31
40
25
62
73
40
40
45
27
65
59
51
26
43
48
49
50
51
53
59
69
SCREW,
SCREW,
SCREW,
SCREW,
TAPPING,
TAPPING,
TAPPING,
TAPPING,
4X14
4X16
4X8
5X12
SCREW, TAPPING, 5X16

SCREW, U-LOCK FLAT, 6X12
SEAL RUBBER, INNER BOX
SEAL SET, PISTON
SEAL, AIR CLEANER
70
43
50
34
42
53
23
43
49
64
62
63
62
71
50
56
63
2
4
9
27
16
26
26
14
28
25
12
5
6
14
26
15
7
25
19
13
17
24
11
31
8
7
13
8
14
16
15
16
15
9
10
17
15
15
11
12
4
13
11
8
6
16
12
17
16
9
15
15
16
22
7
1
9
Part name
SEAL, AIR CLEANER COVER
SEAL, DRIVEN FACE, 34X41X4
SEAL, HANDLE POST
SEAL, HIGH TENSION TERMINAL
SEAL, OIL CATCH
SEAL, PACKING
SEAL, SHROUD A
SEAL, SHROUD B
SEAL, SPEEDOMETER GEAR BOX
SEAL, VALVE STEM
SEAT COMP., DOUBLE
SEAT, VALVE SPRING OUTER
SEPARATOR, OIL
SHAFT COMP., IN. ROCKER ARM
SHAFT, DRIVE
SHAFT, EX. ROCKER ARM
SHAFT, FINAL
SHAFT, STARTER IDLE
SHAFT, STARTER REDUCTION GEAR
SHOE SET, BRAKE
SHROUD A
SHROUD COMP. B
SKIRT, L. SIDE
SKIRT, R. SIDE
SOCKET COMP.
SOCKET COMP., L. FR. WINKER
SOCKET COMP., R. FR. WINKER
SPANNER, 10X14
SPANNER, 8X12
SPEEDOMETER ASSY.
SPEED & FUEL METER COMP.
SPINDLE COMP., KICK STARTER
SPRING B, BRAKE LOCK CABLE
RETURN
SPRING D, MAIN STAND
SPRING, BRAKE PEDAL
SPRING, BRAKE SHOE
SPRING, CLUTCH
SPRING, COMPRESSION COIL
SPRING, DRIVEN FACE
SPRING, FRICTION STARTER GEAR
SPRING, KICK STARTER
SPRING, LOCK KEY SETTING
SPRING, OIL FILTER SCREEN
SPRING, PAD
SPRING, PARKING LEVER RETURN
SPRING, ROLLER
SPRING, RR. BRAKE ARM
SPRING, SIDE STAND
SPRING, STARTER IDLE
SPRING, STOP SWITCH
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET, OIL PUMP DRIVE
SPROCKET, OIL PUMP DRIVEN
SPROCKET, TIMING
STAND COMP., MAIN
Page
Ref.
62
36
47
71
62
69
23
23
57
26
59
26
31
26
37
26
37
35
32
58
23
23
51
51
42
43
69
69
74
74
43
43
35
5
21
2
4
3
4
7
10
14
1
3
12
6
5
3
6
5
11
2
1
5
8
6
5
3
8
9
5
4
3
3
4
13
66
65
66
58
36
40
36
35
35
50
59
29
56
44
32
58
65
35
66
26
26
39
31
39
65
6
10
8
11
4
10
13
9
16
4
1
5
8
21
7
10
6
12
2
10
9
6
2
5
2
5
83
2004.08.10
19KSY5S1.FM
5:48 PM
PART NAME INDEX

Page
Ref.
STATOR COMP.
STAY COMP., FR.
STAY, L. FLOOR
STAY, MAIN STAND STOPPER
STAY, R. FLOOR
STAY, SEAT LOCK CABLE
STAY, WINKER RELAY
STAY, WIRE
STEP, FLOOR
SUSPENSION, WINKER RELAY
SWITCH ASSY., COMBINATION &
LOCK
Part name
30
73
73
34
73
59
43
40
51
71
3
4
9
4
8
8
10
15
2
18
71
SWITCH ASSY., FR. STOP
44
46
66
61
44
44
44
44
44
12
13
9
1
1
6
5
7
3
4
8
SWITCH
SWITCH
SWITCH
SWITCH
SWITCH
SWITCH
SWITCH
ASSY., RR. STOP

ASSY., STARTER MAGNETIC
UNIT, DIMMER
UNIT, HORN
UNIT, LIGHTING
UNIT, STARTING
UNIT, WINKER
[T]
TANK COMP., FUEL
TENSIONER COMP., CAM CHAIN
TIRE,
TIRE, FR.
TIRE, RR.
TOP
TRAY, FUEL
TUBE COMP., AIR SUCTION VALVE
TUBE COMP., FUEL
TUBE COMP., VACUUM
TUBE,
TUBE,
TUBE,
TUBE,
TUBE,
TUBE,
TUBE,
TUBE,
TUBE,
TUBE,
3.5X170
4.5X270
AIR CLEANER CONNECTING
AIR SUCTION VALVE
AIR VENT
BREATHER
DRAIN
MISSION BREATHER
VINYL,
VINYL, 8X12X250
60
27
57
58
57
58
40
60
63
60
60
41
41
62
63
40
24
60
38
48
62
5
2
1
3
1
3
13
7
6
11
12
13
31
32
9
4
23
1
8
6
18
19
63
40
40
26
26
57
58
47
3
18
9
8
7
6
4
6
Part name
VISOR, METER
Ref.
35
36
35
35
58
30
25
25
49
38
55
46
65
48
70
42
68
64
28
37
33
61
18
17
20
19
14
4
15
14
11
14
32
21
9
17
5
7
8
10
4
10
27
9
55
32
36
57
58
69
69
74
26
19
5
5
2
6
1
7
32
[W]
WASHER, 12.2X29X2.5
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
12.5MM
14MM
16MM
24X12X2.3
4.5MM
8MM
CHAIN CASE SETTING
DRAIN PLUG, 12MM
LOCK NUT
OIL BOLT
PLAIN, 10MM
PLAIN, 10.5X22X1.6
PLAIN, 4MM
PLAIN, 5MM
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
PLAIN, 6MM
SEALING, 6.5MM
SEALING, 8MM
SPRING, 5MM
SPRING, 6MM
STEERING HEAD DUST
SEAL
WASHER, THRUST, 22.2X31X2.5
WEIGHT SET, CLUTCH
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., RR.
WINKER ASSY., L. FR.
WINKER ASSY., R. FR.
WRENCH, BOX
[Y]
YOKE SET
[V]
VALVE ASSY., AIR SUCTION
VALVE COMP., FLOAT
VALVE SET, AIR CUT
VALVE, EX.
VALVE, IN.
VALVE, RIM
Page
84
2004.08.10
Part name
Page
Ref.
19KSY5S1.FM
5:48 PM
19KSY5S1.FM
5:48 PM
FOREWORD INDEX
ENGINE GROUP
FRAME GROUP
PART NUMBER INDEX
PART NAME INDEX

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19KSY5S1.

Page 2 Wednesday, August 25, 2004

PART NUMBER INDEX

PART NAME INDEX

Page 3 Wednesday, August 25, 2004

Page 1 Wednesday, August 25, 2004

Instruction for use of parts catalogue

How to refer to the part information....................................... 2

This parts catalogue has been created as of August 10, 2004.

The modified information is reflected on the latest Electronic Parts

Always specify the part number when ordering a part.

They are given just to help you to refer to the parts.

When modifications or additions to this parts catalogue are made, a

Part catalogue structure ........................................................ 3

When the parts were revised................................................. 4

Abbreviations used in the parts catalogue ........................... 4

Part block and serial number check ..................................... 5

Color label attachment position check.................................. 5

Models, parts catalogue codes and applicable serial

Fuel hose, general purpose hoses and vinyl hose.............. 10

ENGINE GROUP ................................................................ 23

PART NO. INDEX................................................................. 77

PART NAME INDEX............................................................. 80

Page 2 Wednesday, August 25, 2004

Reference with Illustrated index

How to refer to the part information

Reference with Part number index

Reference with Part name index

Page 3 Wednesday, August 25, 2004

Part catalogue structure

Service item/Flat rate time

Honda color code

(Their individual parts can also be obtained.)

Reqd.QTY marked with N indicates the optional part that

indicates the block No. for the parts enclosed

indicates the block No. the part in question

Page 4 Wednesday, August 25, 2004

When the parts were revised

Abbreviations used in the parts catalogue

* L. or R. in the description of a part stands for the LEFT hand side or

The following abbreviations are used in this parts catalogue.

The number has been

ABS ......Anti-lock brake

A.C. ......Alternating current

C.D.I. ....Capacitive discharge

D.C. ......Direct current

KPH ......Kilometers per hour

L (100L) Link (100 Links)

L.E.D. ... Light emitted diode

MPH ..... Miles per hour

RR. ........ Rear

STD. ...... Standard

T (22T) . Tooth (22 Teeth)

TCS ...... Traction control system

T.M. ...... Transcript mark

WL ........ With labelling

WOL ..... Without labelling

Page 5 Wednesday, August 25, 2004

Part block and serial number check

Color label attachment position check

Page 6 Wednesday, August 25, 2004

Models, parts catalogue codes and applicable serial numbers

If no area codes are listed, parts are for common use.

Page 7 Wednesday, August 25, 2004