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2005ANSYS,Inc.
ANSYS,Inc.Proprietary
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
CompositesintheIndustry
Bythebroadestdefinition,acompositematerialis oneinwhichtwoormorematerialsthataredifferent arecombinedtoformasinglestructurewithan identifiableinterface. Thepropertiesofthatnewstructurearedependant uponthepropertiesoftheconstituentmaterialsas wellasthepropertiesoftheinterface. Additionally,wheremetalalloyshaveisotropic characteristics,compositescanhaveveryselective directionalpropertiestomeetspecificapplication needs.
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
CompositesintheIndustry
Compositesusedfortypicalengineeringapplications areadvancedfiberorlaminatedcomposites,suchas fiberglass,glassepoxy,graphiteepoxy,andboron epoxy. ANSYSallowsyoutomodelcompositematerialswith specializedelementscalledlayeredelements.You canperformanystructuralanalysis(including nonlinearitiessuchaslargedeflectionandstress stiffening).
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
BenefitsofComposites
Strongerandstifferthanmetalsonadensitybasis Capableofhighcontinuousoperating temperatures Highlycorrosionresistant Electricallyinsulating/conducting/selectively conductingproperties Tailorablethermalexpansionproperties Exceptionalformability Outstandingdurability
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
TraditionalCompositesAnalysis TraditionalCompositesAnalysis
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
TraditionalCompositesModeling TraditionalCompositesModeling
2005ANSYS,Inc.
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ElementsforCompositesAnalysis
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
SHELL99 LinearLayeredStructuralShellElement
ElementDefinition
8node,3Dshellelementwithsixdegreesoffreedomateachnode Thintomoderatelythickplateandshellstructureswithasideto thicknessratioofroughly10orgreater
LayerDefinition
Totalof250uniformthicknesslayers 125layerswithbilinearthicknessesvariation MatrixformorLayerForm(RealConstants)
Options
Optiontooffsetthenodestothetoporbottomsurface NOPlasticitylargestrainbehaviorsandwichoption FailureModelingthroughTB,FAIL
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
SHELL91 NonlinearLayeredStructuralShellElement
ElementDefinition
8node,3Dshellelementwithsixdegreesoffreedomateachnode Usedformodelingthicksandwhichstructures
LayerDefinition
Totalof100uniformthicknesslayers 125layerswithbilinearthicknessesvariation LayerForm(RealConstants)
Options
Nomaterialpropertymatrixinput Supportsplasticity,largestrainbehaviorlaminatedandsandwichstructures FailureModelingthroughTB,FAIL
2005ANSYS,Inc.
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SHELL181 FiniteStrainShell
ElementDefinition
4node3Dshellelementwith6degreesoffreedomateachnode. Usedforlayeredapplicationsformodelinglaminatedcomposite shellsorsandwichconstruction.(Firstordersheardeformation)
LayerDefinition
Totalof255uniform/nonuniformsectionlayers Sectioncommandsratherthanrealconstants. Supportsgeneralizedsectiondefinition
Options
Fullnonlinearcapabilitiesincludinglargestrainandmaterialmodels FailurecriteriaisavailableviaFCandotherFCxxxcommands.
2005ANSYS,Inc.
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SOLID186 3DLayeredStructuralSolidElement
ElementDefinition Layeredversionofthe20node3Dsolidelementwiththree degreesoffreedompernode(UX,UY,UZ). Theelementcanbestackedtomodelthroughthethickness discontinuities. LayerDefinition
Totalof250layers Sectioncommandsratherthanrealconstants.
Options
Fullnonlinearcapabilitiesincludinglargestrain FailurecriteriaisavailableviaFCandotherFCxxxcommands.
2005ANSYS,Inc.
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SOLID46 3DLayeredStructuralSolidElement
ElementDefinition
Layeredversionofthe8node,3Dsolidelement,SOLID45,withthree degreesoffreedompernode(UX,UY,UZ) Designedtomodelthicklayeredshellsorlayeredsolids
Canstackseveralelementstomodelmorethan250layerstoallow throughthethicknessdeformationslopediscontinuities.
LayerDefinition
Allowsupto250uniformthicknesslayersperelement. Allows125layerswiththicknessesthatmayvarybilinearly
Userinputconstitutivematrixoption
Options
Nonlinearcapabilitiesincludinglargestrain FailurecriteriathroughTB,FAILoption
2005ANSYS,Inc.
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SOLID191 LayeredStructuralSolidElement
ElementDefinition
Layeredversionofthe20node3DsolidelementSOLID95,withthree degreesoffreedompernode(UX,UY,UZ). Designedtomodelthicklayeredshellsorlayeredsolids
Canstackseveralelementstomodelmorethan250layerstoallow throughthethicknessdeformationslopediscontinuities.
LayerDefinition
Allowsupto100uniformthicknesslayersperelement. Allows125layerswiththicknessesthatmayvarybilinearly
Userinputconstitutivematrixoption
Options
Nononlinearcapabilities FailurecriteriathroughTB,FAILoption
2005ANSYS,Inc.
14
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SOLSH190 3DLayeredStructuralSolidShell
ElementDefinition
8node3DsolidShellelementwiththreedegreesoffreedompernode(UX, UY,UZ). Theelementcanbestackedtomodelthroughthethicknessdiscontinuities. SOLSH190canbeusedforsimulatingshellstructureswithawiderangeof thickness(fromthintomoderatelythick).
LayerDefinition
Theelementhasfullnonlinearcapabilitiesincludinglargestrainandallows 250layersformodelinglaminatedshells.
Options
FailurecriteriaisavailableusingtheFCcommands
Fullnonlinearcapabilitiesincludinglargestrainandmaterialmodels
SupportedbyEORIENTandVEORIENTcommands
R3 8 R2 4 R3
R1 R3
B
R3
R2 3
A
R1 2 6
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
Beam188/189 3DBeams
ElementDefinition
BEAM188/BEAM189,linearandquadraticversionsofthe3Dfinitestrainbeam elementswithsixDOF Suitableforanalyzingslendertomoderatelystubby/thickbeamstructures.This elementisbasedonTimoshenkobeamtheory.Sheardeformationeffectsare included.
LayerDefinition
ThroughSectioncommands Multimaterialcrosssection,customcrosssection,inclusionandpredictionof transverseshearstresses
Options
Nonlinearcapabilitiesincludinglargestrainandmaterialmodels
2005ANSYS,Inc.
16
ANSYS,Inc.Proprietary
MaterialModeling&LayeredConfiguration Themostimportantcharacteristicofacomposite materialisitslayeredconfiguration. Eachlayermaybemadeofadifferentorthotropic materialandmayhaveitsprincipaldirections orienteddifferently. Forlaminatedcomposites,thefiberdirections determinelayerorientation. Twomethodsareavailablefordefiningthelayered configuration:
i. Byspecifyingindividuallayerproperties ii. Bydefiningconstitutivematricesthatrelategeneralizedforces andmomentstogeneralizedstrainsandcurvatures
2005ANSYS,Inc. 17 ANSYS,Inc.Proprietary
IndividualLayerProperties:FirstMethod
Withthismethod,thelayerconfigurationisdefined layerbylayerfrombottomtotop. Thebottomlayerisdesignatedaslayer1,and additionallayersarestackedfrombottomtotopin thepositiveZ(normal)directionoftheelement coordinatesystem. Attimes,aphysicallayerwillextendoveronlypartof themodel.Inordertomodelcontinuouslayers,these droppedlayersmaybemodeledwithzerothickness.
2005ANSYS,Inc.
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IndividualLayerProperties
MaterialProperty
MPcommandisusedtodefinethelinearmaterialproperties. TBcommandisusedtodefinethenonlinearmaterialdatatables
2005ANSYS,Inc.
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DefiningLayerData
UsingLayeredsectionsthroughtheSectionTool
Foreachlayer,thefollowingarespecifiedinthesection definitionthroughthesectioncommandsorthrough theSectionTool(SECTYPE,SECDATA)(accessed withtheSECNUMattributes). Materialproperties(viaamaterialreferencenumber MAT) Layerorientationanglecommands(THETA) Layerthickness(TK) Numberofintegrationpointsperlayer(NUMPT)
2005ANSYS,Inc.
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LayerDataDefinition
LayerOrientationAngle
Thisdefinestheorientationofthelayercoordinatesystemwith respecttotheelementcoordinatesystem. Itistheangle(indegrees)betweenXaxesofthetwosystems.By default,thelayercoordinatesystemisparalleltotheelement coordinatesystem.
LayerThickness
Ifthelayerthicknessisconstant,youonlyneedtospecifyTK(I), thethicknessatnodeI.Otherwise,thethicknessesatthefour cornernodesmustbeinput. Droppedlayersmayberepresentedwithzerothickness.
Numberofintegrationpointsperlayer
Thisallowsyoutodetermineinhowmuchdetailtheprogram shouldcomputetheresults. Forverythinlayers,whenusedwithmanyotherlayers,onepoint wouldbeappropriate.Butforlaminateswithfewlayers,more wouldbeneeded.Thedefaultis3points.
2005ANSYS,Inc. 21 ANSYS,Inc.Proprietary
ShellSectionData
SecType,SecId,SHELL,Name SHELL
SecData,Thick,MatID,Ori,numSectPt Thick LayerThickness MatID MaterialIDforlayer Ori LayerOrientation numSectPtNumberofintegrationpointsthrulayerthickness Repeatasmanytimesasneeded
2005ANSYS,Inc. 22 ANSYS,Inc.Proprietary
ConstitutiveMatrices:SecondMethod
Thisisanalternativetospecifyingtheindividuallayer properties AvailableasanoptionKEYOPT(2)forSOLID46and SHELL99. Thematrices,whichrepresenttheforcemomentandstrain curvaturerelationshipsfortheelement,mustbecalculated outsidetheANSYSprogram Theycanbeincludedaspartofthesolutionprintoutwith KEYOPT(10). Themainadvantagesofthematrixapproachare:
Itallowsyoutoincorporateanaggregatecompositematerial behavior. Athermalloadvectormaybesupplied. Thematricesmayrepresentanunlimitednumberoflayers. Thetermsofthematricesaredefinedasrealconstants.
2005ANSYS,Inc. 23 ANSYS,Inc.Proprietary
PreintegratedGeneralShellSections
Youcannowdefinehomogenousshellsectionbehaviordirectly viapreintegratedgeneralshellsections,amethodcommonly usedinanalysesinvolvinglaminatedcompositestructures. Withpreintegratedshellsections(SECTYPE,,GENS),youcan directlyspecifythemembrane,bending,andcoupling properties. Thepreintegratedmethodalsoallowsanalysisofcomplex geometry(withrepeatedpatternssuchascorrugatedsheets) usingequivalentshellsectionproperties. Youcanusepreintegratedgeneralshellsectionswhenusing theSHELL181element,providedthatlinearelasticmaterial behaviorisacceptable. Preintegration
Requiresfewersystemresourcesbecausenumericalintegration throughthethicknessoftheshellisnotrequired. Allowsimportofhomogenoussectionstiffnessconstants evaluatedinotheranalysesorbythirdparty,specialpurpose softwaretools.
2005ANSYS,Inc. 24 ANSYS,Inc.Proprietary
NodeOffset
ForSHELL181usingsectionsdefinedthroughthesection commands,nodescanbeoffsetduringthedefinitionofthe section,usingtheSECOFFSETcommand. ForSHELL91,andSHELL99thenodeoffsetoption (KEYOPT(11))locatestheelementnodesatthebottom,middle ortopsurfaceoftheshell.
2005ANSYS,Inc.
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FailureCriteria
Failurecriteriaareusedtolearnifalayerhasfailedduetothe appliedloads.Youcanchoosefromthreepredefinedfailure criteriaorspecifyuptosixfailurecriteriaofyourown(user writtencriteria).Thethreepredefinedcriteriaare:
MaximumStrainFailureCriterion,whichallowsninefailurestrains MaximumStressFailureCriterion,whichallowsninefailure stresses TsaiWuFailureCriterion,whichallowsninefailurestressesand threeadditionalcouplingcoefficients.Youhaveachoiceoftwo methodsofcalculatingthiscriterion.
Thefailurestrains,stresses,andcouplingcoefficientsmaybe temperaturedependent.
2005ANSYS,Inc.
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SpecifyingFailureCriteria
Failurecriteriaarecommonlyusedfororthotropicmaterials. TheycanbeinputusingeithertheFCcommandsortheTB commands TBCommand:TB,FAILCompositematerialfailuredata
AppliestoSOLID46,SHELL91,SOLID95,SHELL99,SOLID191
ThefailurecriteriatableisstartedbyusingtheTBcommand (withLab=FAIL).Thedatatableisinputintwoparts:
thefailurecriterionkeys thefailurestress/straindata.
TB,FAILandFCCommands
TB,FAIL,1,2!Datatableforfailurecriterion,material1,!no.oftemperatures=2 TBTEMP,,CRIT!Failurecriterionkey TBDATA,2,1!MaximumStressFailureCriterion(Const.2=1) TBTEMP,100!Temperatureforsubsequentfailureproperties TBDATA,10,1500,,400,,10000!X,Y,andZfailuretensilestresses(Zvalue!settoalargenumber) TBDATA,16,200,10000,10000!XY,YZ,andXZfailureshearstresses TBLISTTBTEMP,200!Secondtemperature TBDATA,...
FC,1,TEMP,,100,200!Temperatures FC,1,S,XTEN,1500,1200!Maximumstresscomponents FC,1,S,YTEN,400,500 FC,1,S,ZTEN,10000,8000 FC,1,S,XY,200,200 FC,1,S,YZ,10000,8000 FC,1,S,XZ,10000,8000 FCLIST,,100!ListstatusofFailureCriteriaat100.0degrees FCLIST,,150!ListstatusofFailureCriteriaat150.0degrees FCLIST,,200!ListstatusofFailureCriteriaat200.0degrees PRNSOL,S,FAIL!UseFailureCriteria
2005ANSYS,Inc.
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FailureCriteria
TheTBcommands(TB,TBTEMP,andTBDATA)canbeusedonly forSHELL91,SHELL99,SOLID46,orSOLID191,buttheFCand FCLISTcommandscanbeusedforany2Dor3Dstructuralsolid elementorany3Dstructuralshellelement.
Somenotesaboutspecifyingfailurecriteria:
Thecriteriaareorthotropic,soyoumustinputthefailurestressor failurestrainvaluesforalldirections.(Theexceptionisthat compressivevaluesdefaulttotensilevalues.) Ifyoudon'twantthefailurestressorstraintobecheckedina particulardirection,specifyalargenumberinthatdirection Userwrittenfailurecriteriamaybespecifiedviausersubroutines USRFC1throughUSRFC6.Thesesubroutinesshouldbelinked withtheANSYSprogrambeforehand
2005ANSYS,Inc.
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Pre&PostProcessingCommands
LAYLISTliststhelayerstackingsequencefromrealconstantsandanytwo materialproperties
SHELL99,SHELL91,SOLID46,andSOLID191elements
LAYPLOTdisplaysthelayerstackingsequencefromrealconstantsinthe formofasheareddeckofcards.
Thelayersarecrosshatchedandcolorcodedforclarity. Thehatchlinesindicatethelayerangle(realconstantTHETA)andthecolor indicateslayermaterialnumber(MAT).
SECPLOTdisplaysthesectionstackingsequencefromsectionsintheformof asheareddeckofcards
Thesectionsarecrosshatchedandcolorcodedforclarity. Thehatchlinesindicatethelayerangle(THETA)andthecolorindicateslayer materialnumber(MAT)definedbytheSECDATAcommand.
2005ANSYS,Inc.
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Interlaminarshearstresses
Interlaminarshearstressesareusuallyimportantatthe freeedgesofamodel. Forrelativelyaccurateinterlaminarshearstressesatthese locations,theelementsizeattheboundariesofthemodel shouldbeapproximatelyequaltothetotallaminate thickness. Forshells,increasingthenumberoflayersperactual materiallayerdoesnotnecessarilyimprovetheaccuracy ofinterlaminarshearstresses.
2005ANSYS,Inc.
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Interlaminarshearstresses
WithelementsSOLID46,SOLID95,SOLSH190and SOLID191,however,stackingelementsinthethickness directionshouldresultinmoreaccurateinterlaminar stressesthroughthethickness. Interlaminartransverseshearstressesinshellelements arebasedontheassumptionthatnosheariscarriedat thetopandbottomsurfacesoftheelement. Theseinterlaminarshearstressesareonlycomputedin theinteriorandarenotvalidalongtheshellelement boundaries. Useofshelltosolidsubmodelingisrecommendedto accuratelycomputeallofthefreeedgeinterlaminar stresses.
2005ANSYS,Inc. 32 ANSYS,Inc.Proprietary
0/90SymmetricCompositeExample
2005ANSYS,Inc.
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0/90SymmetricCompositeExample
SolidShell190 h/L=0.2#layers:30
SolidShell190 h/L=0.06#layers:12
2005ANSYS,Inc. 34 ANSYS,Inc.Proprietary
LayeredsectionDefinitionExample LayeredsectionDefinitionExample
2005ANSYS,Inc.
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LayeredsectionDefinitionExample
SECPLOTCommand
2005ANSYS,Inc.
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LayeredsectionDefinitionExample
ElementStressresultforlayer5 Nodaldisplacementresults
2005ANSYS,Inc.
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InterfaceDelaminationandFailure InterfaceDelaminationandFailure
2005ANSYS,Inc.
38
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InterfaceDelaminationandFailure
Aninterfaceexistsanywheretwomaterialsarejoined together. Theinterfacebetweenthelayersofacomposite structureisofspecialinterest,becausewhenthistype ofstructureissubjectedtocertaintypesofexternal loading,thefailureprocess(delamination)takesona uniquecharacter. Interfacedelaminationistraditionallysimulatedusing fracturemechanicsmethods,suchasnodalrelease technique. Alternatively,youcanusethecohesivezonemodelto simulateinterfacedelaminationandotherfracture pheneomenon.
2005ANSYS,Inc. 39 ANSYS,Inc.Proprietary
CohesizeZoneModel
Thisapproachintroducesfailuremechanismsbyusingthe hardeningsofteningrelationshipsbetweentheseparationsand incorporatingthecorrespondingtractionsacrosstheinterface. Thistechniqueisalsowellsuitedformodelingthefracture processinahomogenousmedium,sincefracturecanbe viewedasaseparationprocessbetweentwosurfaces Interfacedelaminationandfailuresimulationisperformedby firstseparatingthemodelintotwocomponentsorgroupsof elements. Acohesivezoneisthendefinedbetweenthesetwogroups. ANSYSoffersasetofinterfaceelementsdesignedspecifically torepresentthecohesivezonebetweenthecomponentsandto accountfortheseparationacrosstheinterface.
2005ANSYS,Inc.
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CohesiveElementsandMaterial
202 L K L 203 N K
I K L 205 J I M N O
M K L W V
O R
204 X U I M Q J
Interfaceelementswithzerothickness
2005ANSYS,Inc.
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InterfaceElements
Elements Characteristics 2D,linear 2D,quadratic 3D,quadratic 3D,linear Interface Element INTER202 INTER203 INTER204 INTER205
StructuralElements PLANE42,VISCO106, PLANE182 PLANE2,PLANE82, VISCO88,PLANE183 SOLID92,SOLID95, SOLID186,SOLID187 SOLID45,SOLID46, SOLID64,SOLID65, SOLID185,SOLSH190
2005ANSYS,Inc.
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CohesiveElementandMaterial Elementcharacteristics
T
2005ANSYS,Inc.
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CohesiveElementandMaterial
Materialdefinition
Materialmodelparameters s d max d n t
Cohesivezonemodel
Exponentialmodel Surfacepotential
T =
f( )
ANSYS,Inc.Proprietary
2005ANSYS,Inc.
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InterfaceDelaminationExample Problemdescription
U
h:3mm
2005ANSYS,Inc.
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InterfaceDelaminationExample
CohesiveZoneModeling
CohesiveZoneElements
2005ANSYS,Inc. 46 ANSYS,Inc.Proprietary
InterfaceDelaminationExample InterfaceDelaminationExample
2005ANSYS,Inc.
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InterfaceDelaminationExample
Comparision
6.00E+01
Elementlength:0.4mm
C1=25N/mm^2,C2=0.004mm ElementType:Inter202
Elementlength:0.5mm
4.00E+01
Referenceresults
Elementlength:1mm
3.00E+01
C1=25N/mm^2,C2=0.004mm ElementType:Inter205
Elementlength:0.5mm
2.00E+01
1.00E+01
0.00E+00 0.00E+00 1.00E+00 2.00E+00 3.00E+00 4.00E+00 5.00E+00 6.00E+00 DisplacementUy(mm) 7.00E+00 8.00E+00 9.00E+00
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ANSYS,Inc.Proprietary
ANSYSFibersimInterface ANSYSFibersimInterface
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
ANSYSFibersimInterface
VISTAGY,Inc.developsandmarketstheFiberSIMsuiteofsoftware forcompositedesignandmanufacturing. www.vistagy.com/products/fibersim.htm Bysupportingthecompositeengineeringprocessfromtheearly stagesofdesignallthewaythroughtomanufacturing,FiberSIM enablesengineerstofullyexploitthesematerialsquicklyandcost effectively. FiberSIMprovidesCADintegratedsoftwaresolutionsfor:
2005ANSYS,Inc.
FiberSIMInterface
TheFiberSIMAnalysisinterfaceprovidesacompleteand detaileddescriptionofthefinalpartdesign,enabling accurateverificationofthepart'sperformance Ithasgeometryavailableusing.xmlfilethathasthe followinginformationavailable:
Namesofalllayers Whichlayersareused(notdroppedoff) Theorientationangleofalllayers
2005ANSYS,Inc.
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XMLFileFormat
<?xmlversion="1.0"?> <Laminate_LayupPART_NAME="TEST1"> <OrientationXYZ="0.00.00.0"/> <PlyNAME="STEEL"> <Mesh_Point_TableCOUNT="4" RECORD="XYZ"> 0.0000000.0000000.000000<R/> 30.0000000.0000000.000000<R/> 0.00000030.0000000.000000<R/> 300000030.0000000.000000<R/> </Mesh_Point_Table> <Mesh_Polygon_TableCOUNT="2" RECORD="NODES,WARP,WEFT"> 123,0.200000,1.745329<R/> 423,0.200000,1.745329<R/> </Mesh_Polygon_Table> </Ply> ...moreplys </Laminate_Layup>
2005ANSYS,Inc. 52 ANSYS,Inc.Proprietary
2005ANSYS,Inc.
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FibreSimInterfacecontd.
TheXMLfiledoesnotdescribethelaminate completely.Alsoneededare:
Layerthicknesses Layermaterialproperties
TheseareprovidedusingtheSECDATAandMP commandsinANSYS.
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ANSYS,Inc.Proprietary
OtherInputinformation Additionally,thefollowinginputareavailable:
Offsetselection Addedmassperunitarea DistanceandangletolerancesbetweentheFS modelandtheANSYSmodel Debugoutputkeys
2005ANSYS,Inc.
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FibersimMultilayerInput FibersimMultilayerInput
P002
P003
P001, P006
P004
2005ANSYS,Inc. 56
P005
ANSYS,Inc.Proprietary
ANSYSFibersimInterfaceExample
t1=1.0e3 ! !************ImportFiberSIMdata******* ! sect,1,shell,fibersim,xml_filename ! secd,t1,1,,,P001 secd,t1,1,,,P002 secd,t1,1,,,P003 secd,t1,1,,,P004 secd,t1,1,,,P005 secd,t1,1,,,P006 ! secr,xml_filename,xml secn,1 ! thicktol=t1*50 edgetol=100 angtol=180 secc,,,,,,,,,thicktol,edgetol,angtol,0
2005ANSYS,Inc. 57
ANSYSShellMesh
DisplacementResults
ANSYS,Inc.Proprietary
Conclusion
ANSYSoffersarangeofcapabilityforcompositesanalysis Traditionalcompositescapabilityincludesshell,solidandbeam elementswithadvancedsectiondefinitionandfailurecriteria specificationcapability Advanceddelaminationmodelingcapabilitythroughcohesive zoneelementsextendsthecompositescapabilityincludefailure modeling InterfacetoFibersimbringscompositesanalysisinANSYS closertoCADdesignandmanufacturingbyprovidingexact fiberorientationsforuseingeneratinglaminateproperties
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