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The 5300 Series Automatic Recirculation Control ARC Valve Performs Four Separate Functions Within The Pumping Circuit, All Within One Compact Body
The 5300 Series Automatic Recirculation Control ARC Valve Performs Four Separate Functions Within The Pumping Circuit, All Within One Compact Body
The 5300 Series Automatic Recirculation Control ARC valve performs four separate functions within the pumping circuit, all within one compact body.
Features
Saves Power Costs - Eliminates the need for continuous recirculation to cool the pump. Saves System Engineering Time - Includes reverse flow prevention, low flow detection, recirculation flow control, and recirculation flow pressure reduction. - Eliminates multiple vendor complexities associated with systems combining various pneumatic, thermal and mechanical components. Saves Installation and Maintenance Costs - Needs no electrical wiring, plant or instrument air. - Eliminates other components of a conventional system. - Eliminates multiple pressure reducing orifices and capillary tubes. - Eliminates duplication created by two control valves in a series one for pressure reduction and one for tight shut-off. Reduces Downtime - Minimizes the problems of high velocity wiredrawing and cavitation erosion common to high pressure drop service.
Sizes
3" to 12" main discharge feed. 1" to 3" recirculation discharge. Flanged or Butt Welding end connections.
Pressures
Classes 600, 900, 1500, 2500.
Temperature Limitations
500F
Flow Control
Yarway is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Copyright 2009 Tyco Flow Control. All rights reserved. YAWMC-0489-US-0908
Check Valve
prevents reverse flow and detects low flow.
Discharge Nozzle
provides back pressure for fluid condition control.
Cascade Piston
dissipates energy of high pressure discharge.
Pilot Valve
activates cascade element.
YAWMC-0489 2
Recirculation control valve FIC To process Gate valve (optional) Flow meter
Yarway System
Remote back pressure regulator (optional) Storage vessel Check valve To process
Bypass element
Pump
YAWMC-0489 3
How it Works
The ARC valve is installed in the pump discharge line in the position of the main check valve it replaces. It is adaptable to horizontal or vertical piping and to either horizontal or vertical upward flow. Flanged or welded ends are optional to suit specifications. Decreasing flow through the valve causes the spring loaded disc to move toward its seat. At a flow rate determined by the minimum flow requirement through the pump, the disc triggers the pilot valve through the lever. This vents the pressure on the head of the piston. Pressure acting on the opposite side of the piston opens the bypass valve, permitting flow through the multi-stage cascade element. The flow rate through the bypass valve is equal to the minimum flow requirement of the pump. The directional changes of the successive helical flutes, as well as the multiple orifices, provide for the absorption of pressure energy. The bypass valve will remain in an open position as long as the pilot valve is open. This corresponds with the position the disc assumes at flow rates between an established low flow and no flow through the main check valve. As the flow rate exceeds the minimum flow rate, the rising disc allows the pilot valve to close; pressure entering the chamber over the piston through the annular clearance around the pilot.
Main Flow
Normal Main Flow
Check Valve - Open Pilot Valve - Closed Cascade Valve - Closed
Main Flow
* Normal Flow Range - flow rate between maximum pump delivery and required minimum flow rate of pump.
Normal Flow Range* Check Valve Fulcrum Main Flow from Pump Pilot Valve Cascade Piston Bypass Flow
Main Flow
Check Valve Fulcrum Main Flow from Pump Pilot Valve Cascade Piston
Bypass Flow
Main Flow
Check Valve Fulcrum Main Flow from Pump Pilot Valve Cascade Piston
Bypass Flow
YAWMC-0489 4
How it Works
Receiver vessel
Receiver vessel
Check valve
To process
How to Specify
Centrifugal pump minimum flow protection shall be provided by a self-contained multi-function valve which requires no external source of power. The valve shall provide the functions of: 1. Spring loaded check valve to prevent pump damage from reverse flow. 2. Flow sensor that will activate bypass valve at the specified minimum flow. 3. Bypass flow control valve, sized to provide the minimum required pump flow. 4. Pressure reducing device to effectively reduce high pump discharge pressures to low receiver tank/sump pressures. Actuation of the bypass valve shall be by direct contact of the switching mechanism to the check valve disc. No levers or linkages shall be utilized. Bypass trim travel shall have a 1:1 proportional ratio with the flow sensing disc travel to provide truly optimum modulated flow control. One piece operating element shall be preferred for maximum reliability. The bypass trim shall also be capable of providing extended bypass control service. Service limitations or manual bypass lines for extended bypass service shall not be acceptable. The ARC valve shall be designed and constructed in accordance with ANSI B16.34. Pressure reduction in the bypass shall be the vendors responsibility to control flashing, cavitation and choked flow conditions both within the trim and at the valve discharge. Sealing surfaces in trim shall be located in an area where it will not be prone to erosion and/or cavitation damage. Valves shall be flow tested by the manufacturer, and certified performance curves shall be provided with the valve shipment.
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Material
ASTM A-216 Grade WCB AISI 302 Stainless Steel ASTM A276-S21800 (Nitronic 60 Bar) Steel AISI 304 Stainless Steel TFE/Propylene ASTM A-216 Grade WCB ASTM A276-S21800 (Nitronic 60 Bar) ASTM A193 Grade B7 ASTM A-216 Grade WCB ASTM A351 Type CF8M ASME SA564-S63000 COND A ASTM A313-S30200 ASTM A747 Grade CB7Cu-1 (17-4 PH Cast) Condition H900 (J92180) ASME SA564-S63000 COND A ASTM A582-S41600 ASTM A582-S41600 COND T ASTM A276-S43100 AISI 420F ASME SA479 S41000 ASTM A747 Grade CB7Cu-1 (17-4 PH Cast) Condition H900 (J92180) ASME SA564-S63000 COND A TFE/Propylene TFE/Propylene Stainless Steel 18-8 ASTM A193 Grade B7 Turcon T11 (Glyd Ring) TFE/Propylene ASTM A276-S43100 TFE/Propylene TFE/Propylene TFE/Propylene ASME SA479-S31600
12 SizeRF Flange Size RF Flange Per ANSI B16.5 Per ANSI B16.5 2 3 4 51 62
C 1/16
Body 1-A Liner Body Bushing Retaining Ring Liner O-ring Bonnet Guide Ring Cap Screw Body Bypass Disc Disc Pin Spring Control Head (I/C) Control Head (Bar Stock) Lever Pivot Pin Pilot Valve Pilot Valve Nut Cascade Piston Cascade Seat Bushing Piston Guide Pin (3", 10", 12") O-ring O-ring Guide Pin Cap Screw Seal Ring O-ring Pilot Valve Seat O-ring O-ring O-ring Orifice
7 8 92 10 12 13 14
13 13
10 15
12 12 1 1
2 3
9 9
B 1/32
A 1/32
1-A 1-A 17 17 18 18 16 16
14 14
22
23 23
19 19
20 20
26 26 27 27
34 34 35 35 36 36
39 39 24 24
Notes:
1. Recommended spare parts. 2. Type 316 SS construction available upon request.
YAWMC-0489 6
B 1/ 32
Flanged Ends (Data for 11/2", 2" and 21/2" valves available upon request)
*Valve Size in. [DN]
3 3 3 3 4 4 4 4 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 [75] [75] [75] [75] [100] [100] [100] [100] [150] [150] [150] [150] [200] [200] [200] [200] [250] [250] [250] [250] [300] [300] [300]
Class ANSI
600 900 1500 2500 600 900 1500 2500 600 900 1500 2500 600 900 1500 2500 600 900 1500 2500 600 900 1500
Figure No.
5302 5304 5306 5308 5302 5304 5306 5308 5302 5304 5306 5308 5302 5304 5306 5308 5302 5304 5306 5308 5302 5304 5306
A
10 1/2 10 1/2 10 1/2 13 15 1/2 15 1/2 15 1/2 18 1/4 17 5/8 17 5/8 17 5/8 22 1/ 2 21 21 21 See 28 1/ 2 28 1/ 2 28 1/ 2 32 1/2 32 7/ 8 32 7/ 8 32 7/ 8
C
17 1/16 [433.4] 17 1/16 [433.4] 19 7/8 [504.8] 21 7/8 [555.6] 19 5/16 [490.5] 19 9/16 [496.9] 24 5/16 [617.5] 26 1/8 [663.6] 25 13/16 [655.6] 26 1/8 [663.6] 30 15/16 [785.8] 32 15/16 [836.6] 33 13/16 [858.8] 33 13/16 [858.8] 3313/16 [858.8] See Note 2 361/ 2 [927.1] 361/ 2 [927.1] 41 3/16 [1046.2] 52 1/16 [1322.4] 40 1/ 4 [1022.4] 40 1/ 4 [1022.4] 48 [1219.2]
[266.7] [266.7] [266.7] [330.2] [393.7] [393.7] [393.7] [463.6] [447.7] [447.7] [447.7] [571.5] [533.4] [533.4] [533.4] Note 2 [723.9] [723.9] [723.9] [825.5] [835.0] [835.0] [835.0]
YAWMC-0489 7
B 1/ 32
Butt Welding Ends (Data for 11/2", 2" and 21/2" valves available upon request)
*Valve Size in. [DN]
3 3 3 3 4 4 4 4 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 12 [75] [75] [75] [75] [100] [100] [100] [100] [150] [150] [150] [150] [200] [200] [200] [200] [250] [250] [250] [250] [300] [300] [300] [300]
Class ANSI
600 900 1500 2500 600 900 1500 2500 600 900 1500 2500 600 900 1500 2500 600 900 1500 2500 600 900 1500 2500
Figure No.
5301 5303 5305 5307 5301 5303 5305 5307 5301 5303 5305 5307 5301 5303 5305 5307 5301 5303 5305 5307 5301 5303 5305 5307
C
17 1/16 17 1/16 19 19 19 1/16 19 1/16 23 7/ 8 23 7/ 8 26 9/16 26 9/16 3015/16 30 11/16 34 7/ 8 34 7/ 8 34 7/ 8 35 1/ 4 37 3/ 8 37 3/ 8 40 3/16 4013/16 40 1/4 40 1/4 48 48 [433.4] [433.4] [482.6] [482.6] [484.2] [484.2] [606.4] [606.4] [674.7] [674.7] [785.8] [779.5] [885.8] [885.8] [885.8] [895.3] [949.3] [949.3] [1020.8] [1036.6] [1022.4] [1022.4] [1219.2] [1219.2]
101/ 2 [266.7] 101/ 2 [266.7] 101/ 2 [266.7] 13 [330.2] 15 1/ 2 [393.7] 15 1/ 2 [393.7] 15 1/ 2 [393.7] 18 1/ 4 [463.6] 17 5/ 8 [447.7] 17 5/ 8 [447.7] 17 5/ 8 [447.7] 221/2 [571.5] 21 [533.4] 21 [533.4] 21 [533.4] 24 3/4 [628.6] 28 1/ 2 [723.9] 28 1/ 2 [723.9] 28 1/ 2 [723.9] 32 1/ 2 [825.5] 32 7/ 8 [835.0] 32 7/ 8 [835.0] 32 7/ 8 [835.0] 42 [1066.8]
YAWMC-0489 8
YAWMC-0489 9
Main DP (PSID)
20.0 15.0 10.0 5.0 0.0 0 3.00 2.50 500 1000 1500 2000 2500
2.00 1.50 1.00 0.50 0.00 0 16.0 14.0 12.0 500 1000 1500 2000 2500
Bypass Cv
10.0 8.0 6.0 4.0 2.0 0.0 0 500 1000 1500 2000 2500
Main (GPM)
2500.0
2000.0
1500.0
1000.0
500.0
YAWMC-0489 10
How to Order
Our sales representatives will help you select the correct valve for your application. Please complete this form before contacting the sales office to help ensure all necessary information is provided.
Pump Flow
Normal -Process- flow: Maximum -Process- flow: Minimum -Process- flow (optional): Minimum pump protection flow:
(if Minimum Flow is to be considered in sizing) (Minimum required Recirculation Flow) Please Complete Pressure Requirements psi bar KgF/cm2 Kpa
(if Minimum Flow is to be considered in sizing) (at Minimum required Recirculation Flow) (Line pressure at ARC Valve bypass port) Please Enter Both Temperatures
Temperature
Normal temperature at ARC Valve: Maximum temperature at ARC Valve:
Fluid
Liquid: Boiler Feed Water (In this case disregard S.G. and V.P.) Other (Please specify) _________________ Specific Gravity: Vapor Pressure: Viscosity: Orientation of ARC Valve: Desired End Connections: Vertical Horizontal
Raised Face Flange Ring Type Joint (RTJ) Flat Face Flange Butt Weld Ends Other - Specify in Comments 150 300 600 900 1500 2500
A216 Gr. WCB A351 Gr. CF8M A351 Gr. CK3MCuN (6Mo) A995 Gr. CD3MWCuN (Super Duplex) Ethylene Propylene (EPR or EPDM) TFE Propylene (Aflas or Fluoraz) Fluorocarbon Rubber (Viton) Other - Specify in Comments Constant Speed - Motor Driven Variable Speed (VFD) - Motor Driven Variable Speed - Turbine Driven Other - Specify in Comments
Comments:
NACE Materials Required? Flow Test with Performance Certificate Required? Customer Inspection Required Prior to Shipment?
Certificate of Compliance for Hydro Test Required? Magnetic Particle Test Required? Radiograph Inspection Required (specify scope)?
Flow tests are generally conducted on all model 5300 and 7100 ARC valves and one model 9100 or 9200 ARC valve per sales order line item at no additional cost. Model 9300 ARC valves and other flow test requirements are upon request and at additional cost. If flange drilling is other than ANSI, please specify in Comments. Please include Pump Curve if available.
YAWMC-0489 11
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S.and foreign countries. Tyco reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.
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