The Lee Company, Technical Hydraulic Handbook

THE LEE COMPANY
Technical Hydraulic Handbook
Innovation in Miniature
Introduction
Technical Hydraulic Handbook

2000 Release 10.2
Lee products with complete engineering data.

THE LEE COMPANY TECHNICAL CENTER
2 Pettipaug Road, P. O. Box 424 Westbrook, Connecticut 06498-0424 U.S.A.
Phone: 860 399-6281 800 533-7584 (LEE PLUG) Fax:
Printed in USA
860 399-7058 (order entry) 860 399-7037 (technical information)

1971, 1973, 1976, 1979, 1980, 1984, 1987, 1989, 1996, 1997, 2000
II
Introduction
Dallas/Ft. Worth, Texas Tel: 817 336-9800 Fax: 817 336-9805 Detroit, Michigan Tel: 248 262-1444 Fax: 248 262-1498 Los Angeles, California Tel: 714 899-2177 Fax: 714 899-2176 Seattle, Washington Tel: 425 488-5842 Fax: 425 483-1058
Domestic Sales
Boston, Massachusetts Tel: 617 576-5877 Fax: 617 576-5778 Chicago, Illinois Tel: 773 693-0880 Fax: 773 693-1015 Clearwater, Florida Tel: 727 538-7711 Fax: 727 538-4270
International Sales
Lee Products Limited London Tel: + 44 1753 886664 Fax: + 44 1753 889588 Subsidiary / United Kingdom & Ireland Lee Company S.A. Paris Tel: + 33 1 30 64 99 44 Fax: + 33 1 30 64 91 26 Subsidiary / France, Spain & French speaking Switzerland Lee Hydraulische Frankfurt Miniaturkomponenten GmbH Tel: + 49 69 905-0660 Fax: + 49 69 905-06666 Subsidiary / Germany, Austria, Eastern Europe & German speaking Switzerland Lee SRL. Milan Tel: + 39 02 43981750 Fax: + 39 02 461050 Subsidiary / Italy Distributor for Australia and New Zealand Aviaquip Pty. Ltd. Tel: + 61 3 9585 1211 Fax: + 61 3 9585 1837 Distributor for Belgium, Netherlands and Luxemburg Denis de Ploeg BV Tel: + 31 45 405 8686 Fax: + 31 45 405 8687 Distributor for Denmark, Sweden, Norway & Finland Parameter AB Tel: + 46 8 555 11000 Fax: + 46 8 555 11001 Distributor for Japan Jupitor Corporation Tel: + 81 33 403 1311 Fax: + 81 33 403 1319 Distributor for Korea Min Sung Corporation Tel: + 82 2 964 5242 ~ 4 Fax: + 82 2 964 5245 Distributor for Taiwan and PRC Loop Link Enterprise, Inc. Tel: + 886 2 2762 9614 Fax: + 886 2 2761 3407 Agent for Brazil AGS Comercio e Representacoes Ltda. Tel/Fax: + 55 125 44 2801
Introduction
Agent for India Hind Industrial & Mercantile Corp. Pvt. Ltd. Tel: + 91 22 493 3545 Fax: + 91 22 493 7465 Agent for Israel ENL Engineering & Logistics Ltd. Tel: + 972 9 950 1542 Fax: + 972 9 950 1820
III
Agent for Russia and the CIS R-Avis Ltd. Tel: + 7 095 318 2592 Fax: + 7 095 393 4717 Agent for Singapore, Malaysia, Indonesia and Thailand Strategic Technologies Pte, Ltd. Tel: + 65 323 2188 Fax: + 65 323 2177
THE CONTINUING STORY OF LEE COMPANY INNOVATION

For over 50 years, The Lee Company has pioneered the design and development of miniature fluid control components. Since its beginning in 1948, The Lee Company premise has been to economically solve problems where existing hardware is either not immediately available, or is too cumbersome. The Lee Company continues to set the standards for fluid control components through innovations developed at our Technical Centers in Essex and Westbrook, Connecticut.
ENGINEERING
The Lee story of innovation never ends. Ongoing engineering, research, and development activities create new products and identify Lee as a company continually advancing the technology of miniature fluid control components. Our engineering departments have extensive prototype shops and test laboratories. Rigorous in-house qualification test programs ensure our customers receive only fully proven products. Lee is fully committed to CAE/CAD/CAM and sophisticated computer programs enable our engineers to model many aspects of our fluid control components' performance. The Lee Company maintains a ratio of one engineer per seven employees. This commitment to technology allows Lee to offer the best products and technical support available.
IV
Introduction
MANUFACTURING
The Lee Company has over 300,000 square feet of modern manufacturing and office space at two sites located in Westbrook and Essex, Connecticut. Almost all of the manufacturing of Lee products including machining, molding, assembling and testing is performed in-house at these two facilities. We are equipped with the latest production equipment as well as a sophisticated computerized production control system. Substantial inventories of standard parts ensure quick delivery.
QUALITY ASSURANCE
Quality assurance at The Lee Company is a management commitment of the highest order. Our quality systems are based on MIL-Q-9858A, MIL-I-45208A, MIL-STD-45662, MILSTD-105D, and NASA 5300.4(1C), and are supported by a documented lot control and traceability system. The EFS product group's quality control system is also based on the FDA's GMP-Good Manufacturing Practices Manual, and the IMH group's system meets or exceeds the rigorous quality standards of the automotive industry. These quality systems, which include extensive use of Statistical Process Control, have enabled The Lee Company to be awarded Certified Supplier status by many of our customers. This allows those companies to receive Lee products directly into stock saving the costs and delays associated with incoming inspection. Quality Assurance surveys, audits, and source inspections are always welcomed by Lee. The Lee Company is also willing to work to any special Q.A. specifications required by our customers.
Introduction
PRODUCT GROUPS
Lee is organized into five product groups or "cells". Each product group is comprised of its own engineering, manufacturing, and sales teams working together to provide better service and products. Quicker responses and deliveries, higher quality, lower costs and product innovations to better solve our customers' problems are direct benefits of this approach. The three "aerospace" product groups supply Lee Plugs, solenoid valves, single and multi-orifice restrictors, nozzles, safety screens, check valves, relief valves, flow controls and shuttle valves to a wide range of industries. These include hydraulic and pneumatic applications on commercial and military aircraft, spacecraft, missiles, naval vessels, machine tools, downhole oil tools, power generation equipment, race cars, etc. The Electro-Fluidic Systems (EFS) group produces miniature fluid control components such as solenoid valves, inert fluid handling components, ink jet printing nozzles, pumps, and manifold systems primarily for scientific and medical instrumentation, and ink jet printing applications. The Industrial MicroHydraulics (IMH) group supplies Lee Betaplugs, Hi-Performance Cheks, and other miniature fluid control components to the automotive, commercial and industrial markets. IMH products meet the requirements for quality, economy and ease of automated installation, which are of paramount importance to these industries.
VI
Introduction
SALES AND SERVICE

The Lee Company is committed to full professional service to our customers through a worldwide sales network of graduate engineers. Lee has sales offices in Los Angeles, Chicago, Dallas, Detroit, and at the Technical Center in Westbrook. Lee also has wholly owned sales and service subsidiaries in London (Gerrards Cross), Frankfurt, Paris (Voisins-Le-Bretonneux), and Milan and is represented in over forty countries. If you have a fluid control problem and would like to talk to an engineer, or would like product information, please contact us here at the Technical Center, or contact the field sales office (see listing on inside cover) nearest you.
MISSION STATEMENT
The Mission of The Lee Company is to design and build state of the art products that exceed customers' expectations for utility, performance and quality. The Lee Company constantly strives to improve the product designs, the manufacturing process and the quality system. The ultimate goal is zero defects and a satisfied customer.
Introduction
SPECIAL PRODUCTS
VII
The Lee Company offers many miniature flow control components other than the standard products described in this handbook. In fact, approximately 50% of all Lee products are special or custom items designed to meet the requirements of a specific application. The majority of these special products are minor variations of standard products and may differ only slightly in: lohm rate, cracking pressure, leakage, flow testing, materials, etc. . . The remainder are uniquely different from the "standards" described in this handbook and include the following: threaded "HI-BAR" Lee Plugs air assisted atomizing nozzles gas turbine engine fuel nozzles transmission/gearbox lubrication nozzles eductors or "jet pumps" higher temperature and higher flow relief and check valves zero-leak relief valves bypass valves flow fuses and vapor vent valves mechanically actuated and indicating valves absolute upstream pressure regulators (pneumatic) HI-BAR safety screens of almost any configuration higher temperature and higher flow solenoid valves The Lee Company sales and engineering staffs are eager to help you in solving your fluid control problems with special products that fill your needs. Please contact your local Lee Company sales office or the Technical Center in Westbrook, Connecticut for assistance.
VIII Products
Special
Introduction
Special Products
Introduction
IX
Introduction
Section
Lee Plugs Lee Restrictors Lee Flow Controls Lee Nozzles Lee Chek Valves Lee Relief Valves Lee Shuttle Valves Lee Safety Screens Lee Piloting Solenoid Valves Lee Line Mounts Pressure Components Installation Engineering
XI
A B C D E F G H I J K L M
Lee Plugs A
Lee Plugs 1 A
Proof Pressures up to 32,000 psid Sizes from .093" to .656" in Diameter Aluminum, Stainless Steel or Monel Models Available High Pressure Plugs Available
No Downward Pressure During Installation No Support Shoulder Required Ideal For Thin Wall Applications Easily Removable
2 Lee Plugs A
TABLE OF CONTENTS
Materials ...................................................... 4 Proof Pressure ............................................ 5 Surface Treatment of Holes .................. 5 Depth of Holes ............................................. 6 Classes of Fit .............................................. 6 Elongation ................................................... 7 Boss Stress .................................................. 7 Stress Corrosion ...................................... 14 Lee Plugs Aluminum ......................... 16 22 Stainless Steel .................. 23 29 Monel ................................ 30 33 Metric Aluminum ......................... 34 39 Lee Plugs Stainless Steel .................. 40 45 Lee Plug R.F.O. Removable Plug, seals in thin walls without support shoulder ............... 46 50 For High Strength, High Hardness materials, and for High Pressures ............ 52 54 Unscreened Restrictors ............ 55
Lee High Strength Plug Lee Plug Jets
Introduction
Lee Plugs 3 A
THE PRINCIPLE OF LEE PLUG PERFORMANCE

The Lee Plug is a cylindrical plug with a tapered hole part way through its center and numerous small grooves on its outside diameter. It is slipped into a reamed counterbore in the product. A tapered pin is then driven into the plug until the ends of the pin and the plug are flush with each other. Controlled expansion causes the lands and grooves of the plug to "bite" into the surrounding material forming independent seals and retaining rings. Result: a positive, reliable, leak and trouble-proof seal for both liquids and gases. This simple principle opens the way to vast improvements in design and manufacture of all fluid devices. The Lee Plug is simply the most successful method to seal drilled holes for critical applications. Over 100 million are in use on aircraft, missiles, spacecraft, machine tools, down hole oil tools, molds anything that requires a permanent leak-proof seal.
4 A
Introduction
Lee Plugs
Lee Plugs are manufactured to exacting tolerances. Every process is precisely controlled. Critical dimensions are 100% checked and others are statistically checked. All plugs and pins are 100% visually inspected. In addition, every lot of Lee Pins and Plugs is production acceptance tested. A representative sample of the mating pin or plug are performance tested to a Lee Company process specification for installation, leakage, pin retention, proof pressure and thermal stability. Two certificates of performance (one for the pin lot and one for the plug lot) accompany every shipment of Lee Plugs. Lee Plug brand expander plugs are available in three different versions; the original Lee Plug, the R.F.O. Plug, and the High Strength Plug. The Lee Plug is stocked in four materials in English sizes (2024-T4 or T351 Aluminum, 416 CRES, 303 CRES, and R405 Monel in long sizes) and three materials (2024-T4 or T351 Aluminum, 416 CRES, and 303 CRES) in the metric sizes. In addition, Lee Plugs are available in 2024-T6 Al, 6061-T6 Al, 316 CRES and 6AL-4V Ti. For sealing holes in thin walls or fragile materials the R.F.O. plug is available. Because the R.F.O. doesn't require a seating shoulder, holes in extra-thin walled canisters, tanks, piping or ducts can be sealed. The installation system assures that no downward pressure is applied to the product. For high pressure systems, The Lee Company has developed the High Strength Plug. The design has been optimized for use in high strength/high hardness materials such as the precipitation hardenable steels and titanium commonly found in high pressure systems.
MATERIALS
Lee Plugs and Pins are made from materials that fall within the overall limits of the specifications shown in this handbook. In fact, The Lee Company exclusively purchases mill runs of material controlled to closer physical
Introduction
Lee Plugs
5 A
and chemical limits per Lee Company specification. We do not approve the use of material meeting only the 416 specification.
PLUG PROOF PRESSURE

To assist designers in the proper selection of Lee Plugs, a "proof pressure" is given for up to three hole tolerances (Classes I, II, III). The Lee Plug proof pressure is the highest hydrostatic pressure that may be applied in the course of routine Production Acceptance testing. The Lee Plug proof pressure values stated in this Handbook are defined for Lee Plugs when installed into boss materials identical to that of the Plug. When installing Lee Plugs into dissimilar materials, please contact The Lee Company for proof pressure recommendations. Lee Plugs should be selected conservatively. This will provide an additional safety margin for chance situations where the installation process might fail to meet specification or where pressure transients or other factors are unexpectedly severe. As a general guideline, we recommend the Proof Pressure of the Lee Plug chosen exceed the Burst Pressure of the system. Note: Aluminum Plugs not recommended for use above 275F.
SURFACE TREATMENT OF INSTALLATION HOLES

Proof pressure data for Lee components is given for installation in bosses without any surface treatment having been applied. Passivating stainless steel installation holes per MIL-S-5002 or QQ-P-35 has no effect on the performance of Lee components. For aluminum we recommend untreated installation holes, however anodized holes per MIL-A-8625 Type II are generally acceptable. We do not approve the use of some proprietary surface treatments which include the deposition of solid lubricants such as Teflon.
Teflon is a registered trademark of E.I. Dupont de Nemours & Co., Inc.
6 A
Introduction
Lee Plugs
THE DEPTH OF THE REAMED HOLE

The "A" Dimension on the hole charts shows the depth of the reamed hole recommended for maximum holding power. When using the recommended "A" dimensions, the back end of the plug and pin will always be at least 0.010 inch below the surface of the material. If it is desired to improve the appearance of the assembly, and maximum holding power is not a major concern, then the depth of the reamed hole can be made to equal the "M" dimension plus 0.010 inch. In doing so, the finished installation will be flush with the material surface. However, this will cause a reduction in proof pressure of approximately 20% for short Lee Plugs and 15% for long Lee Plugs. This procedure is not recommended for High Strength Plugs.
SELECTION OF THE PROPER CLASS OF FIT

As a general rule, the lowest class of fit compatible with pressure requirements should always be used. This will result in the lowest possible installed cost of the Lee Plug, since the lower the class of fit, the wider the tolerance band on the hole. The looser tolerances obviously reduce machining time and the time required to inspect the reamed hole. Note that the selection of the lowest class of fit does not ensure the lightest interference fit in the reamed hole. It merely means that the interference can be anywhere from light to heavy. On the other hand, the highest class always ensures the heaviest interference fit. In cases where less interference is desirable, you should dimension your reamed hole using the maximum diameter from the lowest class and the maximum diameter from the next class up. In this way you will have a total tolerance of .001 inch and the lowest stresses in your material. Under these conditions the proof pressures would be the same as for the lowest class fits.
Introduction
ELONGATION
Lee Plugs 7 A
The expansion of a Lee Plug causes the boss material to be deformed, resulting in radial growth of the boss I.D. and O.D. In order to accommodate this growth, some consideration must be given to the ductility of the boss material. Generally, the boss material should have an elongation of at least 3%. A typical Lee Plug installation will expand the boss I.D. by approximately 0.003 inch. Since this expansion remains relatively constant for all sizes of plugs, the smallest sizes are subject to the greatest percentage deformation. The worst case is a 0.093 inch diameter plug which will be expanded to 0.096 inch in a boss, or 3%. Thus, if the boss material has an elongation of over 3%, the boss will not crack from installation of the Lee Plug.
BOSS STRESS Note: In many cases the factor limiting the boss diameter will be the proof pressure requirement and not the stresses. The success of the Lee Plug is founded upon its ability to provide high proof pressures with low, external boss stresses. If a typical installation is considered to be the equivalent of a 0.003 inch interference fit, then the hoop stresses (ST) can be expressed as a function of the Plug diameter (d), boss diameter (D), and yield point stress in tension (SY) of the boss material. The Lee Plug lands and the boss material plastically deform, and in conjunction with the grooves, interlock to form many seals. This interlocking creates discontinuous bands of stress which quickly average out to a uniform stress at a diameter within the boss of 1.2d or more.
8 A
Introduction
Lee Plugs
The boss stresses, both tangential tensile (ST) and the radial compressive (SR ) vary throughout the boss. At the interface between the plug lands and the boss (Pt.#1) SR1 is high and ST1 is low. At Pt.#2, SR2 is low and ST2 has reached its maximum. At Pt.#3, the only stresses are ST3 and the values are shown on the curve of ST3 on page 9.
Typical Lee Plug Installation
For more detailed analysis ask for your complimentary copy of our DOS compatible P.C. software "Lee Engineering Calculations".
Introduction
Lee Plugs 9 A
The Effect of D/d on Proof Pressures and Stresses for Plug and Boss Materials with Similar Mechanical Properties
A D/d ratio of 2.5 is the minimum recommended by The Lee Company for cases in which the plug and boss are of similar materials.
10 A
Introduction
Lee Plugs
UNSYMMETRICAL BOSS STRESS

For bosses that are not round the analysis is more complex, and thus a formula has been developed* to aid in the solution of this difficult problem. The following formula allows a stress concentration factor, K, to be calculated as a function of certain boss geometric parameters. The formula is reasonably accurate, somewhat conservative, and applies to the stress in the plug boss at the minimum wall thickness area.
K=
1 B/360 [1 + A (360-B) / B] ,r = Boss wall thickness ratio (T/ t)
A=
1 1.65 (r-0.97)1/7
B = a t [1 + 0.3 sin (a t / 2)] , a t = angle of thin wall sector (deg.)
T/ t Ratio: This is the ratio of the maximum boss wall thickness, to the minimum wall thickness. It is an indication of the nonsymmetry of the boss, and has a value of 1.0 for a round boss. Angle: The angle is that sector of the boss which is at the minimum wall thickness. A round boss would have an angle of 360 degrees.
D/d Ratio: This is the ratio of the boss diameter at its minimum radius, to the plug outside diameter.
*See Lee Technical Report No. 08-91-181 (Analytical Study to Evaluate Stresses in Unsymmetrical Lee Plug bosses).
Introduction
Lee Plugs 11 A
See Figure I for examples of how the geometric parameters apply to real Lee plug bosses and Figure II, (pg. 12) for a plot of the formula results. A typical problem is solved by using the round boss solution method with the D/d ratio as described above. The calculated stress is then multiplied by a stress concentration factor as determined from the formula.
TYPICAL UNSYMMETRICAL BOSSES
Figure I These figures illustrate the applicability of the geometric parameters to variously shaped Lee Plug bosses. NOTE: Although "t" is always the boss minimum wall thickness, "T" should be selected to be representative of the thick wall of the boss.
12 A
Introduction
Lee Plugs
STRESS CONCENTRATION FACTOR vs. boss angle and thickness ratio
Figure II
Introduction
Lee Plugs 13 A
BOSS STRESS DISSIMILAR MATERIALS

When a Lee Plug is installed in a boss material of dissimilar mechanical properties, its proof pressure will be best maintained by observing the D/d ratios shown on the graph below. The stress at the O.D. of the boss will be below 40% of the tensile yield strength of the boss material when using these curves. This is a stress level that has been determined to be satisfactory in most applications.
Example: A 303 CRES Plug is being designed into a 155 PH CRES housing. As can be seen from the graph, a D/d ratio of 1.9 is recommended to assure the rated proof pressure of the plug. In designing the boss with a D/d ratio of 1.9, the designer achieves a weight savings of 42% relative to a boss designed with a D/d ratio of 2.5.
14 A
Introduction
Lee Plugs
BOSS STRESS DISSIMILAR MATERIALS, continued

When a Lee Plug is installed in a weaker boss material the holding strength of the plug will be limited by the strength of the boss material. Though the rated proof pressure will most likely be maintained, the choice of a significantly weaker boss could lessen the rated proof. The Lee Company should be contacted for technical assistance if there are questions about the plug/boss strength compatibility. When a Lee Plug is installed in a stronger boss material the surface finish of the installation hole increases in importance. If the plug is significantly weaker than the boss material, retention relies more heavily on the friction at the plug/boss interface than on the plug grooves. Though the rated proof pressure will most likely be maintained, a surface finish smoother than the recommended limit may reduce the proof pressure of the plug.
STRESS CORROSION
When certain materials are subjected to the combined effects of sustained tensile stress and corrosive environment, over a period of time, structural failure may occur at a stress lower than the material would normally withstand. This phenomenon is known as stress corrosion cracking, and it may occur in an environment which is not severely corrosive in the normal sense. To avoid failure, tensile stresses must not exceed a threshold value which is a function of the material and the application. The boss in which a Lee Plug is installed will generally
Introduction
Lee Plugs 15 A
not be susceptible to stress corrosion cracking if a highly resistant boss material is used, and the D/d ratio is 2.5 or greater. The Lee Plug is not subject to stress corrosion since it is in compression throughout. Other values of D/d may be required if the mechanical properties of the boss differ significantly from those of the plug.
Materials Highly Resistant* to Stress Corrosion Cracking

ALLOY 2024 Alum 6061 Alum (a) 7075 Alum 355, 356 Cast Alum 15-5PH Cres (b) 300 Series Cres (a) 4130 Cast Steel 6Al-4V Titanium (a) Monel Alloys (a) Inconel Alloy 600 CONDITION T851 T6 T73 T6 H1075 Cold Drawn Quenched & Tempered Annealed Cold Drawn Annealed YIELD STRESS (MIN.) 58 ksi 35 ksi 56 ksi 17 ksi 125 ksi % ELONG. (MIN.) 5 10 8 3 13
75 ksi typ. 35 typ. 85 ksi 120 ksi 35 ksi 16 10 30
85 ksi typ. 20 typ.
(a) All conditions are highly resistant to SCC. (b) Condition H1000 and above is highly resistant to SCC.
*The following alloys have low resistance to SCC, and are generally not recommended for Lee plug bosses (partial list): Alum: 2024-T3 & T4, 7075-T6, Cres: 440c (all cond.)
16 A
Aluminum
PIN
Lee Plug
PLUG
093
LEE SHORT PART PLGA NUMBER 0930010A
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 CLASS 1 CLASS 2 CLASS 3 A Min. N Dia. Ref. W Min. CAD .0937 .0928 .098 .078 .062 .069 .062 .03 6 8 10
LONG SHORT
125
LONG
PLGA 0931010A
.0937 .0928 .143 .123 .062 .069 .095 .04
PLGA 1250010A
.1250 .1241 .128 .108 .088 .095 .086 .06
PLGA 1251010A
.1250 .1241 .193 .173 .088 .095 .125 .10
PROOF PRESSURE (psi x 1000) 10 6 10 13 8 13 16 10 16 REAM DIAMETERS .0937 .0962 .1250 .1275 .0937 .0952 .1250 .1265 .0937 .0942 .1250 .1255 .097 .145 .125 .195 .062 .062 .093 .093 .125 .125 .125 .125 100 101 102 103
MATERIALS
PIN & PLUG: 2024-T4 or T351 aluminum per QQ-A-225/6
FINISH
PIN: Alodine Yellow per MIL-C-5541 & Wax PLUG: Anodize Green per MIL-A-8625 Type II
For installation/extraction procedure see page L4 L7. For tool set & oversize part numbers see page L8.
Aluminum
Lee Plug 17 A
INSTALLATION HOLE
156
LONG SHORT
187
LONG
PLGA 1561010A
.1562 .1553 .245 .215 .114 .123 .165 .20
PLGA 1870010A
.1875 .1866 .160 .135 .146 .154 .114 .19
PLGA 1871010A
.1875 .1866 .260 .235 .146 .154 .181 .31
MATERIALS
FINISH
18 A
Aluminum
PIN
Lee Plug
PLUG
218
LONG SHORT
250
LONG
PLGA 2181010A
.2187 .2178 .307 .277 .178 .182 .218 .51
PLGA 2500010A
.2500 .2491 .225 .193 .204 .212 .160 .46
PLGA 2501010A
.2500 .2491 .365 .333 .204 .212 .265 .80
MATERIALS
FINISH
Aluminum
Lee Plug 19 A
INSTALLATION HOLE
281
LONG SHORT
312
LONG
PLGA 2811010A
.2812 .2803 .370 .340 .240 .247 .280 1.0
PLGA 3120010A
.3124 .3115 .282 .252 .263 .268 .204 .91
PLGA 3121010A
.3124 .3115 .436 .406 .265 .270 .308 1.4
MATERIALS
FINISH
20 A
Aluminum
PIN
Lee Plug
PLUG
343
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 CLASS 1 CLASS 2 CLASS 3 A Min. N Dia. Ref. W Min. CAD .3437 .3428 .307 .272 .286 .290 .216 1.2 6 8 10
LONG SHORT
406
LONG
PLGA 3431010A
.3437 .3428 .500 .410 .289 .294 .335 2.0
PLGA 4060010A
.4062 .4053 .365 .305 .352 .357 .256 2.0
PLGA 4061010A
.4062 .4053 .565 .465 .352 .357 .397 3.0
MATERIALS
FINISH
Aluminum
Lee Plug 21 A
INSTALLATION HOLE
468
LONG SHORT
531
LONG
PLGA 4681010A
.4687 .4678 .620 .530 .414 .419 .460 4.5
PLGA 5310010A
.5312 .5303 .520 .460 .478 .486 .375 4.9
PLGA 5311010A
.5312 .5303 .680 .590 .477 .482 .522 6.3
MATERIALS
FINISH
22 A
Aluminum
PIN
Lee Plug
PLUG
656
LONG
PLGA 6561010A
.6562 .6553 .750 .660 .595 .601 .590 11.0
PROOF PRESSURE (psi x 1000) 4 7 10 REAM DIAMETERS .6562 .6587 .6562 .6577 .6562 .6567 .490 .685 .625 .625 .125 .125 124 125
MATERIALS
FINISH
Stainless Steel
Lee Plug 23 A
INSTALLATION HOLE
093
LONG SHORT
125
LONG
PLGA 0931020A
.0937 .0928 .143 .123 .062 .069 .095 .11
PLGA 1250020A
.1250 .1241 .128 .108 .088 .095 .086 .17
PLGA 1251020A
.1250 .1241 .193 .173 .088 .095 .125 .26
MATERIALS
PIN & PLUG: 416 CRES Per QQ-S-763C, R c 20-34
FINISH
PIN: Passivate per QQ-P-35 & Wax PLUG: Passivate per QQ-P-35
24 A
Stainless Steel
PIN
Lee Plug
PLUG
156
LONG SHORT
187
LONG
PLGA 1561020A
.1562 .1553 .245 .215 .115 .118 .175 .56
PLGA 1870020A
.1875 .1866 .160 .135 .146 .154 .114 .51
PLGA 1871020A
.1875 .1866 .260 .235 .146 .154 .181 .82
MATERIALS
FINISH
Stainless Steel
Lee Plug 25 A
INSTALLATION HOLE
218
LONG SHORT
250
LONG
PLGA 2181020A
.2187 .2178 .307 .277 .178 .181 .218 1.4
PLGA 2500020A
.2500 .2491 .225 .193 .204 .212 .160 1.3
PLGA 2501020A
.2500 .2491 .365 .333 .204 .212 .265 2.2
MATERIALS
FINISH
26 A
Stainless Steel
PIN
Lee Plug
PLUG
281
LONG SHORT
312
LONG
PLGA 2811020A
.2812 .2803 .370 .340 .240 .244 .280 2.7
PLGA 3120020A
.3124 .3115 .280 .252 .270 .275 .204 2.5
PLGA 3121020A
.3124 .3115 .436 .406 .271 .276 .308 3.9
MATERIALS
FINISH
Stainless Steel
Lee Plug 27 A
INSTALLATION HOLE
343
LONG SHORT
406
LONG
PLGA 3431020A
.3437 .3428 .500 .410 .303 .308 .335 5.0
PLGA 4060020A
.4062 .4053 .365 .305 .358 .363 .256 5.4
PLGA 4061020A
.4062 .4053 .565 .465 .365 .370 .397 7.9
MATERIALS
FINISH
28 A
Stainless Steel
PIN
Lee Plug
PLUG
468
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 CLASS 1 CLASS 2 CLASS 3 A Min. N Dia. Ref. W. Min. CAD .4687 .4678 .390 .330 .428 .436 .285 7.9 10 12 14
LONG SHORT
531
LONG
PLGA 4681020A
.4687 .4678 .620 .530 .428 .433 .460 12.0
PLGA 5310020A
.5312 .5303 .520 .460 .486 .494 .375 13.0
PLGA 5311020A
.5312 .5303 .680 .590 .490 .495 .522 17.0 14 16 18
PROOF PRESSURE (psi x 1000) 16 10 18 12 20 14
REAM DIAMETERS .4687 .4712 .5312 .5337 .4687 .4702 .5312 .5327 .4687 .4692 .5312 .5317 .350 .562 .486 .625 .437 .437 .500 .500 .063 .063 .063 .063 220 221 222 223
MATERIALS
FINISH
Stainless Steel
Lee Plug 29 A
INSTALLATION HOLE
656
LONG
PLGA 6561020A
.6562 .6553 .750 .660 .595 .601 .590 29.0 PROOF PRESSURE (psi x 1000) 10 14 16
REAM DIAMETERS .6562 .6587 .6562 .6577 .6562 .6567 .490 .685 .625 .625 .063 .063 224 225
MATERIALS
FINISH
30 A
Monel Lee
PIN
Plug
PLUG
093
LEE LONG PART PLGA NUMBER 0931400A
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 .0937 .0928 .143 .123 .062 .069 .095 .11 18 20 24
125
LONG
156
LONG
187
LONG
PLGA 1251400A
.1250 .1241 .193 .173 .088 .095 .125 .26
PLGA 1561400A
.1562 .1553 .245 .215 .115 .118 .175 .64
PLGA 1871400A
.1875 .1866 .260 .235 .146 .154 .181 .95 18 24 28
REAM DIAMETERS CLASS 1 .0937 - .0962 .1250 - .1275 .1562 - .1587 .1875 - .1900 CLASS 2 .0937 - .0952 .1250 - .1265 .1562 - .1577 .1875 - .1890 CLASS 3 .0937 - .0942 .1250 - .1255 .1562 - .1567 .1875 - .1880 A Min. .145 .195 .250 .253 N Dia. Ref. .062 .093 .125 .156 W Min. .063 .063 .063 .063 CAD 201 203 205 207
MATERIALS
PIN & PLUG: R405 Monel per QQ-N-281
FINISH
PIN: Wax PLUG: None
Monel Lee
INSTALLATION HOLE
Plug 31 A
218
LEE PART NUMBER
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3
LONG
250
LONG
281
LONG
343
LONG
PLGA 2181400A
.2187 .2178 .307 .277 .178 .181 .218 1.6 16 22 26
PLGA 2501400A
.2500 .2491 .365 .333 .204 .212 .265 2.6
PLGA 2811400A
.2812 .2803 .370 .340 .240 .244 .280 3.1
PLGA 3431400A
.3437 .3428 .500 .410 .303 .308 .335 5.7 18 20 22
REAM DIAMETERS CLASS 1 .2187 - .2212 .2500 - .2525 .2812 - .2837 .3437 - .3462 CLASS 2 .2187 - .2202 .2500 - .2515 .2812 - .2827 .3437 - .3452 CLASS 3 .2187 - .2192 .2500 - .2505 .2812 - .2817 .3437 - .3442 A Min. .312 .352 .375 .437 N Dia. Ref. .187 .218 .250 .312 W Min. .063 .063 .063 .063 CAD 209 211 213 217
MATERIALS
FINISH
PIN: Wax PLUG: None
For installation/extraction procedure see page L4 L7. For tool set & oversize part numbers see page L9-L10.
32 A
Monel Lee
PIN
Plug
PLUG
406
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 .4062 .4053 .565 .465 .365 .370 .397 9.0 16 18 21
468
LONG
PLGA 4681400A
REAM DIAMETERS CLASS 1 .4062 - .4087 .4687 - .4712 CLASS 2 .4062 - .4077 .4687 - .4702 CLASS 3 .4062 - .4067 .4687 - .4692 A Min. .500 .562 N Dia. Ref. .375 .437 W Min. .063 .063 CAD 219 221
MATERIALS
FINISH
PIN: Wax PLUG: None
Monel
Lee Plug 33 A
INSTALLATION HOLE
531
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 .5312 .5303 .680 .590 .490 .495 .522 20.0 14 16 18
656
LONG
PLGA 6561400A
REAM DIAMETERS CLASS 1 .5312 - .5337 .6562 - .6587 CLASS 2 .5312 - .5327 .6562 - .6577 CLASS 3 .5312 - .5317 .6562 - .6567 A Min. .625 .685 N Dia. Ref. .500 .625 W Min. .063 .063 CAD 223 225
MATERIALS
FINISH
PIN: Wax PLUG: None
34 A
Aluminum Metric
PIN
Lee Plug
PLUG
2,50
LEE SHORT PART PLGM NUMBER 0250010A
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 2,50 2,48 2,75 2,24 1,69 1,88 1,89 0,04 49 59 69
3,00
SHORT
3,50
SHORT
PLGM 0300010A
3,00 2,98 3,20 2,65 2,07 2,26 2,27 0,06
PLGM 0350010A
3,50 3,48 3,66 3,00 2,38 2,56 2,66 0,09
PROOF PRESSURE (MPa) 49 49 69 59 88 88 REAM DIAMETERS CLASS 1 H11* 2,50-2,56 H10* 3,00-3,06 H10* 3,50-3,56 CLASS 2 H9* 2,50-2,54 H9* 3,00-3,04 H9* 3,50-3,54 CLASS 3 H7* 2,50-2,51 H7* 3,00-3,01 H7* 3,50-3,51 A Min. 2,7 3,1 3,4 N Dia. Ref. 1,7 2,2 2,7 W Min. 3,2 3,2 3,2 CAD 130 132 134
MATERIALS
FINISH
PIN: Alodine Yellow per MIL-C-5541 & Wax PLUG: Anodize Brown per MIL-A-8625 Type II
For installation/extraction procedure see page L4 L7. For tool set part numbers see page L11. *DIN 7154 tolerances fall within ream tolerances.
Aluminum Metric
Lee Plug 35 A
INSTALLATION HOLE
4,00
LEE PART NUMBER
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 CLASS 1 CLASS 2 CLASS 3 A Min. N Dia. Ref. W Min. CAD
SHORT LONG SHORT
4,50
LONG
PLGM 0400010A
4,00 3,98 4,09 3,40 2,88 3,08 2,96 0,13 49 59 83
PLGM 0401010A
4,00 3,98 6,63 6,10 2,88 3,07 5,48 0,22
PLGM 0450010A
4,50 4,48 4,55 3,81 3,38 3,58 3,29 0,18
PLGM 0451010A
4,50 4,48 7,19 6,61 3,38 3,57 6,03 0,30
PROOF PRESSURE (MPa) 69 49 69 88 59 88 102 69 102 REAM DIAMETERS H10* 4,00 - 4,06 H10* 4,50 - 4,56 H9* 4,00 - 4,04 H9* 4,50 - 4,54 H7* 4,00 - 4,01 H7* 4,50 - 4,51 3,9 6,6 4,3 7,1 3,2 3,2 3,7 3,7 3,2 3,2 3,2 3,2 136 137 138 139
MATERIALS
FINISH
36 A
Aluminum Metric
PIN
Lee Plug
PLUG
5,00
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 CLASS 1 CLASS 2 CLASS 3 A Min. N Dia. Ref. W Min. CAD 5,00 4,98 4,98 4,22 3,88 4,08 3,72 0,25 49 59 69
LONG SHORT
5,50
LONG
PLGM 0501010A
5,00 4,98 7,75 7,12 3,88 4,07 6,47 0,39
PLGM 0550010A
5,50 5,48 5,36 4,60 4,38 4,59 4,08 0,33
PLGM 0551010A
5,50 5,48 8,31 7,62 4,38 4,57 6,87 0,51 64 83 102
PROOF PRESSURE (MPa) 69 49 88 59 102 69
REAM DIAMETERS H10* 5,00 - 5,06 H10* 5,50 - 5,56 H9* 5,00 - 5,04 H9* 5,50 - 5,54 H7* 5,00 - 5,01 H7* 5,50 - 5,51 4,7 7,6 5,1 8,1 4,2 4,2 4,7 4,7 3,2 3,2 3,2 3,2 140 141 142 143
MATERIALS
FINISH
Aluminum Metric
Lee Plug 37 A
INSTALLATION HOLE
6,00
LONG SHORT
6,50
LONG
PLGM 0601010A
6,00 5,98 8,84 8,11 4,88 5,07 7,24 0,64
PLGM 0650010A
6,50 6,48 6,30 5,52 5,38 5,59 4,69 0,53
PLGM 0651010A
6,50 6,48 9,40 8,62 5,38 5,57 7,49 0,81
MATERIALS
FINISH
38 A
Aluminum
PIN
Metric Lee Plug

PLUG
7,00
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 CLASS 1 CLASS 2 CLASS 3 A Min. N Dia. Ref. W Min. CAD 7,00 6,98 6,73 5,92 5,88 6,06 5,04 0,66 49 59 69 H10* H9* H6* 6,4 6,2 3,2 148
LONG SHORT
7,50
LONG
PLGM 0701010A
7,00 6,98 9,93 9,12 5,88 6,06 8,13 1,0
PLGM 0750010A
7,50 7,48 7,19 6,30 6,38 6,53 5,39 0,81
PLGM 0751010A
7,50 7,48 10,49 9,61 6,38 6,53 8,51 1,2
PROOF PRESSURE (MPa) 64 39 64 83 54 83 98 69 98 REAM DIAMETERS 7,00 - 7,06 H10* 7,50 - 7,56 7,00 - 7,04 H9* 7,50 - 7,54 7,00 - 7,01 H6* 7,50 - 7,51 9,6 6,8 10,1 6,2 6,7 6,7 3,2 3,2 3,2 149 150 151
MATERIALS
FINISH
Aluminum Metric
Lee Plug 39 A
INSTALLATION HOLE
8,00
LEE PART NUMBER
SHORT LONG
PLGM 0800010A
8,00 7,98 7,62 6,74 6,88 7,05 5,69 0,99 39 54 69 H10* H9* H6* 7,2 7,2 3,2 152
PLGM 0801010A
8,00 7,98 11,05 10,11 6,88 7,05 9,02 1,5
PROOF PRESSURE (MPa) 59 79 98 REAM DIAMETERS 8,00 - 8,06 8,00 - 8,04 8,00 - 8,01 10,6 7,2 3,2 153
MATERIALS
FINISH
40 A
Stainless Steel
PIN
Metric Lee Plug

PLUG
2,50
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 2,50 2,48 2,75 2,24 1,69 1,86 1,89 0,11 98 113 137
3,00
SHORT
3,50
SHORT
PLGM 0300020A
3,00 2,98 3,20 2,65 2,07 2,24 2,27 0,16
PLGM 0350020A
3,50 3,48 3,66 3,00 2,47 2,64 2,66 0,24
PROOF PRESSURE (MPa) 98 98 113 113 137 137
REAM DIAMETERS CLASS 1 H11* 2,50-2,56 H10* 3,00-3,06 H10* 3,50-3,56 CLASS 2 H9* 2,50-2,54 H9* 3,00-3,04 H9* 3,50-3,54 CLASS 3 H7* 2,50-2,51 H7* 3,00-3,01 H7* 3,50-3,51 A Min. 2,7 3,1 3,4 N Dia. Ref. 1,7 2,2 2,7 W Min. 1,6 1,6 1,6 CAD 230 232 234
MATERIALS
FINISH
Stainless Steel
Metric Lee Plug 41

INSTALLATION HOLE
4,00
LONG
4,50
SHORT LONG
PLGM 0401020A
4,00 3,98 6,63 6,10 2,97 3,15 5,48 0,61
PLGM 0450020A
4,50 4,48 4,55 3,81 3,47 3,64 3,29 0,51
PLGM 0451020A
4,50 4,48 7,19 6,61 3,47 3,62 5,15 0,84
MATERIALS
FINISH
42 A
Stainless Steel
PIN
Metric Lee Plug

PLUG
5,00
D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) CLASS 1 CLASS 2 CLASS 3 CLASS 1 CLASS 2 CLASS 3 A Min. N Dia. Ref. W Min. CAD 5,00 4,98 4,98 4,22 3,97 4,15 3,72 0,71 83 98 113 H10* H9* H7* 4,7 4,2 1,6 240
LONG SHORT
5,50
LONG
PLGM 0501020A
5,00 4,98 7,75 7,12 3,97 4,15 6,47 1,1
PLGM 0550020A
5,50 5,48 5,36 4,60 4,47 4,65 4,08 0,92
PLGM 0551020A
5,50 5,48 8,31 7,62 4,47 4,64 6,87 1,4
MATERIALS
FINISH
Stainless Steel
Metric Lee Plug 43

INSTALLATION HOLE
6,00
LONG SHORT
6,50
LONG
PLGM 0601020A
6,00 5,98 8,84 8,11 4,97 5,14 7,24 1,8
PLGM 0650020A
6,50 6,48 6,30 5,52 5,47 5,64 4,69 1,5
PLGM 0651020A
6,50 6,48 9,40 8,62 5,47 5,64 7,49 2,3
MATERIALS
FINISH
44 A
Stainless Steel
PIN
Metric Lee Plug

PLUG
7,00
LEE PART NUMBER
SHORT LONG
7,50
SHORT LONG
PLGM 0700020A
7,00 6,98 6,73 5,92 5,97 6,14 5,05 1,8 69 83 98 H10* H9* H6* 6,4 6,2 1,6 248
PLGM 0701020A
7,00 6,98 9,93 9,12 5,97 6,14 8,13 2,8
PLGM 0750020A
7,50 7,48 7,19 6,30 6,47 6,64 5,39 2,2
PLGM 0751020A
7,50 7,48 10,49 9,61 6,47 6,64 8,51 3,4
MATERIALS
FINISH
Stainless Steel
Metric Lee Plug 45

INSTALLATION HOLE
8,00
LEE PART NUMBER
SHORT LONG
PLGM 0800020A
8,00 7,98 7,62 6,74 6,97 7,14 5,69 2,8 69 83 98
PLGM 0801020A
8,00 7,98 11,05 10,11 6,97 7,10 9,02 4,1
PROOF PRESSURE (MPa) 98 123 152 REAM DIAMETERS H10* 8,00 - 8,06 H9* 8,00 - 8,04 H6* 8,00 - 8,01 7,2 10,6 7,2 7,2 1,6 1,6 252 253
MATERIALS
FINISH
46 A
R.F.O.
PIN
Lee Plug
PLUG
LEE PART NUMBER

D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. X Z Weight (gr.) CLASS 2 CLASS 3
156
PLRA 1560010A
.1562 .1553 .417 .380 .119 .125 .115 .090 .086-64 .30 5000 6000
187
PLRA 1870010A
.1875 .1866 .500 .460 .146 .154 .150 .105 .099-56 .57 5000 6000
218
PLRA 2180010A
.2187 .2178 .500 .460 .174 .180 .150 .117 .112-48 .80 5000 6000
PROOF PRESSURE (psi)
REAM DIAMETERS CLASS 2 .1562 - .1577 .1875 - .1890 .2187 - .2202 CLASS 3 .1562 - .1567 .1875 - .1880 .2187 - .2192 A Min. .16 .17 .17 B Min. .06 .07 .08 CAD 160 162 164
MATERIALS
PIN: 416 Cres per QQ-S-763C PLUG: 2024-T4 or T351 aluminum per QQ-A-225/6
FINISH
PIN: Passivate per QQ-P-35 PLUG: Anodize Green per MIL-A-8625 Type II
For installation/extraction procedure see page L15 L17. For tool set part numbers see page L18.
R.F.O.
Lee Plug 47 A
INSTALLATION HOLE
LEE PART NUMBER

D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. X Z Weight (gr.) CLASS 2 CLASS 3
250
PLRA 2500010A
.2500 .2491 .562 .510 .204 .212 .220 .144 .138-40 1.1 4000 5000
281
PLRA 2810010A
.2812 .2803 .562 .510 .240 .245 .193 .190-32 .164-36 1.3 PROOF PRESSURE (psi) 3000 4000
REAM DIAMETERS CLASS 2 .2500 - .2515 .2812 - .2827 CLASS 3 .2500 - .2505 .2812 - .2817 A Min. .23 .24 B Min. .08 .09 CAD 166 168
MATERIALS
FINISH
48 A
R.F.O.
PIN
Lee Plug
PLUG
LEE PART NUMBER

D Max. D Min. C Nom. M Nom. MM Nom. E Nom. K Nom. L Nom. X Y Max. Z Weight (gr.) CLASS 2 CLASS 3
343
PLRA 3430010A
.3437 .3428 .600 .320 .500 .286 .291 .216 .216-28 .260 .190-32 1.8 PROOF PRESSURE (psi) 3000 4000 REAM DIAMETERS
CLASS 2 .3437 - .3452 CLASS 3 .3437 - .3442 A Min. .32 B Min. .09 CAD 170
MATERIALS
FINISH
R.F.O.
Lee Plug 49 A
INSTALLATION HOLE
LEE PART NUMBER

D Max. D Min. C Nom. M Nom. MM Nom. E Nom. K Nom. L Nom. X Y Max. Z Weight (gr.) CLASS 2 CLASS 3
406
PLRA 4060010A
.4062 .4053 .700 .400 .550 .352 .357 .256 .216-28 .330 .190-32 2.4 2500 3500
468
PLRA 4680010A
.4687 .4678 .800 .450 .640 .420 .428 .355 .250-28 .390 .216-28 3.7
500
PLRA 5000010A
.5000 .4991 .870 .500 .720 .446 .451 .415 .250-28 .390 .216-28 4.6
531
PLRA 5310010A
.5312 .5303 .870 .500 .720 .478 .485 .375 .250-28 .390 .216-28 5.2 2500 3500 .5312 - .5327 .5312 - .5317 .40 .13 178
PROOF PRESSURE (psi) 2500 2500 3500 3500 REAM DIAMETERS CLASS 2 .4062 - .4077 .4687 - .4702 .5000 - .5015 CLASS 3 .4062 - .4067 .4687 - .4692 .5000 - .5005 A Min. .40 .40 .40 B Min. .10 .10 .11 CAD 172 174 176
MATERIALS
FINISH
PIN: Alodine Yellow per MIL-C-5541 PLUG: Anodize Green per MIL-A-8625 Type II
50 A
R.F.O.
PIN
Lee Plug
PLUG
LEE PART NUMBER

D Max. D Min. C Nom. M Nom. MM Nom. E Nom. K Nom. L Nom. X Y Max. Z Weight (gr.)
656
PLRA 6560010A
.6562 .6553 1.000 .600 .830 .593 .599 .514 .3125-24 .420 .250-28 9.2
750
PLRA 7500010A
875
PLRA 8750010A
.7500 .8750 .7491 .8741 1.160 .960 .700 .500 1.100 .720 .670 .795 .676 .801 .590 .370 .3125-24 .375-24 .560 .680 .250-28 .3125-24 13.0 16.0 PROOF PRESSURE (psi) CLASS 2 2500 2000 1500 CLASS 3 3500 3000 2500 REAM DIAMETERS CLASS 2 .6562 - .6577 .7500 - .7515 .8750 - .8765 CLASS 3 .6562 - .6567 .7500 - .7505 .8750 - .8755 A Min. .51 .70 .51 B Min. .13 .13 .15 CAD 180 182 184
MATERIALS
FINISH
PIN: Alodine Yellow per MIL-C-5541 PLUG: Anodize Green per MIL-A-8625 Type II
Notes 51 A
52 A
High Strength
PIN
Lee Plug
PLUG
LEE 093 PART PLHA NUMBER 0931241A

D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.) .0937 .0928 .134 .106 .060 .067 .083 .09
125
PLHA 1251241A
.1250 .1241 .174 .142 .085 .092 .111 .24
156
PLHA 1561241A
.1562 .1553 .214 .178 .114 .122 .139 .45
187
PLHA 1871241A
.1875 .1866 .254 .218 .144 .152 .166 .79
PROOF PRESSURE (psi x 1000) 32 32 32 32
REAM DIAMETERS A Min. N Dia. Ref. W Min. CAD .0937 - .0947 .1250 - .1260 .1562 - .1572 .122 .161 .198 .062 .093 .125 .060 .060 .060 271 273 275 .1875 - .1885 .233 .156 .060 277
MATERIALS
PIN & PLUG: 15-5 PH CRES per AMS 5659
FINISH
PIN: Passivate per QQ-P-35 & Wax PLUG: Passivate per QQ-P-35/Chromium Composite
For installation/extraction procedure see page L4 L7. For oversize Lee Plugs see page L8.
High Strength
Lee Plug 53 A
INSTALLATION HOLE
LEE PART NUMBER

D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.)
218
PLHA 2181241A
.2187 .2178 .290 .248 .174 .182 .194 1.2
250
PLHA 2501241A
.2500 .2491 .331 .285 .203 .211 .222 1.8
281
PLHA 2811241A
.2812 .2803 .369 .320 .233 .241 .250 2.6
312
PLHA 3121241A
.3124 .3115 .407 .355 .264 .272 .278 3.5
PROOF PRESSURE (psi x 1000) 32 32 32 32
REAM DIAMETERS .2187 - .2197 .2500 - .2510 A Min. N Dia. Ref. W Min. CAD .268 .187 .060 279 .305 .218 .060 281 .2812 - .2822 .3124 - .3134 .340 .250 .060 283 .375 .281 .060 285
MATERIALS
FINISH
54 A
High Strength
PIN
Lee Plug
PLUG
LEE PART NUMBER

D Max. D Min. C Nom. M Nom. E Nom. K Nom. L Nom. Weight (gr.)
343
PLHA 3431241A
.3437 .3428 .445 .390 .294 .302 .305 4.7 PROOF PRESSURE (psi x 1000) 32 REAM DIAMETERS .3437 - .3447
A Min. N Dia. Ref. W Min. CAD
.410 .312 .060 287
MATERIALS
FINISH
Lee Plugs 55
INSTALLATION HOLE
Lee Plug Jets

Lee Plug Jets offer an economical solution for fluid metering applications that do not require the accuracy, removability, or protective screens that are available in other, more sophisticated Lee Restrictors. Lee Plug Jets are available in 416 Stainless Steel material in body diameters of 0.125, 0.187 and 0.250 inch, with chamfered orifices of 0.022 inch through 0.093 inch in diameter. A complete specification sheet is available on request. Flow performance may be estimated by converting the orifice diameter of the Lee Plug Jet into Lohms as shown on the graph on page M4. Lee Plug Jets cannot be manufactured from Lee Plugs as the passivation, the wax coating on the pin, and the tapered expansion surfaces would be adversely affected. Any such rework of Lee Plugs is not a recommended practice and will void our warranty.
Lee Restrictors
Lee Restrictors 1
B
Wide Range of Metered Lohm Rates Available Integral Safety Screens Available in 2% or 5% Tolerances
Large Minimum Passage Sizes Reduces Contamination Problems Provides Viscosity Compensation Prevents Cavitation Reduces Erosion Available in a Wide Variety of Body Sizes High Pressure Units Available
Introduction Lee
Restrictors
TABLE OF CONTENTS
Lee Jet
Single-stage restrictor 800 30,000 Lohms ........ 4, 16 19 Single-stage restrictor 200 1000 Lohms ........... 4, 20 21 Single-stage restrictor 90-200 Lohms .................. 4, 22 23 Single-stage restrictor 475-3100 Lohms .............. 4, 24 27 Multi-Orifice Restrictor 1900 9500 Lohms ......... 5, 28 29 Multi-Orifice Restrictor 680 11,000 Lohms ........ 5, 30 37 Visco Jet, 93 Contiguous Lohm rates. 3520 313,000 Lohms ................ 5, 38 41 Highest Lohm Rates. Up to 0.055" passage sizes. 1370 2,200,000 Lohms ............. 5, 42 49 Single-stage restrictor 1000 20,000 Lohms .... 12, 50 53 High Pressure Screened Restrictor 350 3000 Lohms ......... 12, 54 57 High Pressure Multi-Orifice Restrictor 1900 9500 Lohms ....... 12, 58 59 .125" and .187" diameter High Pressure Visco Jet. 11,200 313,000 Lohms .............. 12, 60 63 Cascade Restrictor Orifice in disc form 825 1140 Lohms ................. 13, 64
Lee High Watt Jet Lee Kilowatt Jet Lee Microjet Lee Bender Jet Lee Axial Visco Jet Lee JEVA
Lee Visco Jet Lee 5k Jet Lee High Pressure High Watt Jet Lee High Pressure Bender Jet Lee High Pressure Visco Jet Lee CRO
Introduction Lee
Restrictors 3
Lee Company restrictors have become the accepted standards worldwide. Design engineers find their small size, light weight, and proven reliability are indispensable when the flow of fluids has to be controlled. Our miniature precision flow restrictors are specified by manufacturers of aircraft hydraulic and fuel control systems, oil drilling equipment, missile controls, machine tools, and countless other products. Lee restrictors are a vital part of almost every military and commercial aircraft manufactured in the world. By employing already proven and qualified Lee restrictors in their designs, design engineers are using their own time and talents much more productively. Lee offers a wide selection of single-stage or multi-stage orifices. Lee Jets, High Watt and Kilowatt Jets, and the Lee Microjet are all single orifice restrictors. Lee High Watt and Kilowatt Jets handle low Lohm rates (high flow rates) while higher Lohm rates (lower flow rates) are covered by Lee Jets. The multi-orifice restrictors consist of Bender Jets and many different versions of the Visco Jet. Bender Jets employ several non-coaxial orifices in series using bending and multiple orifices to increase restriction. The Visco Jet adds the dimension of spin chambers for even higher restriction. Visco Jets range from small inserts all the way up to large cartridge versions, offering many options in minimum passage, Lohm rate and size. Also available is a complete range of high pressure restrictors: Jets, High Watt Jets, Bender Jets and Visco Jets. Lee offers a restrictor for every application!
Introduction Lee
LEE JETS
Restrictors
Lee Jets are the simplest, most accurate, most economical jets ever developed! You simply insert Lee Jets into reamed holes and lock and seal them by pressing the pin into the body. You specify either the flow and pressure drop or use the Lohm system. Lee Jets do the rest. Quick, easy installation eliminates costly assemblies, seals, threads, flow testing and filter design. The Lee Company 100% flow tests all Lee Jets to two standard tolerances, 2% and 5%. Each Lee Jet unit contains a calibrated orifice, two matched safety screens so you can flow in both directions, and the reliable locking and sealing device adapted from Lee Plugs, which have been accepted for years as the best way to seal drilled holes. Lee Jets are available from stock in a wide range of 53 Lohm ratings from 800 to 30,000 Lohms. Lee Jets improve your design saving time, space and money.
HIGH WATT and KILOWATT JETS

Lee High Watt and Kilowatt Jets provide accurate, screened, bidirectional metered flow in the 90-1000 Lohm range. The integral screens are machined and drilled from bar stock for maximum strength and erosion resistance. Due to their rugged construction, they can readily withstand the high power dissipation that is often associated with low Lohm applications. For instance, a 200 Lohm JEHA1875200L dissipates 9.6 horsepower, or 7.1 kilowatts, at 3000 psi differential. Use these strong High Watt and Kilowatt Jets for all low Lohm (high flow) applications. Lee High Watt Jets are available in 2% and 5% tolerances and Kilowatt Jets in a 5% Lohm rate tolerance.
MICROJETS
Lee Microjets are precision calibrated orifices designed for flow balancing in liquid cooling applications where system pressures are below 500 psid. Lohm rates range
Introduction Lee
Restrictors 5
from 475 to 3100 Lohms and Microjets are 100% flow tested to a 2% tolerance, unidirectionally. Lee Microjets are protected in the flow direction by an integral safety screen and are also easily installed and extracted, facilitating easy flow balancing. Lee Microjets are easily installed into heat exchanger return ports. Their small size allows them to be located directly behind quick disconnect fittings.
BENDER JETS
The Lee Bender Jets incorporate multiple orifices in series, with successive orifices on the centerline and displaced from it, to force fluid to bend as it passes through the unit. The combined effect is an increase in the orifice size for a given Lohm rate. The orifices are bigger than a single orifice, but not as large as the passageways in a Lee Visco Jet. All units are protected with two integral safety screens for bi-directional flow, and are available calibrated to a 5% tolerance in the 1900 to 9500 Lohm range.
AXIAL VISCO JETS

The Lee Axial Visco Jet also uses multiple orifices in series, but uses spinning to increase Lohm rate. Spinner discs alternately reverse the direction of spin of the fluid. The result is a larger passage size than a Bender Jet for a given Lohm rate but smaller than a Visco Jet. Rugged screens protect the orifice in both flow directions. Axial Visco Jets are available calibrated to a 5% tolerance in the 680 to 11,000 Lohm range.
Introduction Lee
VISCO JETS
Restrictors
Lee Visco Jets come in two insert versions (18-Series and the JEVA) and 3 cartridge sizes (43-Series, 68Series and the 14-Series). The 18-Series Visco Jet is an insert with 12 different Lohm rates from 11,200 to 313,000 Lohms. The JEVA is a radically new version of the 18-Series Visco Jet. It incorporates vastly increased minimum passage sizes for corresponding Lohm rates: up to 90% increase over some existing 18-Series units. In addition, 93 Lohm rates completely cover an extended range from 3520 to 313,000 Lohms. The 43-Series, 68-Series and 14-Series Visco Jets are cartridge mount units that offer the largest minimum passage for a given Lohm rate as well as the highest Lohm rates available. For instance, a 4000 Lohm 14Series Visco has a minimum passage of 0.055 inch. A 4000 Lohm single orifice would be about 0.012 inch in diameter. One of the 43-Series Viscos offers a Lohm rate of 2,200,000 Lohms, with a 0.005 inch minimum passage, the equivalent of a 0.0006 inch diameter single orifice. All Lee Visco Jets are available calibrated to a 5% or 10% tolerance. Visco Jets with minimum passageways of 0.032 inch or less are protected with two safety screens for bi-directional flow applications.
THE PRINCIPLE BEHIND THE UNIQUE LEE VISCO JET PERFORMANCE

The Visco Jet consists basically of three discs mounted one upon the other to form an extremely complex fluid passage. Fluid enters at the center of one disc and passes through a slot which is tangential to a spin chamber. This discharges through a small center hole into
Introduction Lee
Restrictors 7
another chamber. This process repeats over and over. Since the spinning liquid makes many revolutions in each spin chamber, the resulting fluid resistance uses the flow passage surfaces many times. The tangential nature of the slots overcomes sensitivity to viscosity. The centrifugal force of the liquid maintains a back pressure on the discharge of FLUID FLOW the slot which is proportional to the square of the RPM of the spinning liquid. This provides a reasonable degree of viscosity compensation without the use of any moving parts. Some Lee Visco Jets are made from solid stainless steel discs, while others are fabricated from photo-etched stainless steel plates which are bonded together to produce a homogeneous leakproof product. All Visco elements are rigidly and permanently retained in their respective inserts, cartridges, or linemounts. Standard Lee Visco Jets are calibrated to the noted Lohm ratings in both directions.
REDUCES CLOGGING
There are always some particles of dirt or metal or lint in any hydraulic system even after it has been cleaned and filtered. Sometimes the hydraulic equipment actually generates these particles due to moving parts and there are always many more small particles than there are large ones. The size and number of these particles limit the orifice size which can be used for fluid restrictors. If a small orifice clogs, it usually means failure of a complete system. The use of the Lee Visco Jet enables you to use much larger passages and still obtain the same amount of restriction which your system demands. Since the
Introduction Lee
Restrictors
minimum passageways in the Lee Visco Jet are larger than for an ordinary orifice, it also means that the hole size in protecting screens may be made proportionately larger. With both larger passageways and larger screen hole sizes, your system will tolerate a much higher level of contamination. Any particle which will pass through the screens, which we use to protect our Visco Jets, will also pass right through the Visco Jet without causing any blockage or build-up of fluid restriction. Now you can use the fluid resistance values you need without fear of system failure due to contamination.
LOHMS VERSUS HOLE SIZE

An example of this is shown by a Visco Jet having 0.015 inch diameter holes and flowing at the same Lohm rate (32,600 Lohms) as the Standard Lee Jet having 0.0048 inch hole size. Thus the same Lohm rate can be obtained with 3.1 times the hole diameter and over 9 times the hole area!
TO PREVENT CLOGGING YOU NEED LARGER HOLES Compare these values:

HOLE SIZE
Lohms for standard Lee Jet Lohms for 1 Stage Lee Visco Jet Lohms for 5 Stage Lee Visco Jet
0.005
28,000 145,000 313,000
0.015
3200 32,600 73,000
0.032
700 8800 19,600
0.055
220 4000 8900
If you need a high Lohm rate Jet, but are concerned with the possibility of clogging, even when protected by safety screens, you can get the same resistance to flow (Lohms) by using a Visco Jet with holes FIVE TIMES AS LARGE!
Introduction Lee
Restrictors 9
B
NORMAL METERING HOLE Comparable area of flow passage (25 times greater) using Visco-Jet with SAME Lohm rate.
REDUCES EROSION
The unique Lee Visco Jet principle can provide an increase in flow passage as great as 25 times that of a corresponding (same Lohm rate) single stage restrictor, with a corresponding reduction in velocity. Since erosion is a function of the square of the velocity of the liquid medium, erosion can be reduced to 1/625 of that of the simple restrictor. Actual life tests have indicated that under certain conditions, a Lee Visco Jet can be expected to function without an appreciable change in Lohm rating for up to 20 years of continuous operation.
PREVENTS CAVITATION
Liquid flowing through any orifice will cavitate whenever its velocity causes the pressure in the throat of the orifice to drop below the vapor pressure of the flowing liquid. Even though there may be a high supply pressure and a high back pressure on an orifice, if the velocity is high enough there will be a subsequent lowering of the pressure in the throat of the orifice and the possibility of cavitation. The effects of cavitation are unstable flow and erosion both of which are undesirable. To prevent cavitation,
10
Introduction Lee
Restrictors
sufficiently high throat pressure must be maintained, either by:
1. Applying sufficiently high back pressure or 2. Reducing the velocity of the liquid as it flows through the restrictor. The Lee Company manufactures a wide variety of fluid restrictors constructed with orifices in series which greatly reduce the velocity and thereby permit the use of much lower back pressures (see "Cavitation" page M29).
COMPENSATES FOR VISCOSITY

When temperature changes affect the viscosity of the hydraulic fluid, this effect usually appears dramatically in the time response of the hydraulic system. By using the Lee Visco Jet, which has a considerable amount of viscosity compensation built into the design, you will find that the time responses on hydraulic systems will remain more constant even though there are wide changes in the viscosity of the hydraulic fluids. The curve on page B11 shows the viscosity compensation of the Lee Visco Jet while flowing on MIL-H-5606 hydraulic oil. The viscosity was changed by controlling the oil temperature. Test runs were conducted with both the standard Lee Jet and a sharp edge orifice for a reference. There was no appreciable difference between the standard Lee Jet and the sharp edge orifice. However, there was a dramatic difference in the flows obtained with the Lee Visco Jet. The pressure drop was held constant throughout the runs with a P of 50 psi. This compensation is obtained by two independent effects which tend to make the flow increase as the viscosity increases. The first effect is that of the back pressure on the spin slots. As previously mentioned, this varies as the square of the spin velocity; when the
Introduction Lee
Restrictors 11
12
Introduction Lee
Restrictors
viscosity increase slows down the spin velocity, the back pressure tends to decrease, thereby permitting a higher flow through the spin slot into the spin chamber. The other effect occurs in the deceleration chamber. If the liquid is spinning at a high speed when it enters the deceleration chamber, energy is absorbed to bring this liquid to rest and subsequently to accelerate it out in the opposite direction. This shows up as a pressure drop. If, due to the increase in viscosity, the liquid is not spinning as fast when it enters the deceleration chamber, it then follows that it can be discharged with less pressure drop. If a relatively flat flow vs. viscosity curve were desired, it can readily be obtained in the low viscosity ranges, that is up to 23 centistokes. Referring to the two curves on page B11 one can see that if a standard Lee Jet and a Visco Jet were flowing in parallel, the two slopes would be cancelled out through this viscosity range and the total output would be reasonably constant for 1 centistoke through 23 centistokes. Again referring to the MILH-5606 oil, this would be from +72 to over 350F.
HIGH PRESSURE RESTRICTORS

The Lee Company offers a complete range of high pressure restrictors for system pressures up to 8000 psi. The Lee 5k Jet and High Pressure High Watt Jets are single orifice restrictors covering Lohm rates from 1000 to 20,000, and 350 to 3000 Lohms, respectively. The High Pressure Bender Jets are multi-orifice restrictors covering 1900 9500 Lohms, and the High Pressure Visco Jets range from 11,200 Lohms to 313,000 Lohms. The High Pressure Visco Jet comes in two sizes, a 0.187" diameter and a new smaller 0.125" diameter version which offers the same performance but with a significant savings in space.
Introduction Lee
LEE CRO
Restrictors 13
The Lee CRO is a multi-stage restrictor that is constructed of sheets of stainless steel vacuum bonded together into a convenient disc form. The unique shape of the tortuous path results in a large minimum passage of 0.055". The Lee CRO does not require screens and has bidirectional flow capability.
INTERCHANGEABILITY
Lee Restrictors provide a high degree of interchangeability. Lee Jets, Bender Jets and 18-Series Visco Jets all have the same length to the seating chamfer. If space exists to accommodate some variation in overall length, a restrictor in a different range of Lohm rates or with a different minimum passage size can be chosen without changing the installation hole. The high pressure High Watts, Bender Jets and Visco Jets are interchangeable with each other.
MASTER SETS
Master Sets are convenient sets of interchangeable Lee restrictors calibrated to tight test tolerances for use in hydraulic design evaluations. There are four different master sets available: the Lee Jet Master Set, the High Watt Jet Master Set, the Visco Jet Master Set and the Microjet Master Set. Master sets contain a wide range of calibrated restrictors in individually marked vials along with installation and extraction tool sets and procedures and extra pins or orings. The Lee Jet, High Watt Jet and Visco Jet Master Sets also include two each of Lee "B" and "C" unions for line mount applications. Lee Jet, High Watt Jet and Visco Jet Master Sets are bidirectionally calibrated and marked with the actual Lohm rate (1% for Jet and High Watts, 5% for Visco Jets). Lee Micro Jet Master Sets are calibrated unidirectionally (2%) and supplied with actual Lohm rates on a data sheet. All Lee restrictors are readily installed and removed from hydraulic manifolds.
14
Introduction Lee
Restrictors
MASTER SET AVAILABLE LOHM RATES
LEE JET MASTER SET PART NUMBER: 800 950 1 200 1 500 1 800 2 200 3 000 4 000 5 000 6 500 8 000 10 000 15 000 20 000 30 000
LEE MICROJET MASTER SET PART NUMBER: 475 515 555 600 650 700 760 820 885 955 1040 1120 1210 1310 1420 1530 1650 1790 1930 2090 2260 2450 2640 2860 3100
HIGH WATT JET MASTER SET PART NUMBER: 200 225 250 275 300 325 350 400 450 500 600 700 800 900 1000
VISCO JET MASTER SET PART NUMBER: 11 200 17 600 24 000 33 000 40 000 50 000 60 000 70 000 80 000 100 000 125 000 145 000 198 000 243 000 313 000
JETA1871000A JEMA2711000B JEHA1871000A VDCA1871000A
MINIMUM PASSAGE SIZE (Inches)

LEE 43 SERIES 68 SERIES 14 SERIES LEE JEVA VISCO VISCO VISCO CRO 0.026 0.026 0.031 0.015 0.015 0.013 0.009 0.006 0.015 0.005 0.019 0.019 0.013 0.032 0.032 0.032 0.062 0.055 0.055 0.055 0.055 0.005
BENDER SHORT LONG 12 & 18 SERIES JET AXIAL VISCO AXIAL VISCO VISCOS
0.060
Introduction Lee
0.030 0.020 0.020 0.015
0.050 0.045 0.045 0.035 0.035 0.020 0.060 0.050 0.050 0.040 0.035 0.025 0.025 0.020 0.010 0.010 0.007 0.015 0.010
0.015
0.020
Restrictors 15
LOHM RATE LEE JET, HIGHWATT RANGE & KILOWATT JET 90 0.092 200 0.062 200 0.063 600 0.036 600 0.036 1 000 0.0265 1 000 0.0265 1 900 0.020 1 900 0.020 3 700 0.014 3 700 0.015 7 400 0.010 7 500 0.010 11 000 0.0083 11 000 0.0085 17 600 0.0067 17 600 0.0067 30 000 0.0051 30 200 0.0051* 46 800 0.0041* 49 100 0.0041* 130 000 0.0025* 137 000 0.0025* 313 000 0.0016* 950 000 0.0009* 2 200 000 0.0006*
*Equivalent single orifice size Lee Jets are not offered for these Lohm rates
16 Lee Jet
CAD 300
PIN
INSERT
MATERIALS
PART
Body Pin Screens Base Washer Braze
MATERIAL
303 Cres 303 Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C ASTM A 666 ASTM A 666 AMS 4774
Finish: All Cres Parts Passivated per QQ-P-35. Pins are prewaxed. Do not degrease. Do not lubricate.
Note: See pages B18 B19 for a complete list of Lohm rates and part numbers.
Lee Jet 17
INSTALLATION HOLE
INSTALLATION AND EXTRACTION

Tool Set Part Number .......................... CUTA1870104C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Pages J6 J8 Replacement Pin Part Number ............ JETA1870003A Master Set Part Number ...................... JETA1871000A Master Set Description ......................... See Pages B13 B14
For boss size see page L19. For oversize see page L23.
PERFORMANCE
Lohm Rate Tolerance ............................. 2% or 5% Maximum Working Pressure ................... 3000 psid Nominal Weight ....................................... 1.2 grams
18 Lee Jet
LEE PART NUMBER 2%
JETA1872800L JETA1872850L JETA1872900L JETA1872950L JETA1872100D JETA1872110D JETA1872120D JETA1872130D JETA1872140D JETA1872150D JETA1872160D JETA1872170D JETA1872180D JETA1872190D JETA1872200D JETA1872220D JETA1872240D JETA1872260D JETA1872280D JETA1872300D JETA1872320D JETA1872340D JETA1872360D JETA1872380D JETA1872400D JETA1872430D JETA1872460D
5%
JETA1875800L JETA1875850L JETA1875900L JETA1875950L JETA1875100D JETA1875110D JETA1875120D JETA1875130D JETA1875140D JETA1875150D JETA1875160D JETA1875170D JETA1875180D JETA1875190D JETA1875200D JETA1875220D JETA1875240D JETA1875260D JETA1875280D JETA1875300D JETA1875320D JETA1875340D JETA1875360D JETA1875380D JETA1875400D JETA1875430D JETA1875460D
NOMINAL LOHM SCREEN HOLE RATE SIZE (Inches)

800 850 900 950 1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 2 200 2 400 2 600 2 800 3 000 3 200 3 400 3 600 3 800 4 000 4 300 4 600 0.015 0.015 0.015 0.015 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008
Lee Jet 19
LEE PART NUMBER 2%
JETA1872500D JETA1872550D JETA1872600D JETA1872650D JETA1872700D JETA1872750D JETA1872800D JETA1872850D JETA1872900D JETA1872950D JETA1872100H JETA1872110H JETA1872120H JETA1872130H JETA1872140H JETA1872150H JETA1872160H JETA1872170H JETA1872180H JETA1872190H JETA1872200H JETA1872220H JETA1872240H JETA1872260H JETA1872280H JETA1872300H
5%
JETA1875500D JETA1875550D JETA1875600D JETA1875650D JETA1875700D JETA1875750D JETA1875800D JETA1875850D JETA1875900D JETA1875950D JETA1875100H JETA1875110H JETA1875120H JETA1875130H JETA1875140H JETA1875150H JETA1875160H JETA1875170H JETA1875180H JETA1875190H JETA1875200H JETA1875220H JETA1875240H JETA1875260H JETA1875280H JETA1875300H

5 000 5 500 6 000 6 500 7 000 7 500 8 000 8 500 9 000 9 500 10 000 11 000 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000 22 000 24 000 26 000 28 000 30 000 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004
20 Lee High Watt Jet

CAD 305
PIN
INSERT
MATERIALS
PART
Body Pin Screens Metering Element
MATERIAL
303 Cres 17-4PH Cres 303 Cres 304 Cres
SPECIFICATION
QQ-S-763C AMS 5643 QQ-S-763C QQ-S-763
PERFORMANCE
Lee High Watt Jet 21

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA1870110C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Pages J6 J8 Replacement Pin Part Number ............ JEHA1870003A Master Set Part Number ...................... JEHA1871000A Master Set Description ......................... See Pages B13 B14
LEE PART NUMBER 2%

JEHA1872200L JEHA1872225L JEHA1872250L JEHA1872275L JEHA1872300L JEHA1872325L JEHA1872350L JEHA1872375L JEHA1872400L JEHA1872425L JEHA1872450L JEHA1872475L JEHA1872500L JEHA1872550L JEHA1872600L JEHA1872650L JEHA1872700L JEHA1872750L JEHA1872800L JEHA1872850L JEHA1872900L JEHA1872950L JEHA1872100D
5%
JEHA1875200L JEHA1875225L JEHA1875250L JEHA1875275L JEHA1875300L JEHA1875325L JEHA1875350L JEHA1875375L JEHA1875400L JEHA1875425L JEHA1875450L JEHA1875475L JEHA1875500L JEHA1875550L JEHA1875600L JEHA1875650L JEHA1875700L JEHA1875750L JEHA1875800L JEHA1875850L JEHA1875900L JEHA1875950L JEHA1875100D

200 225 250 275 300 325 350 375 400 425 450 475 500 550 600 650 700 750 800 850 900 950 1000 0.030 0.030 0.030 0.030 0.030 0.030 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.020 0.020 0.020 0.020 0.020 0.015 0.015 0.015 0.015 0.015
22 281 Kilowatt Jet

CAD 340
PIN
INSERT
MATERIALS
PART
Body Pin Orifice Plate Screens
MATERIAL
304L Cres 15-5PH Cres 15-5PH Cres 15-5PH Cres
SPECIFICATION
QQ-S-763 AMS 5659 AMS 5659 AMS 5659
HEAT TREAT
H1025 H1025 H1025
PERFORMANCE
Lohm Rate Tolerance ......................................... 5% Maximum Working Pressure ............................... 3000 psid Nominal Weight ................................................... 4.0 grams
281 Kilowatt Jet 23

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2810104C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Pages J9 J12 Replacement Pin Part Number ............ JEKA2810003B
LEE PART NUMBER

JEKA2815090L JEKA2815110L JEKA2815130L JEKA2815150L JEKA2815175L JEKA2815200L
LOHM RATE 5%
90 110 130 150 175 200
NOMINAL SCREEN HOLE SIZE (Inches)

0.040 0.040 0.040 0.040 0.040 0.040
24 Lee Microjet
CAD 365
INSERT
MATERIALS
PART
Body Screen Assembly Braze O-Ring
MATERIAL
303 Cres 304L Cres Fluorosilicone
SPECIFICATION
QQ-S-763C ASTM A 666 AMS 4774
Finish: All Cres Parts Passivated per QQ-P-35.
PERFORMANCE
Lohm Rate Tolerance ......................................... 2% Maximum Working Pressure ............................... 500 psid Nominal Weight ................................................... 0.44 grams
Lee Microjet 25
INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2711004C Procedures ........................................... See Page L32 Replacement O-Ring Part Number ...... JEMA2710003B Master Set Part Number ...................... JEMA2711000B Master Set Description ......................... See Pages B13 B14
26 Lee Microjet
LEE PART NUMBER
JEMA2712475L JEMA2712495L JEMA2712515L JEMA2712535L JEMA2712555L JEMA2712575L JEMA2712600L JEMA2712625L JEMA2712650L JEMA2712675L JEMA2712700L JEMA2712730L JEMA2712760L JEMA2712790L JEMA2712820L JEMA2712850L JEMA2712885L JEMA2712920L JEMA2712955L JEMA2712995L JEMA2712104D JEMA2712108D JEMA2712112D JEMA2712117D
LOHM RATE 2%
475 495 515 535 555 575 600 625 650 675 700 730 760 790 820 850 885 920 955 995 1040 1080 1120 1170

0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.008 0.008 0.008 0.008 0.008
Lee Microjet 27
LEE PART NUMBER
JEMA2712121D JEMA2712126D JEMA2712131D JEMA2712136D JEMA2712142D JEMA2712147D JEMA2712153D JEMA2712159D JEMA2712165D JEMA2712172D JEMA2712179D JEMA2712186D JEMA2712193D JEMA2712201D JEMA2712209D JEMA2712218D JEMA2712226D JEMA2712235D JEMA2712245D JEMA2712254D JEMA2712264D JEMA2712275D JEMA2712286D JEMA2712297D JEMA2712310D
LOHM RATE 2%
1210 1260 1310 1360 1420 1470 1530 1590 1650 1720 1790 1860 1930 2010 2090 2180 2260 2350 2450 2540 2640 2750 2860 2970 3100

0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008
28 Lee Bender Jet

CAD 308
PIN
INSERT
MATERIALS
PART
Body Pin Internal Plug Spacers Metering Discs Drilled Screens Etched Screens Base Washers Braze
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 303 Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C AMS 5529 QQ-S-763C ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
Lohm Rate Tolerance ................................. 5% Maximum Working Pressure ....................... 3000 psid Nominal Weight ........................................... 1.4 grams
Lee Bender Jet 29

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA1870104C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Pages J6 J8 Replacement Pin Part Number ............ JETA1870003A
LEE PART NUMBER

JEBA1875190D JEBA1875240D JEBA1875330D JEBA1875370D JEBA1875500D JEBA1875590D JEBA1875710D JEBA1875950D
LOHM RATE 5%
1900 2400 3300 3700 5000 5900 7100 9500
MINIMUM NOMINAL PASSAGE SCREEN HOLE SIZE (Inches) SIZE (Inches)

0.030 0.030 0.025 0.020 0.020 0.020 0.015 0.015 0.020 0.020 0.015 0.015 0.015 0.015 0.008 0.008
30
2502 Short
PIN
Axial Visco Jet

CAD 310
INSERT
MATERIALS
PART
Body Pin Screens Spacers Shims Spinner Discs Metering Discs
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 17-7PH Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C AMS 5528 AMS 5529
PERFORMANCE
2502 Short
Axial Visco Jet 31

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2500106C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Page J13 Replacement Pin Part Number ............ CKFA2500003A
LEE PART NUMBER

VXCA2502680L VXCA2502910L VXCA2502120D VXCA2502140D VXCA2502190D VXCA2502210D
LOHM RATE
680 910 1200 1400 1900 2100

0.060 0.060 0.050 0.050 0.045 0.040 0.031 0.031 0.031 0.031 0.031 0.031
32
2500 Short
PIN
Axial Visco Jet

CAD 311
INSERT
MATERIALS
PART
Body Pin Stack Retainer Spacers Shims Spinner Discs Metering Discs Screens Base Washer Braze
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 17-7PH Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C AMS 5528 AMS 5529 ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
2500 Short
Axial Visco Jet 33

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2000113C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Page J13 Replacement Pin Part Number ............ VXCA2500003A
LEE PART NUMBER

VXCA2500270D VXCA2500330D VXCA2500370D VXCA2500450D VXCA2500560D VXCA2500620D VXCA2500740D VXCA2500820D
LOHM RATE
2700 3300 3700 4500 5600 6200 7400 8200

0.035 0.035 0.035 0.030 0.025 0.025 0.020 0.020 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015
34
2503 Long
PIN
Axial Visco Jet

CAD 312
INSERT
MATERIALS
PART
Body Pin Screens Spacers Shims Spinner Discs Metering Discs
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 17-7PH Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C AMS 5528 AMS 5529
PERFORMANCE
2503 Long
Axial Visco Jet 35

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2500106C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Page J14 Replacement Pin Part Number ............ CKFA2500003A
LEE PART NUMBER

VXCA2503112D VXCA2503140D VXCA2503190D VXCA2503270D VXCA2503320D
LOHM RATE
1120 1400 1900 2700 3200

0.060 0.060 0.050 0.045 0.040 0.031 0.031 0.031 0.031 0.031
36
PIN
2501 Long
Axial Visco Jet

CAD 313
INSERT
MATERIALS
PART
Body Pin Stack Retainer Spacers Shims Spinner Discs Metering Discs Screens Base Washer Braze
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 17-7PH Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C AMS 5528 AMS 5529 ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
2501 Long
Axial Visco Jet 37

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2000113C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Page J14 Replacement Pin Part Number ............ VXCA2500003A
LEE PART NUMBER

VXCA2501480D VXCA2501620D VXCA2501740D VXCA2501840D VXCA2501980D VXCA2501110H
LOHM RATE
4 800 6 200 7 400 8 400 9 800 11 000

0.035 0.030 0.025 0.025 0.020 0.020 0.015 0.015 0.015 0.015 0.015 0.015
38 Lee JEVA
CAD 320
PIN
INSERT
MATERIALS
PART
Body Pin Visco Stack Screens Base Washer Braze
MATERIAL
304L Cres 17-4PH Cres 304L Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763 AMS 5643 ASTM A 666 ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
Lohm Rate Tolerance ........................... 5% or 10% Maximum Working Pressure ................. 3000 psid Nominal Weight ..................................... 1.7 grams
Note: See pages B40 B41 for a complete list of Lohm rates and part numbers.
Lee JEVA 39
INSTALLATION HOLE

Tool Set Part Number .......................... CUTA1870104C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Pages J6 J8 Replacement Pin Part Number ............ JEVA1870003B
DISC INFORMATION DISC STYLE

JEVA181 JEVA182 JEVA183 JEVA184 JEVA185
NOMINAL SCREEN DATA TOTAL AREA (Square Inches)

0.062 0.062 0.062 0.062 0.062
MINIMUM PASSAGE (Inches)

0.006 0.009 0.013 0.019 0.026
OPEN SCREEN AREA HOLE (Square SIZE Inches) (Inches)

0.019 0.020 0.014 0.026 0.026 0.004 0.006 0.008 0.015 0.015
40 Lee JEVA
LEE PART NUMBER 5% 10%
JEVA1850352D JEVA1850370D JEVA1850389D JEVA1850408D JEVA1850428D JEVA1850450D JEVA1850472D JEVA1850496D JEVA1850521D JEVA1850547D JEVA1850574D JEVA1850603D JEVA1850633D JEVA1850665D JEVA1850698D JEVA1850733D JEVA1840769D JEVA1840808D JEVA1840848D JEVA1840890D JEVA1840935D JEVA1840982D JEVA1840103H JEVA1840108H JEVA1840114H JEVA1840119H JEVA1840125H JEVA1840132H JEVA1840138H JEVA1840145H JEVA1840152H JEVA1840160H JEVA1840168H JEVA1840176H JEVA1830185H JEVA1830194H JEVA1830204H JEVA1830214H JEVA1830225H JEVA1830236H JEVA1830248H JEVA1830260H JEVA1830273H JEVA1830287H JEVA1830302H JEVA1830316H JEVA1830332H
LOHM RATE
3 520 3 700 3 890 4 080 4 280 4 500 4 720 4 960 5 210 5 470 5 740 6 030 6 330 6 650 6 980 7 330 7 690 8 080 8 480 8 900 9 350 9 820 10 300 10 800 11 400 11 900 12 500 13 200 13 800 14 500 15 200 16 000 16 800 17 600 18 500 19 400 20 400 21 400 22 500 23 600 24 800 26 000 27 300 28 700 30 200 31 600 33 200

0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.013
JEVA1855352D JEVA1855370D JEVA1855389D JEVA1855408D JEVA1855428D JEVA1855450D JEVA1855472D JEVA1855496D JEVA1855521D JEVA1855547D JEVA1855574D JEVA1855603D JEVA1855633D JEVA1855665D JEVA1855698D JEVA1855733D JEVA1845769D JEVA1845808D JEVA1845848D JEVA1845890D JEVA1845935D JEVA1845982D JEVA1845103H JEVA1845108H JEVA1845114H JEVA1845119H JEVA1845125H JEVA1845132H JEVA1845138H JEVA1845145H JEVA1845152H JEVA1845160H JEVA1845168H JEVA1845176H JEVA1835185H JEVA1835194H JEVA1835204H JEVA1835214H JEVA1835225H JEVA1835236H JEVA1835248H JEVA1835260H JEVA1835273H JEVA1835287H JEVA1835302H JEVA1835316H JEVA1835332H
Lee JEVA 41
LEE PART NUMBER 5%
JEVA1835349H JEVA1835366H JEVA1835385H JEVA1835404H JEVA1835424H JEVA1835446H JEVA1835468H JEVA1825491H JEVA1825516H JEVA1825542H JEVA1825569H JEVA1825597H JEVA1825627H JEVA1825658H JEVA1825691H JEVA1825726H JEVA1825762H JEVA1825800H JEVA1825840H JEVA1825882H JEVA1825926H JEVA1825972H JEVA1825102K JEVA1825107K JEVA1825113K JEVA1825118K JEVA1825124K JEVA1825130K JEVA1815137K JEVA1815144K JEVA1815151K JEVA1815158K JEVA1815166K JEVA1815175K JEVA1815183K JEVA1815193K JEVA1815202K JEVA1815212K JEVA1815223K JEVA1815234K JEVA1815246K JEVA1815258K JEVA1815271K JEVA1815284K JEVA1815299K JEVA1815313K
10%
JEVA1830349H JEVA1830366H JEVA1830385H JEVA1830404H JEVA1830424H JEVA1830446H JEVA1830468H JEVA1820491H JEVA1820516H JEVA1820542H JEVA1820569H JEVA1820597H JEVA1820627H JEVA1820658H JEVA1820691H JEVA1820726H JEVA1820762H JEVA1820800H JEVA1820840H JEVA1820882H JEVA1820926H JEVA1820972H JEVA1820102K JEVA1820107K JEVA1820113K JEVA1820118K JEVA1820124K JEVA1820130K JEVA1810137K JEVA1810144K JEVA1810151K JEVA1810158K JEVA1810166K JEVA1810175K JEVA1810183K JEVA1810193K JEVA1810202K JEVA1810212K JEVA1810223K JEVA1810234K JEVA1810246K JEVA1810258K JEVA1810271K JEVA1810284K JEVA1810299K JEVA1810313K
LOHM RATE
34 900 36 600 38 500 40 400 42 400 44 600 46 800 49 100 51 600 54 200 56 900 59 700 62 700 65 800 69 100 72 600 76 200 80 000 84 000 88 200 92 600 97 200 102 000 107 000 113 000 118 000 124 000 130 000 137 000 144 000 151 000 158 000 166 000 175 000 183 000 193 000 202 000 212 000 223 000 234 000 246 000 258 000 271 000 284 000 299 000 313 000

0.013 0.013 0.013 0.013 0.013 0.013 0.013 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006
42
18 Series
PIN
Lee Visco Jet

INSERT
CAD "L" 322 .66 324 .72
B
MATERIALS
PART
Body Plug Pin Internal Plug Visco Stack Screens Base Washer Braze
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 304L Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C ASTM A 666 ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
DISC INFORMATION MINIMUM DISC PASSAGE STYLE SIZE (Inches)

VDCA181 VDCA182 VDCA183 VDCA184 0.005 0.007 0.010 0.015
NOMINAL SCREEN DATA TOTAL OPEN SCREEN AREA AREA HOLE (Square (Square SIZE Inches) Inches) (Inches)
0.062 0.062 0.062 0.062 0.019 0.019 0.020 0.014 0.004 0.004 0.006 0.008
18 Series
Lee Visco Jet 43
INSTALLATION HOLE

Tool Set Part Number ............................ CUTA1870104C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Pages J6 J8 Replacement Pin Part Number .............. JETA1870003A Master Set Part Number ........................ VDCA1871000A Master Set Description ........................... See Pages B13 B14
LEE PART NUMBER 5%

VDCA1845112H VDCA1845162H VDCA1835176H VDCA1835240H VDCA1835330H VDCA1835410H VDCA1825800H VDCA1815145K VDCA1815198K VDCA1815243K VDCA1815280K VDCA1815313K
10%
VDCA1840112H VDCA1840162H VDCA1830176H VDCA1830240H VDCA1830330H VDCA1830410H VDCA1820800H VDCA1810145K VDCA1810198K VDCA1810243K VDCA1810280K VDCA1810313K
MIN. LOHM MINIMUM "L" "A" RATE PASSAGE DIM. DIM. SIZE (In.) (In.) (In.)
11 200 16 200 17 600 24 000 33 000 41 000 80 000 145 000 198 000 243 000 280 000 313 000 0.015 0.015 0.010 0.010 0.010 0.010 0.007 0.005 0.005 0.005 0.005 0.005 0.66 0.72 0.66 0.66 0.72 0.72 0.66 0.66 0.66 0.72 0.72 0.72 0.30 0.40 0.30 0.30 0.40 0.40 0.30 0.30 0.30 0.40 0.40 0.40
44
43 Series
Lee Visco Jet

CAD 325 327 329 "L" .434 .569 .630
MATERIALS
PART
Body Visco Stack Screens Braze Screen Spacers Spacers Washers Shims "A" Washer Back Up Rings "O" Ring
MATERIAL
303 Cres 304L Cres 304L Cres 304L Cres 410 Cres 303 Cres 303 Cres 302 Cres 303 Cres TFE FKM
SPECIFICATION
QQ-S-763C ASTM A 666 ASTM A 666 QQ-W-423 AWS A5.8BNi-7 QQ-S-763 QQ-S-763C QQ-S-763C ASTM A 666 QQ-S-763C MS28774-011 M83248/2-011
PERFORMANCE
Lohm Rate Tolerance ............................. 5% or 10% Maximum Working Pressure ................... 3000 psid Nominal Weight ....................................... 5.8 - 7.7 grams
DISC INFORMATION NOMINAL SCREEN DATA MINIMUM TOTAL OPEN SCREEN DISC PASSAGE AREA AREA HOLE SIZE STYLE SIZE (Inches) (Square In.) (Square In.) (Inches)
VDCA431 VDCA432 VDCA433 0.005 0.015 0.031 0.043 0.070 0.070 0.010 0.014 0.025 0.001 0.010 0.020
43 Series
Lee Visco Jet 45

INSTALLATION HOLE

Procedures ............................................. See Page L28 Instructions for High and Low Temperature ................................... See Pages L29 L31 Line Mount Configurations ..................... See Page J15
LEE PART NUMBER 5%

VDCA4335500D VDCA4335700D VDCA4325250H VDCA4325326H VDCA4325460H VDCA4325565H VDCA4325650H VDCA4325730H VDCA4315950K VDCA4315135T VDCA4315220T
10%
MINIMUM "A" LOHM PASSAGE "L" DEPTH RATE SIZE DIM. REAM (Inches) (In.) 0.002"
0.031 0.031 0.015 0.015 0.015 0.015 0.015 0.015 0.005 0.005 0.005 0.569 0.630 0.434 0.434 0.434 0.569 0.569 0.569 0.434 0.569 0.569 0.654 0.715 0.519 0.519 0.519 0.654 0.654 0.654 0.519 0.654 0.654
VDCA4330500D 5 000 VDCA4330700D 7 000 VDCA4320250H 25 000 VDCA4320326H 32 600 VDCA4320460H 46 000 VDCA4320565H 56 500 VDCA4320650H 65 000 VDCA4320730H 73 000 VDCA4310950K 950 000 VDCA4310135T 1 350 000 VDCA4310220T 2 200 000
46
68 Series
Lee Visco Jet

CAD "L" 330 .702 332 .920 334 1.029
MATERIALS
PART
Body Visco Stack Screens Spacers Washers Shims "A" Washer Back Up Rings "O" Ring
MATERIAL
303 Cres 304L Cres 304L Cres 303 Cres 303 Cres 302 Cres 303 Cres TFE FKM
SPECIFICATION
QQ-S-763C ASTM A 666 ASTM A 666 QQ-S-763C QQ-S-763C ASTM A 666 QQ-S-763C MS28774-015 M83248/2-015
PERFORMANCE
Lohm Rate Tolerance ............................. 5% or 10% Maximum Working Pressure ................... 3000 psid Nominal Weight ....................................... 24.7 - 35.8 grams

VDCA681 VDCA682
NOMINAL SCREEN DATA TOTAL AREA (Square Inches)

0.208 No Screens

0.032 0.062
OPEN AREA (Square Inches)

0.079 No Screens
SCREEN HOLE SIZE (Inches)

0.020 No Screens
68 Series
Lee Visco Jet 47

INSTALLATION HOLE

LEE PART NUMBER 5%

VDCA6825137D VDCA6825181D VDCA6815880D VDCA6815124H VDCA6815152H VDCA6815176H VDCA6815196H
10%
VDCA6820137D VDCA6820181D VDCA6810880D VDCA6810124H VDCA6810152H VDCA6810176H VDCA6810196H
MINIMUM "A" LOHM PASSAGE "L" DEPTH RATE SIZE DIM. REAM (Inches) (In.) 0.002"
1 370 1 810 8 800 12 400 15 200 17 600 19 600 0.062 0.062 0.032 0.032 0.032 0.032 0.032 0.702 0.920 0.702 0.702 0.920 0.920 1.029 0.797 1.015 0.797 0.797 1.015 1.015 1.124
48
14 Series
Lee Visco Jet

CAD "L" 335 .281 336 .496 337 .711 338 .926 339 1.141
MATERIALS
PART
Body Separators End Pieces Visco Disc Back Up Rings "O" Ring
MATERIAL
304 Cres 304 Cres 304 Cres 304L Cres TFE FKM
SPECIFICATION
QQ-S-763 QQ-S-763 QQ-S-763 QQ-S-766 MS28774-016 M83248/2-016
PERFORMANCE
Lohm Rate Tolerance .................................. 5% Maximum Working Pressure ........................ 3000 psid Nominal Weight ............................................ 64 - 191 grams Minimum Passage Size ............................... 0.055 inches
14 Series
Lee Visco Jet 49
INSTALLATION HOLE

LEE PART NUMBER 5%

VDCA1415400D VDCA1415565D VDCA1415693D VDCA1415800D VDCA1415890D
LOHM RATE
4000 5650 6930 8000 8900
"L" DIM. MAX. (Inches)

0.281 0.496 0.711 0.926 1.141
"A" DIM. MIN. (Inches)

0.341 0.556 0.771 0.986 1.201
50 Lee 5k Jet
PIN INSERT
CAD 345
MATERIALS
PART
Body Pin Screen
MATERIAL
304L Cres 15-5PH Cres 15-5PH Cres
SPECIFICATION
QQ-S-763 AMS 5659 AMS 5659 or 5862
HEAT TREAT
H1075 H1025
Note: See pages B52 B53 for a complete list of Lohm Rates and Part Numbers.
Lee 5k Jet 51
INSTALLATION HOLE

Tool Set Part Number ....................... CUTA1870904C Procedures ........................................ See Pages L21 L25 Line Mount Configurations ................ See Pages J8, J20 J31 Replacement Pin Part Number ......... JHTA1870003A
PERFORMANCE
Lohm Rate Tolerance .................................. 2% or 5% Maximum Working Pressure ........................ 5000 psid Nominal Weight ............................................ 1.1 grams
52 Lee 5k Jet
LEE PART NUMBER 2%
JHTA1872100D JHTA1872110D JHTA1872120D JHTA1872130D JHTA1872140D JHTA1872150D JHTA1872160D JHTA1872170D JHTA1872180D JHTA1872190D JHTA1872200D JHTA1872220D JHTA1872240D JHTA1872260D JHTA1872280D JHTA1872300D JHTA1872320D JHTA1872340D JHTA1872360D JHTA1872380D JHTA1872400D JHTA1872430D
5%
JHTA1875100D JHTA1875110D JHTA1875120D JHTA1875130D JHTA1875140D JHTA1875150D JHTA1875160D JHTA1875170D JHTA1875180D JHTA1875190D JHTA1875200D JHTA1875220D JHTA1875240D JHTA1875260D JHTA1875280D JHTA1875300D JHTA1875320D JHTA1875340D JHTA1875360D JHTA1875380D JHTA1875400D JHTA1875430D

1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 2 200 2 400 2 600 2 800 3 000 3 200 3 400 3 600 3 800 4 000 4 300 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008
Lee 5k Jet 53
LEE PART NUMBER 2%
JHTA1872460D JHTA1872500D JHTA1872550D JHTA1872600D JHTA1872650D JHTA1872700D JHTA1872750D JHTA1872800D JHTA1872850D JHTA1872900D JHTA1872950D JHTA1872100H JHTA1872110H JHTA1872120H JHTA1872130H JHTA1872140H JHTA1872150H JHTA1872160H JHTA1872170H JHTA1872180H JHTA1872190H JHTA1872200H
5%
JHTA1875460D JHTA1875500D JHTA1875550D JHTA1875600D JHTA1875650D JHTA1875700D JHTA1875750D JHTA1875800D JHTA1875850D JHTA1875900D JHTA1875950D JHTA1875100H JHTA1875110H JHTA1875120H JHTA1875130H JHTA1875140H JHTA1875150H JHTA1875160H JHTA1875170H JHTA1875180H JHTA1875190H JHTA1875200H

4 600 5 000 5 500 6 000 6 500 7 000 7 500 8 000 8 500 9 000 9 500 10 000 11 000 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000 0.008 0.008 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004
54
High Pressure
PIN
Lee High Watt Jet

CAD 350
INSERT
MATERIALS
PART
Body Pin Screens Metering Element
MATERIAL
304L Cres 17-4PH Cres 440C Cres 304L Cres
SPECIFICATION
QQ-S-763 AMS 5643 QQ-S-763 QQ-S-763
Note: See pages B56 B57 for a complete list of Lohm Rates and Part Numbers.
High Pressure

INSTALLATION HOLE

Tool Set Part Number ...................... CUTA1870210C Procedures ....................................... See Pages L21 L25 Line Mount Configurations ............... See Pages J8, J20 J31 Replacement Pin Part Number ........ JHHA1870003A
PERFORMANCE
Lohm Rate Tolerance ........................... 2% or 5% Maximum Working Pressure ................. 8000 psid intermittent 5000 psid continuous Nominal Weight ..................................... 2.0 grams
56
High Pressure
Lee High Watt Jet

LOHM RATE
350 375 400 425 450 475 500 550 600 650 700 750 800 850 900 950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2200 2400 2600 2800 3000
LEE PART NUMBER
2%
JHHA1872350L JHHA1872375L JHHA1872400L JHHA1872425L JHHA1872450L JHHA1872475L JHHA1872500L JHHA1872550L JHHA1872600L JHHA1872650L JHHA1872700L JHHA1872750L JHHA1872800L JHHA1872850L JHHA1872900L JHHA1872950L JHHA1872100D JHHA1872110D JHHA1872120D JHHA1872130D JHHA1872140D JHHA1872150D JHHA1872160D JHHA1872170D JHHA1872180D JHHA1872190D JHHA1872200D JHHA1872220D JHHA1872240D JHHA1872260D JHHA1872280D JHHA1872300D
0.024
0.020
0.015
0.012
0.008
High Pressure

LOHM RATE
350 375 400 425 450 475 500 550 600 650 700 750 800 850 900 950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2200 2400 2600 2800 3000
LEE PART NUMBER 5%

JHHA1875350L JHHA1875375L JHHA1875400L JHHA1875425L JHHA1875450L JHHA1875475L JHHA1875500L JHHA1875550L JHHA1875600L JHHA1875650L JHHA1875700L JHHA1875750L JHHA1875800L JHHA1875850L JHHA1875900L JHHA1875950L JHHA1875100D JHHA1875110D JHHA1875120D JHHA1875130D JHHA1875140D JHHA1875150D JHHA1875160D JHHA1875170D JHHA1875180D JHHA1875190D JHHA1875200D JHHA1875220D JHHA1875240D JHHA1875260D JHHA1875280D JHHA1875300D
B
0.024
0.020
0.015
0.012
0.008
58
High Pressure
PIN
Lee Bender Jet

INSERT
CAD 352
MATERIALS
PART
Body Pin Retainer Spacers Metering Discs Drilled Screens Etched Screens Base Washer Braze
MATERIAL
304L Cres 17-4PH Cres 17-4PH Cres 303 Cres 17-7PH Cres 303 Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C AMS 5643 AMS 5643 QQ-S-763C AMS 5529 QQ-S-763C ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
High Pressure
Lee Bender Jet 59

INSTALLATION HOLE

Tool Set Part Number ...................... CUTA1870109C Procedures ....................................... See Pages L21 L25 Line Mount Configurations ............... See Pages J8, J20 J31 Replacement Pin Part Number ........ JHHA1870003A
LEE PART NUMBER

JHBA1875190D JHBA1875240D JHBA1875330D JHBA1875370D JHBA1875500D JHBA1875590D JHBA1875710D JHBA1875950D
LOHM RATE 5%
1900 2400 3300 3700 5000 5900 7100 9500

0.030 0.030 0.025 0.020 0.020 0.020 0.015 0.015 0.020 0.020 0.015 0.015 0.015 0.015 0.008 0.008
60
High Pressure
PIN
125 Visco Jet

INSERT
CAD 355
MATERIALS
PART
Body Pin Visco Stack Screens Base Washer Braze
MATERIAL
SPECIFICATION
QQ-S-763 AMS 5643 ASTM A 666 ASTM A 666 ASTM A 666 AMS 4774 and AWS A5.8 BNi-7
PERFORMANCE
Lohm Rate Tolerance ................................. 5% or 10% Maximum Working Pressure ....................... 8000 psid Nominal Weight ........................................... 1.0 gram

VHCA121 VHCA122 VHCA123 VHCA124
NOMINAL SCREEN DATA
MINIMUM TOTAL OPEN SCREEN PASSAGE AREA AREA HOLE SIZE (Square (Square SIZE (Inches) Inches) Inches) (Inches)
0.005 0.007 0.010 0.015 0.028 0.028 0.028 0.028 0.009 0.009 0.010 0.007 0.004 0.004 0.006 0.006
High Pressure
125 Visco Jet 61

INSTALLATION HOLE

Tool Set Part Number ......................... CUTA1250306C Procedures .......................................... See Pages L21 L25
LEE PART NUMBER 5%

VHCA1245112H VHCA1245162H VHCA1235176H VHCA1235240H VHCA1235330H VHCA1235410H VHCA1225800H VHCA1215145K VHCA1215198K VHCA1215243K VHCA1215280K VHCA1215313K
10%
LOHM RATE
11 200 16 200 17 600 24 000 33 000 41 000 80 000 145 000 198 000 243 000 280 000 313 000

0.015 0.015 0.010 0.010 0.010 0.010 0.007 0.005 0.005 0.005 0.005 0.005
62
High Pressure
PIN
187 Visco Jet

INSERT
CAD 356
B
MATERIALS
PART
Body Pin Spacers Visco Stack Retainer Screens Base Washer Braze
MATERIAL
304L Cres 17-4PH Cres 303 Cres 304L Cres 17-4PH Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763 AMS 5643 QQ-S-763C ASTM A 666 AMS 5643 ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
DISC INFORMATION MINIMUM DISC PASSAGE STYLE SIZE (Inches)

VHCA181 VHCA182 VHCA183 VHCA184 0.005 0.007 0.010 0.015
NOMINAL SCREEN DATA TOTAL OPEN SCREEN AREA AREA HOLE (Square (Square SIZE Inches) Inches) (Inches)
0.062 0.062 0.062 0.062 0.019 0.019 0.020 0.014 0.004 0.004 0.006 0.008
High Pressure
187 Visco Jet 63
INSTALLATION HOLE

Tool Set Part Number ..................... CUTA1870109C Procedures ...................................... See Pages L21 L25 Line Mount Configurations .............. See Pages J8, J20 J31 Replacement Pin Part Number ....... JHHA1870003A
LEE PART NUMBER 5%

10%
LOHM RATE
11 200 16 200 17 600 24 000 33 000 41 000 80 000 145 000 198 000 243 000 280 000 313 000

0.015 0.015 0.010 0.010 0.010 0.010 0.007 0.005 0.005 0.005 0.005 0.005
64 Lee CRO
CAD 360
MATERIALS
PART
Restrictor
MATERIAL
304L Cres
SPECIFICATION
ASTM A 666
PERFORMANCE
Lohm Rate Tolerance ................................. 5% Maximum Working Pressure ....................... 3000 psid
LEE PART NUMBER

CRDA6215825L CRDA6215114D CRDA6215134D
MINIMUM LOHM PASSAGE "L" NOMINAL RATE SIZE DIMENSION WEIGHT 5% (Inches) (Inches) (Grams)
825 1140 1340 0.055 0.055 0.055 0.100 0.180 0.260 20.5 40.0 60.5
65
Flow Controls
Flow Controls 1
Metered Flow in One Direction and No Flow in the Other Poppet Lifts to Wide Open Position with only 20 psid
Choice of Four Sizes Wide Lohm Rate Selection High Pressure Models Available
Constant Flow Regardless of P Wide Range of Control
Introduction
Flow Controls
TABLE OF CONTENTS
Restrictor Cheks Directional Flow Control Floserts Metered flow in one direction, no flow in the other ........... 3, 6 7 Metered flow in one direction, free flow in the other (one-way restrictor) ......... 4, 8 15 Pressure compensated flow control ................... 5, 16 19
High Pressure Directional flow controls Flow Controls for up to 8000 psid ............ 20 25
Introduction
Flow Controls 3
FLOW CONTROLS
The Lee Company makes three different types of flow controls; a Restrictor Chek, a Directional Flow Control and a Flosert. The Lee Restrictor Chek provides metered flow in one direction and no flow (checked) in the opposite direction. Lee Directional Flow Controls provide metered flow in one direction and free flow in the opposite direction (this function is sometimes called a one-way restrictor). Lee Floserts (pressure compensated flow control) provide a constant flow over a wide range of differential pressures.
RESTRICTOR CHEK
Lee Restrictor Cheks are miniature inserts available in metered Lohm rates from 1000 10,000 Lohms, and are screened to protect the orifice. Flow through the orifice creates pressure drop across the ball which moves it completely away from the seat. This unique design eliminates silting problems which occur whenever a restrictor is used in series with a check valve. Lee Restrictor Cheks maintain large minimum passageways for reliable performance.
Introduction
Flow Controls
Lee Restrictor Cheks are used wherever a metered Lohm rate is needed in one direction and no flow in the other. They are often used in lines that flow during operation and trap fluid upstream upon shutdown.
DIRECTIONAL FLOW CONTROLS

Lee Directional Flow Controls come in four different free flow Lohm rates to provide the designer with the optimum size insert. In addition, there are two sizes of High Pressure Directional Flow Controls. The Lee Directional Flow Control utilizes the full pressure drop across the restrictor to lift the moving element completely away from the seat in the free flow direction. Screens, when required provide further protection from contamination in both flow directions.
Directional Flow controls are ideal for timing applications where metering on the outlet in both flow directions is essential. As shown in the diagram above, the two flow controls maintain high back pressure when the actuator is moving in either direction, thus preventing cavitation.
Introduction
FLOSERTS
Flow Controls 5
Lee Floserts are pressure compensated flow controls which provide a constant flow over a wide range of pressure drop across the insert. The Flosert operates by sensing the flow rate in terms of a differential pressure across a fixed orifice. A variable metering orifice automatically adjusts to keep this pressure, and hence the flow rate constant. Thirteen flow rates from 0.1 to 1.0 GPM in a 0.281 inch diameter body (model 2), and eight flow rates from 1.5 to 5.0 GPM in a 0.500 inch diameter body (model 1) are available.
Floserts are useful for controlling the velocity of an actuator under varying loads. They can increase the stiffness of a hydrostatic bearing or limit the maximum flow rate to control the speed of a pump or motor. More than one Flosert will ratio flows or synchronize several jacks regardless of loads.
6 Restrictor Chek
PIN INSERT
CAD 501
C
PART
Body Pin Cage Spring Ball Screen Braze
MATERIALS
MATERIAL
303 Cres 303 Cres 303 Cres 17-7PH Cres 440C Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C AMS 5678 AMS 5630 ASTM A 666 AMS 4774
Finish: All CRES parts passivated per QQ-P-35. Pins are prewaxed. Do not degrease. Do not lubricate.
RCFA1870100D METERED FLOW FORWARD
RCRA1870100D METERED FLOW REVERSE
PERFORMANCE
Metered Lohm Rate Tolerance ................ 5% or 10% Max. leakage in checked direction .......... 1 drop/min. at 5 psid on MIL-H-83282 at 80F. 1 drop = 50 L 1 drop/hr. at 1000 - 3000 psid Maximum Working Pressure ................... 3000 psid Cracking Pressure ................................... 2 - 8 psid Nominal Weight ....................................... 2.7 grams
Restrictor Chek 7
INSTALLATION HOLE
C
Part Number ............................................ CUTA1870104C Installation/Extraction Procedures .......... See Pages L21 L25 Line Mount Configurations ...................... See Pages J6 J8 Replacement Pin Part Number ............... JETA1870003A
LEE PART NUMBER 5% 10%
METERED NOMINAL LOHM SCREEN HOLE RATE SIZE (Inches)

1 000 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 1 000 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 0.008 0.008 0.008 0.008 0.008 0.006 0.006 0.006 0.004 0.004 0.008 0.008 0.008 0.008 0.008 0.006 0.006 0.006 0.004 0.004
Metered Flow Forward RCFA1875100D RCFA1870100D RCFA1875150D RCFA1870150D RCFA1875200D RCFA1870200D RCFA1875250D RCFA1870250D RCFA1875300D RCFA1870300D RCFA1875400D RCFA1870400D RCFA1875500D RCFA1870500D RCFA1875600D RCFA1870600D RCFA1875800D RCFA1870800D RCFA1875100H RCFA1870100H Metered Flow Reverse RCRA1875100D RCRA1870100D RCRA1875150D RCRA1870150D RCRA1875200D RCRA1870200D RCRA1875250D RCRA1870250D RCRA1875300D RCRA1870300D RCRA1875400D RCRA1870400D RCRA1875500D RCRA1870500D RCRA1875600D RCRA1870600D RCRA1875800D RCRA1870800D RCRA1875100H RCRA1870100H
187 Directional
PIN
Flow Control
INSERT
CAD 380
C
MATERIALS
PART
Body Pin Spring Seat Orifice Plate Shuttle Plate Spring Screen Braze
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 303 Cres 302 Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C AMS 5688 ASTM A 666 AMS 4774
FCFA1870100D FREE FLOW FORWARD
FCRA1870100D FREE FLOW REVERSE
PERFORMANCE
Metered Lohm Rate Tolerance ................. 5% or 10% Maximum Working Pressure ..................... 3000 psid Cracking Pressure .................................... 2 - 8 psid Free Flow Lohm Rate at 25 psid ............. 470 Lohms maximum Nominal Weight ......................................... 1.3 grams
187 Directional
Flow Control 9
INSTALLATION HOLE
C
Tool Set Part Number ........................... CUTA1870104C Procedures ............................................ See Pages L21 L25 Line Mount Configurations .................... See Pages J6 J8 Replacement Pin Part Number ............. JETA1870003A
LEE PART NUMBER 5%

FCFA1875100D FCFA1875150D FCFA1875200D FCFA1875250D FCFA1875300D FCFA1875400D FCFA1875500D FCFA1875600D FCFA1875800D FCFA1875100H FCFA1875120H FCFA1875150H FCFA1875200H FCRA1875100D FCRA1875150D FCRA1875200D FCRA1875250D FCRA1875300D FCRA1875400D FCRA1875500D FCRA1875600D FCRA1875800D FCRA1875100H FCRA1875120H FCRA1875150H FCRA1875200H
10%
FCFA1870100D FCFA1870150D FCFA1870200D FCFA1870250D FCFA1870300D FCFA1870400D FCFA1870500D FCFA1870600D FCFA1870800D FCFA1870100H FCFA1870120H FCFA1870150H FCFA1870200H FCRA1870100D FCRA1870150D FCRA1870200D FCRA1870250D FCRA1870300D FCRA1870400D FCRA1870500D FCRA1870600D FCRA1870800D FCRA1870100H FCRA1870120H FCRA1870150H FCRA1870200H
METERED FREE FLOW NOMINAL LOHM LOHM RATE SCREEN HOLE RATE (Max.) SIZE (Inches) 1 000 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 12 000 15 000 20 000 1 000 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 12 000 15 000 20 000 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 0.008 0.008 0.008 0.008 0.008 0.008 0.006 0.006 0.004 0.004 0.004 0.004 0.004 0.008 0.008 0.008 0.008 0.008 0.008 0.006 0.006 0.004 0.004 0.004 0.004 0.004
Free Flow Forward
Free Flow Reverse
10
281 Directional
PIN
Flow Control
INSERT
CAD 385
C
MATERIALS
PART
Body Pin Spring Seat Orifice Plate Shuttle Plate Spring Screen Braze
MATERIAL
303 Cres 303 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763C AMS 5678 ASTM A 666 AMS 4774
FCFA2810250L FREE FLOW FORWARD
FCRA2810250L FREE FLOW REVERSE
PERFORMANCE
Metered Lohm Rate Tolerance ................. 5% or 10% Maximum Working Pressure ..................... 3000 psid Cracking Pressure .................................... 2 - 8 psid Free Flow Lohm Rate at 25 psid ............ 175 Lohms maximum Nominal Weight ......................................... 4.7 grams
281 Directional
Flow Control 11
INSTALLATION HOLE
C
Tool Set Part Number ........................... CUTA2810114C Procedures ............................................ See Pages L21 L25 Line Mount Configurations .................... See Pages J9 J12 Replacement Pin Part Number ............. PRFA2810003A
LEE PART NUMBER 5%

FCFA2815250L FCFA2815500L FCFA2815750L FCFA2815100D FCFA2815150D FCFA2815200D FCFA2815250D FCFA2815300D FCFA2815400D FCFA2815500D FCFA2815600D FCFA2815800D FCFA2815100H
10%
FCFA2810250L FCFA2810500L FCFA2810750L FCFA2810100D FCFA2810150D FCFA2810200D FCFA2810250D FCFA2810300D FCFA2810400D FCFA2810500D FCFA2810600D FCFA2810800D FCFA2810100H
METERED FREE FLOW NOMINAL LOHM LOHM RATE SCREEN HOLE RATE (Max.) SIZE (Inches) 250 500 750 1 000 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 175 175 175 175 175 175 175 175 175 175 175 175 175 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.006 0.006 0.004 0.004
Free Flow Forward
Free Flow Reverse

FCRA2815500L FCRA2815750L FCRA2815100D FCRA2815150D FCRA2815200D FCRA2815250D FCRA2815300D FCRA2815400D FCRA2815500D FCRA2815600D FCRA2815800D FCRA2815100H FCRA2810500L FCRA2810750L FCRA2810100D FCRA2810150D FCRA2810200D FCRA2810250D FCRA2810300D FCRA2810400D FCRA2810500D FCRA2810600D FCRA2810800D FCRA2810100H 500 750 1 000 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 175 175 175 175 175 175 175 175 175 175 175 175 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.006 0.006 0.004 0.004
12
375 Directional
PIN
Flow Control
INSERT
CAD 536
C
MATERIALS
PART
Body Pin Poppet Spring Spring Seat
MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 17-7PH Cres 303 Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 AMS 5678 QQ-S-763C
PERFORMANCE
Metered Lohm Rate Tolerance ................ 5% Maximum Working Pressure .................... 3000 psid Cracking Pressure ................................... 2 - 8 psid Free Flow Lohm Rate at 25 psid ........... 24 Lohms maximum Nominal Weight ........................................ 10.0 grams
375 Directional
Flow Control 13
INSTALLATION HOLE

Tool Set Part Number ......................... CUTA3750106C Procedures .......................................... See Pages L21 L25 Line Mount Configurations .................. See Pages J46 J51 Replacement Pin Part Number ........... CKFA3750003A
LEE PART NUMBER

FREE FLOW FORWARD FCFA3755070L FCFA3755080L FCFA3755095L FCFA3755110L FCFA3755130L FCFA3755150L FCFA3755175L FCFA3755200L FCFA3755230L FCFA3755260L FREE FLOW REVERSE FCRA3755070L FCRA3755080L FCRA3755095L FCRA3755110L FCRA3755130L FCRA3755150L FCRA3755175L FCRA3755200L FCRA3755230L FCRA3755260L
METERED LOHM RATE 5% 70 80 95 110 130 150 175 200 230 260
FREE FLOW LOHM RATE (Max.) 24 24 24 24 24 24 24 24 24 24
14
500 Directional
PIN
Flow Control
INSERT
CAD 537
C
MATERIALS
PART
MATERIAL
SPECIFICATION
PERFORMANCE
Metered Lohm Rate Tolerance ................. 5% Maximum Working Pressure ..................... 3000 psid Cracking Pressure .................................... 2 - 8 psid Free Flow Lohm Rate at 25 psid ............ 12 Lohms maximum Nominal Weight ......................................... 20.0 grams
500 Directional
Flow Control 15
INSTALLATION HOLE
C
Tool Set Part Number ........................ CUTA5000106C Procedures ......................................... See Pages L21 L25 Line Mount Configurations ................. See Pages J46 J51 Replacement Pin Part Number .......... CKFA5000003A
LEE PART NUMBER

FREE FLOW FORWARD FCFA5005040L FCFA5005045L FCFA5005050L FCFA5005055L FCFA5005060L FCFA5005070L FCFA5005080L FCFA5005095L FCFA5005110L FCFA5005130L FCFA5005150L FCFA5005175L FCFA5005200L FCFA5005230L FCFA5005260L FREE FLOW REVERSE FCRA5005040L FCRA5005045L FCRA5005050L FCRA5005055L FCRA5005060L FCRA5005070L FCRA5005080L FCRA5005095L FCRA5005110L FCRA5005130L FCRA5005150L FCRA5005175L FCRA5005200L FCRA5005230L FCRA5005260L
METERED LOHM RATE 5% 40 45 50 55 60 70 80 95 110 130 150 175 200 230 260
FREE FLOW LOHM RATE (Max.) 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
16 281 Flosert
PIN INSERT
CAD 390
C
MATERIALS
PART
Body Pin Piston Spool Spring Screen Braze
MATERIAL
303 Cres 303 Cres 416 Cres 440C Cres 17-7PH Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C QQ-S-763 AMS 5678 ASTM A 666 AMS 4774
FLFA2812310D REGULATED FLOW FORWARD
FLRA2812310D REGULATED FLOW REVERSE
PERFORMANCE
Regulated Flow Tolerance ........................... 10% Nominal Screen Hole Size ........................... 0.015" Maximum Working Pressure ........................ 3000 psid Nominal Weight ........................................... 6.4 grams
281 Flosert 17
INSTALLATION HOLE
C
Tool Set Part Number ....................................... Procedures ........................................................ Line Mount Configurations ................................ Replacement Pin Part Number ......................... CUTA2810114C See Pages L21 L25 See Pages J9 J12 PRFA2810003A
LEE PART NUMBER

Regulated Flow Forward FLFA2812310D FLFA2812390L FLFA2812380L FLFA2812370L FLFA2812360L FLFA2812350L FLFA2812340L FLFA2812335L FLFA2812330L FLFA2812325L FLFA2812320L FLFA2812315L FLFA2812310L Regulated Flow Reverse FLRA2812310D FLRA2812390L FLRA2812380L FLRA2812370L FLRA2812360L FLRA2812350L FLRA2812340L FLRA2812335L FLRA2812330L FLRA2812325L FLRA2812320L FLRA2812315L FLRA2812310L
REGULATED FLOW MIL-H-83282 (GPM at 80F) 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.35 0.3 0.25 0.2 0.15 0.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.35 0.3 0.25 0.2 0.15 0.1
FLOW NOMINAL REGULATION LOHM RATE RANGE (psi) NON REGULATING P Min. P Max. FLOW DIRECTION 200 175 150 125 100 100 100 100 100 100 100 100 100 200 175 150 125 100 100 100 100 100 100 100 100 100 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 280 300 340 380 425 485 550 625 680 800 850 1600 1900 280 300 340 380 425 485 550 625 680 800 850 1600 1900
18 500 Flosert
PIN INSERT
CAD 395
C
MATERIALS
PART
Body Pin Sleeve Spring Piston
MATERIAL
303 Cres 15-5PH Cres 416 Cres 17-7PH Cres 440C Cres
SPECIFICATION
QQ-S-763C AMS 5659 QQ-S-763C AMS 5678 QQ-S-763
FLFA5001350D REGULATED FLOW FORWARD
FLRA5001350D REGULATED FLOW REVERSE
PERFORMANCE
Regulated Flow Tolerance ................... 10% Maximum Working Pressure ................ 3000 psid Nominal Weight .................................... 28 grams
500 Flosert 19
INSTALLATION HOLE

Tool Set Part Number ........................... CUTA5000116C Procedures ............................................ See Pages L21 L25 Replacement Pin Part Number ............. CKFA5000003A
LEE PART NUMBER

Regulated Flow Forward
REGULATED FLOW MIL-H-83282 (GPM at 80F)
FLOW NOMINAL REGULATION LOHM RATE RANGE (psi) NON REGULATING P Min. P Max. FLOW DIRECTION
FLFA5001350D FLFA5001345D FLFA5001340D FLFA5001335D FLFA5001330D FLFA5001325D FLFA5001320D FLFA5001315D

Regulated Flow Reverse
5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5
150 125 125 100 100 100 100 100 150 125 125 100 100 100 100 100
3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
60 60 65 70 80 95 120 150 60 60 65 70 80 95 120 150
FLRA5001350D FLRA5001345D FLRA5001340D FLRA5001335D FLRA5001330D FLRA5001325D FLRA5001320D FLRA5001315D
20
High Pressure
PIN
375 Flow Control

INSERT
CAD 547
C
MATERIALS
PART
MATERIAL
SPECIFICATION
FHFA3755070L FREE FLOW FORWARD
FHRA3755070L FREE FLOW REVERSE
PERFORMANCE
Metered Lohm Rate Tolerance ............... 5% Maximum Working Pressure ................... 8000 psid Cracking Pressure .................................. 2 - 8 psid Free Flow Lohm Rate at 25 psid .......... 27 Lohms maximum Nominal Weight ....................................... 13 grams
High Pressure
375 Flow Control 21

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA3750106C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Page J46 J47 Replacement Pin Part Number ............ PHRA3750003A
LEE PART NUMBER

FREE FLOW FORWARD FHFA3755070L FHFA3755080L FHFA3755095L FHFA3755110L FHFA3755130L FHFA3755150L FHFA3755175L FHFA3755200L FHFA3755230L FHFA3755260L FREE FLOW REVERSE FHRA3755070L FHRA3755080L FHRA3755095L FHRA3755110L FHRA3755130L FHRA3755150L FHRA3755175L FHRA3755200L FHRA3755230L FHRA3755260L
METERED LOHM RATE 5% 70 80 95 110 130 150 175 200 230 260
FREE FLOW LOHM RATE (Max.) 27 27 27 27 27 27 27 27 27 27
22
High Pressure Screened PIN
375 Flow Control

INSERT
CAD 547
C
MATERIALS
PART
Body Pin Poppet Spring Spring Seat Orifice Plate Screen
MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 17-7PH Cres 304 Cres 17-4PH Cres 15-5PH Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 AMS 5678 QQ-S-763 AMS 5643 AMS 5659
FREE FLOW FORWARD
FREE FLOW REVERSE
PERFORMANCE
Metered Lohm Rate Tolerance ................ 5% Maximum Working Pressure .................... 5000 psid Cracking Pressure ................................... 2 - 8 psid Free Flow Lohm Rate at 25 psid ........... 28 Lohms maximum Nominal Weight ........................................ 13 grams
High Pressure Screened
375 Flow Control 23

INSTALLATION HOLE

Tool Set Part Number .......................... CUTA3750106C Procedures ........................................... See Pages L21 L25 Replacement Pin Part Number ............ PHRA3750003A
LEE PART NUMBER

FREE FLOW FORWARD FREE FLOW REVERSE
METERED FREE FLOW NOMINAL LOHM LOHM RATE SCREEN HOLE RATE 5% (Max.) SIZE (Inches)
FHFA3755300L FHFA3755400L FHFA3755500L FHFA3755600L FHFA3755700L FHFA3755800L FHFA3755900L FHFA3755100D FHFA3755120D FHFA3755140D FHFA3755160D FHFA3755180D FHFA3755200D FHFA3755240D FHFA3755280D FHFA3755320D
FHRA3755300L FHRA3755400L FHRA3755500L FHRA3755600L FHRA3755700L FHRA3755800L FHRA3755900L FHRA3755100D FHRA3755120D FHRA3755140D FHRA3755160D FHRA3755180D FHRA3755200D FHRA3755240D FHRA3755280D FHRA3755320D
300 400 500 600 700 800 900 1000 1200 1400 1600 1800 2000 2400 2800 3200
28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28
0.024 0.024 0.024 0.020 0.020 0.015 0.015 0.015 0.012 0.012 0.012 0.012 0.012 0.008 0.008 0.008
24
High Pressure
PIN
500 Flow Control

INSERT
CAD 548
C
MATERIALS
PART
MATERIAL
SPECIFICATION
FHFA5005040L FREE FLOW FORWARD
FHRA5005040L FREE FLOW REVERSE
PERFORMANCE
Metered Lohm Rate Tolerance ................. 5% Maximum Working Pressure ..................... 8000 psid Cracking Pressure .................................... 2 - 8 psid Free Flow Lohm Rate at 25 psid ............ 15 Lohms maximum Nominal Weight ......................................... 29 grams
High Pressure
500 Flow Control 25

INSTALLATION HOLE
C
Tool Set Part Number .......................... CUTA5000206C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Page J46 J47 Replacement Pin Part Number ............ CHFA5000003A
LEE PART NUMBER

FREE FLOW FORWARD FHFA5005040L FHFA5005045L FHFA5005050L FHFA5005055L FHFA5005060L FHFA5005070L FHFA5005080L FHFA5005095L FHFA5005110L FHFA5005130L FHFA5005150L FHFA5005175L FHFA5005200L FHFA5005230L FHFA5005260L FREE FLOW REVERSE FHRA5005040L FHRA5005045L FHRA5005050L FHRA5005055L FHRA5005060L FHRA5005070L FHRA5005080L FHRA5005095L FHRA5005110L FHRA5005130L FHRA5005150L FHRA5005175L FHRA5005200L FHRA5005230L FHRA5005260L
METERED LOHM RATE 5% 40 45 50 55 60 70 80 95 110 130 150 175 200 230 260
FREE FLOW LOHM RATE (Max.) 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
Nozzles
Nozzles
Hollow-cone, Pressure-atomized Spray Miniaturized, Economical, Field-proven All Stainless Steel Construction Extractable, Reusable Safety Screen Protection
Accurate, Solid Stream, Lubricating Jet Tested for Flow and Target-Hitting Ability Available in Unidirectional or Bidirectional Flow Lube Oil, Cooling Oil, Fuel Applications Safety Screen Protection Available
Introduction
Nozzles
TABLE OF CONTENTS
Lee Spin Jet Provides hollow cone pressure-atomized spray .... 4-5
Lee Accurately directs Lubrication liquid to target Jet location ............................. 6-17
MINIATURE PRECISION NOZZLES

The Lee Company offers two types of miniature precision nozzles: the Spin Jet and the Lubrication Jet. Both types are constructed entirely from stainless steel for compatibility with most industrial and aerospace liquids. Both incorporate the unique installation and retention principle used in the already proven and qualified Lee valves and restrictors. Their small size and light weight make them extremely cost effective. All Lee nozzles can be installed in any attitude; you simply install the insert in a reamed hole, and lock and seal it by pressing the pin in the insert. This easy installation eliminates costly assemblies, seals, and threads, yet the nozzles can be readily removed whenever necessary. Lee nozzles are the most compact, economical, and reliable nozzles available anywhere.
LEE SPIN JETS

Lee Spin Jets utilize unique vortices and flow passages to provide a finely atomized hollow cone spray pattern. When used with most normal fuels, Spin Jets produce
Introduction
Nozzles
a 70 cone angle spray with differential pressure in the 50-200 psi range. With liquids having surface tension in the 0.002-0.005 lb./ft. range, the droplet size is typically less than 150 m. Four convenient part numbers, spanning the range from 6000 to 18,000 Lohms, are available, each with a safety screen to protect against rogue particles. The recommended maximum service temperature is 700F (371C), and for continuous service is 400F (204C).
D
LEE LUBRICATION JETS
Lee Lubrication Jets generate a straight, well-defined stream of fluid to a predetermined target with differential pressures of 10 to 200 psid. These units are ideal for directing streams of lubricating oil at critical bearings, or cooling oil at meshing gears, or fuel at the inside of vaporizing tubes in aircraft combustion chambers. A total of 43 different standard units are available and are summarized in the following table: SCREENED LUBRICATION JETS
Body Diameter Lohm Rate Lohm Rate Tolerance Flow Direction Max. Working Pressure Extraction Threads Installation Hole Tolerance 0.187" 500 - 700 10% Forward or Reverse 3000 psid Yes 0.0005"
UNSCREENED LUBRICATION JETS

0.125", 0.187", 0.250", 0.343" 200 - 2250 15% Bidirectional 1500 psid No 0.0025"
The recommended maximum temperature for using Lee Lubrication Jets containing integral safety screens is 700F (371C) short term, and 400F (204C) for continuous service.
4 Lee Spin Jet

CAD 400
PIN
INSERT
D
MATERIALS
PART
Body Pin Spin Insert Screen Base Washer Braze
MATERIAL
303 Cres 303 Cres 303 Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763C ASTM A 666 ASTM A 666 AWS A5.8 BNi-7
PERFORMANCE
Lohm Rate Tolerance ............................................ 10% Differential Pressure (Recommended) ................... 50-200 psid Maximum Working Pressure .................................. 200 psid Spray Cone Angle (Nominal) ................................. 70 Nominal Weight ...................................................... 1.2 grams
Lee Spin Jet 5

INSTALLATION HOLE

Tool Set Part Number ..................................... CUTA1870104C Procedures ...................................................... See Page L21-L25 Replacement Pin Part Number ....................... JETA1870003A
LEE PART NUMBER

NZSA1801600D NZSA1801900D
REF. NOMINAL FLOW RATE MIN. SCREEN MIL-C-7024 LOHM PASSAGE HOLE TYPE II @ RATE SIZE DIA. 50 psid & 80F (Inches) (Inches) (pph)
6 000 9 000 0.012 0.010 0.008 0.009 0.008 0.008 0.006 0.006 10 7 5 3.5
NZSA1801120H 12 000 NZSA1801180H 18 000
Reverse Screened
PIN
Lubrication Jet
CAD 415
INSERT
D
MATERIALS
PART
Body Pin Screen Base Washer Braze
MATERIAL
303 Cres 17-4PH Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C AMS 5643 ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
Lohm Rate Tolerance ............................................ 10% Differential Pressure (Recommended) ................... 10-200 psid Flow to hit 0.25" diameter target at 2" distance ..... 90% Nominal Weight ...................................................... 1.2 grams
Reverse Screened
Lubrication Jet
INSTALLATION HOLE
D
Tool Set Part Number ............................... CUTA1870104C Procedures ................................................ See Page L21-L25 Replacement Pin Part Number ................. JETA1870003A
LEE PART NUMBER

JELA1803550L JELA1803750L JELA1803100D JELA1803130D JELA1803160D JELA1803200D
LOHM RATE 10%

550 750 1000 1300 1600 2000
NOMINAL SCREEN HOLE DIA. (Inches)

0.015 0.015 0.008 0.008 0.008 0.008
REF. FLOW RATE MIL-L-7808 @ 25 psid & 200F (pph)

80 60 45 35 30 25
Forward Screened
PIN
Lubrication Jet
INSERT
CAD 425
D
MATERIALS
PART
Body Pin Screen Base Washer Braze
MATERIAL
303 Cres 303 Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C ASTM A 666 ASTM A 666 AMS 4774
PERFORMANCE
Lohm Rate Tolerance ............................................ 10% Differential Pressure (Recommended) ................... 10-200 psid Flow to hit 0.25" diameter target at 2" distance ..... 90% Nominal Weight ...................................................... 1.2 grams
Forward Screened
Lubrication Jet
INSTALLATION HOLE
D
Tool Set Part Number ................................ CUTA1870104C Procedures ................................................. See Page L21-L25 Replacement Pin Part Number .................. JETA1870003A
LEE PART NUMBER

JELA1801500L JELA1801900L JELA1801150D JELA1801250D JELA1801450D JELA1801750D
LOHM RATE 10%

500 900 1500 2500 4500 7500
NOMINAL SCREEN HOLE DIA. (Inches)

0.015 0.015 0.008 0.008 0.008 0.006
REF. FLOW RATE MIL-L-7808 @ 25 psid & 200F (pph)

85 50 30 18 10 6
10
125 Unscreened
PIN
Lubrication Jet
CAD 430
INSERT
D
MATERIALS
PART
Body Pin
MATERIAL
15-5PH Cres 15-5PH Cres
SPECIFICATION
AMS 5659 AMS 5659
PERFORMANCE
Lohm Rate Tolerance ............................................ 15% Differential Pressure (Recommended) ................... 10-200 psi Maximum Working Pressure .................................. 1500 psid Flow to hit 0.25" diameter target at 2" distance ..... 90% Nominal Weight ...................................................... 0.18 grams
125 Unscreened
Lubrication Jet 11
INSTALLATION HOLE
D
Tool Set Part Number ............................ CUTA1250801C Procedures ............................................. See Pages L21 L23
LEE PART NUMBER

JELA1210105D JELA1210135D JELA1210175D JELA1210225D
LOHM RATE 15%

1050 1350 1750 2250
REFERENCE ORIFICE DIAMETER (Inches)

0.029 0.025 0.022 0.019
12
187 Unscreened
PIN
Lubrication Jet
CAD 431
INSERT
D
MATERIALS
PART
Body Pin
MATERIAL
SPECIFICATION
AMS 5659 AMS 5659
PERFORMANCE
187 Unscreened
Lubrication Jet 13
INSTALLATION HOLE
D
Tool Set Part Number ............................. CUTA1870801C Procedures .............................................. See Pages L21 L23
LEE PART NUMBER

JELA1810450 L JELA1810600 L JELA1810800 L JELA1810105D JELA1810135D JELA1810175D JELA1810225D
LOHM RATE 15%

450 600 800 1050 1350 1750 2250

0.045 0.039 0.034 0.029 0.025 0.022 0.019
14
250 Unscreened
Lubrication Jet
CAD 432
PIN
INSERT
D
MATERIALS
PART
Body Pin
MATERIAL
SPECIFICATION
AMS 5659 AMS 5659
PERFORMANCE
250 Unscreened
Lubrication Jet 15
INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2500801C Procedures ........................................... See Pages L21 L23
LEE PART NUMBER

JELA2510200L JELA2510250L JELA2510350L JELA2510450L JELA2510600L JELA2510800L JELA2510105D JELA2510135D JELA2510175D JELA2510225D
LOHM RATE 15%

200 250 350 450 600 800 1050 1350 1750 2250

0.070 0.060 0.051 0.045 0.039 0.034 0.029 0.025 0.022 0.019
16
343 Unscreened
Lubrication Jet
CAD 433
PIN
INSERT
D
MATERIALS
PART
Body Pin
MATERIAL
SPECIFICATION
AMS 5659 AMS 5659
PERFORMANCE
343 Unscreened
Lubrication Jet 17
INSTALLATION HOLE

Tool Set Part Number ......................... CUTA3430801C Procedures .......................................... See Pages L21 L23
LEE PART NUMBER

JELA3410200L JELA3410250L JELA3410350L JELA3410450L JELA3410600L JELA3410800L JELA3410105D JELA3410135D JELA3410175D JELA3410225D
LOHM RATE 15%

200 250 350 450 600 800 1050 1350 1750 2250

0.070 0.060 0.051 0.045 0.039 0.034 0.029 0.025 0.022 0.019
Lee Cheks
Lee Cheks
Large Choice of Sizes Available in Forward or Reverse Flow Available as Side Exit Sharp Edge Metal Seat Eliminates Contamination Problems Zero Leak Version Available Low Cracking Pressure No Valve Noise or Wear Available with Screens Pilot Operated Version
Introduction Lee
Cheks
TABLE OF CONTENTS
Lee Cheks 0.187 & 0.250 inch diameter ball-type check valves ............ 6 13 0.187 & 0.343 inch diameter side exit check valves .......... 14 19 0.187 inch diameter zero leak poppet-style check valves .... 20 25 Lo-Lohm Cheks 0.187, 0.250, 0.375 & 0.500 inch diameter poppet-style check valves ......................... 26 37 0.50, 0.75, 1.00 inch diameter poppet-style check valves .... 38 45 0.125, 0.187, 0.250, 0.375 & 0.500 inch diameter poppet-style high pressure check valves for 8,000 psi systems ........... 46 63 0.250 inch diameter pilot operated check valves ......................... 64 65
Hi-Q Cheks High Pressure Cheks
Pilot Operated Cheks
Introduction
Lee Cheks 3
Lee Cheks are the smallest insert check valves available anywhere in the world. One model is only an eighth of an inch in diameter and slightly over a half inch long. With almost one million successfully in service, some for over twenty years, Lee Cheks have proven reliability. Every Chek is 100% performance tested before delivery. Lee Cheks set the standard for size, weight, and dependability.
THE LEE CHEK

The Lee Chek is offered in three basic configurations: A 0.187 and a 0.250 inch diameter axial flow ball-type designed for 3,000 psi systems and available screened and unscreened, forward and reverse flowing. A 0.187 and a 0.343 inch diameter with convenient side exit porting and enhanced silt resistance. The 0.187 inch diameter is available screened and unscreened, with forward flow only for 4,000 psi systems. The 0.343 inch diameter is available unscreened, with reverse flow only for 5000 psi systems. And a 0.187 inch diameter Zero Leak, poppet-style, axial flow design with a choice of three different elastomers. Available screened and unscreened, forward and reverse flowing for 3000 psi systems.
Introduction Lee
LO-LOHM CHEKS
Cheks
Lee Lo-Lohm Cheks are poppet-style, high flow-gain check valves that are wide open at 15 psid and offer the lowest Lohm rate. They come in 0.187, 0.250, 0.375 and 0.500 inch diameters, in both forward and reverse flow directions to meet almost any space requirement. Screens are available on the smallest unit. These miniature allmetal checks are rated for 3,000 psi system pressure (except the 187 size which is rated for 4000 psi systems).
Hi-Q CHEKS
Lee Hi-Q Chek valves offer the greatest feasible flow capacity for valve cartridges between 1/2 and 1 inch in diameter. The valves feature a unique cage and poppet assembly that maximizes flow capacity at an effectively low cost. A robust design and 100% performance testing ensures consistent, long term performance in 4000 psi systems.
HIGH PRESSURE CHEKS

Lee High Pressure Cheks are poppet-style valves for 8,000 psi systems. They are offered in five sizes, starting with the micro-miniature 0.125 inch, up through 0.500 inch. All sizes are available both forward and reverse flowing. Screens are available on the two smallest sizes.
PILOT OPERATED CHEKS

The Lee Pilot Operated Chek is an all metal, pressure piloted to open, check valve. It is a 0.250 inch diameter, poppet-style valve designed for 3000 psi systems.
Introduction
Lee Cheks
TYPE Lee Chek Axial Flow
BODY DIA. 0.187" 0.250"
LOHMS u: 400 s: 460 u:175 s: 235 u: 140 s: 150 u: 30 u: 400 s: 400 u: 100 s: 140 u: 50 u: 24 u: 12 u: 14 u: 7.5 u: 3.5 u: 400 s: 460 u: 210 s: 250 u: 60 u: 27 u: 15 u: 300
MAX. WORKING MAX. SYSTEM PEAK PRESSURE (psid) PRESSURE (psi) 3000 3000 3000 3000 4000 4000 5000 3000 3000 4000 4000 3000 3000 3000 4000 4000 4000 8000 8000 8000 8000 8000 8000 8000 3000 4050 4050 4050 4050 5400 5400 6750 4050 4050 5400 5400 4050 4050 4050 5400 5400 5400 9600 9600 9600 9600 9600 9600 9600 4050
Lee Chek Side Exit Lee Zero Leak Chek
0.187" 0.343" 0.187"
Lee Lo-Lohm 0.187" Chek 0.250" 0.375" 0.500" Lee Hi-Q Chek Lee High Pressure Chek 0.500" 0.750" 1.000" 0.125" 0.187" 0.250" 0.375" 0.500" Lee Pilot Operated Chek 0.250"
u = unscreened s = screened Flow rate limited (See pages E13 and E15) Flow rate limited for screened, forward flow version (See pg. E19)
Axial Flow
PIN
187 Lee Chek

INSERT
CAD 500
MATERIALS
PART MATERIAL
303 Cres 303 Cres 17-7PH Cres 440C Cres 303 Cres 303 Cres 303 Cres
SPECIFICATION
QQ-S-763C QQ-S-763C AMS 5678 AMS 5630 QQ-S-763C QQ-S-763C QQ-S-763C
Body Pin Spring Ball Ball Follower Spring Seat Cage
CKFA1876005A FREE FLOW FORWARD
CKRA1876005A FREE FLOW REVERSE
LEE PART NUMBER

CKFA1876005A CKFA1871001A CKRA1876005A CKRA1871001A
CRACKING PRESSURE (psid)

53 1 0.5 53 1 0.5
LOHM RATE
400 400 400 400
FLOW DIRECTION
FORWARD FORWARD REVERSE REVERSE
Axial Flow
187 Lee Chek 7

INSTALLATION HOLE

Tool Set Part Number ............................ CUTA1870104C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Pages J6 J8 Replacement Pin Part Number .............. JETA1870003A
PERFORMANCE
Cracking Pressure ............................ 5 3 or 1 0.5 psid Maximum Leakage in ........................ 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 3000 psid Lohm rate at 20 psid and greater ...... 400 Lohms Maximum Maximum Working Pressure ............. 3000 psid Nominal Weight ................................. 1.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
Axial Flow Screened

PIN
187 Lee Chek

INSERT
CAD 501
MATERIALS
PART
Body Pin Spring Ball Ball Follower Spring Seat Cage Screen Braze
MATERIAL
303 Cres 303 Cres 17-7PH Cres 440C Cres 303 Cres 303 Cres 303 Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C AMS 5678 AMS 5630 QQ-S-763C QQ-S-763C QQ-S-763C ASTM A 666 AMS 4774
CKRA1875005A FREE FLOW REVERSE LEE PART NUMBER CKFA1875005A CKFA1875001A CKRA1875005A CKRA1875001A CRACKING PRESSURE (psid) 53 1 0.5 53 1 0.5 LOHM RATE 460 460 460 460 SCREEN HOLE SIZE FLOW (Inches) DIRECTION 0.008 0.008 0.008 0.008 FORWARD FORWARD REVERSE REVERSE
Axial Flow Screened
187 Lee Chek

INSTALLATION HOLE

Tool Set Part Number ............................ CUTA1870104C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Pages J6 J8 Replacement Pin Part Number .............. JETA1870003A
PERFORMANCE
10
Axial Flow
PIN
250 Lee Chek

INSERT
CAD 510
MATERIALS
PART MATERIAL
303 Cres 303 Cres 17-7PH Cres 440C Cres 303 Cres 303 Cres 303 Cres
SPECIFICATION
QQ-S-763C QQ-S-763C AMS 5678 AMS 5630 QQ-S-763C QQ-S-763C QQ-S-763C
Body Pin Spring Ball Ball Follower Spring Seat Cage
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
175 175 175 175
FLOW DIRECTION
Axial Flow
250 Lee Chek 11

INSTALLATION HOLE

Tool Set Part Number ............................ CUTA2500106C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Pages J9 J12 Replacement Pin Part Number .............. CKFA2500003A
PERFORMANCE
12
Axial Flow Screened

PIN
250 Lee Chek

INSERT
CAD 511
MATERIALS
PART
Body Pin Spring Ball Ball Follower Spring Seat Cage Screen Braze
MATERIAL
303 Cres 303 Cres 17-7PH Cres 440C Cres 303 Cres 303 Cres 303 Cres 304L Cres
SPECIFICATION
QQ-S-763C QQ-S-763C AMS 5678 AMS 5630 QQ-S-763C QQ-S-763C QQ-S-763C ASTM A 666 AMS 4774
CKRA2505005A FREE FLOW REVERSE LEE PART NUMBER CKFA2505005A CKFA2505001A CKRA2505005A CKRA2505001A CRACKING PRESSURE (psid) 53 1 0.5 53 1 0.5 LOHM RATE 235 235 235 235 SCREEN HOLE SIZE FLOW (Inches) DIRECTION 0.008 0.008 0.008 0.008 FORWARD FORWARD REVERSE REVERSE
Axial Flow Screened
250 Lee Chek 13

INSTALLATION HOLE

PERFORMANCE
14
Side Exit
PIN
187 Lee Chek

INSERT
CAD 520
MATERIALS
PART
Body Pin Spring Seat Spring Guide Ball Follower Ball Spring
MATERIAL
17-4PH Cres 17-4PH Cres 17-4PH Cres 304 Cres 304 Cres 440C Cres 17-7PH Cres
SPECIFICATION
AMS 5643 AMS 5643 AMS 5643 QQ-S-763 QQ-S-763 AMS 5630 AMS 5678
LEE PART NUMBER

CKFA1876015A

53
LOHM RATE
140
FLOW DIRECTION
FORWARD
Side Exit
187 Lee Chek 15

INSTALLATION HOLE

Tool Set Part Number ............................ CUTA1870306C Procedures ............................................. See Pages L21 L25 Replacement Pin Part Number .............. CKFA1870004A
PERFORMANCE
Cracking Pressure ........................ 5 3 psid Maximum Leakage in .................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 4000 psid Lohm rate at 25 psid and greater ..... 140 Lohms Maximum Maximum Flow Rate ..................... 6 GPM Maximum Working Pressure ......... 4000 psid in checked direction Nominal Weight ............................. 1.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
16
Side Exit Screened
187 Lee Chek

PIN INSERT
CAD 521
SCREEN
MATERIALS
PART MATERIAL
17-4PH Cres 17-4PH Cres 17-4PH Cres 304 Cres 304 Cres 440C Cres 17-7PH Cres 304L Cres 303 Cres
SPECIFICATION
AMS 5643 AMS 5643 AMS 5643 QQ-S-763 QQ-S-763 AMS 5630 AMS 5678 ASTM A 666 AMS 4774 QQ-S-763C
Body Pin Spring Seat Spring Guide Ball Follower Ball Springs Screen Braze Post

LEE PART NUMBER CRACKING SCREEN PRESSURE LOHM HOLE SIZE FLOW (psid) RATE (Inches) DIRECTION MAX. FLOW RATE (GPM)
CKFA1875035A CKFA1875045A CKFA1875055A CKFA1875065A
53 53 53 53
150 150 150 150
0.004 0.006 0.008 0.015
FORWARD FORWARD FORWARD FORWARD
4 6 6 6
Note: For additional screen information see Page H45.
Side Exit Screened
187 Lee Chek 17

INSTALLATION HOLE

Tool Set Part Number Insert .............................. CUTA1870306C Screen ........................... CUTA1870228C Procedures ............................................. See Pages L21 L25 Replacement Pin Part Number .............. CKFA1870004A
PERFORMANCE
Cracking Pressure ......................... 5 3 psid Maximum Leakage in ..................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 4000 psid Lohm rate at 25 psid and greater ... 150 Lohms Maximum Maximum Working Pressure .......... 4000 psid in checked direction Nominal Weight .............................. 1.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
18 .343 Side Exit Chek

CAD 525
PIN
PLUG
INSERT
MATERIALS
PART
Body Rear Body Front Spring Poppet Nose Seal
MATERIAL
303 Cres 15-5PH Cres 17-7PH Cres 15-5PH Cres 6061-T6 AL
SPECIFICATION
QQ-S-763C AMS 5659 AMS 5078 AMS 5659 AMS 4117

NOTE: .343 diameter Lee Pin/Plug Set sold seperately, see Section A
CHRA3436305A FREE FLOW REVERSE
LEE PART NUMBER

CHRA3436305A

53
LOHM RATE
30
FLOW DIRECTION
REVERSE
.343 Side Exit Chek 19

INSTALLATION HOLE

Tool Set Part Number .................................. CUTA3430106C Procedures ............................................ See Pages L21 L25 Replacement Nose Seal Part Number .......... CHRA3430009A
PERFORMANCE
Cracking Pressure .............................. 5 3 psid Maximum Leakage in .......................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 5000 psid Lohm rate at 15 psid and greater ........ 30 Lohms Maximum Maximum Working Pressure ............... 5000 psid Nominal Weight ................................... 3.6 grams (Insert only) Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
20 187 Zero Leak Chek

CAD 560
PIN
INSERT
MATERIALS
PART MATERIAL
304 Cres 304 Cres 15-5PH Cres 15-5PH Cres 17-7PH Cres 17-4PH Cres Fluorocarbon EPDM Fluorosilicone
SPECIFICATION
QQ-S-763 QQ-S-763 AMS 5659 AMS 5659 AMS 5678 AMS 5643 MIL-R-83485 or MIL-R-83248 MIL-R-83285 MIL-R-25980
Body Cage Poppet Seat Spring Pin Elastomeric Seat

Each valve contains one of the following elastomeric materials.
CSFA1876000A FREE FLOW FORWARD
CSRA1876000A FREE FLOW REVERSE
187 Zero Leak Chek 21

INSTALLATION HOLE

Tool Set Part Number ............................. CUTA1870110C Procedures .............................................. See Pages L21 L25 Line Mount Configurations ...................... See Pages J6 J8 Replacement Pin Part Number ............... CKFA1870005A
LEE PART NUMBER
CRACKING LOHM PRESSURE RATE (psid)
SEAT MATERIAL
FLOW TEMP. DIRECTION RANGE (F)
CSFA1876005A CSRA1876005A CSFA1876105A CSRA1876105A CSFA1876205A CSRA1876205A
53 53 53 53 53 53
400 400 400 400 400 400
Fluorocarbon Fluorocarbon EPDM EPDM Fluorosilicone Fluorosilicone
Forward Reverse Forward Reverse Forward Reverse
-30 / +390 -30 / +390 -55 / +290 -55 / +290 -80 / +340 -80 / +340
PERFORMANCE
Cracking Pressure ........................................................ 5 3 psid Free Flow ............... 400 Lohms Max. Restriction when fully open Leakage in Checked Direction ... Zero Leakage from 5-3000 psid Maximum Working Pressure Differential ....................... 3000 psid Nominal Weight ............................................................ 2.3 grams Test Fluid .................................................................... Air at 70F
22
Forward Screened
PIN
187 Zero Leak Chek

CAD 561
INSERT
MATERIALS
PART MATERIAL
304 Cres 304 Cres 15-5PH Cres 15-5PH Cres 17-7PH Cres 17-4PH Cres 304L Cres 303 Cres 17-7PH Cres Fluorocarbon EPDM Fluorosilicone
SPECIFICATION
QQ-S-763 QQ-S-763 AMS 5659 AMS 5659 AMS 5678 AMS 5643 QQ-S-766 AMS 4774 QQ-S-763C AMS 5678 MIL-R-83485 or MIL-R-83248 MIL-R-83285 MIL-R-25980
Body Cage Poppet Seat Spring Pin Screen Braze Post Spring (screen) Elastomeric Seat
CSFA1875000A FREE FLOW FORWARD
NOTE: for additional Screen information see page H45.
Forward Screened

INSTALLATION HOLE

Tool Set Part Number: Insert ................... CUTA1870110C Screen ................ CUTA1870228C Procedures ............................................... See Pages L21 L25 Replacement Pin Part Number ................ CKFA1870005A Replacement Screen Part Number .......... FSSA1870150B
LEE PART NUMBER
SEAT MATERIAL
CSFA1875005A CSFA1875105A CSFA1875205A
53 53 53
400 400 400
Fluorocarbon EPDM Fluorosilicone
Forward Forward Forward
-30 / +390 -55 / +290 -80 / +340
PERFORMANCE
Cracking Pressure ........................................................ 5 3 psid Free Flow ............... 400 Lohms Max. Restriction when fully open Leakage in Checked Direction ... Zero Leakage from 5-3000 psid Screen Hole Size ................................................. 0.015" Nominal Maximum Working Pressure Differential ....................... 3000 psid Nominal Weight ................... Valve: 2.3 grams / Screen: .4 grams Test Fluid .................................................................... Air at 70F
24
Reverse Screened
PIN
187 Zero Leak Chek

INSERT
CAD 562
MATERIALS
PART
Body Cage Poppet Seat Spring Pin Screen Elastomeric Seat
MATERIAL
304 Cres 304 Cres 15-5PH Cres 15-5PH Cres 17-7PH Cres 17-4PH Cres 303 Cres Fluorocarbon EPDM Fluorosilicone
SPECIFICATION
QQ-S-763 QQ-S-763 AMS 5659 AMS 5659 AMS 5678 AMS 5643 QQ-S-763C MIL-R-83485 or MIL-R-83248 MIL-R-83285 MIL-R-25980
CSRA1875005A FREE FLOW REVERSE
Reverse Screened

INSTALLATION HOLE

Tool Set Part Number .............................. CUTA1870110C Procedures ............................................... See Pages L21 L25 Line Mount Configurations ....................... See Pages J6 J8 Replacement Pin Part Number ................ CKFA1870005A
LEE PART NUMBER
SEAT MATERIAL
CSRA1875005A CSRA1875105A CSRA1875205A
53 53 53
400 400 400
Fluorocarbon EPDM Fluorosilicone
Reverse Reverse Reverse
-30 / +390 -55 / +290 -80 / +340
PERFORMANCE
Cracking Pressure ........................................................ 5 3 psid Free Flow ............... 400 Lohms Max. Restriction when fully open Leakage in Checked Direction ... Zero Leakage from 5-3000 psid Screen Hole Size ................................................. 0.015" Nominal Maximum Working Pressure Differential ....................... 3000 psid Nominal Weight ................... Valve: 2.3 grams / Screen: .4 grams Test Fluid .................................................................... Air at 70F
26 187 Lo-Lohm Chek

PIN INSERT
CAD 530
MATERIALS
PART MATERIAL
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 AMS 5678 QQ-S-763
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
100 100 100 100
FLOW DIRECTION
187 Lo-Lohm Chek 27

INSTALLATION HOLE

PERFORMANCE
28
Forward Screened
187 Lo-Lohm Chek

CAD 531
SCREEN
PIN
INSERT
MATERIALS
PART MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 17-7PH Cres 304 Cres 304L Cres 303 Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 AMS 5678 QQ-S-763 ASTM A 666 AMS 4774 QQ-S-763C
Body Pin Poppet Springs Spring Seat Screen Braze Post
CKFA1875205A FREE FLOW FORWARD LEE PART NUMBER CKFA1875205A CKFA1875201A CRACKING PRESSURE (psid) 53 1 0.5 SCREEN FLOW HOLE SIZE (Inches) DIRECTION 0.015 0.015 FORWARD FORWARD
LOHM RATE 140 140
Note: For additional screen information see page H45.
Forward Screened
187 Lo-Lohm Chek 29

INSTALLATION HOLE

Tool Set Part Number: Insert ................. CUTA1870110C Screen .............. CUTA1870228C Installation/Extraction Procedures .......... See Pages L21 L25 Replacement Pin Part Number ............... CKFA1870005A Replacement Screen Part Number ......... FSSA1870150B
PERFORMANCE
Cracking Pressure .......................... 5 3 or 1 0.5 psid Maximum Leakage in ...................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 4000 psid Lohm rate at 15 psid and greater .... 140 Lohms Maximum Maximum Flow Rate ....................... 8 GPM Nom. Screen Hole Size ................... .015 Inch Maximum Working Pressure ............ 4000 psid in checked direction Nominal Weight ............................... 1.8 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
30
Reverse Screened
PIN
187 Lo-Lohm Chek

INSERT
CAD 532
MATERIALS
PART
Body Pin Poppet Spring Screen Spring Seat
MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 17-7PH Cres 303 Cres 304 Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 AMS 5678 QQ-S-763C QQ-S-763
LEE PART NUMBER CKRA1875205A CKRA1875201A
CRACKING PRESSURE (psid) 53 1 0.5
LOHM RATE 140 140
SCREEN FLOW HOLE SIZE (Inches) DIRECTION 0.015 0.015 REVERSE REVERSE
Reverse Screened
187 Lo-Lohm Chek 31

INSTALLATION HOLE

PERFORMANCE
32 250 Lo-Lohm Chek

PIN INSERT
CAD 535
MATERIALS
PART MATERIAL
SPECIFICATION
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
50 50 50 50
FLOW DIRECTION
250 Lo-Lohm Chek 33

INSTALLATION HOLE

Tool Set Part Number ............................ CUTA2500306C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ....... See Pages J9 J12, J34 J45 Replacement Pin Part Number .............. CKFA2500005A
PERFORMANCE
34 375 Lo-Lohm Chek

PIN INSERT
CAD 536
MATERIALS
PART MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 304 Cres 17-7PH Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 QQ-S-763 AMS 5678
Body Pin Poppet Spring Seat Spring
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
24 24 24 24
FLOW DIRECTION
375 Lo-Lohm Chek 35

INSTALLATION HOLE

PERFORMANCE
36 500 Lo-Lohm Chek

PIN INSERT
CAD 537
MATERIALS
PART MATERIAL
SPECIFICATION
QQ-S-763 AMS 5659 AMS 5659 QQ-S-763C AMS 5678
Body Pin Poppet Spring Seat Spring
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
12 12 12 12
FLOW DIRECTION
500 Lo-Lohm Chek 37

INSTALLATION HOLE

PERFORMANCE
Cracking Pressure ............................ 5 3 or 1 0.5 psid Maximum Leakage in ........................ 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 3000 psid Lohm rate at 15 psid and greater ...... 12 Lohms Maximum Maximum Working Pressure ............. 3000 psid Nominal Weight ................................. 20 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
38 500 Hi-Q Chek Insert

PIN INSERT
CAD 570
MATERIALS
PART MATERIAL
15-5PH Cres 304 Cres 440C Cres 17-7PH Cres 304 Cres 15-5PH Cres
SPECIFICATION
AMS 5659 QQ-S-763 AMS 5630 AMS 5678 ASTM A 666 AMS 5659
Body, Front Body, Rear Poppet Spring Cage Pin
LEE PART NUMBER

CKFA5006405A CKRA5006405A

53 53
LOHM RATE
14 14
FLOW DIRECTION
FORWARD REVERSE
500 Hi-Q Chek Insert 39

INSTALLATION HOLE

PERFORMANCE
Cracking Pressure ............................ 5 3 psid Maximum Leakage in ........................ 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 4000 psid Lohm rate at 15 psid and greater ...... 14 Lohms Maximum Maximum Working Pressure ............. 4000 psid Nominal Weight ................................. 9 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
40 500 Hi-Q Chek

CAD 571
Customer Supplied: O-Ring M83461/1-012, Backup M8791/1-012
MATERIALS
PART
Body Poppet Spring Retainer Cage
MATERIAL
15-5PH Cres 440C Cres 17-7PH Cres 30-8 MO Cres 304 Cres
SPECIFICATION
AMS 5659 QQ-S-763 AMS 5678 AMS 5629 ASTM A 666
CKBA0500605A
LEE PART NUMBER

CKBA0500605A

53
LOHM RATE
14
500 Hi-Q Chek 41

INSTALLATION HOLE
E
PERFORMANCE
Cracking Pressure ............................ 5 3 psid Maximum Leakage in ........................ 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 4000 psid Lohm rate at 15 psid and greater ...... 14 Lohms Maximum Maximum Working Pressure ............. 4000 psid Nominal Weight ................................. 9 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
Note: For Line Mount Configuration see pages J18 - J19.
42 750 Hi-Q Chek

CAD 572
MATERIALS
PART
MATERIAL
SPECIFICATION
CKBA0750605A
LEE PART NUMBER

CKBA0750605A

53
LOHM RATE
7.5
750 Hi-Q Chek 43

INSTALLATION HOLE
E
PERFORMANCE
Cracking Pressure ............................ 5 3 psid Maximum Leakage in ........................ 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 4000 psid Lohm rate at 15 psid and greater ...... 7.5 Lohms Maximum Maximum Working Pressure ............. 4000 psid Nominal Weight ................................. 30 grams
Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L Note: For Line Mount Configurations see pages J18-J19
44 1000 Hi-Q Chek

CAD 573
MATERIALS
PART
MATERIAL
SPECIFICATION
CKBA1000605A
LEE PART NUMBER

CKBA1000605A

53
LOHM RATE
3.5
1000 Hi-Q Chek 45

INSTALLATION HOLE
E
PERFORMANCE
Cracking Pressure ............................ 5 3 psid Maximum Leakage in ........................ 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000 - 4000 psid Lohm rate at 15 psid and greater ...... 3.5 Lohms Maximum Maximum Working Pressure ............. 4000 psid Nominal Weight ................................. 55 grams
Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L Note: For Line Mount Configurations see pages J18-J19.
46
High Pressure
PIN
125 Chek
INSERT
CAD 540
MATERIALS
PART MATERIAL
304 Cres 13-8 MO Cres 15-5PH Cres 17-7PH Cres 304 Cres
SPECIFICATION
CHFA1256505A FREE FLOW FORWARD
LEE PART NUMBER

CHFA1256505A CHFA1256501A CHRA1256505A CHRA1256501A

53 1 0.5 53 1 0.5
LOHM RATE
400 400 400 400
FLOW DIRECTION
High Pressure
125 Chek 47
INSTALLATION HOLE

PERFORMANCE
48
Forward Screened High Pressure

PIN
125 Chek
CAD 541
INSERT
MATERIALS
PART
MATERIAL
304 Cres 13-8 MO Cres 15-5PH Cres 17-7PH Cres 304 Cres
SPECIFICATION
LEE PART NUMBER CHFA1255505A CHFA1255501A
LOHM RATE 460 460
SCREEN FLOW HOLE SIZE (Inches) DIRECTION 0.008 0.008 FORWARD FORWARD
Forward Screened High Pressure 125

INSTALLATION HOLE
Chek 49

PERFORMANCE
50
Reverse Screened High Pressure

PIN
125 Chek
INSERT
CAD 542
MATERIALS
PART
Body Pin Poppet Spring Spring Seat Screen
MATERIAL
304 Cres 13-8 MO Cres 15-5PH Cres 17-7PH Cres 304 Cres 15-5PH Cres
SPECIFICATION
QQ-S-763 AMS 5629 AMS 5659 AMS 5678 QQ-S-763 AMS 5659
LEE PART NUMBER CHRA1255505A CHRA1255501A
LOHM RATE 460 460
Reverse Screened High Pressure 125

INSTALLATION HOLE
Chek 51

PERFORMANCE
52
High Pressure
PIN
187 Chek
CAD 543
INSERT
MATERIALS
PART MATERIAL
SPECIFICATION
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
210 210 210 210
FLOW DIRECTION
High Pressure
187 Chek 53
INSTALLATION HOLE

Tool Set Part Number ............................ CUTA1870210C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Page J8 Replacement Pin Part Number .............. JHHA1870003A
PERFORMANCE
54

PIN
187 Chek
INSERT
CAD 544
SCREEN
MATERIALS
PART MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 17-7PH Cres 304L Cres 303 Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 AMS 5678 ASTM A 666 AMS 4774 QQ-S-763C
Body Pin Poppet Springs Screen Braze Post
LEE PART NUMBER CHFA1875505A CHFA1875501A
LOHM RATE 250 250
SCREEN FLOW HOLE SIZE (Inches) DIRECTION 0.015 0.015 FORWARD FORWARD
Note: For additional screen information see page H15.
187 Chek 55
INSTALLATION HOLE

Tool Set Part Number: Insert ................ CUTA1870210C Screen ............. CUTA1870228C Procedures ............................................. See Pages L21 L25 Replacement Pin Part Number .............. JHHA1870003A
PERFORMANCE
56

PIN
187 Chek
INSERT
CAD 545
MATERIALS
PART
Body Pin Poppet Spring Spring Seat Screen
MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 17-7PH Cres 304 Cres 303 Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 AMS 5678 QQ-S-763 QQ-S-763C
LEE PART NUMBER CHRA1875505A CHRA1875501A
LOHM RATE 250 250
187 Chek 57
INSTALLATION HOLE

Tool Set Part Number ............................ CUTA1870210C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Page J8 Replacement Pin Part Number .............. JHHA1870003A
PERFORMANCE
58
High Pressure
PIN
250 Chek
INSERT
CAD 546
MATERIALS
PART MATERIAL
SPECIFICATION
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
60 60 60 60
FLOW DIRECTION
High Pressure
250 Chek 59
INSTALLATION HOLE

Tool Set Part Number ............................ CUTA2500406C Procedures ............................................. See Pages L21 L25 Line Mount Configurations .................... See Pages J11 J12, J34 J35, J40 J41 Replacement Pin Part Number .............. CHFA2500003A
PERFORMANCE
60
High Pressure
PIN
375 Chek
INSERT
CAD 547
MATERIALS
PART MATERIAL
SPECIFICATION
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
27 27 27 27
FLOW DIRECTION
High Pressure
375 Chek 61
INSTALLATION HOLE

Tool Set Part Number ............................ CUTA3750306C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Pages J34 J35, J40 J41 Replacement Pin Part Number .............. PHRA3750003A
PERFORMANCE
62
High Pressure
PIN
500 Chek
INSERT
CAD 548
MATERIALS
PART MATERIAL
SPECIFICATION
LEE PART NUMBER


53 1 0.5 53 1 0.5
LOHM RATE
15 15 15 15
FLOW DIRECTION
High Pressure
500 Chek 63
INSTALLATION HOLE

Tool Set Part Number ............................ CUTA5000206C Procedures ............................................. See Pages L21 L25 Line Mount Configurations ..................... See Pages J34 J35, J40 J41 Replacement Pin Part Number .............. CHFA5000003A
PERFORMANCE
64 250
PIN
Pilot Operated
INSERT
Chek
CAD 555
MATERIALS
PART MATERIAL SPECIFICATION
QQ-S-763 AMS 5678 AMS 5659 AMS 5629 AMS 5643 MS8791/1 ASTM D 5204
Body 304 Cres Springs 17-7PH Cres Poppet 15-5PH Cres Pilot Piston 13-8 MO Cres Pin 17-4PH Cres Piston Seal Teflon Compression Seal Polyamide - Imide
Finish: All Cres Parts Passivated per QQ-P-35 Pins are prewaxed. Do not degrease. Do not lubricate.
CPRA2506005A FREE FLOW REVERSE

(Port C to Port A) (Port A to Port C)
LEE PART NUMBER CPRA2506005A
CRACKING PRESSURE (psid) 53
MIN. PILOT RATIO 3:1
PILOTED LOHM RATE 300
FLOW DIRECTION REVERSE
250
Pilot Operated
Chek 65
INSTALLATION HOLE
E
Tool Set Part Number ............................ CUTX0503050B Procedures ............................................. See Pages L21 L27 Replacement Pin Part Number .............. CKFA2500005A Replacement Compression Seal ........... CPRA2500009A
PERFORMANCE
Cracking Pressure: (Port C to Port A, Port B at 0 psig) ......... 5 3 psid Minimum Pilot Ratio: (Port A Pressure/Port B Pressure, Port C at 0 psig) ........................................................................... 3:1 Piloted Flow Rate: (Port A to Port C) .................. 300 Lohms Maximum Leakage in Checked Direction: (Port A to Port C, Port B at 0 psig) ........................... 1 drop/minute Maximum at 5 psid 1 drop/hour Maximum at 1000 - 3000 psid Pilot Piston Leakage: (Port B to Port A and Port C, Port A and Port C at 0 psig) ..................... 1 drop/minute Maximum at 3000 psid Maximum Working Pressure ................................................. 3000 psid Nominal Weight ..................................................................... 5.3 grams
Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
Relief Valves
Relief Valves
High Capacity Miniature Inserts Available in Cracking Pressures from 20 - 5400 psid Models Available for Low or High Flow Rates
Optimized for Relieving Small Flows Low Leakage No Elastomers Available for 3000, 4000, and 5000 psi Systems
Introduction Relief
187 PRI
Valves
TABLE OF CONTENTS
0.187" diameter miniature low pressure relief: 20 - 100 psid, 400 - 460 Lohms .......... 3 6, 8 11 0.281" diameter safety relief: 80 - 3,600 psid, 220 - 280 Lohms ........ 3 6, 12 19 0.375" diameter, low pressure, high flow relief: 50 - 500 psid, 100 Lohms ................. 3 6, 20 21 0.500" diameter, low pressure, high flow relief: 50 - 500 psid, 50 Lohms ................... 3 6, 22 23 0.281" diameter, high pressure relief: 3,000 - 5900 psid, 1500 Lohms ....... 3 6, 24 25 0.375" diameter high pressure relief for 4,000 and 5,000 psi systems, 350 - 400 Lohms ........ 4 6, 26 27 0.187" diameter, thermal pressure relief for 3,000 & 4,000 psi systems ... 4 7, 28 29 0.250" diameter high pressure thermal pressure relief for up to 5,000 psi systems ...... 4 7, 30 31
281 PRI
375 Momentum PRI
500 Momentum PRI
281 High Pressure PRI 375 High Pressure PRI 187 TRI
250 High Pressure TRI
Introduction Relief
187 and 281 PRI
Valves 3
The 187 and 281 PRI valves are specifically designed to be the smallest valves available for safety relief applications. Both are constructed entirely of stainless steel and are available screened and unscreened for design flexibility. Built-in damping assures quiet operation. The 187 PRI is the smallest relief valve, only three sixteenths of an inch in diameter and a little over a half inch long, covering cracking pressures from 20 to 100 psid. The 281 PRI offers 29 standard cracking pressures from 80 to 3,600 psid.
375 and 500 MOMENTUM PRI

The 375 and 500 Pressure Relief Valves use the patented momentum free design concept. The unique design compensates for momentum forces that upset the normal force balance of a direct acting valve. These forces are produced by local pressure gradients caused by changes in liquid velocity. (See Momentum Forces on page M22). The result is a valve that is both linear and stable throughout the operating range and has low hysteresis, yet is still miniature. The 375 PRI has full open flow capacity of 100 Lohms and the 500 PRI has a 50 Lohm capacity. Both are available in standard cracking pressures from 50 to 500 psid.
281 and 375 HIGH PRESSURE PRI

The High Pressure PRI is designed for pressure relief service where operating pressures and pressure spikes are too severe for conventional safety relief valves. These conditions, when encountered by conventional valves can lead to instability, erosion and other damaging phenomenon. The 281 High Pressure PRI is designed to overcome such problems by utilizing a special poppet design in conjunction with a rugged seat design. The 375 High Pressure PRI is a direct acting 4,000 and 5,000 psid relief valve that is stable and has low hysteresis. The keys to the valves performance are new techniques to
Introduction Relief
Valves
control opening and closing, as well as to minimize friction. The result is a high performance valve optimized for the latest aircraft systems. This relief valve has been optimized for 4,000 and 5,000 psid systems with two standard models for each system pressure. One has a minimum cracking pressure 200 psi above system pressure, the other shuts off 200 psi above system pressure.
187 TRI and 250 HIGH PRESSURE TRI

The Lee TRI has been designed to relieve fluid pressure caused by thermal expansion. When a sealed container is completely filled with fluid, thermal expansion can cause container rupture or seal failure. The Lee TRI eliminates this hazard.
Because many systems need to relieve only a few drops of fluid to return to their design pressure, the Lee 187 TRI has been optimized for relieving small flows. A high Lohm rate restrictor is used in series with a relief valve to limit the flow rate. This restricts the flow rate sufficiently to ensure shut off above system pressure. An advanced technology ceramic ball and seat material provides the toughness and dimensional stability needed for a tight shutoff. The incorporation of an integral 15m CRES filter upstream of the valve seat solves the low flow contamination problem. The Lee TRI is not recommended for general pressure relief service. Excess total flow through this valve may cause clogging of the integral filter. Lee also offers a 250 High Pressure TRI that is a blend of the 281 High Pressure PRI and 187 TRI technologies. This valve is intended for thermal relief applications where the thermal relief valve will experience severe pressure spikes or pressure change rates in excess of 25,000 psi per second. The valves tight hysteresis and rugged design make it the preferred selection for these types of applications.
Introduction Relief
Valves
SELECTING A RELIEF VALVE

Lee relief valves come in a wide range of styles. Each style has been developed to satisfy specific relief needs commonly found in hydraulic systems. These may vary widely from the intermittently exercised safety pop-off application, to the continuously running pressurizing valve or the special requirements relieving a few droplets of oil from a trapped volume being heated. Since these applications are very different it is important that the correct valve is selected to ensure proper functioning of the system. This introduction will help you to make that selection.
SELECTION CRITERIA
Preliminary selection criteria are the Lohm rate at the flow-point (calculated from the flow and differential pressure using the Lohm law) and the cracking pressure. Use the chart to find the valve types with a suitable range of cracking pressures. Then choose a valve type with a Lohm rate lower than the calculated number.
Introduction Relief
Valves
The final selection involves matching the valves operating characteristics with the desired function in the hydraulic system. The principal characteristics of each valve type are tabulated below.
CHARACTERISTICS
LOHMS SUITABLE FOR PRES. AT MIN. METERING THERMAL BAND* VALVE PARTLY PRESSURE % LIFT** OPEN RELIEF
VALVE TYPE 187 PRI
TYPICAL APPLICATIONS
1) General L.P. relief 2) Pressurizing valve 3) As a check valve 281 PRI 1) Safety "pop-off" relief 2) Cross port load alleviation 375 1) Filter by-pass relief Momentum 2) Lubrication systems PRI 3) Fuel systems 500 1) Filter by-pass relief Momentum 2) Lubrication systems PRI 3) Fuel systems 281 1) Combination thermal High pressure relief and Pressure low flow relief PRI 2) General low-flow relief 187 1) Thermal pressure TRI relief only 375 High 1) General H.P. relief Pressure 2) Cross port load PRI alleviation 250 High 1) H.P. thermal Pressure pressure TRI relief only
40
1500
Yes
No
40
1500
No
No
35
500
Yes
No
35
350
Yes
No
25
Not Limited
No
Yes
25 28
Not Limited 1500
Yes Yes
Yes No
25
Not Limited
Yes
Yes
* Pressure Band defined as: pressure at flow point pressure at shut off
cracking pressure
x 100
** Lohms at minimum valve lift is derived from the minimum valve opening necessary to avoid silting.
Introduction
Relief Valves
ADDITIONAL CONSIDERATIONS FOR THERMAL PRESSURE RELIEF

Given a system volume and maximum temperature rise rate, you can find the relief flow rate caused by thermal expansion of the fluid. The Nomogram is for Skydrol 500, but may be used with other fluids having approximately the same coefficient of cubical thermal expansion (MIL-H-5606). Other fluid flows must be calculated using the formula and coefficients found on pages M24 M25. Compare the flow rate calculated with the flow at the Flow Point for a TRI valve with a suitable cracking pressure (see Table on page F26 or F30). If the calculated flow rate is less than the one shown in the table, the Lee TRI will limit thermally induced pressure in your system to no more than the Flow Point pressure shown. LEE TRI FLOW NOMOGRAM
FOR SKYDROL 500 OR MIL-H-5606 AT 100F
8 187 PRI
PIN INSERT
CAD 500
MATERIALS
PART
Body Pin Spring Ball Cage Spring Seat Ball Follower
MATERIAL
303 Cres 17-4PH Cres 17-7PH Cres 440C Cres 303 Cres 303 Cres 303 Cres
SPECIFICATION
QQ-S-763C AMS 5643 AMS 5678 AMS 5630 QQ-S-763C QQ-S-763C QQ-S-763C
PRFA1872020L RELIEF FLOW FORWARD
PRRA1872020L RELIEF FLOW REVERSE
LEE PART NUMBER FORWARD REVERSE

PRFA1872020L PRFA1872040L PRFA1872060L PRFA1872080L PRFA1872100L PRRA1872020L PRRA1872040L PRRA1872060L PRRA1872080L PRRA1872100L

20 40 60 80 100
187 PRI 9
INSTALLATION HOLE

Tool Set Part Number ........................... CUTA1870104C Procedures ............................................ See Pages L21 L25 Line Mount Configurations .................... See Pages J6 J8 Replacement Pin Part Number ............. JETA1870004A
PERFORMANCE
Tolerance on Cracking Pressure ..................... 10% Full Open Lohm Rate ....................................... 400 Lohms (max.) Lohm Rate at 125% of Actual Crack. ............... 1100 Lohms (max.) Restriction at Min. Recommended Valve Lift ... 1500 Lohms (max.) Reseat Leakage (90% of Actual Crack.) .......... 10 drops/min.(max.) Shut off Leakage (85% of Actual Crack.) ......... 10 drops/hour(max.) Maximum Working Pressure ............................ 3000 psid Nominal Weight ................................................ 1.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
10
Screened
PIN
187 PRI
INSERT
CAD 501
MATERIALS
PART
Body Pin Spring Ball Screen Braze Cage Spring Seat Ball Follower
MATERIAL
303 Cres 17-4PH Cres 17-7PH Cres 440C Cres 304L Cres 303 Cres 303 Cres 303 Cres
SPECIFICATION
QQ-S-763C AMS 5643 AMS 5678 AMS 5630 ASTM A 666 AMS 4774 QQ-S-763C QQ-S-763C QQ-S-763C
LEE PART NUMBER

FORWARD PRFA1875020L PRFA1875040L PRFA1875060L PRFA1875080L PRFA1875100L REVERSE PRRA1875020L PRRA1875040L PRRA1875060L PRRA1875080L PRRA1875100L
CRACKING SCREEN HOLE PRESSURE (psid) SIZE (Inches) 20 40 60 80 100 0.008 0.008 0.008 0.008 0.008
Screened
187 PRI 11
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA1870104C Procedures .............................................. See Pages L21 L25 Line Mount Configurations ...................... See Pages J6 J8 Replacement Pin Part Number ............... JETA1870004A
PERFORMANCE
Tolerance on Cracking Pressure ...................... 10% Full Open Lohm Rate ........................................ 460 Lohms (max.) Lohm Rate at 125% of Actual Crack. ................ 1500 Lohms (max.) Restriction at Min. Recommended Valve Lift .... 1500 Lohms (max.) Reseat Leakage (90% of Actual Crack.) ........... 10 drops/min.(max.) Shut off Leakage (85% of Actual Crack.) .......... 10 drops/hour(max.) Screen Hole Size .............................................. 0.008" Nominal Maximum Working Pressure ............................. 3000 psid Nominal Weight ................................................ 1.7 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
12 281 PRI
PIN INSERT
CAD 600
MATERIALS
PART
Body Pin Tube Spring Ball Ball Follower Spring Seat
MATERIAL
303 Cres 303 Cres 304 Cres 17-7PH Cres 440C Cres 303 Cres 303 Cres
SPECIFICATION
QQ-S-763C AMS 5643 QQ-S-763 AMS 5678 AMS 5630 QQ-S-763C QQ-S-763C
See pages F14-F15 for performance data and part numbers.
281 PRI 13
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA2810114C Procedures .............................................. See Pages L21 L25 Line Mount Configurations ...................... See Pages J9 J12 Replacement Pin Part Number ............... PRFA2810003A
PERFORMANCE
Leakage at Minimum Cracking Pressure .. 1 drop/minute (max.) Leakage at Shut-off ................................... 20 drops/minute(max.) Restriction at Minimum Recommended Valve Lift .......................... 1500 Lohms Maximum Working Pressure ..................... 3000 psid System Peak Pressure ............................. 5000 psi Nominal Weight ......................................... 4.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
14 281 PRI
MINIMUM CRACKING PRESSURE (psid)
80 120 200 300 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2500 2600 2800 3000 3100 3200 3300 3400 3500 3600
LEE PART NUMBER FORWARD

PRFA2812080L PRFA2812120L PRFA2812200L PRFA2812300L PRFA2812400L PRFA2812500L PRFA2812600L PRFA2812700L PRFA2812800L PRFA2812900L PRFA2812100D PRFA2812110D PRFA2812120D PRFA2812140D PRFA2812160D PRFA2812180D PRFA2812200D PRFA2812220D PRFA2812240D PRFA2812250D PRFA2812260D PRFA2812280D PRFA2812300D PRFA2812310D PRFA2812320D PRFA2812330D PRFA2812340D PRFA2812350D PRFA2812360D
REVERSE
PRRA2812080L PRRA2812120L PRRA2812200L PRRA2812300L PRRA2812400L PRRA2812500L PRRA2812600L PRRA2812700L PRRA2812800L PRRA2812900L PRRA2812100D PRRA2812110D PRRA2812120D PRRA2812140D PRRA2812160D PRRA2812180D PRRA2812200D PRRA2812220D PRRA2812240D PRRA2812250D PRRA2812260D PRRA2812280D PRRA2812300D PRRA2812310D PRRA2812320D PRRA2812330D PRRA2812340D PRRA2812350D PRRA2812360D
281 PRI 15
FLOW POINT MIL-H-83282
MAX. LOHM RATE 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 220 280 280 280 280 280 280
MIN. GPM
0.9 1.1 1.5 1.8 2.1 2.4 2.6 2.8 3.0 3.2 3.4 3.5 3.7 4.0 4.3 4.5 4.8 5.0 5.2 5.4 5.5 5.7 5.9 4.7 4.8 4.9 5.0 5.0 5.1
MINIMUM MIN. RECOMMENDED VALVE LIFT SHUTOFF AT PRESSURE MAX. MIN. (psid) (psid) Lohms GPM
100 150 250 375 500 625 750 875 1000 1125 1250 1375 1500 1750 2000 2250 2500 2750 3000 3125 3250 3500 3750 3875 4000 4125 4250 4375 4500 68 100 170 255 340 425 510 595 680 765 850 935 1020 1190 1360 1530 1700 1870 2040 2125 2210 2380 2550 2635 2720 2805 2890 2975 3060 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 0.2 0.2 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.7 0.7 0.8 0.8 0.8 0.8 0.9 0.9 0.9 0.9 0.9 1.0 1.0 1.0 1.0
16
Screened
PIN
281 PRI
INSERT
CAD 605
MATERIALS
PART MATERIAL
303 Cres 303 Cres 304 Cres 17-7PH Cres 440C Cres 304L Cres 303 Cres 303 Cres
SPECIFICATION
QQ-S-763C QQ-S-763C QQ-S-763 AMS 5678 AMS 5630 ASTM A 666 AMS 4774 QQ-S-763C QQ-S-763C
Body Pin Tube Spring Ball Screen Braze Ball Follower Spring Seat

See pages F18-F19 for performance data and part numbers.
Screened
281 PRI 17
INSTALLATION HOLE

Tool Set Part Number .......................... CUTA2810114C Procedures ........................................... See Pages L21 L25 Line Mount Configurations ................... See Pages J9 J12 Replacement Pin Part Number ............ PRFA2810003A
PERFORMANCE
Leakage at Minimum Cracking Pressure .. 1 drop/minute (max.) Leakage at Shut-off ................................... 20 drops/minute (max.) Restriction at Minimum Recommended Valve Lift .......................... 1500 Lohms Screen Hole Size ...................................... 0.008" Nominal Maximum Working Pressure ..................... 3000 psid System Peak Pressure ............................. 5000 psi Nominal Weight ......................................... 6.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
18
Screened
281 PRI
MINIMUM CRACKING PRESSURE (psid)
80 120 200 300 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2500 2600 2800 3000 3100 3200 3300 3400 3500 3600
LEE PART NUMBER FORWARD

PRFA2815080L PRFA2815120L PRFA2815200L PRFA2815300L PRFA2815400L PRFA2815500L PRFA2815600L PRFA2815700L PRFA2815800L PRFA2815900L PRFA2815100D PRFA2815110D PRFA2815120D PRFA2815140D PRFA2815160D PRFA2815180D PRFA2815200D PRFA2815220D PRFA2815240D PRFA2815250D PRFA2815260D PRFA2815280D PRFA2815300D PRFA2815310D PRFA2815320D PRFA2815330D PRFA2815340D PRFA2815350D PRFA2815360D
REVERSE
PRRA2815080L PRRA2815120L PRRA2815200L PRRA2815300L PRRA2815400L PRRA2815500L PRRA2815600L PRRA2815700L PRRA2815800L PRRA2815900L PRRA2815100D PRRA2815110D PRRA2815120D PRRA2815140D PRRA2815160D PRRA2815180D PRRA2815200D PRRA2815220D PRRA2815240D PRRA2815250D PRRA2815260D PRRA2815280D PRRA2815300D PRRA2815310D PRRA2815320D PRRA2815330D PRRA2815340D PRRA2815350D PRRA2815360D
Screened
281 PRI 19
FLOW POINT MIL-H-83282

MAX. LOHM RATE 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 350 350 350 350 350 350
MIN. GPM
0.7 0.8 1.1 1.3 1.6 1.7 1.9 2.1 2.2 2.4 2.5 2.6 2.7 2.9 3.2 3.4 3.5 3.7 3.9 4.0 4.0 4.2 4.3 3.8 3.8 3.9 4.0 4.0 4.1
MINIMUM MIN. RECOMMENDED VALVE LIFT SHUTOFF AT PRESSURE MAX. MIN. (psid) (psid) Lohms GPM
100 150 250 375 500 625 750 875 1000 1125 1250 1375 1500 1750 2000 2250 2500 2750 3000 3125 3250 3500 3750 3875 4000 4125 4250 4375 4500 68 100 170 255 340 425 510 595 680 765 850 935 1020 1190 1360 1530 1700 1870 2040 2125 2210 2380 2550 2635 2720 2805 2890 2975 3060 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 0.2 0.2 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.7 0.7 0.8 0.8 0.8 0.8 0.9 0.9 0.9 0.9 0.9 1.0 1.0 1.0 1.0
20 375 PRI
PIN INSERT
CAD 536
MATERIALS
PART
Body Pin Poppet Spring Seat Spring Seat
MATERIAL
304 Cres 17-4PH Cres 15-5PH Cres 304 Cres 17-7PH Cres 440C Cres
SPECIFICATION
QQ-S-763 AMS 5643 AMS 5659 QQ-S-763 AMS 5678 AMS 5630
PRRA3756050L RELIEF FLOW REVERSE LEE PART NUMBER FORWARD PRFA3756050L PRFA3756080L PRFA3756120L PRFA3756200L PRFA3756300L PRFA3756400L PRFA3756500L REVERSE PRRA3756050L PRRA3756080L PRRA3756120L PRRA3756200L PRRA3756300L PRRA3756400L PRRA3756500L MIN. FLOW POINT MIN. CRACK SHUT-OFF PRESS. LOHM MIN. AT PRESS. (psid) RATE GPM (psid) (psid) 50 80 120 200 300 400 500 100 100 100 100 100 100 100 1.7 2.1 2.6 3.4 4.2 4.8 5.4 63 100 150 250 375 500 625 45 72 108 180 270 360 450
375 PRI 21
INSTALLATION HOLE

Tool Set Part Numbers: Forward ........... CUTA3750106C Reverse ........... CUTA3750214C Procedures .............................................. See Pages L21 L25 Replacement Pin Part Number ............... CKFA3750003A
PERFORMANCE
Leakage at Minimum Cracking Pressure .. 5 drops/minute (max.) Leakage at Shut-off ................................... 20 drops/minute (max.) Restriction at Minimum Recommended Valve Lift .......................... 500 Lohms Maximum Working Pressure ..................... 3000 psid Nominal Weight ......................................... 10.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
22 500 PRI
PIN INSERT
CAD 537
MATERIALS
PART
Body Pin Poppet Spring Seat Spring Seat
MATERIAL
304 Cres 15-5PH Cres 15-5PH Cres 303 Cres 17-7PH Cres 440C Cres
SPECIFICATION
QQ-S-763 AMS 5659 AMS 5659 QQ-S-763C AMS 5678 AMS 5630
PRRA5006050L RELIEF FLOW REVERSE LEE PART NUMBER FORWARD PRFA5006050L PRFA5006080L PRFA5006120L PRFA5006200L PRFA5006300L PRFA5006400L PRFA5006500L REVERSE PRRA5006050L PRRA5006080L PRRA5006120L PRRA5006200L PRRA5006300L PRRA5006400L PRRA5006500L MIN. FLOW POINT MIN. CRACK SHUT-OFF PRESS. LOHM MIN. AT PRESS. (psid) RATE GPM (psid) (psid) 50 80 120 200 300 400 500 50 50 50 50 50 50 50 3.4 4.2 5.2 6.8 8.4 9.6 10.8 63 100 150 250 375 500 625 45 72 108 180 270 360 450
500 PRI 23
INSTALLATION HOLE

Tool Sets Part Numbers: Forward .......... CUTA5000106C Reverse .......... CUTA5000116C Procedures .............................................. See Pages L21-L25 Replacement Pin Part Number ............... CKFA5000003A
PERFORMANCE
Leakage at Minimum Cracking Pressure ... 10 drops/minute (max.) Leakage at Shut-off .................................... 20 drops/minute (max.) Restriction at Minimum Recommended Valve Lift ........................... 350 Lohms Maximum Working Pressure ...................... 3000 psid Nominal Weight .......................................... 20.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
24
High Pressure
PIN
281 PRI
INSERT
CAD 641
MATERIALS
PART
Body Pin Seat Ball Spring Seat Tube Ball Follower Spring Screen Braze
MATERIAL
15-5PH Cres 15-5PH Cres 440C Cres WC 303 Cres 304 Cres 303 Cres 17-7PH 304L Cres
SPECIFICATION
AMS 5659 AMS 5659 AMS 5630 QQ-S-763C QQ-S-763 QQ-S-763C AMS 5678 ASTM A 666 AMS 4774
PHFA2815320D RELIEF FLOW FORWARD LEE PART NUMBER FORWARD PHFA2815300D PHFA2815320D PHFA2815340D PHFA2815420D PHFA2815450D PHFA2815470D PHFA2815520D PHFA2815570D PHFA2815590D REVERSE PHRA2815300D PHRA2815320D PHRA2815340D PHRA2815420D PHRA2815450D PHRA2815470D PHRA2815520D PHRA2815570D PHRA2815590D
PHRA2815320D RELIEF FLOW REVERSE MIN. FLOW POINT MIN. CRACK SHUT-OFF PRESS. LOHM MIN. AT PRESS. (psid) RATE GPM (psid) (psid) 3000 3200 3400 4200 4500 4700 5200 5700 5900 1500 1500 1500 1500 1500 1500 1500 1500 1500 0.90 0.90 0.95 1.0 1.0 1.1 1.1 1.2 1.2 3600 3850 4050 4750 5100 5300 5800 6350 6600 2850 3000 3200 3700 4000 4200 4550 5000 5200
High Pressure
281 PRI 25
INSTALLATION HOLE

Tool Set Part Number ........................... CUTA2810114C Procedures ............................................ See Pages L21 L25 Line Mount Configurations .................... See Pages J11 J12 Replacement Pin Part Number ............. SHBA2810003A
For boss size see page L19. For oversize see page L23
PERFORMANCE
Leakage at Minimum Cracking Pressure .. 10 drops/minute (max.) Leakage at Shut-off ................................... 10 drops/minute (max.) Screen Hole Size ...................................... 0.004" Nominal Maximum Working Pressure ..................... 5000 psid System Peak Pressure ............................. 7500 psi Nominal Weight ......................................... 6.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
26
High Pressure
PIN
375 PRI
INSERT
CAD 650
MATERIALS
PART
Body Pin Poppet Seat Spring Ball Retainer Guide
MATERIAL
15-5PH Cres 17-4PH Cres 15-5PH Cres 440C Cres 17-7PH Cres 440C Cres 304 Cres 17-4PH Cres
SPECIFICATION
AMS 5659 AMS 5643 AMS 5659 AMS 5630 AMS 5678 AMS 5630 QQ-S-763 AMS 5643
PHRA3750042H RELIEF FLOW REVERSE
LEE PART NUMBER

PHRA3750042H PHRA3750044H PHRA3750052H PHRA3750054H
MIN. MIN. FLOW POINT CRACK SHUT-OFF PRESSURE LOHM MIN. AT PRESS. (psid) RATE GPM (psid) (psid)
4200 4400 5200 5400 400 400 350 350 4.0 4.1 4.9 5.0 5200 5400 6550 6750 4000 4200 5000 5200
High Pressure
375 PRI 27
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA3750114C Procedures .............................................. See Pages L21 L25 Replacement Pin Part Number ............... PHRA3750003A
PERFORMANCE
Leakage at Minimum Cracking Pressure .. 40 drops/minute (max.) Leakage at Shut-off ................................... 40 drops/minute (max.) Restriction at Minimum Recommended Valve Lift .......................... 1500 Lohms Maximum Working Pressure ..................... 5000 psid System Peak Pressure ............................. 6750 psi Nominal Weight ......................................... 15.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
28 187 TRI
PIN INSERT
CAD 630
MATERIALS
PART
Body Pin Spring Seat Spring Ball Follower Ball Seat Orifice Filter
MATERIAL
304 Cres 17-4PH Cres 304 Cres 17-7PH Cres 17-4PH Cres Ceramic Ceramic 17-4PH Cres 316 Cres
SPECIFICATION
QQ-S-763 AMS 5643 QQ-S-763 AMS 5678 AMS 5643 AMS 5643 15 m Nominal
PRTA1871350D RELIEF FLOW REVERSE
LEE PART NUMBER

PRTA1871350D PRTA1871470D
MIN. MIN. FLOW POINT CRACK SHUT-OFF PRESSURE LOHM MIN. AT PRESS. (psid) RATE ml/min. (psid) (psid)
3500 4700 325 000 325 000 15 17 4050 5300 3200 4200
187 TRI 29
INSTALLATION HOLE

Tool Set Part Number .......................... CUTA1870104C Procedures .......................................... See Pages L21 L25 Line Mount Configurations ................... See Pages J6 J8 Replacement Pin Part Number ............ JEVA1870003A
PERFORMANCE
Leakage at Minimum Cracking Pressure .. 4 drops/minute (max.) Leakage at Shut-off ................................... 40 drops/hour (max.) after a 2 minute wait Integral Filtration ....................................... 15m Nominal Maximum Working Pressure ..................... 4000 psid System Peak Pressure ............................. 5400 psi Nominal Weight ......................................... 2.6 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
30
High Pressure
PIN
250 TRI
INSERT
CAD 636
MATERIALS
PART
Body Pin Seat Ball Spring Seat Tube Ball Follower Spring Screen
MATERIAL
304 Cres 17-4PH Cres 440C Cres Tungsten Carbide 303 Cres 304 Cres 303 Cres 17-7PH 316 Cres
SPECIFICATION
QQ-S-763 AMS 5678 AMS 5630 QQ-S-763C QQ-S-763 QQ-S-763C AMS 5678
PHTA2501470D RELIEF FLOW REVERSE
LEE PART NUMBER

PHTA2501350D PHTA2501470D PHTA2501580D
MIN. FLOW POINT MIN. CRACK SHUT-OFF PRESSURE LOHM MIN. AT PRESS. (psid) RATE ml/min. (psid) (psid)
3500 4700 5800 105 000 122 000 136 000 50 50 50 4050 5300 6650 3200 4200 5200
High Pressure
250 TRI 31
INSTALLATION HOLE

Tool Set Part Number ........................... CUTA2500406C Procedures ............................................ See Pages L21 L25 Line Mount Configurations .................... See Pages J11 J12 Replacement Pin Part Number ............. CHFA2500003A
PERFORMANCE
Leakage at Minimum Cracking Pressure .. 3 drops/minute (max.) Leakage at Shut-off ................................... 3 drops/minute (max.) after a 2 minute wait Integral Filtration ....................................... 10 m Nominal Maximum Working Pressure ..................... 5000 psid System Peak Pressure ............................. 7500 psi Nominal Weight ......................................... 4.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
36 Shuttle Valves Lee
Lee Shuttle Valves 1
Miniature Insert Fits in the Head of an Actuator Eliminates Common Mode Failures Non-interflow Design No Elastomeric Seals Required Low Leakage or Zero Leakage
Introduction Shuttle
Spring Biased Shuttle Valves High Pressure Spring Biased Shuttle Valves Detented Shuttle Valves Selective Shuttle Valves Inverse Shuttle Valves
Valves
TABLE OF CONTENTS
0.187", 0.281" & 0.500" Diameter Spring Biased Shuttle Valves for 4000 psi systems ........................ 6 13 0.187", 0.281" & 0.500" Diameter Spring Biased Shuttle Valves for 5000 psi systems ...................... 14 19 0.281" & 0.500" Diameter Detented Shuttle Valves in All-Metal or Zero Leak Versions ..... 20 27 0.187", 0.250" & 0.500" Diameter Non-Biased Shuttle Valves ............ 28 33 0.500" Diameter Inverse Shuttle Valves for up to 5000 psi systems ... 34 35
The Lee Shuttle Valve is offered in four configurations. One type is the spring biased shuttle valve with the emergency port normally closed. Another type is the detented shuttle valve where the poppet latches to close off either the emergency port or the normal port. Also there are selective shuttle valves with a non-biased, loose ball design. Finally there are inverse shuttle valves where the lower pressure inlet port is open to the common port instead of the higher pressure inlet port.
"N" PORT NORMAL "S" PORT - SERVICE "E" PORT EMERGENCY
Lee Shuttle Valves are designed to isolate the normal from the emergency hydraulic system during normal operation. When pressure is lost in the normal system and emergency pressure is applied, the poppet shuttles across to block the normal port allowing flow to the cylinder. Lee Spring Biased and Detented Shuttle Valves are of the "non-interflow' type, which means the normal port closes before the emergency port opens. At no time are all 3 ports open simultaneously. The interflow leak is limited to less than 3 mL per cycle permitted by MIL-V-19068. The requirement for this valve is commonly found in aircraft landing gear hydraulic systems shown in a typical circuit on the opposite page.
Valves 3
LANDING GEAR
(Shown Retracted)
EMERGENCY GEAR EXTEND
187 SHUTTLE VALVE
DOOR ACTUATOR
DOOR LOCK CLOSED
DOOR LOCK OPEN

HIGH WATT JET 281 SHUTTLE VALVE
DOOR CLOSE DOOR OPEN

187 SHUTTLE VALVE
HIGH WATT JET
HIGH WATT JET
GEAR ACTUATOR
GEAR UP LOCK GEAR DOWN LOCK
281 FLOW CONTROL
HIGH WATT JET
GEAR RETRACT
GEAR EXTEND
500 SHUTTLE VALVE
Valves
Lee Spring Biased Shuttle Valves can be used to reduce the flow required to extend a large unequal area actuator, where reduced actuation force may be permissible in one direction. When the retract line is pressurized the valve shuttles across to isolate the retract line from the extend line. When the extend line is pressurized the valve blocks the retract line allowing flow from the smaller area retract side of the piston to flow to the extend side. Only a small "make-up" flow is required from the main hydraulic system.
EXTEND RETRACT
Lee Detented Shuttle Valves are intended for use in systems where bidirectional flow is required between the "S" and "E" ports, such as in most brake circuits. These applications require a detented/latching poppet design. A zero leak version of the detented shuttle is also available. This design is essential for systems using a gas emergency system to back up the primary hydraulic system.
The Lee Inverse Shuttle Valve operates in a manner opposite to that of a Spring Biased Shuttle Valve. Rather than sensing and allowing the higher pressure side to flow, it selects the lower pressure and allows it to flow instead. For example, if the pressure at port A is greater than the pressure at port B, port A closes and forces open port B, allowing flow between B and C. The
Valves
opposite is true if the pressure at port B is greater than at A. It is also possible to flow out port A and B simultaneously when C is the inlet. This valve can be used in a variety of different applications such as sensing the lower pressure of two different lines or providing an anti-cavitation and anti-pressure intensification function when used in hydrostatic actuation systems. Lee Shuttle Valves are miniature inserts that are so small they fit right in the head of an actuator, saving space and weight, as well as protecting them from external physical damage. With direct communication from the "S" port into the actuator, without external plumbing, common mode failures are virtually eliminated. As with all Lee inserts, they require no O-rings or elastomeric seals. Since the shuttle valve is a three port insert, an additional seal beyond the normal locking end is required. The "nose seal" works in the same manner as a locking end except a tapered section of the insert body acts as the tapered pin. The nose seal rests on a 45 shoulder and is expanded as the body is pressed down into the installation hole.
Some sizes of the spring biased shuttle valves are available with filter screens which prevent large contaminants generated in the actuator from getting into the valve or the hydraulic system.
187 Spring Biased

PIN
Shuttle Valve
INSERT
CAD 700
MATERIALS
PART
Body Rear Body Front Pin Spring Poppet Nose Seal Barrel Screen Screens Base Washers Braze
MATERIAL
304L Cres 15-5PH Cres 17-4PH Cres 17-7PH Cres 440C Cres 6061-T6 Al 15-5PH Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763 AMS 5659 AMS 5643 AMS 5678 AMS 5630 AMS 4117 AMS 5659 QQ-S-766 QQ-S-766 AMS 4774
Finish: All Cres Parts Passivated per QQ-P-35, All Aluminum Parts Alodine per MIL-C-5541 Pins are prewaxed. Do not degrease. Do not lubricate.
SVBA1870170D
187 Spring Biased Shuttle
Valve
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA1870137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... CKFA1870005A Replacement Nose Seal Part Number .... SVBA1870009B
For Boss size see page L19. For oversize see page L23.
PERFORMANCE
Flow Rate: Normal (N to S or S to N) ................. 700 Lohms Max. Restriction (.22 GPM min. at 50 psid) Emergency (E to S) .......................... 700 Lohms Max. Restriction (.22 GPM min. at 50 psid) Maximum Rated Flow ................................................... 1.3 GPM Shuttling Pressure ....... 15 psid (Minimum) 40 psid (Maximum) Leakage: (N to E or E to N .................. 5 Drops/Hour (Maximum) at 4000 psid) after 2 Minute wait Screen Hole Size ................................ 0.008" Nom. Maximum Working Pressure ............... 4000 psi Nominal Weight ................................... 1.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
281 Spring Biased

PIN
Shuttle Valve
INSERT
CAD 710
MATERIALS
PART
Body Rear Body Front Pin Spring Poppet Nose Seal
MATERIAL
304L Cres 15-5PH Cres 303 Cres 17-7PH Cres 440C Cres 6061-T6 Al
SPECIFICATION
QQ-S-763 AMS 5659 QQ-S-763C AMS 5678 AMS 5630 AMS 4117
SVBA2810313D
281 Spring Biased
Shuttle Valve 9
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA2810137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... PRFA2810003A Replacement Nose Seal Part Number .... SVBA2810009B
PERFORMANCE
Flow Rate: Normal (N to S or S to N) .................. 130 Lohms Max. Restriction (1.2 GPM min. at 50 psid) Emergency (E to S) ........................... 130 Lohms Max. Restriction (1.2 GPM min. at 50 psid) Maximum Rated Flow ................................................... 7.2 GPM Shuttling Pressure ....... 15 psid (Minimum) 40 psid (Maximum) Leakage: (N to E or E to N .................. 5 Drops/Hour (Maximum) at 4000 psid) after 2 Minute wait Maximum Working Pressure ............... 4000 psi Nominal Weight ................................... 4.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
10
281 Screened Spring Biased

PIN
Shuttle Valve
INSERT
CAD 715
MATERIALS
PART
MATERIAL
304L Cres 15-5PH Cres 303 Cres 17-7PH Cres 440C Cres 6061-T6 Al 15-5PH Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763 AMS 5659 QQ-S-763C AMS 5678 AMS 5630 AMS 4117 AMS 5659 QQ-S-766 QQ-S-766 AMS 4774
SVBA2810118D
281 Screened Spring Biased
Shuttle Valve 11
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA2810137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... PRFA2810003A Replacement Nose Seal Part Number .... SVBA2810009B
PERFORMANCE
Flow Rate: Normal (N to S or S to N) .................. 180 Lohms Max. Restriction (0.85 GPM min. at 50 psid) Emergency (E to S) ........................... 180 Lohms Max. Restriction (0.85 GPM min. at 50 psid) Maximum Rated Flow ................................................... 6.0 GPM Shuttling Pressure ....... 15 psid (Minimum) 40 psid (Maximum) Leakage: (N to E or E to N .................. 5 Drops/Hour (Maximum) at 4000 psid) after 2 Minute wait Screen Hole Size ................................ 0.008" Maximum Working Pressure ............... 4000 psi Nominal Weight ................................... 5.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
12
500 Spring Biased

PIN
Shuttle Valve
INSERT
CAD 720
MATERIALS
PART
MATERIAL
15-5PH Cres 15-5PH Cres 15-5PH Cres 17-7PH Cres 440C Cres 6061-T6 Al
SPECIFICATION
AMS 5659 AMS 5659 AMS 5659 AMS 5678 AMS 5630 AMS 4117
SVBA5000335L
500 Spring Biased
Shuttle Valve 13
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA5000137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... SVBA5000003A Replacement Nose Seal Part Number .... SVBA5000009B
PERFORMANCE
Flow Rate: Normal (N to S or S to N) .................... 35 Lohms Max. Restriction (4.4 GPM min. at 50 psid) Emergency (E to S) ............................. 35 Lohms Max. Restriction (4.4 GPM min. at 50 psid) Maximum Rated Flow ................................................. 20.4 GPM Shuttling Pressure ....... 15 psid (Minimum) 40 psid (Maximum) Leakage: (N to E or E to N ................... 5 Drops/Hour (Maximum) at 4000 psid) after 2 Minute wait Maximum Working Pressure ................ 4000 psi Nominal Weight .................................... 17 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
14
187 High Pressure Spring Biased

PIN
Shuttle Valve
INSERT
CAD 730
MATERIALS
PART
MATERIAL
SPECIFICATION
SHBA1870170D
187 High Pressure Spring Biased Shuttle

INSTALLATION HOLE
Valve 15

Tool Set Part Number ............................. CUTA1870137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... JHHA1870003A Replacement Nose Seal Part Number .... SVBA1870009B
PERFORMANCE
Flow Rate: Normal (N to S or S to N) .................. 700 Lohms Max. Restriction (.22 GPM min. at 50 psid) Emergency (E to S) ........................... 700 Lohms Max. Restriction (.22 GPM min. at 50 psid) Maximum Rated Flow ................................................... 1.3 GPM Shuttling Pressure ....... 15 psid (Minimum) 40 psid (Maximum) Leakage: (N to E or E to N .................. 5 Drops/Hour (Maximum) at 4000 psid) after 2 Minute wait Screen Hole Size ................................ 0.008" Nom. Maximum Working Pressure ............... 5000 psi Nominal Weight ................................... 1.5 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
16

PIN
Shuttle Valve
INSERT
CAD 732
MATERIALS
PART
MATERIAL
SPECIFICATION
SHBA2810118D

INSTALLATION HOLE
Valve 17

Tool Set Part Number ............................. CUTA2810137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... SHBA2810003A Replacement Nose Seal Part Number .... SVBA2810009B
PERFORMANCE
Flow Rate: Normal (N to S or S to N) .................. 180 Lohms Max. Restriction (.85 GPM min. at 50 psid) Emergency (E to S) ........................... 180 Lohms Max. Restriction (.85 GPM min. at 50 psid) Maximum Rated Flow ................................................... 6.0 GPM Shuttling Pressure ....... 15 psid (Minimum) 40 psid (Maximum) Leakage: (N to E or E to N .................. 5 Drops/Hour (Maximum) at 4000 psid) after 2 Minute wait Screen Hole Size ................................ 0.008" Maximum Working Pressure ............... 5000 psi Nominal Weight ................................... 5.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
18

PIN
Shuttle Valve
INSERT
CAD 734
MATERIALS
PART
MATERIAL
304L Cres 15-5PH Cres 17-4PH Cres 17-7PH Cres 440C Cres 6061-T6 Al
SPECIFICATION
QQ-S-763 AMS 5659 AMS 5643 AMS 5678 AMS 5630 AMS 4117
SHBA5000335L

INSTALLATION HOLE
Valve 19

Tool Set Part Number ............................. CUTA5000237C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... CHFA5000003A Replacement Nose Seal Part Number .... SVBA5000009B
PERFORMANCE
Flow Rate: Normal (N to S or S to N) ................... 35 Lohms Max. Restriction (4.4 GPM min. at 50 psid) Emergency (E to S) ............................ 35 Lohms Max. Restriction (4.4 GPM min. at 50 psid) Maximum Rated Flow ................................................. 20.4 GPM Shuttling Pressure ....... 15 psid (Minimum) 40 psid (Maximum) Leakage: (N to E or E to N ................... 5 Drops/Hour (Maximum) at 4000 psid) after 2 Minute wait Maximum Working Pressure ................ 5000 psi Nominal Weight .................................... 17 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
20
281 Detented
PIN
Shuttle Valve
INSERT
CAD 740
MATERIALS
PART
Body Rear Body Front Pin Spring Poppet Compression Seal Ball
MATERIAL
15-5PH Cres 15-5PH Cres 17-4PH Cres 17-7PH Cres 440C Cres Polyimide 440C Cres
SPECIFICATION
AMS 5659 AMS 5659 AMS 5643 AMS 5678 QQ-S-763 AMS 5630
SVDA2812311D
281 Detented
Shuttle Valve 21
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA2810137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... SHBA2810003A Replacement Compression Seal Part Number .................................... SVDA2810009A
PERFORMANCE
Flow Rate: (A to C or B to C) ............................. 110 Lohms Max. Restriction (1.4 GPM min. at 50 psid) Shuttling Pressure ..... 25 psid (Minimum) 100 psid (Maximum) Leakage: (A to B or B to A .................. 1 Drop/Hour (Maximum) at 1000-4000 psid) after 2 Minute wait Leakage: (A to B or B to A .................. 1 Drop/Minute (Maximum) at 5 psid) after 2 Minute wait Maximum Working Pressure ............... 4000 psi Nominal Weight ................................... 4.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
22
500 Detented
PIN
Shuttle Valve
INSERT
CAD 742
MATERIALS
PART
Body Rear Body Front Pin Spring Poppet Compression Seal Ball
MATERIAL
15-5PH Cres 15-5PH Cres 17-4PH Cres 17-7PH Cres 440C Cres Polyamide-Imide 440C Cres
SPECIFICATION
AMS 5659 AMS 5659 AMS 5643 AMS 5678 QQ-S-763 MIL- P- 46179 AMS 5630
SVDA5002330L
500 Detented
Shuttle Valve 23
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA5000337C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... SVBA5000003A Replacement Compression Seal Part Number ............................. SVDA5000009A
PERFORMANCE
Flow Rate: (A to C or B to C) ............................... 30 Lohms Max. Restriction (5.1 GPM min. at 50 psid) Shuttling Pressure ..... 25 psid (Minimum) 100 psid (Maximum) Leakage: (A to B or B to A .................. 1 Drop/Hour (Maximum) at 1000-5000 psid) after 2 Minute wait Leakage: (A to B or B to A .................. 1 Drop/Minute (Maximum) at 5 psid) after 2 Minute wait Maximum Working Pressure ............... 5000 psi Nominal Weight ................................... 17 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
24
281 Zero Leak Detented

PIN
Shuttle Valve
INSERT
CAD 745
MATERIALS
PART
Body Rear Body Front Body Center Pin Spring Seal Retainers Seat Poppet Compression Seal Ball
MATERIAL
15-5PH Cres 15-5PH Cres 15-5PH Cres 17-4PH Cres 17-7PH Cres 15-5PH Cres Polyimide 440C Cres Polyimide 440C Cres
SPECIFICATION
AMS 5659 AMS 5659 AMS 5659 AMS 5643 AMS 5678 AMS 5659 AMS 5630 AMS 5630
SVDA2811311D
Shuttle Valve 25
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA2810137C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... SHBA2810003A Replacement Compression Seal Part Number ............................ SVDA2810009A
PERFORMANCE
Flow Rate: (A to C or B to C) ............................. 110 Lohms Max. Restriction (1.4 GPM min. at 50 psid) Shuttling Pressure ..... 25 psid (Minimum) 100 psid (Maximum) Leakage: (A to B or B to A ..................... Zero Bubbles/Min. of N2 at 500-4000 psid) after 2 Minute wait Maximum Working Pressure .................. 4000 psi Nominal Weight ...................................... 4.0 grams
26

PIN
Shuttle Valve
INSERT
CAD 747
MATERIALS
PART
Body Rear Body Front Body Center Pin Spring Seal Retainers Seat Poppet Compression Seal Ball
MATERIAL
15-5PH Cres 15-5PH Cres 15-5PH Cres 15-5PH Cres 17-7PH Cres 15-5PH Cres Polyimide 440C Cres Polyamide-Imide 440C Cres
SPECIFICATION
AMS 5659 AMS 5659 AMS 5659 AMS 5659 AMS 5678 AMS 5659 AMS 5630 ASTM D 5204 AMS 5630
SVDA5001335L
Shuttle Valve 27
INSTALLATION HOLE

PERFORMANCE
Flow Rate: (A to C or B to C) ............................... 35 Lohms Max. Restriction (4.4 GPM min. at 50 psid) Shuttling Pressure ..... 25 psid (Minimum) 100 psid (Maximum) Leakage: (A to B or B to A .................. Zero Bubbles/Min. of N2 at 500-5000 psid) after 2 Minute wait Maximum Working Pressure ............... 5000 psi Nominal Weight ................................... 17 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
28
187 Selective
PIN
Shuttle Valve
INSERT
CAD 750
MATERIALS
PART
Body Rear Body Front Pin Ball
MATERIAL
303 Cres 303 Cres 17-4PH Cres 440C Cres
SPECIFICATION
QQ-S-763 QQ-S-763 AMS 5643 AMS 5630
SVSA1870135D
187 Selective Shuttle

INSTALLATION HOLE
Valve 29

Tool Set Part Number ............................. CUTA1870104C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... JETA1870003A
PERFORMANCE
Flow Rate: (A to C or B to C) ............................. 350 Lohms Max. Restriction (0.4 GPM min. at 50 psid) Shuttling Pressure ........................................... 1 psid (Maximum) Leakage: (A to B or B to A ................... 1 ml/Minute (Maximum) at 3000 psid) after 2 Minute wait Maximum Working Pressure ................ 3000 psi Nominal Weight .................................... 1.5 grams
30
250 Selective
PIN
Shuttle Valve
INSERT
CAD 751
MATERIALS
PART
Body Rear Body Front Pin Ball Compression Seal
MATERIAL
304 Cres 304 Cres 17-4PH Cres 440C Cres Polyamide-Imide
SPECIFICATION
QQ-S-763 QQ-S-763 AMS 5643 AMS 5630 ASTM D 5204
SVSA2500320D
250 Selective
Shuttle Valve 31
INSTALLATION HOLE

Tool Set Part Number ............................. CUTX0503050B Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... CHFA2500003A Replacement Compression Seal Part Number ............................. CPRA2500009A
PERFORMANCE
Flow Rate: (A to C or B to C) ..................... 200 Lohms Maximum Restriction (0.8 GPM min. at 50 psid) Shuttling Pressure ..................... 1 psid (Maximum) Leakage: (A to B or B to A ........ 1ml/Minute (Maximum) at 5000 psid) after 2 Minute wait Maximum Working Pressure ..... 5000 psi Nominal Weight ......................... 4.0 grams Valve performance on MIL-H-83282 at 80F. 1 drop = 50 L
32
500 Selective
PIN
Shuttle Valve
INSERT
CAD 753
MATERIALS
PART
Body Rear Body Front Pin Ball Compression Seal
MATERIAL
15-5PH Cres 15-5PH Cres 17-4PH Cres 440C Cres Polyamide-Imide
SPECIFICATION
AMS 5659 AMS 5659 AMS 5643 AMS 5630 MIL- P- 46179
SVSA5000330L
500 Selective
Shuttle Valve 33
INSTALLATION HOLE

PERFORMANCE
Flow Rate: (A to C or B to C) ........................ 30 Lohms Maximum Restriction (5.1 GPM min. at 50 psid) Leakage: (A to B or B to A ........... 1ml/Minute (Maximum) at 5000 psid) after 2 Minute wait Maximum Working Pressure ........ 5000 psi Nominal Weight ............................ 17 grams
34
500 Inverse
PIN
Shuttle Valve
CAD 758
INSERT
MATERIALS
PART
Body Pin Springs Spring Seats Poppets
MATERIAL
SPECIFICATION
QQ-S-763 AMS 5659 AMS 5678 QQ-S-763 AMS 5659
SVIA5000350L
A FLOW C, B C (at 300 psid) GPM 20% 7.5 5.0 3.8 C FLOW A, C B (at 50 psid) GPM (Min.) 4.4 4.4 4.4
LEE PART NUMBER

SVIA5000350L SVIA5000375L SVIA5000310D
LOHMS (Ref.) 50 75 100
LOHMS (Ref.) 35 35 35
500 Inverse
Shuttle Valve 35
INSTALLATION HOLE

Tool Set Part Number ............................. CUTA5000206C Procedures .............................................. See Pages L21 L27 Replacement Pin Part Number ............... CHFA5000003A
PERFORMANCE
Shuttling Pressure: A closed (Flow B B closed (Flow A C) ......................................... PA - 6 PB C) ............................................. PB PA
Leakage: (A to C or B to C .................. 10 drops/Minute (Max.) at 25 psid) after 2 Minute wait Maximum Working Pressure ............... 5000 psi Nominal Weight ................................... 32 grams
Lee Safety Screens
Lee Safety Screens 1
Simple, Economical Construction 6 Methods of Retention for Design Flexibility All Stainless Steel Construction Hole Sizes from .004" to .020"
Rugged, High Strength, One-Piece Design No Burst or Collapse at 7500 psid Fully Clogged Machined and Drilled from Solid Stainless Steel Bar Stock High Contamination Carrying Capacity for Maximum Protection Low Lohm, High Flow Capability Over 150 Standard Versions for Design Flexibility Hole Sizes from .003" to .015"
Introduction Safety
Screens
TABLE OF CONTENTS
Introduction Relative Rating System for Safety Screens (ROB Numbers) ..................... 3 7 Filters vs Safety Screens ..................................... 8 Clogging .............................................................. 9 Location ............................................................. 10 Pressure Ratings ....................................... 11 12 Hole Sizes .................................................. 13 14 Open Area ......................................................... 14 Flow Rating, Cold Start ...................................... 15 Construction Methods ................................ 16 17 Installation Techniques .............................. 18 21 Etched Safety Screens Flange Mounted - FSJ ............................... Boss Mounted - FSB ................................. Insert Retained - FSC ................................ L-4 - FSL .................................................... Spring Retained - FSS ...............................
24 29 30 33 34 37 38 41 42 45
HI-BAR Safety Screens Flange Mounted - FSHF ............................ 48 55 Boss Mounted - FSHB ............................... 56 76 Boss Access - BAS .................................... 78 85 Rosn Adapter FSI ............................... 86 101 Special Products ................................... 102 103
Introduction Safety
Screens 3
A RELATIVE RATING SYSTEM FOR SAFETY SCREENS

Reprinted in part from 2 articles published in Machine Design, submitted by R. Kolp, Vice President, Research and Development, The Lee Company.
THE PROBLEM
The need to protect orifices, relief valves, and other sensitive hydraulic components from contamination is widely recognized, but contaminant size has a lot to do with the type of protection needed. Critical components are often relatively immune to low levels of small-size contaminants, but a single large particle can cause sudden failure - possibly with catastrophic effects. While filters maintain fluid cleanliness during operation, large particles, which are built into the system or introduced later, require a different approach. Here, safety screens provide an added level of protection. Unfortunately, there are no standard methods to compare the performance of one safety screen to another. This is in contrast to the well-established design and selection methods available for rating filter performance, including beta ratings and bubble point testing. As a result, hydraulic system designers often must resort to costly testing programs or haphazard trial and error methods to select the proper screen.
THE SOLUTION
To bridge this technology gap, a "resistance to blockage" factor has been developed to explain screen design. This factor relates, without complex analysis or elaborate testing, the roles that the size and number of holes in a screen play in overall performance. For example, deciding whether a screen with 2000 holes, 0.008" in diameter will last longer than one with 1000, 0.015" holes can cause a lot of headaches. To answer such questions, the Resistance to Blockage (ROB) factor was developed.
Introduction Safety
Screens
The blockage factor is calculated from a volume of fluid with known contamination required to block a screen. Because most safety screens have holes 0.004" (100 ), contamination specifications such as NAS 1638 and ISO 4406 are of no use (the largest particles they deal with are 100 ). Thus MIL-STD 1246, which deals with large particle contamination, was chosen as the baseline for comparison. Using MILSTD 1246 Class 200 fluid, the blockage factor is defined. N ROB = 63.25 n
where
(4.9029 0.926 log 2 d)
n = 10
and d = hole size, , and N = number of holes in a screen. A master screen with ROB = 1 is defined as having 1000 holes all 100 in size. Taking a ratio of any other screen to the master gives a comparison of the Resistance to Blockage. Because a ratio is involved, a lot of errors cancel. Factors such as the flow rate and mode of clogging may be unknown, but both screens are affected in the same relative manner. For example, if comparing two screens and the fluid is cleaner than Class 200, both will last longer than with Class 200 fluid, but they will still clog at the same ratio. About the only data needed are the size and number of holes. In all systems, the more known about the fluid environment, the more accurate a design can be. However, lacking detailed knowledge of a system, the ROB factor is a lot better than guessing because it offers a ranking system independent of many system variables.
Introduction Safety
Screens 5
ROB numbers provide a reliable means of comparing one screen design to others. The following table gives a single orifice ROB number based simply on the diameter of the hole. When multiplied by the number of holes in a screen, the screen ROB number is obtained. Screen ROB # = Single orifice ROB # x # of holes. The screen ROB number is an indication of the relative resistance to blockage of the screen, independent of the type of contamination or the flow rate. A higher number indicates a more blockage resistant screen. Using the preceding example, it can be seen how easily the ROB number table (page 6) or graph (page 7) allows comparison of various screens. Example: Which screen will be more resistant to blockage? A screen with 2000, 0.008" diameter holes or a screen with 1000, 0.015" diameter holes? Solution: From the table look up an 0.008" diameter hole. Its ROB number is 0.0169. Multiplying by 2000 yields the screen ROB number of 34. Referring to the table again, for a 0.015" diameter hole the single orifice ROB number is found to be 0.291. Again multiplying by the number of holes (1000) gives the screen ROB number of 291. Therefore, in this case, the screen with fewer, larger diameter holes has a higher resistance to blockage. Alternatively, the Safety Screen Numbers graph on page H7 may be used. Simply locate the intersection of the number of holes and hole size to determine the ROB number.
Introduction Safety
Screens
TABLE OF SINGLE ORIFICE ROB NUMBERS FOR SAFETY SCREEN ANALYSIS

Hole Size Inch Micron 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.010 51 76 102 127 152 178 203 229 254 279 305 330 356 381 406 Single Orifice ROB Number 0.0000979 0.000376 0.00106 0.00248 0.00511 0.00963 0.0169 0.0281 0.0448 0.0687 0.1023 0.1482 0.210 0.291 0.397
0.011 0.012 0.013 0.014 0.015 0.016
See Engineering Section, pages M58M59 for complete ROB Number Table.
Introduction Safety
Screens 7
SAFETY SCREEN ROB NUMBERS
Introduction Safety
Screens
FILTERS vs. SAFETY SCREENS

All hydraulic systems contain some contamination, and large particles are possibly present at start-up or will be introduced during its lifetime. The particles can be machining chips, Teflon tape, weld flash, O-ring chips, wear particles, and debris from failing components. These particles enter the system through various means, including: Built into new or recently overhauled components. During introduction of make-up fluid. Making or breaking line connections. Component failure.
Often, large particle contamination is the result of something as innocuous as a mechanic snagging a piece of paper towel inside a pipe while cleaning the system. Filters come in a wide variety of types, sizes, and capacities, and they address a wide ranging size of particle contamination. Typically, filters collect particles less than 100 in size. Most often, a single filter is used, but some systems have several located throughout the circuit. In most cases, the fluid contaminants being filtered have circulated through the various hydraulic components. Unfortunately, in aircraft, machine tools, and other large systems, sensitive components such as check valves, restrictors, and relief valves are often located far from the system filter. Thus, they have little protection from large contaminants. Further, the components are often in hard to reach locations, and failure results in extensive and costly downtime. Large particles can cause component failure by blocking a flow restrictor or holding open a check valve. Safety screens, either integral to the individual component or located immediately upstream, provide an added margin of safety.
Introduction Safety
CLOGGING
Screens 9
As a safety screen accumulates particles, the pressure drop will slowly increase until the screen is almost fully clogged. Then the pressure drop increases dramatically. For example, consider a clean safety screen in a 3000 psi hydraulic system. At its normal flow rate the screen pressure drop is 6 psi. That same screen will see a pressure drop of only 150 psi when 80% clogged. However, at 95% clogged, the differential pressure jumps to 2500 psi. This phenomenon is represented by the following formula: P = PO
(1- % clogged)2
Where PO is the pressure drop across the screen when it is clean
This rapid build up of pressure can be withstood by Lee HI-BAR Screens which should be specified whenever clogging can induce a high differential pressure.
10
Introduction Safety
Screens
LOCATION
The location of a safety screen within a system is a very important design consideration. The safety screen should be located as close as possible to the critical component it is to protect. This will allow all of the flow entering this component, and only that flow, to be filtered by the safety screen. Safety screens are limited in their filtering capacity and therefore, every effort must be made by the designer to ensure that only the flow entering the critical component will pass through the safety screen. If the flow through a critical component is bidirectional then a safety screen should be located at each inlet. This design practice is followed with all Lee restrictors and valves where safety screen protection is required. Common Nomenclature: 1st Tier Screen 2nd Tier Screen 3rd Tier Screen Main System Filter Located in critical flow parts i.e., actuator inlet screens Located directly on critical components
Introduction Safety
PRESSURE RATINGS
Screens 11
The burst or collapse pressure rating of a safety screen is a critical but sometimes overlooked safety screen design consideration. The Lee Company defines burst as a rupture in the outward direction, while collapse is the first sign of permanent deformation in the inward direction. Although the safety screen may not rupture, The Lee Company takes a very conservative view and considers any sign of deformation a failure. If a safety screen becomes partially or fully clogged, and it is not strong enough to withstand the differential pressure, the results of this failure could become catastrophic. When a safety screen ruptures, a sudden, heavy concentration of dirt flushes downstream, possibly with fragments of the screen itself, most likely disabling sensitive downstream components. This is a "hard" failure as opposed to a "soft" failure in which the flow through a Lee HI-BAR safety screen is gradually reduced (possibly leading to zero flow). A contamination induced malfunction caused by a ruptured safety screen is also unpredictable and can occur without warning since safety screens are not equipped with P indicators or bypass relief valves.
12
Introduction Safety
Screens
PRESSURE RATINGS cont.

However infrequent, safety screen failure does happen and therefore The Lee Company recommends at minimum, that the burst or collapse pressure rating of a second tier safety screen equal full system pressure. Selecting a safety screen with a burst and collapse pressure greater than system pressure is conservative design practice. The military specification MIL-H-5440H, "Hydraulic Systems, Aircraft, Design and Installation Requirements For" makes the following recommendation for second tier screens (Paragraph 3.11.13.1): "It is recommended that second tier screens, as defined by AIR4057 should, when fully clogged, withstand a proof pressure test without collapse, rupture, or permanent deformation." Many of today's military and commercial aircraft manufacturers are even specifying second tier safety screen burst and collapse pressure requirements equal to the proof pressure of the system. The Lee Company's HI-BAR safety screen product line is designed to meet these requirements with the rated burst and collapse pressures exceeding 7500 psid in both flow directions!
Third tier screens (mounted directly on components) typically have lower burst and collapse ratings.
Introduction Safety
HOLE SIZES
Screens 13
The safety screen hole size should be based on the minimum passage size, such as a valve opening or clearance, or orifice diameter. Typically, the safety screen hole size is chosen to equal 30 to 70 percent of the minimum passage size. For example, a 0.012" diameter orifice might be protected with a safety screen having 0.004" or 0.008" holes, used downstream of a system filter with a 15 m rating. It is good design practice to make certain that the smallest passageways of critical components are always maximized. The Lee Company offers a full range of restrictors and valves with optimized clearances that are presented in the Lee Technical Hydraulic Handbook. Lee multi-orifice restrictors, such as the Lee Visco Jet , provide a high level of restriction to fluid flow using a tortuous flow path and large minimum passage sizes. Lee Visco Jet minimum passage sizes range from 0.005" to 0.062" as compared to 0.0015" to 0.026", respectively, for the equivalent single orifice restriction, greatly reducing contamination sensitivity. The hole size of the safety screen should also be chosen to be larger than any upstream filter, to prevent clogging by fine particles normally removed by these filters. There may often be three or more levels of filtration or "tiers" that fluid must flow through before reaching a critical component. For example, in a typical hydraulic system, the system fluid will first flow through a main system filter (first tier) then branch off to a control valve which has an inlet safety screen (second tier). The holes sizes of each subsequent tier should be coarser than the previous one to prevent the accumulation of contamination at any one level.
14
Introduction Safety
Screens
STANDARD LEE HOLE SIZES

Etched Safety Screens are available from The Lee Company in four standard sizes: 0.004", 0.006", 0.008", and 0.015" nominal. HI-BAR screens are available as standard items with nominal hole sizes of 0.003", 0.004", 0.006", 0.008" and 0.015", and hole sizes as small as 0.002" are also possible for special applications.
OPEN AREA
The term "open area" is a useful measure of contamination holding capacity. When comparing screens of similar hole sizes, open area gives a quick indication of the dirt holding capacity of one design versus another. It is simply the product of the number of holes times the area of a nominal hole. The ratio of open area to total area is called "percent open area". A high percent open area indicates a potentially weaker screen design that is less able to withstand high differential pressures. When a Safety Screen is used to protect an orifice, the open area of the screen is compared to the open area of the orifice. By taking a simple ratio of the screen open area to the orifice area one can gauge the potential pressure drop across the screen relative to the orifice. Open area should only be used when comparing screens of similar hole size and shape. To compare screens with different hole sizes, ROB numbers should be used. For example: If two screens have the same open area, one screen with 0.004" holes and the other with 0.008" holes, the screen with the larger holes will have 3.9 times the resistance to blockage as the smaller hole screen!
Introduction Safety
FLOW RATING
Screens 15
All Lee Safety Screens have a maximum flow rate specified except HI-BAR screens. These Safety Screens are not limited by flow and are specifically designed to withstand full system pressure fully clogged up to 7500 psid. This means HI-BAR Safety Screens can be designed into a 5000 psid system and withstand the proof pressure of 7500 psid without collapse or burst while fully clogged in either direction.
COLD START
The flow capacity of a Safety Screen during cold-start must also be considered. A cold-start refers to the unusually high pressure drop that occurs through all components including safety screens when a system is first started up and the fluid is cold and viscous. The system designer should realize that due to the effects of viscosity, a Safety Screen during coldstart may have a pressure drop many times greater than operation at normal temperatures. Therefore, a maximum allowable pressure drop across the Safety Screen at the rated flow for this condition must be specified.
Typical performance of a 20 Lohm Safety Screen.
16
Introduction Safety
Screens
CONSTRUCTION METHODS FOR ETCHED SCREENS

Lee Etched Safety Screens are constructed from photochemically etched stainless steel stock that is formed and brazed to a base washer (flange) or insert locking end. Etched Safety Screens can be formed in two ways; "radial pleated" and "circular pleated". Radial pleated screens are found on the etched flange and boss mount safety screens, and screened inserts. Circular pleated screens are a patented method of increasing screen open area for a given size and are used on the TWIS and L-4 safety screens. All standard Lee Etched Screens are made from 304L stainless steel stock. Discs with the etched hole pattern are formed into cups with convoluted sides, to provide the optimum amount of protection with the least possible volume. With strict attention to cleanliness throughout the process, these cups are then brazed without flux to a 304L base washer in a reducing atmosphere of dry hydrogen. Rigorous process control and regular microstructural examinations ensure the integrity of Lee Etched Safety Screens. The silver braze material used conforms with the SAE Aerospace Material Specification 4774. Its major characteristics are as follows: COMPOSITION Silver Copper Tin Nickel RECOMMENDATIONS Short Term Service Long Term Service NOMINAL VALUES 63.0% 28.5% 6.0% 2.5% MAXIMUM TEMPERATURE 700F (371C) 400F (204C)
Introduction Safety
Screens 17
CONSTRUCTION METHODS FOR DRILLED SCREENS

Lee Drilled Safety Screens are machined from solid bar stock, typically 15-5 precipitation hardening stainless steel, although other materials such as 300 series stainless steels or aluminum alloys may be used for special applications. Individually drilled and deburred by proprietary manufacturing processes, these Safety Screens feature an extremely robust, one-piece design without joints or seams.
TYPICAL MATERIALS MATERIAL HEAT TREAT MAXIMUM SERVICE TEMP.
15-5PH Cres 303 Cres 2024 Alum
H1025 N/A T651
900F (482C) 400F (204C) 300F (149C)
18
Introduction Safety
Screens
FLANGE MOUNTED
This is perhaps the most common installation technique as it is simple and economical.
BOSS MOUNTED
A common installation technique that permits removal. Some form of anti-rotation locking is recommended.
Introduction Safety
INSERT RETAINED
Screens 19
Utilizing the proven Lee Insert Principle, this technique is ideal for simple installation directly into a fluid passageway.
L-4
Featuring three locking fingers that are expanded outward locking the screen in a fluid passageway, the L- 4 technique permits easy removal for inspection or cleaning. Ideal for bidirectional flow.
20
Introduction Safety
Screens
SPRING RETAINED
An inexpensive mounting technique suitable for unidirectional flow. The spring O.D. is slightly larger than the I.D. of the mounting hole. A special tool is used to twist the spring into the hole.
TWIS
Easily removable, the "TWIS" style of installation is readily twisted in or out of the bore for inspection or cleaning. Unidirectional flow.
Introduction Safety
BOSS ACCESS
Screens 21
A convenient mounting technique that permits easy removal for cleaning or inspection.
ROSN ADAPTER
Often used as inlet screens to actuators, optimizing space and weight. Available in MS-flareless, and dynamic beam seal Rosn style adapters complete from The Lee Company.
22 Lee Safety Screens 22
ETCHED SAFETY SCREENS Flange Mounted Boss Mounted Insert Retained L- 4 Spring Retained TWIS
24 Lee Safety Screens

FSJA GROUP
FLANGE MOUNTED SAFETY SCREENS

Simple, economical flange mounted design 14 standard versions for design flexibility Maximum open screen area All stainless steel construction Hole sizes from 0.004" to 0.020"
26
Flange Mount
1300 Safety Screen

CAD 800
PERFORMANCE
LEE PART NUMBER FSJA1300040A FSJA1300060A FSJA1300080A FSJA1300150A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) gpm (max.) psid (min.) psid (min.)* NUMBER 250 250 250 250 2.0 2.0 2.5 2.5 1800 2400 3000 3000 750 1100 3000 2200 1.6 3.6 4.2 44
SPECIFICATIONS (nom.)
LEE PART NUMBER FSJA1300040A FSJA1300060A FSJA1300080A FSJA1300150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.019 0.020 0.014 0.026 TOTAL AREA in2 0.062 0.062 0.062 0.062 NUMBER OF HOLES 1500 700 250 150
MATERIALS
PART
Screen Base Washer Braze
MATERIAL
304L CRES 304L CRES Silver Alloy
SPECIFICATION
ASTM A 666 ASTM A 666 AMS 4774
* Collapse . . . first sign of deformation when clogged.
Flange Mount
1700 Safety Screen 27

CAD 801
PERFORMANCE
MATERIALS
PART
MATERIAL
SPECIFICATION
28
Flange Mount
2300 Safety Screen

CAD 802
PERFORMANCE
MATERIALS
PART
MATERIAL
SPECIFICATION
Flange Mount 1301
Safety Screen 29
CAD 805
PERFORMANCE
LEE PART NUMBER FSJA1301150A FSJA1301200A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) gpm (max.) psid (min.) psid (min.)* NUMBER 250 250 4.0 5.0 3000 3000 3000 3000 7.9 32
LEE PART NUMBER FSJA1301150A FSJA1301200A HOLE SIZE in 0.015 0.020 HOLE SIZE m 380 510 OPEN AREA in2 0.005 0.009 TOTAL AREA in2 0.026 0.026 NUMBER OF HOLES 27 27
MATERIAL
PART
Screen
MATERIAL
304 CRES
SPECIFICATION
QQ-S-763C
PASSIVATE
QQ-P-35

FSBA, FSBM GROUP
BOSS MOUNTED SAFETY SCREENS

Easy to install boss mounted design 8 standard versions for design flexibility Maximum open screen area All stainless steel construction Hole sizes from 0.004" to 0.015" Low Lohm, high flow capability
32
04 Boss Mount
Safety Screen
CAD 840
PERFORMANCE
LEE PART NUMBER FSBA4370041A FSBA4370061A FSBA4370081A FSBA4370151A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) gpm (max.) psid (min.) psid (min.)* NUMBER 20 20 20 20 8.0 9.0 12 12 400 800 1000 800 100 275 500 275 8.0 18 30 180
LEE PART NUMBER FSBA4370041A FSBA4370061A FSBA4370081A FSBA4370151A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.09 0.10 0.09 0.11 TOTAL AREA in2 0.30 0.30 0.30 0.30 NUMBER OF HOLES 7500 3500 1800 620
MATERIALS
PART
Screen Base Braze
MATERIAL
SPECIFICATION
ASTM A 666 QQ-S-763 AMS 4774
Metric 10 Boss Mount
Safety Screen 33
CAD 845
PERFORMANCE
LEE PART NUMBER FSBM1000101A FSBM1000151A FSBM1000201A FSBM1000381A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) L/min (max.) kPa (min.) kPa (min.)* NUMBER 20 20 20 20 30 34 46 46 2760 5515 6895 5515 690 1895 3450 1895 8.0 18 30 180
LEE PART NUMBER FSBM1000101A FSBM1000151A FSBM1000201A FSBM1000381A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA mm2 58.0 64.5 58.0 71.0 TOTAL AREA mm2 193 193 193 193 NUMBER OF HOLES 7500 3500 1800 620
MATERIALS
PART
Screen Base Braze
MATERIAL
SPECIFICATION
ASTM A 666 QQ-S-763 AMS 4774

FSCA GROUP
INSERT RETAINED SAFETY SCREENS

Reliable Lee Insert retention 6 standard versions for design flexibility Maximum open screen area All stainless steel construction Hole sizes from 0.004" to 0.020"
36
Insert Retained
PIN
Safety Screen
INSERT
CAD 810
PERFORMANCE
LEE PART NUMBER FSCA1870040A FSCA1870060A FSCA1870080A FSCA1870150A LEE PART NUMBER FSCA1870040A FSCA1870060A FSCA1870080A FSCA1870150A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE NUMBER (nom.) gpm (max.) psid (min.) psid (min.)* 250 250 250 250 HOLE SIZE in 0.004 0.006 0.008 0.015 2.0 2.0 2.5 2.5 HOLE SIZE m 100 150 200 380 1800 2400 3000 3000 OPEN AREA in2 0.019 0.020 0.014 0.026 750 1100 3000 2200 TOTAL AREA in2 0.062 0.062 0.062 0.062 1.6 3.6 4.2 44 NUMBER OF HOLES 1500 700 250 150
MATERIALS
PART
Body Pin Screen Braze
MATERIAL
304L CRES 17-4PH CRES 304L CRES Silver Alloy
SPECIFICATION
QQ-S-763 AMS 5643 ASTM A 666 AMS 4774
Pins are pre-waxed. Do not degrease. Do not lubricate. Installation/Extraction Tool Set Part Number ................... CUTA1870128C Replacement Pin Part Number ........................................ JEHA1870003A Installation and Extraction Procedures ............................ See pages L21L23 * Collapse . . . first sign of deformation when clogged.
Insert Retained
PIN
Safety Screen 37
INSERT
CAD 815
PERFORMANCE
LEE PART NUMBER FSCA1871150A FSCA1871200A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE NUMBER (nom.) gpm (max.) psid (min.) psid (min.)* 200 200 4.0 5.0 3000 3000 3000 3000 7.9 32
LEE PART NUMBER FSCA1871150A FSCA1871200A HOLE SIZE in 0.015 0.020 HOLE SIZE m 380 510 OPEN AREA in2 0.005 0.009 TOTAL AREA in2 0.034 0.034 NUMBER OF HOLES 27 27
MATERIALS
PART
Body Pin
MATERIAL
303 CRES 17-4PH CRES
SPECIFICATION
QQ-S-763C AMS 5643
Finish: All Cres Parts Passivated per QQ-P-35. Pins are pre-waxed. Do not degrease. Do not lubricate.
Installation/Extraction Tool Set Part Number ................... CUTA1870128C Replacement Pin Part Number ........................................ JEHA1870003A Installation and Extraction Procedures ............................ See pages L21L23 * Collapse . . . first sign of deformation when clogged.

FSLA GROUP
L- 4 SAFETY SCREENS
Easily locks into position Low cost installation hole, no support shoulder required Unique, high capacity screen design Maximum open screen area 8 standard versions for design flexibility Hole sizes from 0.004" to 0.015"
40 187 L-4 Safety Screen

CAD 830
PERFORMANCE
LEE PART NUMBER FSLA1870040A FSLA1870060A FSLA1870080A FSLA1870150A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) gpm (max.) psid (min.) psid (min.)* NUMBER 85 85 85 85 4.0 6.0 8.0 8.0 500 500 500 500 150 200 350 350 5.4 11 21 131
LEE PART NUMBER FSLA1870040A FSLA1870060A FSLA1870080A FSLA1870150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.06 0.06 0.06 0.08 TOTAL AREA in2 0.22 0.22 0.22 0.22 NUMBER OF HOLES 5100 2250 1250 450
MATERIALS
PART
MATERIAL
416 CRES 420 CRES 304L CRES Silver Alloy
SPECIFICATION
QQ-S-763C QQ-S-763 ASTM A 666 AMS 4774
Installation/Extraction Tool Set Part Number ................... CUTA1870528C Installation and Extraction Procedures ............................ See pages L33L34 * Collapse . . . first sign of deformation when clogged.
281 L-4 Safety Screen 41

CAD 835
PERFORMANCE
LEE PART NUMBER FSLA2810040A FSLA2810060A FSLA2810080A FSLA2810150A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) gpm (max.) psid (min.) psid (min.)* NUMBER 40 40 40 40 10 10 10 10 450 500 500 500 150 150 200 175 9.5 20 34 247
LEE PART NUMBER FSLA2810040A FSLA2810060A FSLA2810080A FSLA2810150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.11 0.11 0.10 0.15 TOTAL AREA in2 0.37 0.37 0.37 0.37 NUMBER OF HOLES 9000 4000 2000 850
MATERIALS
PART
MATERIAL
416 CRES 420 CRES 304L CRES Silver Alloy
SPECIFICATION
QQ-S-763C QQ-S-763 ASTM A 666 AMS 4774
Installation/Extraction Tool Set Part Number ................... CUTA2810528C Installation and Extraction Procedures ............................ See pages L33L34 * Collapse . . . first sign of deformation when clogged.

FSSA GROUP
SPRING RETAINED SAFETY SCREENS

Easily installed and extracted 8 standard versions for design flexibility Maximum open screen area All stainless steel construction Hole sizes from 0.004" to 0.015"
44
Spring Retained
Safety Screen
CAD 820
PERFORMANCE
LEE PART NUMBER FSSA1700040A FSSA1700060A FSSA1700080A FSSA1700150A LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) gpm (max.) psid (min.) psid (min.)* NUMBER 250 250 250 250 2.0 2.0 2.5 2.5 N/A N/A N/A N/A 750 1100 3000 2200 1.6 3.6 4.2 44
LEE PART NUMBER FSSA1700040A FSSA1700060A FSSA1700080A FSSA1700150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.019 0.020 0.014 0.026 TOTAL AREA in2 0.062 0.062 0.062 0.062 NUMBER OF HOLES 1500 700 250 150
MATERIALS
PART
Spring Screen Base Washer Braze
MATERIAL
302 CRES 304L CRES 304L CRES Silver Alloy
SPECIFICATION
QQ-W-423 ASTM A 666 ASTM A 666 AMS 4774
Installation/Extraction Tool Set Part Number ................... CUTA1700128C Installation and Extraction Procedures ............................ See page L35 * Collapse . . . first sign of deformation when clogged.
Twis Safety Screen 45

CAD 825
PERFORMANCE
LEE PART NUMBER FSSA1870040B FSSA1870060B FSSA1870080B FSSA1870150B LOHM FLOW BURST COLLAPSE ROB RATE RATE PRESSURE PRESSURE (nom.) gpm (max.) psid (min.) psid (min.)* NUMBER 80 80 80 80 4.0 6.0 8.0 8.0 N/A N/A N/A N/A 125 150 150 300 5.4 11 21 131
LEE PART NUMBER FSSA1870040B FSSA1870060B FSSA1870080B FSSA1870150B HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.06 0.07 0.06 0.08 TOTAL AREA in2 0.22 0.22 0.22 0.22 NUMBER OF HOLES 5100 2250 1250 450
MATERIALS
PART
Spring Post Screen Braze
MATERIAL
17-7PH CRES 303 CRES 304L CRES Silver Alloy
SPECIFICATION
AMS 5678 QQ-S-763C ASTM A 666 AMS 4774
Installation/Extraction Tool Set Part Number ................... CUTA1870228C Installation and Extraction Procedures ............................ See page L35 * Collapse . . . first sign of deformation when clogged.
46
HI-BAR SAFETY SCREENS Flange Mounted Boss Mounted Boss Access Rosn Adapter

FSHF GROUP
FLANGE MOUNTED HI-BAR SAFETY SCREENS

Rugged, high strength, flange mount design No burst or collapse at 7500 psid fully clogged Machined and drilled from solid bar stock Stainless steel construction 22 standard versions for design flexibility High contamination carrying capacity for maximum protection Low Lohm, high flow capacity Hole sizes from 0.003" to 0.015"
50
HI-BAR 130 Flange Mount
Safety Screen
CAD 860
PERFORMANCE
LEE PART NUMBER FSHF1300010A FSHF1300015A FSHF1300020A FSHF1300040A LOHM RATE (nom.) 350 350 300 250 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 0.2 0.6 0.8 7.3
LEE PART NUMBER FSHF1300010A FSHF1300015A FSHF1300020A FSHF1300040A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.003 0.003 0.003 0.004 TOTAL AREA in2 0.02 0.02 0.02 0.02 NUMBER OF HOLES 200 110 45 25
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 51
CAD 865
PERFORMANCE
LEE PART NUMBER FSHF2300007A FSHF2300010A FSHF2300015A FSHF2300020A FSHF2300040A LOHM RATE (nom.) 120 95 95 95 90 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 7500 ROB NUMBER 0.4 0.8 1.8 3.4 20
LEE PART NUMBER FSHF2300007A FSHF2300010A FSHF2300015A FSHF2300020A FSHF2300040A HOLE SIZE in 0.003 0.004 0.006 0.008 0.015 HOLE SIZE m 75 100 150 200 380 OPEN AREA in2 0.007 0.010 0.010 0.010 0.013 TOTAL AREA in2 0.06 0.06 0.06 0.06 0.06 NUMBER OF HOLES 990 795 350 200 70
MATERIAL
PART
Screen
MATERIAL
17-4PH CRES
SPECIFICATION
AMS 5604 or AMS 5643
PASSIVATE
AMS QQ-P-35
52
Safety Screen
CAD 861
PERFORMANCE
LEE PART NUMBER FSHF3300007A FSHF3300010A FSHF3300015A FSHF3300020A FSHF3300040A LOHM RATE (nom.) 50 50 45 45 45 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 7500 ROB NUMBER 0.8 1.9 4.0 7.4 46
MATERIAL
PART
Screen
MATERIAL
17-4PH CRES
SPECIFICATION
PASSIVATE
QQ-P-35
Safety Screen 53
CAD 862
PERFORMANCE
LEE PART NUMBER FSHF3800007A FSHF3800010A FSHF3800015A FSHF3800020A FSHF3800040A LOHM RATE (nom.) 30 30 30 30 30 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 7500 ROB NUMBER 1.2 2.6 5.6 10 71
MATERIAL
PART
Screen
MATERIAL
17-4PH CRES
SPECIFICATION
PASSIVATE
QQ-P-35
54
Safety Screen
CAD 863
PERFORMANCE
LEE PART NUMBER FSHF4950010A FSHF4950015A FSHF4950020A FSHF4950040A LOHM RATE (nom.) 20 20 20 20 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 5.1 11 20 115
MATERIAL
PART
Screen
MATERIAL
17-4PH CRES
SPECIFICATION
PASSIVATE
QQ-P-35
Safety Screen 55
CAD 864
PERFORMANCE
LEE PART NUMBER FSHF6700010A FSHF6700015A FSHF6700020A FSHF6700040A LOHM RATE (nom.) 10 10 10 10 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 9.3 20 37 230
MATERIAL
PART
Screen
MATERIAL
17-4PH CRES
SPECIFICATION
PASSIVATE
QQ-P-35

FSHB GROUP
BOSS MOUNTED HI-BAR SAFETY SCREENS

Rugged, high strength, boss mounted design No burst or collapse at 7500 psid fully clogged Machined and drilled from solid bar stock 15-5PH stainless steel construction 64 standard versions for design flexibility High contamination carrying capacity for maximum protection Low Lohm, high flow capacity Hole sizes from 0.003" to 0.015"
58
HI-BAR 250 Boss Mount
Safety Screen
CAD 878
PERFORMANCE
LEE PART NUMBER FSHB2500107A FSHB2500110A FSHB2500115A FSHB2500120A FSHB2500140A LOHM RATE (nom.) 60 60 60 60 60 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 7500 ROB NUMBER 0.7 1.7 3.6 6.7 40
LEE PART NUMBER FSHB2500107A FSHB2500110A FSHB2500115A FSHB2500120A FSHB2500140A HOLE SIZE in 0.003 0.004 0.006 0.008 0.015 HOLE SIZE m 75 100 150 200 380 OPEN AREA in2 0.014 0.020 0.020 0.020 0.025 TOTAL AREA in2 0.11 0.11 0.11 0.11 0.11 NUMBER OF HOLES 1980 1590 700 395 140
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
AMS QQ-P-35
Safety Screen 59
CAD 879
PERFORMANCE
LEE PART NUMBER FSHB3120107A FSHB3120110A FSHB3120115A FSHB3120120A FSHB3120140A LOHM RATE (nom.) 45 45 45 45 45 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 7500 ROB NUMBER 1.0 2.3 3.1 9.1 59
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
AMS QQ-P-35
60
Safety Screen
CAD 870
PERFORMANCE
LEE PART NUMBER FSHB4370107A FSHB4370110A FSHB4370115A FSHB4370120A FSHB4370140A LOHM RATE (nom.) 18 18 18 18 18 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 7500 ROB NUMBER 2.7 5.9 13 23 148
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 61
CAD 871
PERFORMANCE
LEE PART NUMBER FSHB4370207A FSHB4370210A FSHB4370215A FSHB4370220A FSHB4370240A LOHM RATE (nom.) 18 18 18 18 18 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 7500 ROB NUMBER 4.2 10 22 40 247
LEE PART NUMBER FSHB4370207A FSHB4370210A FSHB4370215A FSHB4370220A FSHB4370240A HOLE SIZE in 0.003 0.004 0.006 0.008 0.015 HOLE SIZE m 75 100 150 200 380 OPEN AREA in2 0.08 0.12 0.12 0.12 0.15 TOTAL AREA in2 0.62 0.62 0.62 0.62 0.62 NUMBER OF HOLES 11 320 9 550 4 245 2 390 850
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
62
Safety Screen
CAD 872
PERFORMANCE
LEE PART NUMBER FSHB5620107A FSHB5620110A FSHB5620115A FSHB5620120A FSHB5620140A HOLE SIZE in 0.003 0.004 0.006 0.008 0.015 HOLE SIZE m 75 100 150 200 380 OPEN AREA in2 0.10 0.15 0.15 0.15 0.19 TOTAL AREA in2 0.76 0.76 0.76 0.76 0.76 NUMBER OF HOLES 14 150 11 935 5 305 2 985 1 075
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 63
CAD 873
PERFORMANCE
LEE PART NUMBER FSHB5620207A FSHB5620210A FSHB5620215A FSHB5620220A FSHB5620240A HOLE SIZE in 0.003 0.004 0.006 0.008 0.015 HOLE SIZE m 75 100 150 200 380 OPEN AREA in2 0.16 0.24 0.24 0.24 0.30 TOTAL AREA in2 1.22 1.22 1.22 1.22 1.22 NUMBER OF HOLES 22 635 19 100 8 490 4 775 1 700
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
64
Safety Screen
CAD 876
PERFORMANCE
LEE PART NUMBER FSHB6871115A FSHB6871120A FSHB6871140A
LOHM RATE (nom.) 6 6 6
BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500
ROB NUMBER 49 90 560
LEE PART NUMBER FSHB6871115A FSHB6871120A FSHB6871140A HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA in2 0.27 0.27 0.34 TOTAL AREA in2 1.37 1.37 1.37 NUMBER OF HOLES 9550 5370 1925
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 65
CAD 874
PERFORMANCE
LEE PART NUMBER FSHB7500115A FSHB7500120A FSHB7500140A LOHM RATE (nom.) 5 5 5 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 ROB NUMBER 56 104 643
LEE PART NUMBER FSHB7500115A FSHB7500120A FSHB7500140A HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA in2 .31 .31 .39 TOTAL AREA in2 1.57 1.57 1.57 NUMBER OF HOLES 10 965 6 165 2 210
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
66
Safety Screen
CAD 877
PERFORMANCE
LEE PART NUMBER FSHB8121115A FSHB8121120A LOHM RATE (nom.) 4 4 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 ROB NUMBER 70 131
LEE PART NUMBER FSHB8121115A FSHB8121120A HOLE SIZE in 0.006 0.008 HOLE SIZE m 150 200 OPEN AREA in2 0.39 0.39 TOTAL AREA in2 1.96 1.96 NUMBER OF HOLES 13 795 7 760
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 67
CAD 875
PERFORMANCE
LEE PART NUMBER FSHB8750115A FSHB8750120A LOHM RATE (nom.) 4 4 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 ROB NUMBER 76 141
LEE PART NUMBER FSHB8750115A FSHB8750120A HOLE SIZE in 0.006 0.008 HOLE SIZE m 150 200 OPEN AREA in2 0.42 0.42 TOTAL AREA in2 2.12 2.12 NUMBER OF HOLES 14 855 8 355
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
68
HI-BAR MJ10 Boss Mount
Safety Screen
CAD 880
PERFORMANCE
LEE PART NUMBER FSHB1003107M FSHB1003110M FSHB1003115M FSHB1003120M FSHB1003140M LOHM RATE (nom.) 20 20 20 20 20 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 520 520 ROB NUMBER 2.1 4.8 10 19 119
LEE PART NUMBER FSHB1003107M FSHB1003110M FSHB1003115M FSHB1003120M FSHB1003140M HOLE SIZE in 0.003 0.004 0.006 0.008 0.015 HOLE SIZE m 75 100 150 200 380 OPEN AREA mm2 26 37 37 37 47 TOTAL AREA mm2 190 190 190 190 190 NUMBER OF HOLES 5700 4565 2030 1140 410
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 69
CAD 881
PERFORMANCE
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
70
Safety Screen
CAD 882
PERFORMANCE
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 71
CAD 883
PERFORMANCE
LEE PART NUMBER FSHB1203207M FSHB1203210M FSHB1203215M FSHB1203220M FSHB1203240M LOHM RATE (nom.) 15 15 15 15 15 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 520 520 ROB NUMBER 5.4 12 27 50 305
LEE PART NUMBER FSHB1203207M FSHB1203210M FSHB1203215M FSHB1203220M FSHB1203240M HOLE SIZE in 0.003 0.004 0.006 0.008 0.015 HOLE SIZE m 75 100 150 200 380 OPEN AREA mm2 65 95 95 95 120 TOTAL AREA mm2 490 490 490 490 490 NUMBER OF HOLES 14 255 11 720 5 210 2 930 1 050
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
72
Safety Screen
CAD 884
PERFORMANCE
LEE PART NUMBER LOHM RATE (nom.) 11 11 11 11 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 520 ROB NUMBER 10 23 42 255
FSHB1403110M FSHB1403115M FSHB1403120M FSHB1403140M
LEE PART NUMBER FSHB1403110M FSHB1403115M FSHB1403120M FSHB1403140M HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA mm2 81 81 81 100 TOTAL AREA mm2 410 410 410 410 NUMBER OF HOLES 9995 4440 2500 875
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 73
CAD 885
PERFORMANCE
LEE PART NUMBER FSHB1603115M FSHB1603120M FSHB1603140M LOHM RATE (nom.) 8 8 8 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 ROB NUMBER 33 61 380
LEE PART NUMBER FSHB1603115M FSHB1603120M FSHB1603140M HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA mm2 120 120 150 TOTAL AREA mm2 590 590 590 NUMBER OF HOLES 6580 3700 1315
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
74
Safety Screen
CAD 886
PERFORMANCE
LEE PART NUMBER FSHB1803115M FSHB1803120M FSHB1803140M
LOHM RATE (nom.) 6 6 6
BURST / COLLAPSE PRESSURE bar (min.) 520 520 520
ROB NUMBER 47 88 535
LEE PART NUMBER FSHB1803115M FSHB1803120M FSHB1803140M HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA mm2 170 170 210 TOTAL AREA mm2 860 860 860 NUMBER OF HOLES 9320 5245 1840
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 75
CAD 887
PERFORMANCE
LEE PART NUMBER FSHB2003115M FSHB2003120M LOHM RATE (nom.) 5 5 BURST / COLLAPSE PRESSURE bar (min.) 520 520 ROB NUMBER 64 120
LEE PART NUMBER FSHB2003115M FSHB2003120M HOLE SIZE in 0.006 0.008 HOLE SIZE m 150 200 OPEN AREA mm2 230 230 TOTAL AREA mm2 1160 1160 NUMBER OF HOLES 12 610 7 095
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
76
Safety Screen
CAD 888
PERFORMANCE
LEE PART NUMBER FSHB2203115M FSHB2203120M
LOHM RATE (nom.) 4 4
BURST / COLLAPSE PRESSURE bar (min.) 520 520
ROB NUMBER 77 140
LEE PART NUMBER FSHB2203115M FSHB2203120M HOLE SIZE in 0.006 0.008 HOLE SIZE m 150 200 OPEN AREA mm2 270 270 TOTAL AREA mm2 1400 1400 NUMBER OF HOLES 14 805 8 325
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Notes 77

BASA, BASK GROUP
HI-BAR BOSS ACCESS SAFETY SCREENS

Unique, high strength, one-piece, threaded design Easy access for inspection and cleaning No burst or collapse at 7500 psid fully clogged Machined and drilled from solid bar stock 15-5PH and 17-4PH stainless steel construction MS & Rosn Adapter fitting ends available High contamination carrying capacity for maximum protection Low Lohm, high flow capacity
80
HI-BAR 312 MS Boss Access
Safety Screen
CAD 850
PERFORMANCE
LEE PART NUMBER LOHM RATE (nom.) 60 60 60 60 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 3.1 6.6 12 87
BASA3121100A BASA3121151A BASA3121201A BASA3121402A
LEE PART NUMBER BASA3121100A BASA3121151A BASA3121201A BASA3121402A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.04 0.04 0.04 0.05 TOTAL AREA in2 0.19 0.19 0.19 0.19 NUMBER OF HOLES 2900 1300 730 300
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
Safety Screen 81
CAD 851
PERFORMANCE
LEE PART NUMBER BASA4371100A BASA4371151A BASA4371201A BASA4371402A LOHM RATE (nom.) 20 20 20 20 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 7.2 16 29 207
LEE PART NUMBER BASA4371100A BASA4371151A BASA4371201A BASA4371402A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.09 0.09 0.09 0.13 TOTAL AREA in2 0.44 0.44 0.44 0.44 NUMBER OF HOLES 6800 3100 1700 710
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
82
Safety Screen
CAD 852
PERFORMANCE
LEE PART NUMBER BASA5621101A BASA5621151A BASA5621201A BASA5621402A LOHM RATE (nom.) 12 12 12 12 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 13 28 51 349
LEE PART NUMBER BASA5621101A BASA5621151A BASA5621201A BASA5621402A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.15 0.15 0.15 0.21 TOTAL AREA in2 0.78 0.78 0.78 0.78 NUMBER OF HOLES 12 000 5 400 3 000 1 200
MATERIAL
PART
Screen
MATERIAL
15-5PH CRES
SPECIFICATION
AMS 5659
PASSIVATE
QQ-P-35
HI-BAR 312 AS Boss Access
Safety Screen 83
CAD 853
PERFORMANCE
LEE PART NUMBER BASK3121100A BASK3121151A BASK3121201A BASK3121402A LOHM RATE (nom.) 60 60 60 60 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 2.6 5.4 10 65
LEE PART NUMBER BASK3121100A BASK3121151A BASK3121201A BASK3121402A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.03 0.03 0.03 0.04 TOTAL AREA in2 0.16 0.16 0.16 0.16 NUMBER OF HOLES 2385 1060 595 225
MATERIALS
AMS 5643 AMS 5731
PASSIVATE
QQ-P-35 QQ-P-35
Screen 17-4PH CRES Locking Ring A286
84
Safety Screen
CAD 854
PERFORMANCE
LEE PART NUMBER LOHM RATE (nom.) 20 20 20 20 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 6.7 14 27 164
BASK4371100A BASK4371151A BASK4371201A BASK4371402A
LEE PART NUMBER BASK4371100A BASK4371151A BASK4371201A BASK4371402A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.08 0.08 0.08 0.10 TOTAL AREA in2 0.40 0.40 0.40 0.40 NUMBER OF HOLES 6365 2830 1590 565
MATERIALS
AMS 5643 AMS 5731
PASSIVATE
QQ-P-35 QQ-P-35
Safety Screen 85
CAD 855
PERFORMANCE
LEE PART NUMBER BASK5621101A BASK5621151A BASK5621201A BASK5621402A LOHM RATE (nom.) 12 12 12 12 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 12 25 47 297
LEE PART NUMBER BASK5621101A BASK5621151A BASK5621201A BASK5621402A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.14 0.14 0.14 0.18 TOTAL AREA in2 0.72 0.72 0.72 0.72 NUMBER OF HOLES 11 140 4 950 2 785 1 020
MATERIALS
AMS 5643 AMS 5731
PASSIVATE
QQ-P-35 QQ-P-35

FSIJ, FSIK, FSIL GROUP
HI-BAR SAFETY SCREENS IN ROSN ADAPTERS

Specially designed Rosn Adapters with integral screens 100% proof pressure tested 15-5PH stainless steel high strength screen design No burst or collapse at 7500 psid fully clogged Lightweight titanium adapter Dynamic Beam Seal and Flareless Tube ends available
88
HI-BAR Dynamic Beam Seal Safety Screen Adapter

CAD 950
PERFORMANCE
LEE PART NUMBER FSIK0604040A FSIK0604060A FSIK0604080A FSIK0604150A LOHM RATE (nom.) 35 35 35 35 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 3.5 7.6 14 90
LEE PART NUMBER FSIK0604040A FSIK0604060A FSIK0604080A FSIK0604150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.04 0.04 0.04 0.06 TOTAL AREA in2 0.23 0.23 0.23 0.23 NUMBER OF HOLES 3340 1485 835 310
MATERIALS
PART
Adapter Locking Ring Screen
MATERIAL
6AL-4V Ti A286 CRES 15-5PH CRES
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
89
CAD 952
PERFORMANCE
LEE PART NUMBER FSIK0806040A FSIK0806060A FSIK0806080A FSIK0806150A LOHM RATE (nom.) 20 20 20 20 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 7.8 17 31 198
LEE PART NUMBER FSIK0806040A FSIK0806060A FSIK0806080A FSIK0806150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.09 0.09 0.09 0.12 TOTAL AREA in2 0.50 0.50 0.50 0.50 NUMBER OF HOLES 7320 3255 1830 680
MATERIALS
PART
MATERIAL
6AL-4V Ti A286 CRES 15-5PH CRES
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
90

CAD 954
PERFORMANCE
LEE PART NUMBER LOHM RATE (nom.) 10 10 10 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 ROB NUMBER 25 46 294
FSIK1008060A FSIK1008080A FSIK1008150A
LEE PART NUMBER FSIK1008060A FSIK1008080A FSIK1008150A HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA in2 0.14 0.14 0.18 TOTAL AREA in2 0.74 0.74 0.74 NUMBER OF HOLES 4810 2705 1010
MATERIALS
PART
MATERIAL
6AL-4V Ti A286 15-5PH CRES
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
91
CAD 956
PERFORMANCE
LEE PART NUMBER FSIK1210060A FSIK1210080A FSIK1210150A LOHM RATE (nom.) 8 8 8 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 ROB NUMBER 50 93 596
LEE PART NUMBER FSIK1210060A FSIK1210080A FSIK1210150A HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA in2 0.28 0.28 0.36 TOTAL AREA in2 1.51 1.51 1.51 NUMBER OF HOLES 9825 5525 2050
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
92
HI-BAR Flareless Tube Safety Screen Adapter

CAD 960
PERFORMANCE
LEE PART NUMBER FSIL0604040A FSIL0604060A FSIL0604080A FSIL0604150A LOHM RATE (nom.) 35 35 35 35 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 3.5 7.6 14 90
LEE PART NUMBER FSIL0604040A FSIL0604060A FSIL0604080A FSIL0604150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.04 0.04 0.04 0.06 TOTAL AREA in2 0.23 0.23 0.23 0.23 NUMBER OF HOLES 3340 1485 835 310
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
93
CAD 962
PERFORMANCE
LEE PART NUMBER FSIL0806040A FSIL0806060A FSIL0806080A FSIL0806150A LOHM RATE (nom.) 20 20 20 20 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 7500 ROB NUMBER 7.8 17 31 198
LEE PART NUMBER FSIL0806040A FSIL0806060A FSIL0806080A FSIL0806150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA in2 0.09 0.09 0.09 0.12 TOTAL AREA in2 0.50 0.50 0.50 0.50 NUMBER OF HOLES 7320 3255 1830 680
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
94

CAD 964
PERFORMANCE
LEE PART NUMBER LOHM RATE (nom.) 10 10 10 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 ROB NUMBER 25 46 294
FSIL1008060A FSIL1008080A FSIL1008150A
LEE PART NUMBER FSIL1008060A FSIL1008080A FSIL1008150A HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA in2 0.14 0.14 0.18 TOTAL AREA in2 0.74 0.74 0.74 NUMBER OF HOLES 4810 2705 1010
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
95
CAD 966
PERFORMANCE
LEE PART NUMBER FSIL1210060A FSIL1210080A FSIL1210150A LOHM RATE (nom.) 8 8 8 BURST / COLLAPSE PRESSURE psid (min.) 7500 7500 7500 ROB NUMBER 50 93 596
LEE PART NUMBER FSIL1210060A FSIL1210080A FSIL1210150A HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA in2 0.28 0.28 0.36 TOTAL AREA in2 1.51 1.51 1.51 NUMBER OF HOLES 9825 5525 2050
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
96
HI-BAR Metric Dynamic Beam Seal Safety Screen Adapter

CAD 970
PERFORMANCE
LEE PART NUMBER FSIJ1206040A FSIJ1206060A FSIJ1206080A FSIJ1206150A LOHM RATE (nom.) 35 35 35 35 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 520 ROB NUMBER 3.5 7.6 14 90
LEE PART NUMBER FSIJ1206040A FSIJ1206060A FSIJ1206080A FSIJ1206150A HOLE SIZE in 0.004 0.006 0.008 0.015 HOLE SIZE m 100 150 200 380 OPEN AREA mm2 27 27 27 35 TOTAL AREA mm2 148 148 148 148 NUMBER OF HOLES 3340 1485 835 310
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
97
CAD 971
PERFORMANCE
LEE PART NUMBER FSIJ1208040A FSIJ1208060A FSIJ1208080A FSIJ1208150A LOHM RATE (nom.) 35 35 35 35 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 520 ROB NUMBER 3.5 7.6 14 90
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
98

CAD 972
PERFORMANCE
LEE PART NUMBER FSIJ1610040A FSIJ1610060A FSIJ1610080A FSIJ1610150A LOHM RATE (nom.) 20 20 20 20 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 520 ROB NUMBER 7.8 17 31 198
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
99
CAD 973
PERFORMANCE
LEE PART NUMBER FSIJ1812060A FSIJ1812080A FSIJ1812150A LOHM RATE (nom.) 10 10 10 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 ROB NUMBER 25 46 294
LEE PART NUMBER FSIJ1812060A FSIJ1812080A FSIJ1812150A HOLE SIZE in 0.006 0.008 0.015 HOLE SIZE m 150 200 380 OPEN AREA mm2 90 90 116 TOTAL AREA mm2 477 477 477 NUMBER OF HOLES 4810 2705 1010
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
100 100

CAD 974
PERFORMANCE
LEE PART NUMBER LOHM RATE (nom.) 10 10 10 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 ROB NUMBER 25 46 294
FSIJ2014060A FSIJ2014080A FSIJ2014150A
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
101 101
CAD 975
PERFORMANCE
LEE PART NUMBER FSIJ2216060A FSIJ2216080A FSIJ2216150A LOHM RATE (nom.) 8 8 8 BURST / COLLAPSE PRESSURE bar (min.) 520 520 520 ROB NUMBER 50 93 596
MATERIALS
PART
MATERIAL
SPECIFICATION
AMS 4967 AMS 5731 AMS 5659
FINISH
MIL-L-8937 QQ-P-35 QQ-P-35
102 102
Special Products Safety
Screens
The Lee Company is pleased to design any special safety screen product to fill your needs. In fact, approximately 50% of our screens are special products designed to meet the requirements of a specific application.
Special Products
103 Safety Screens 103
The Lee Company's new capabilities of machining and drilling holes in shapes from stainless steel yield one piece HI-BAR safety screens. The result outstanding high strength designs eliminating multiple component assemblies.
Piloting Solenoid Valve
Piloting Solenoid Valve 1
Ultra-Compact Design Saves Space and Weight High Performance-Efficient Force/Stroke Relationship Low Power Consumption Positive Pull-In At High Temperatures and Low Pressures Lee MultiSeal Saves Space, Weight and Machining Costs O-Rings and Back-Up Rings are Eliminated with Lee MultiSeal Reliable, Low Leakage, Miniature Valve Element
2 Piloting Solenoid Valve

TABLE OF CONTENTS
Single Coil Solenoid Valves Dual Coil Solenoid Valves Normally Closed and Normally Open 3000, 4000 & 5000 psi ............................. 4 7 Normally Closed and Normally Open 3000, 4000 & 5000 psi ........................... 8 11
The Lee Miniature Piloting Solenoid Valve was designed and developed for use in aerospace hydraulic and fuel systems, oil tool applications, and other challenging high pressure applications. Incorporating innovative design and advanced technology it has set a new bench mark in space and weight savings, and power consumption. The lightest version weighs under 0.14 lbs. (2.3 oz.) and uses only 7.8 watts at 28 Vdc. Each subcomponent and manufacturing process has been optimized to ensure a design with the highest performance, longest life, and highest reliability all within the smallest envelope possible. MAGNETIC CIRCUIT Extensive use of magnetic finite element analysis has resulted in a low power consumption solenoid force motor with an unusually flat force/stroke relationship. This ensures positive "Pull-In" even under the worst case conditions of degraded supply pressure and high ambient temperature, while also exceeding a stringent minimum "Drop-Out" specification. HYDRAULIC PILOT VALVE The miniature valve element is based on the proven lowleakage, high reliability designs used, extensively, in Lee check and shuttle valves. The valve is protected by an integral safety screen (hole size .004 inches) and has demonstrated consistent performance over 2,500,000 cycles during qualification testing. LEE MULTISEAL* The MultiSeal is a new sealing concept based on the controlled expansion of a cylindrical polyamide-imide sealing

element, eliminating conventional O-Rings and Anti-Extrusion Rings. The MultiSeal radically simplifies port layout, offers significant space savings, reduced machining costs and higher reliability than traditional sealing methods. To meet the rigorous demands of the aerospace industry, the MultiSeal has completed extensive qualification testing. This included 10,000,000 impulse cycles (0-7500-0 PSI) at 275F. Full details have been published in SAE paper #912134 "Total Flexibility in Cartridge Valve Porting Through Innovative Sealing Technology". STANDARD DESIGNS Normally closed and normally open, 2 position, 3-way solenoid valves are offered as standard versions in single and dual coil 28 Vdc designs. Each of these are available for 3000 psi, 4000 psi, or 5000 psi systems with Lohm rates of 1800 and 2200 Lohms. They are designed for operation in a temperature range of -65F to 275F. All versions utilize a threaded captive retainer for easy installation and extraction and have either lead wires or an integral MIL-C-38999 connector.
I
SPECIAL DESIGNS The Lee Company also offers special solenoid valve designs for 12 to 50 volt nominal systems. Higher pressure versions (greater than 5000 psi) and lower pressure versions (less than 3000) psi are also available, as are versions offering greater flow than the 1800 Lohm piloting designs. Higher temperature solenoid valves operating up to ambient temperatures of 392F (200C) can also be supplied. Other available options include integral diodes and other special connector types.
*Patented

CAD 450
CAD 455
I
LEE PART NUMBER NORMALLY CLOSED NORMALLY OPEN
SDBB21310*3A** SDBB21310*3E** SDBB21311*3A** SDBB21311*3E** SDBB21312*3A** SDBB21312*3E** SDBB21310*2A** SDBB21310*2E** SDBB21311*2A** SDBB21311*2E** SDBB21312*2A** SDBB21312*2E**
RATED PRESSURE
3000 psi 3000 psi 4000 psi 4000 psi 5000 psi 5000 psi
Replacement MultiSeal Part Number ...... SDBB2130108A or SDBB2130208A (5000psi) Recommended Installation Torque ......... 25 ft-lbs *Test Fluid: O = Skydrol, 1 = MIL-H-5606 ** A = Lead Wire Version, E = Connector Version
MATERIALS
BODY AND BALL SEAT: 15-5 PH CRES/AMS 5659 MULTISEAL: Polyamide-Imide/MIL-P-46179 BALL AND PIN: 440C CRES/AMS 5630 SPRING: 302 CRES/AMS 5688 FLANGES, PLUNGERS AND COVER: Si Iron BFM/ASTM-A867 FILTER SCREEN ASSY: 304L CRES/QQ-S-766 BOBBIN: 304L CRES/QQ-S-763 SPACER: 302 CRES/QQ-S-766 SHAFT: 440C CRES/QQ-S-763 RETAINER: 2024 T-351 AL/QQ-A-225/6 RETAINING RING: 302 CRES/ASTM A313 COIL: Copper Magnet Wire J-W-1177/15 CL220 M2 LEAD WIRE: 22 AWG/MIL-W-22759/11F CONNECTOR: Shell: 304L, Pins: Gold Plated, Seal: Fluorosilicone Elastomer SHRINK TUBE: MIL-I-23053/8 & /12 INSULATION TAPE: Kapton, Polyimide/MIL-P-46112B SOLDER: Sn95/QQ-S-571 BRAZE: AMS 4774 POTTING COMPOUND: Stycast 2762FT, Catalyst 17
FINISH
CRES PARTS: Passivate/QQ-P-35 SOFT MAGNETIC MATERIAL: Nickel Plate/AMS 2404 RETAINER: Anodize/MIL-A-8625 Type II INSULATION: PS 816

OPERATING TEMPERATURE: Ambient: -65F to 275F Fluid: -65F to 275F LEAKAGE: Internal: 2 cc/minute max. at rated pressure External: 0 cc LOHM RATES: 3000 psi rated valve: 1800 Lohms 4000 psi rated valve: 2200 Lohms 5000 psi rated valve: 2200 Lohms ELECTRICAL: Current Drain: 0.28 amps at 28 Vdc at 70F (7.8 Watts) Max. Operating Voltage: 32.2 Vdc Pull-In Voltage: 18 Vdc max. at 275F and rated pressure Minimum Drop Out Voltage: 3.0 Vdc at 70F and rated pressure Resistance: 92-108 Ohms at 70F Response Time: Pull-In (at rated pressure): 0.015 seconds max., normally closed version 0.040 seconds max., normally open version Drop-out (at rated pressure): 0.015 seconds max., normally open version 0.035 seconds max., normally closed version Stabilization Temperature: 225F max. with 28 Vdc applied, suspended in 70F to 110F still air, continuously energized Insulation Resistance: 100 Megohms min. with 500 Vdc applied for 60 seconds Dielectric Strength: 1500 Vrms min. at 60 Hz for 60 seconds SCREEN HOLE SIZE: .004 inches nominal WEIGHT: .14 lbs. max. lead wire style .15 lbs. max. connector style

DUAL COIL
CAD 460
LEE PART NUMBER NORMALLY CLOSED NORMALLY OPEN

SDBB21320*3A SDBB21321*3A SDBB21322*3A SDBB21320*2A SDBB21321*2A SDBB21322*2A
RATED PRESSURE
3000 psi 4000 psi 5000 psi
Replacement MultiSeal Part Number ... SDBB2130108A or SDBB2130208A (5000psi) Recommended Installation Torque ...... 25 ft-lbs *Test Fluid: O = Skydrol, 1 = MIL-H-5606

DUAL COIL

DUAL COIL
MATERIALS
BODY AND BALL SEAT: 15-5 PH CRES/AMS 5659 MULTISEAL: Polyamide-Imide/MIL-P-46179 BALL AND PIN: 440C CRES/AMS 5630 SPRING: 302 CRES/AMS 5688 FLANGES, PLUNGERS AND COVER: Si Iron BFM/ASTM-A867 FILTER SCREEN ASSY: 304L CRES/QQ-S-766 BOBBIN: 22-13-5/AMS 5764 SPACER: 302 CRES/QQ-S-766 SHAFT: 440C CRES/QQ-S-763 RETAINER: 2024 T-351 AL/QQ-A-225/6 RETAINING RING: 302 CRES/ASTM A313 COIL: Copper Magnet Wire J-W-1177/15 CL220 M2 SEPARATOR: ARAMID/MIL-I-24204 LEAD WIRE: 22 AWG/MIL-W-22759/11F SHRINK TUBE: MIL-I-23053/8 & /12 INSULATION TAPE: Kapton, Polyimide/MIL-P-46112B SOLDER: Sn95/QQ-S-571 BRAZE: AMS 4774 POTTING COMPOUND: Stycast 2762FT, Catalyst 17
FINISH
CRES PARTS: Passivate/QQ-P-35 SOFT MAGNETIC MATERIAL: Nickel Plate/AMS 2404 RETAINER: Anodize/MIL-A-8625 Type II INSULATION: PS 816

DUAL COIL OPERATING TEMPERATURE: Ambient: -65F to 275F Fluid: -65F to 275F LEAKAGE: Internal: 2 cc/minute max. at rated pressure External: 0 cc LOHM RATES: 3000 psi rated valve: 1800 Lohms 4000 psi rated valve: 2200 Lohms 5000 psi rated valve: 2200 Lohms ELECTRICAL: Current Drain: 0.35 amps at 28 Vdc at 70F (9.8 Watts) Max. Operating Voltage: 32.2 Vdc Pull-In Voltage: 18 Vdc max. at 275F and rated pressure to either coil Minimum Drop Out Voltage: Both coils energized 1.5 Vdc at 70F and rated pressure Resistance: 74-86 Ohms at 70F Response Time: Pull-In (at rated pressure): 0.015 seconds max., normally closed version 0.040 seconds max., normally open version Drop-out (at rated pressure): 0.015 seconds max., normally open version 0.035 seconds max., normally closed version Stabilization Temperature: 285F max. with 28 Vdc applied to both coils, suspended in 70F to 110F still air, continuously energized Insulation Resistance: 100 Megohms min. with 500 Vdc applied for 60 seconds Dielectric Strength: 1500 Vrms min. at 60 Hz for 60 seconds SCREEN HOLE SIZE: .004 inches nominal WEIGHT: .20 lbs. max.
Lee Line Mounts
Lee Line Mounts 1 UNIONS

Specially Designed to Accept Most Lee Inserts Available in Three Styles: Flared, Flareless and Dynamic Beam Seal Stainless Steel or Titanium Construction Distinctive Appearance and Permanent Marking
LINE MOUNT
Axial Visco Jets in Convenient Line Mount 43, 68, and 14 Series Visco Jets in Line Mount Hi-Q Line Mount Chek Valve
ROSN ADAPTERS
Integral Restrictors, Safety Screens and Valves in Rosn Adapters Constructed using Lightweight Titanium Adapters Unique Blue Locking Ring Makes Identification Easy
Introduction Line
Mounts
TABLE OF CONTENTS
Lee Inserts In Unions Dash 4 Unions ................................................. 6 8 Dash 6 Unions ............................................... 9 11 Dash 4 to Dash 6 Unions .................................... 12 Lee Line Mount Components Axial Visco Jets ........................................... 13 14 43, 68, 14 Series Visco Jets ........................ 15 17 Hi-Q Chek Valve .......................................... 18 19 Lee Components in Rosn Adapters Lee Restrictors Dynamic Beam Seal Tube End ................ 20 23 Flareless Tube End .................................. 24 27 Metric Dynamic Beam Seal Tube End ..... 28 31 Lee Inlet Safety Screens ............................. 32 33 Lee Valves Inlet Cheks Dynamic Beam Seal Tube End ............ 34 35 Flareless Tube End .............................. 36 37 Metric Dynamic Beam Seal Tube End ... 38 39 Return Cheks Dynamic Beam Seal Tube End ............ 40 41 Flareless Tube End .............................. 42 43 Metric Dynamic Beam Seal Tube End . 44 45 Flow Controls Dynamic Beam Seal Tube End ............ 46 47 Flareless Tube End .............................. 48 49 Metric Dynamic Beam Seal Tube End ... 50 51
Introduction
Line Mounts 3
LEE UNIONS
Virtually every .187 , .250 and .281 inch diameter Lee insert is offered already installed in appropriately sized flared, flareless or dynamic beam seal unions. These unions are made of 304 stainless steel (code "J" in military standards) or 6AL-4V Titanium (code "T"). All Lee Unions have a unique hex wrench arrangement to distinguish them from simple unions and permanent external marking to identify the insert. The configuration of these unions has been carefully chosen to accommodate most of the .187, .250 and .281 inch Lee inserts, and yet maintain both minimum envelope and weight. These units incorporate the high-rootradius UNJF threads to minimize stress concentrations with Class 3A tolerances. All fitting-end dimensions are, except for the internal diameters, in general accordance with the appropriate AS33514E4 and E6, AS4395E04 and E06, and MIL-F-85720/1-04 and 06 specifications. Every Lee Union with insert installed is proof pressure tested; flared and flareless to 6000 psid and dynamic beam seal to 16,000 psid. Maximum working differential pressure is a function of the particular Lee insert specified (refer to the appropriate insert section).
LINE MOUNT RESTRICTORS

All of the standard cartridge 43, 68, and 14 Series Visco Jets, and all of the standard Axial Visco Jets, are also available built into unions with AS4395E04 flared ends. Different style or size ends are available on a special order basis.
Introduction Line
Mounts
LEE COMPONENTS IN ROSAN ADAPTERS

Virtually all Lee miniature components, including check valves, flow controls, restrictors and screens, are available already installed or built into Rosn Adapters. Design engineers can now take advantage of the unused space in their Rosn Adapters to save space and weight in their manifolds. The Lee Company offers all these products in Rosn Adapters with three different tube ends: dynamic beam seal, flareless and metric dynamic beam seal (8 30' lipseal). Dynamic beam seal and flareless tube versions range in size from 4 to 10 (1/4 to 5/8 inch) and metric lip-seal versions range from 6 to 16mm nominal tube O.D. Titanium has been selected as the adapter material for the lowest possible weight (see chart on opposite page). All Rosn Adapters containing Lee components have blue lock rings to distinguish them from ordinary Adapters, and permanent external marking to identify the function of the product inside.
LEE RESTRICTORS
Lee miniature restrictors are available in both one-way (flow controls) and two-way configurations. Lee Flow Controls are built directly into Rosn Adapters for low pressure drop in the free flow direction. The two-way restrictors are Lee 5k Jets, Lee High Pressure High Watt Jets, Bender Jets, and Visco Jets installed as inserts in Rosn Adapters.
INLET SCREENS
Lee Inlet Safety Screens feature all stainless steel construction. They are rated for use in 5000 psi systems and will withstand a proof pressure of 7500 psi in either direction without burst or collapse when fully clogged.
Introduction Line
Mounts 5
Lee Inlet Safety Screens have large open area for maximum dirt carrying capacity and good low temperature performance. Additionally, the large open area guarantees the lowest possible pressure drop under all flow conditions.
LEE CHEK VALVES

Miniature Lee Chek valves are built directly into Rosn Adapters for the lowest possible pressure drop, and are available in both inlet and return line configurations. The inlet Cheks are available with an inlet safety screen that can be easily removed for cleaning or inspection. Simply reinstall the cleaned screen with a new pin, without removing the adapter.
NOMINAL WEIGHTS OF LEE PRODUCTS IN ROSAN ADAPTERS (grams)

TUBE INLET RETURN FLOW INLET RESTRICTOR SIZE CHEK CHEK CONTROL SCREEN DYNAMIC BEAM SEAL TUBE
04 06 08 10 16.1 28.9 49.5 76.0 23.8 44.5 71.3 21.1 40.6 60.1 12.0 13.0 22.0 41.5 63.5
FLARELESS TUBE
04 06 08 10 06 08 10 12 14 16 17.0 31.5 54.5 81.5 23.6 25.6 34.6 69.2 26.3 47.5 75.3 24.4 45.0 71.0 22.5 43.1 62.3 24.6 59.2 12.0 14.0 14.5 23.5 45.7 70.0 15.0 21.5 30.0 40.0 58.5 73.0
METRIC DYNAMIC BEAM SEAL TUBE
6 Dash 4 Stainless Lee Unions Steel

CAD 900
STYLE "B" FLARED

ENDS SIMILAR TO AS4395E04
CAD 901
STYLE "C" FLARELESS

Material ................................................ 304 Cres (QQ-S-763) Proof Pressure ..................................... 6000 psi Nominal Weight "B" .............................. 23.3 grams Nominal Weight "C" ............................. 28.9 grams
STANDARD CONFIGURATIONS
STANDARD INSERT STANDARD INSERT CONVERTED PREFIX PRODUCT LINE PART # PREFIX FLARED FLARELESS Lee Jet JETA JETB JETC High Watt Jet JEHA JEHB JEHC Bender Jet JEBA JEBB JEBC Jeva JEVA JEVB JEVC 18 Series Visco Jet VDCA VDCB VDCC Restrictor Chek RCRA RCRB RCRC 187 Flow Control FCRA FCRB FCRC 187 Lee Chek CKRA CKRB CKRC 187 Lo-Lohm Chek CKRA CKRB CKRC 187 Zero Leak Chek CSRA CSRB CSRC 187 Lee PRI PRFA PRFB PRFC Lee TRI PRTA PRTB PRTC
Example: Insert Part Number JETA1872800L becomes JETB1872800L in a "B" Union. NOTE: AS4395 supercedes MS24385; AS33514 supercedes MS33514.
Dash 4 Titanium Lee Unions 7

CAD 902
STYLE "E" FLARED

CAD 903
STYLE "F" FLARELESS

Material ................................................ 6AL-4V Ti (AMS 4965) Proof Pressure ..................................... 6000 psi Nominal Weight "E" .............................. 12.3 grams Nominal Weight "F" .............................. 15.3 grams
STANDARD INSERT STANDARD INSERT CONVERTED PREFIX PRODUCT LINE PART # PREFIX FLARED FLARELESS Lee Jet JETA JETE JETF High Watt Jet JEHA JEHE JEHF Bender Jet JEBA JEBE JEBF Jeva JEVA JEVE JEVF 18 Series Visco Jet VDCA VDCE VDCF Restrictor Chek RCRA RCRE RCRF 187 Flow Control FCRA FCRE FCRF 187 Lee Chek CKRA CKRE CKRF 187 Lo-Lohm Chek CKRA CKRE CKRF 187 Zero Leak Chek CSRA CSRE CSRF 187 Lee PRI PRFA PRFE PRFF Lee TRI PRTA PRTE PRTF
Example: Insert Part Number JETA1872800L becomes JETE1872800L in an "E" Union. NOTE: AS4395 supercedes MS24385; AS33514 supercedes MS33514.
8 Dash 4 Titanium Lee Unions
CAD 905
STYLE "G" DYNAMIC BEAM SEAL

ENDS SIMILAR TO MIL-F-85720/1-04
Material ................................................ 6AL-4V Ti (AMS 4965) Proof Pressure ..................................... 16,000 psi Nominal Weight .................................... 19.9 grams
STANDARD INSERT PRODUCT LINE Lee Jet High Watt Jet Bender Jet Jeva 18 Series Visco Jet Restrictor Chek 187 Flow Control 187 Lee Chek 187 Lo-Lohm Chek 187 Zero Leak Chek 187 Lee PRI Lee TRI 5K Jet High Pressure High Watt High Pressure Bender Jet High Pressure Visco Jet High Pressure 187 Chek STANDARD INSERT PART # PREFIX JETA JEHA JEBA JEVA VDCA RCRA FCRA CKRA CKRA CSRA PRFA PRTA JHTA JHHA JHBA VHCA CHRA CONVERTED PREFIX JETG JEHG JEBG JEVG VDCG RCRG FCRG CKRG CKRG CSRG PRFG PRTG JHTG JHHG JHBG VHCG CHRG
Example: Insert Part Number JETA1872800L becomes JETG1872800L in a "G" Union.
Dash 6 Stainless Lee Unions 9 Steel

CAD 910
STYLE "B" FLARED

CAD 911
STYLE "C" FLARELESS

Material ................................................ 304 Cres (QQ-S-763) Proof Pressure ..................................... 6000 psi Nominal Weight "B" .............................. 57.7 grams Nominal Weight "C" ............................. 53.6 grams
STANDARD INSERT STANDARD INSERT CONVERTED PREFIX PRODUCT LINE PART # PREFIX FLARED FLARELESS 281 Flow Control 281 Flosert 250 Lee Chek 250 Lo-Lohm Chek 281 Kilowatt Jet 281 PRI FCRA FLFA CKRA CKRA JEKA PRFA FCRB FLFB CKRB CKRB JEKB PRFB FCRC FLFC CKRC CKRC JEKC PRFC
Example: Insert Part Number FCRA2815250L becomes FCRB2815250L in a "B" Union. Note: AS4395 supercedes MS24385; AS33514 supercedes MS33514.
10 Dash 6 Titanium Lee Unions

CAD 912
STYLE "E" FLARED
CAD 913
STYLE "F" FLARELESS
Material ................................................ 6AL-4V Ti (AMS 4965) Proof Pressure ..................................... 6000 psi Nominal Weight "E" .............................. 31.0 grams Nominal Weight "F" .............................. 29.9 grams
STANDARD INSERT STANDARD INSERT CONVERTED PREFIX PRODUCT LINE PART # PREFIX FLARED FLARELESS 250 Lee Chek 250 Lo-Lohm Chek 281 Flow Control 281 Flosert 281 Kilowatt Jet 281 PRI CKRA CKRA FCRA FLFA JEKA PRFA CKRE CKRE FCRE FLFE JEKE PRFE CKRF CKRF FCRF FLFF JEKF PRFF
Example: Insert Part Number FCRA2815250L becomes FCRE2815250L in an "E" Union. Note: AS4395 supercedes MS24385; AS33514 supercedes MS33514.
Dash 6 Titanium Lee Unions 11
CAD 915
STYLE "G" DYNAMIC BEAM SEAL

ENDS SIMILAR TO MIL-F-85720/1-06
STANDARD INSERT PRODUCT LINE 250 Lee Chek 250 Lo-Lohm Chek 250 High Pressure Chek 250 High Pressure TRI 281 Flow Control 281 Flosert 281 Kilowatt Jet 281 PRI 281 High Pressure PRI STANDARD INSERT PART # PREFIX CKRA CKRA CHRA PHTA FCRA FLFA JEKA PRFA PHFA CONVERTED PREFIX CKRG CKRG CHRG PHTG FCRG FLFG JEKG PRFG PHFG
Example: Insert Part Number FCRA2815250L becomes FCRG2815250L in a "G" Union.
12 Dash 6 to 4 Lee Unions

CAD 920
STYLE "H" DYNAMIC BEAM SEAL
ENDS SIMILAR TO MIL-F-85720/1-04 & -06
STANDARD INSERT PRODUCT LINE STANDARD CONVERTED PREFIX INSERT PART # FORWARD REVERSE PREFIX CKFA/CKRA CKFA/CKRA CHFA/CHRA PHFA/PHRA FCFA/FCRA FLFA/FLRA PRFA/PRRA PHFA/PHRA JEKA CKFH CKRH CKFH CKRH CHFH CHRH PHFH PHRH FCFH FCRH FLFH FLRH PRFH PRRH PHFH PHRH JEKH*
250 Lee Chek 250 Lo-Lohm Chek 250 High Pressure Chek 250 High Pressure TRI 281 Flow Control 281 Flosert 281 PRI 281 High Pressure PRI 281 Kilowatt Jet
Example: Insert Part Number FCRA2815250L becomes FCRH2815250L in an "H" Union. To change Flow Directions FCRH2815250L becomes FCFH2815250L. *Bidirectional Flow
Axial Visco Jet
Line Mount 13
CAD 940
MATERIALS
PART
Fitting Stack Retainer Spacers Shims Spinner Discs Metering Discs Pin Screens Braze
MATERIAL
304 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 17-7PH Cres 17-4PH Cres 303 Cres 304L Cres
SPECIFICATION
QQ-S-763 QQ-S-763C QQ-S-763C QQ-S-763C AMS 5528 AMS 5529 AMS 5643 QQ-S-763C ASTM A 666 AMS 4774
Finish: All Cres 1Passivated per QQ-P-35.
PERFORMANCE
Lohm Rate Tolerance ................................... 5% Maximum Working Pressure ......................... 3000 psid Proof Pressure .............................................. 6000 psi Nominal Weight ............................................. 30.0 grams LEE PART NUMBER VXLA2500680L VXLA2500910L VXLA2500120D VXLA2500140D VXLA2500190D VXLA2500210D VXLA2500270D VXLA2500330D VXLA2500370D VXLA2500450D VXLA2500560D VXLA2500620D VXLA2500740D VXLA2500820D LOHM RATE 680 910 1200 1400 1900 2100 2700 3300 3700 4500 5600 6200 7400 8200 NOM. PASSAGE NOM. SCREEN SIZE (Inches) HOLE SIZE (Inches) 0.060 0.031 0.060 0.031 0.050 0.031 0.050 0.031 0.045 0.031 0.040 0.031 0.035 0.015 0.035 0.015 0.035 0.015 0.030 0.015 0.025 0.015 0.025 0.015 0.020 0.015 0.020 0.015
Note: AS4395 supercedes MS24385.
14
CAD 945
Axial Visco Jet
Line Mount
END SIMILAR TO AS4395E04
END SIMILAR TO AS4396E04
MATERIALS
PART
Fitting Stack Retainer Spacers Shims Spinner Discs Metering Discs Screens Pin Braze
MATERIAL
304 Cres 303 Cres 303 Cres 303 Cres 17-7PH Cres 17-7PH Cres 303 Cres 304L Cres 17-4PH Cres
SPECIFICATION
QQ-S-763 QQ-S-763C QQ-S-763C QQ-S-763C AMS 5528 AMS 5529 QQ-S-763C ASTM A 666 AMS 5643 AMS 4774
PERFORMANCE
Lohm Rate Tolerance ................................... 5% Maximum Working Pressure ......................... 3000 psid Proof Pressure .............................................. 6000 psi Nominal Weight ............................................. 40.0 grams
LEE PART NUMBER VXLA2501112D VXLA2501140D VXLA2501190D VXLA2501270D VXLA2501320D VXLA2501480D VXLA2501620D VXLA2501740D VXLA2501840D VXLA2501980D VXLA2501110H
LOHM RATE 1 120 1 400 1 900 2 700 3 200 4 800 6 200 7 400 8 400 9 800 11 000
MIN. PASSAGE NOM. SCREEN SIZE (Inches) HOLE SIZE (Inches) 0.060 0.031 0.060 0.031 0.050 0.031 0.045 0.031 0.040 0.031 0.035 0.015 0.030 0.015 0.025 0.015 0.025 0.015 0.020 0.015 0.020 0.015
Note: AS4395 supercedes MS24385; AS4396 supercedes MS24386.
43 Series Visco Jet
Line Mount 15
CAD 925
MATERIALS
PART
Fittings Visco Stack Spacers Screens Housing Braze
MATERIAL
304L Cres 304L Cres 304L Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763 ASTM A 666 ASTM A 666 ASTM A 666 AMS 5647 AMS 4774 & AMS 4777
PERFORMANCE
Lohm Rate Tolerance ................................... 5% Maximum Working Pressure ......................... 3000 psid Proof Pressure .............................................. 6000 psi Nominal Weight ............................................. 41.1 grams LEE PART NUMBER VDLA4336500D VDLA4336700D VDLA4326250H VDLA4326326H VDLA4326460H VDLA4326565H VDLA4326650H VDLA4326730H VDLA4316950K VDLA4316135T VDLA4316220T LOHM RATE 5 000 7 000 25 000 32 600 46 000 56 500 65 000 73 000 950 000 1 350 000 2 200 000 MIN. PASSAGE NOM. SCREEN SIZE (Inches) HOLE SIZE (Inches) 0.031 0.031 0.015 0.015 0.015 0.015 0.015 0.015 0.005 0.005 0.005 0.020 0.020 0.010 0.010 0.010 0.010 0.010 0.010 0.002 0.002 0.002
16
CAD 930
68 Series Visco Jet
Line Mount
MATERIALS
PART
Fittings Visco Stack Spacers Screens Housing Braze
MATERIAL
304L Cres 304L Cres 304L Cres 304L Cres 304L Cres
SPECIFICATION
QQ-S-763 ASTM A 666 ASTM A 666 ASTM A 666 AMS 5647, ASTM A 269 or QQ-S-763 AMS 4774
PERFORMANCE
Lohm Rate Tolerance ................................... 5% Maximum Working Pressure ......................... 3000 psid Proof Pressure .............................................. 6000 psi Nominal Weight ............................................. 80.0 grams
LEE PART NUMBER VDLA6826137D VDLA6826181D VDLA6816880D VDLA6816124H VDLA6816152H VDLA6816176H VDLA6816196H
"L" MINIMUM LOHM DIM. PASSAGE RATE (Inches) SIZE (Inches) 1 370 1 810 8 800 12 400 15 200 17 600 19 600 2.04 2.26 2.04 2.04 2.26 2.26 2.37 0.062 0.062 0.032 0.032 0.032 0.032 0.032
NOMINAL SCREEN HOLE SIZE (Inches) No Screen No Screen 0.020 0.020 0.020 0.020 0.020
14 Series Visco Jet
Line Mount 17
CAD 935
MATERIALS
PART
Housing Visco Stack Lock Nuts Bolts
MATERIAL
304 Cres 304 Cres
SPECIFICATION
QQ-S-763 AMS 5370 MS21042-3 or MS21043-3 MS9556 or MS9732
PERFORMANCE
Lohm Rate Tolerance ................................... 5% Maximum Working Pressure ......................... 3000 psid Proof Pressure .............................................. 6000 psi LEE PART NUMBER VDLA1415400D VDLA1415565D VDLA1415693D VDLA1415800D VDLA1415890D "L" DIM. (Inches) 1.82 2.04 2.25 2.45 2.66 MINIMUM PASSAGE SIZE (Inches) 0.055 0.055 0.055 0.055 0.055 NOMINAL WEIGHT (Grams) 236 268 299 331 363
LOHM RATE 4000 5650 6930 8000 8900
18
Hi-Q Chek Valve
Line Mount
DIMENSIONS
TUBE SIZE
08 12 16
A
1.500 1.750 2.125
B
1.000 1.375 1.625
C
.56 .69 .69
D
.750-16UNJF-3A 1.0625-12UNJ-3A 1.3125-12UNJ-3A
CAD
976 977 978
J
PART
Fitting Poppet Spring Retainer Cage
MATERIALS
MATERIAL
316 Cres 440C 17-7PH Cres 13-8 MO Cres 304 Cres
Note: AS33514 superceds MS33514
SPECIFICATION
Hi-Q Chek Valve
Line Mount 19
PERFORMANCE
LEE PART NUMBER
CKBC0500605A CKBC0750605A CKBC1000605A
TUBE SIZE
08 12 16
LOHM RATE
14 7.5 3.5
Cracking Pressure .............................. 5 3 psid Maximum Leakage in .......................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000-4000 psid Maximum Working Pressure ............... 4 000 psid Proof Pressure .................................... 8 000 psi Burst Pressure .................................. 16 000 psi
Valve Performance on MIL-H-83282 at 80F. 1 drop = 50 L
20
CAD 950
Dynamic Beam Seal
Restrictors
END SIMILAR TO MIL-F-85720/1-04
MATERIALS
PART
Body Pin Spacers Screen (VHCK) Screen (JHHK) Screen (JHBK) Screen (JHTK) Metering Element VHCK JHHK JHBK Adapter Locking Ring
MATERIAL
304L Cres 17-4PH Cres 303 Cres 304L Cres 440C Cres 303 Cres 304L Cres 15-5PH Cres 304L Cres 304L Cres 17-7PH Cres 6AL-4V Ti A286 Cres
SPECIFICATION
QQ-S-763 AMS 5643 QQ-S-763C ASTM A 666 QQ-S-763 QQ-S-763C ASTM A 666 AMS 5659 ASTM A 666 QQ-S-763 AMS 5529 AMS 4967 AMS 5731
Finish: All Cres Parts Passivated per QQ-P-35. Adapter finish per MIL-L-46010 Locking Ring coated with Blue Tiolin E20.
PERFORMANCE
Lohm Rate Tolerance ............................................... 5% Maximum Working Pressure ..................................... 5 000 psid Proof Pressure ...... 10 000 psi Burst Pressure ..... 20 000 psi
VISCO JET PART NUMBER VHCK0604112H VHCK0604162H VHCK0604176H VHCK0604240H VHCK0604330H VHCK0604410H VHCK0604800H VHCK0604145K VHCK0604198K VHCK0604243K VHCK0604280K VHCK0604313K
LOHM RATE MIN. PASSAGE NOM. SCREEN 5% SIZE (Inches) HOLE SIZE (Inches) 11 200 16 200 17 600 24 000 33 000 41 000 80 000 145 000 198 000 243 000 280 000 313 000 0.015 0.015 0.010 0.010 0.010 0.010 0.007 0.005 0.005 0.005 0.005 0.005 0.008 0.008 0.006 0.006 0.006 0.006 0.004 0.004 0.004 0.004 0.004 0.004
In Rosn Adapters 21
HIWATT JET PART NUMBER
JHHK0604350L JHHK0604375L JHHK0604400L JHHK0604425L JHHK0604450L JHHK0604475L JHHK0604500L JHHK0604550L JHHK0604600L JHHK0604650L JHHK0604700L JHHK0604750L JHHK0604800L JHHK0604850L JHHK0604900L JHHK0604950L JHHK0604100D JHHK0604110D JHHK0604120D JHHK0604130D JHHK0604140D JHHK0604150D JHHK0604160D JHHK0604170D JHHK0604180D JHHK0604190D JHHK0604200D JHHK0604220D JHHK0604240D JHHK0604260D JHHK0604280D JHHK0604300D BENDER JET PART NUMBER JHBK0604190D JHBK0604240D JHBK0604330D JHBK0604370D JHBK0604500D JHBK0604590D JHBK0604710D JHBK0604950D
LOHM RATE 5%
350 375 400 425 450 475 500 550 600 650 700 750 800 850 900 950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2200 2400 2600 2800 3000

0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.020 0.020 0.020 0.020 0.020 0.015 0.015 0.015 0.015 0.015 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.008 0.008 0.008 0.008 0.008
LOHM RATE MIN. PASSAGE NOM. SCREEN 5% SIZE (Inches) HOLE SIZE (Inches) 1900 2400 3300 3700 5000 5900 7100 9500 0.030 0.030 0.025 0.020 0.020 0.020 0.015 0.015 0.020 0.020 0.015 0.015 0.015 0.015 0.008 0.008
22
Dynamic Beam Seal
Restrictors
LOHM RATE 5%
1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 2 200 2 400 2 600 2 800 3 000 3 200 3 400 3 600 3 800 4 000 4 300
LEE 5K JET PART NUMBER

JHTK0604100D JHTK0604110D JHTK0604120D JHTK0604130D JHTK0604140D JHTK0604150D JHTK0604160D JHTK0604170D JHTK0604180D JHTK0604190D JHTK0604200D JHTK0604220D JHTK0604240D JHTK0604260D JHTK0604280D JHTK0604300D JHTK0604320D JHTK0604340D JHTK0604360D JHTK0604380D JHTK0604400D

0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008
JHTK0604430D
In Rosn Adapters 23
JHTK0604460D JHTK0604500D JHTK0604550D JHTK0604600D JHTK0604650D JHTK0604700D JHTK0604750D JHTK0604800D JHTK0604850D JHTK0604900D JHTK0604950D JHTK0604100H JHTK0604110H JHTK0604120H JHTK0604130H JHTK0604140H JHTK0604150H JHTK0604160H JHTK0604170H JHTK0604180H JHTK0604190H JHTK0604200H
LOHM RATE 5%
4 600 5 000 5 500 6 000 6 500 7 000 7 500 8 000 8 500 9 000 9 500 10 000 11 000 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000

0.008 0.008 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004
24
CAD 960
Flareless Tube
Restrictors
END SIMILAR TO MS33514
MATERIALS
PART
Body Pin Spacers Screen (VHCL) Screen (JHHL) Screen (JHBL) Screen (JHTL) Metering Element VHCL JHHL JHBL Adapter Locking Ring
MATERIAL
SPECIFICATION
QQ-S-763 AMS 5643 QQ-S-763C ASTM A 666 QQ-S-763 QQ-S-763C ASTM A 666 AMS 5659 QQ-S-766 QQ-S-763 AMS 5529 AMS 4967 AMS 5731
Finish: All Cres Parts Passivated per QQ-P-35. Adapter finish per MIL-L-46010 Locking Ring coated with Blue Tiolin E20. Note: MS33514 will be superceded by AS4375.
PERFORMANCE
Lohm Rate Tolerance ............................................... 5% Maximum Working Pressure ..................................... 4 000 psid Proof Pressure ....... 8 000 psi Burst Pressure ...... 16 000 psi
VISCO JET PART NUMBER VHCL0604112H VHCL0604162H VHCL0604176H VHCL0604240H VHCL0604330H VHCL0604410H VHCL0604800H VHCL0604145K VHCL0604198K VHCL0604243K VHCL0604280K VHCL0604313K
LOHM RATE MIN. PASSAGE NOM. SCREEN 5% SIZE (Inches) HOLE SIZE (Inches) 11 200 16 200 17 600 24 000 33 000 41 000 80 000 145 000 198 000 243 000 280 000 313 000 0.015 0.015 0.010 0.010 0.010 0.010 0.007 0.005 0.005 0.005 0.005 0.005 0.008 0.008 0.006 0.006 0.006 0.006 0.004 0.004 0.004 0.004 0.004 0.004
In Rosn Adapters 25
JHHL0604350L JHHL0604375L JHHL0604400L JHHL0604425L JHHL0604450L JHHL0604475L JHHL0604500L JHHL0604550L JHHL0604600L JHHL0604650L JHHL0604700L JHHL0604750L JHHL0604800L JHHL0604850L JHHL0604900L JHHL0604950L JHHL0604100D JHHL0604110D JHHL0604120D JHHL0604130D JHHL0604140D JHHL0604150D JHHL0604160D JHHL0604170D JHHL0604180D JHHL0604190D JHHL0604200D JHHL0604220D JHHL0604240D JHHL0604260D JHHL0604280D JHHL0604300D BENDER JET PART NUMBER JHBL0604190D JHBL0604240D JHBL0604330D JHBL0604370D JHBL0604500D JHBL0604590D JHBL0604710D JHBL0604950D
LOHM RATE 5%
350 375 400 425 450 475 500 550 600 650 700 750 800 850 900 950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2200 2400 2600 2800 3000

0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.020 0.020 0.020 0.020 0.020 0.015 0.015 0.015 0.015 0.015 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.008 0.008 0.008 0.008 0.008
LOHM RATE MIN. PASSAGE NOM. SCREEN 5% SIZE (Inches) HOLE SIZE (Inches) 1900 2400 3300 3700 5000 5900 7100 9500 0.030 0.030 0.025 0.020 0.020 0.020 0.015 0.015 0.020 0.020 0.015 0.015 0.015 0.015 0.008 0.008
26
Flareless Tube
Restrictors
LOHM RATE 5%
1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 2 200 2 400 2 600 2 800 3 000 3 200 3 400 3 600 3 800 4 000 4 300

JHTL0604100D JHTL0604110D JHTL0604120D JHTL0604130D JHTL0604140D JHTL0604150D JHTL0604160D JHTL0604170D JHTL0604180D JHTL0604190D JHTL0604200D JHTL0604220D JHTL0604240D JHTL0604260D JHTL0604280D JHTL0604300D JHTL0604320D JHTL0604340D JHTL0604360D JHTL0604380D JHTL0604400D

0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008
JHTL0604430D
In Rosn Adapters 27
JHTL0604460D JHTL0604500D JHTL0604550D JHTL0604600D JHTL0604650D JHTL0604700D JHTL0604750D JHTL0604800D JHTL0604850D JHTL0604900D JHTL0604950D JHTL0604100H JHTL0604110H JHTL0604120H JHTL0604130H JHTL0604140H JHTL0604150H JHTL0604160H JHTL0604170H JHTL0604180H JHTL0604190H JHTL0604200H
LOHM RATE 5%
4 600 5 000 5 500 6 000 6 500 7 000 7 500 8 000 8 500 9 000 9 500 10 000 11 000 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000

0.008 0.008 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004
28
CAD 970
Metric Dynamic Beam Seal
Restrictors
END SIMILAR TO AECMA pr EN2604
MATERIALS
PART
Body Pin Spacers Screen (VHCJ) Screen (JHHJ) Screen (JHBJ) Screen (JHTJ) Metering Element VHCJ JHHJ JHBJ Adaptor Locking Ring
MATERIAL
SPECIFICATION
QQ-S-763 AMS 5643 QQ-S-763C ASTM A 666 QQ-S-763 QQ-S-763C ASTM A 666 AMS 5659 QQ-S-766 QQ-S-763 AMS 5529 AMS 4967 AMS 5731
Finish: All Cres Parts Passivated per QQ-P-35. Adapter finish per MIL-L-46010 Locking Ring coated with Blue Tiolin E20.
PERFORMANCE
Lohm Rate Tolerance ............................................. 5% Maximum Working Pressure ................................... 28 MPa (diff.) Proof Pressure ....... 56 MPa Burst Pressure ..... 112 MPa
VISCO JET PART NUMBER VHCJ1206112H VHCJ1206162H VHCJ1206176H VHCJ1206240H VHCJ1206330H VHCJ1206410H VHCJ1206800H VHCJ1206145K VHCJ1206198K VHCJ1206243K VHCJ1206280K VHCJ1206313K
LOHM RATE 5% 11 200 16 200 17 600 24 000 33 000 41 000 80 000 145 000 198 000 243 000 280 000 313 000
MIN. PASSAGE SIZE (mm) 0,38 0,38 0,25 0,25 0,25 0,25 0,18 0,13 0,13 0,13 0,13 0,13
NOM. SCREEN HOLE SIZE (mm) 0,20 0,20 0,15 0,15 0,15 0,15 0,10 0,10 0,10 0,10 0,10 0,10
In Rosn Adapters 29
JHHJ1206350L JHHJ1206375L JHHJ1206400L JHHJ1206425L JHHJ1206450L JHHJ1206475L JHHJ1206500L JHHJ1206550L JHHJ1206600L JHHJ1206650L JHHJ1206700L JHHJ1206750L JHHJ1206800L JHHJ1206850L JHHJ1206900L JHHJ1206950L JHHJ1206100D JHHJ1206110D JHHJ1206120D JHHJ1206130D JHHJ1206140D JHHJ1206150D JHHJ1206160D JHHJ1206170D JHHJ1206180D JHHJ1206190D JHHJ1206200D JHHJ1206220D JHHJ1206240D JHHJ1206260D JHHJ1206280D JHHJ1206300D BENDER JET PART NUMBER JHBJ1206190D JHBJ1206240D JHBJ1206330D JHBJ1206370D JHBJ1206500D JHBJ1206590D JHBJ1206710D JHBJ1206950D
LOHM RATE 5%
350 375 400 425 450 475 500 550 600 650 700 750 800 850 900 950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2200 2400 2600 2800 3000
NOMINAL SCREEN HOLE SIZE (mm)

0,61 0,61 0,61 0,61 0,61 0,61 0,61 0,51 0,51 0,51 0,51 0,51 0,38 0,38 0,38 0,38 0,38 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,20 0,20 0,20 0,20 0,20 NOM. SCREEN HOLE SIZE (mm) 0,51 0,51 0,38 0,38 0,38 0,38 0,20 0,20
LOHM RATE MIN. PASSAGE 5% SIZE (mm) 1900 2400 3300 3700 5000 5900 7100 9500 0,76 0,76 0,64 0,51 0,51 0,51 0,38 0,38
30
Metric Dynamic Restrictors Beam Seal

LOHM RATE 5%
1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 2 200 2 400 2 600 2 800 3 000 3 200 3 400 3 600 3 800 4 000 4 300

JHTJ1206100D JHTJ1206110D JHTJ1206120D JHTJ1206130D JHTJ1206140D JHTJ1206150D JHTJ1206160D JHTJ1206170D JHTJ1206180D JHTJ1206190D JHTJ1206200D JHTJ1206220D JHTJ1206240D JHTJ1206260D JHTJ1206280D JHTJ1206300D JHTJ1206320D JHTJ1206340D JHTJ1206360D JHTJ1206380D JHTJ1206400D

0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20
JHTJ1206430D
In Rosn Adapters 31
JHTJ1206460D JHTJ1206500D JHTJ1206550D JHTJ1206600D JHTJ1206650D JHTJ1206700D JHTJ1206750D JHTJ1206800D JHTJ1206850D JHTJ1206900D JHTJ1206950D JHTJ1206100H JHTJ1206110H JHTJ1206120H JHTJ1206130H JHTJ1206140H JHTJ1206150H JHTJ1206160H JHTJ1206170H JHTJ1206180H JHTJ1206190H JHTJ1206200H
LOHM RATE 5%
4 600 5 000 5 500 6 000 6 500 7 000 7 500 8 000 8 500 9 000 9 500 10 000 11 000 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000

0,20 0,20 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10
32 Inlet Screens
DYNAMIC BEAM SEAL
PERFORMANCE
LEE PART NUMBER TUBE LOHM PREFIX SIZE RATE FSIK0604 FSIK0806 FSIK1008 FSIK1210 FSIJ1206 FSIJ1208 FSIJ1610 FSIJ1812 FSIJ2014 FSIJ2216 04 06 08 10 06 08 10 12 14 16 35 20 10 8 35 35 20 10 10 8 HOLE SIZES (Inches) INCH SIZES 0.004, 0.006, 0.008, 0.015 0.004, 0.006, 0.008, 0.015 0.006, 0.008, 0.015 0.006, 0.008, 0.015 METRIC SIZES 0.004, 0.006, 0.008, 0.015 0.004, 0.006, 0.008, 0.015 0.004, 0.006, 0.008, 0.015 0.006, 0.008, 0.015 0.006, 0.008, 0.015 0.006, 0.008, 0.015 H 96 H 97 H 98 H 99 H 100 H 101 FOR ADDITIONAL INFO. SEE PG. H 88 H 89 H 90 H 91
In Rosn Adapters 33
FLARELESS TUBE
PERFORMANCE
LEE PART NUMBER TUBE LOHM PREFIX SIZE RATE FSIL0604 FSIL0806 FSIL1008 FSIL1210 04 06 08 10 35 20 10 8 HOLE SIZES (Inches) INCH SIZES 0.004, 0.006, 0.008, 0.015 0.004, 0.006, 0.008, 0.015 0.006, 0.008, 0.015 0.006, 0.008, 0.015 FOR ADDITIONAL INFO. SEE PG H 92 H 93 H 94 H 95
34
Dynamic Beam Seal
Inlet Cheks
END SIMILAR TO MIL-F-85720/1
DIMENSIONS
TUBE SIZE
04 06 08 10
A
.743 .728 .988 .973 1.132 1.358
B
.380 .415 .465 .527
C
.700 .814 1.040 1.170
D
.4375 24UNJS .5625 20UNJS .7188 20UNJS .8438 18UNJS
E
.4375 20UNJF .5625 18UNJF .6875 24UNJEF .8125 20UNJEF
CAD
950 952 954 956
MATERIALS
PART
Spring Seat Spring Poppet Screen Body Screen Braze Pin Adapter Locking Ring
MATERIAL
6AL-4V Ti 17-7PH Cres 15-5PH Cres 304L Cres 304L Cres or 410 Cres 17-4PH Cres 6AL-4V Ti A286 Cres
SPECIFICATION
AMS 4967 AMS 5678 AMS 5659 QQ-S-763 ASTM A 666 QQ-S-763C AMS 4774 AMS 5643 AMS 4928, AMS 4965 or AMS 4967 AMS 5731 or AMS 5734
Finish: All Cres Parts Passivated per QQ-P-35 Adapter Finish per MIL-L-46010 Locking Ring coated with Blue Tiolin E20
In Rosn Adapters 35
UNSCREENED SCREENED
PERFORMANCE
LEE PART NUMBER CIFK0604315D CIFK0604060L CIFK0806350L CIFK0806027L CIFK1008322L CIFK1008013L CIFK1210313L CIFK1210008L TUBE SIZE 04 04 06 06 08 08 10 10 MAX. SCREEN LOHM OPEN AREA RATE IN.2 (Nom.) 150 60 50 27 22 13 13 8 0.03 No Screen 0.06 No Screen 0.09 No Screen 0.12 No Screen SCREEN REMOVAL TOOL PART NUMBER CUTA1900328C CUTA3030328C CUTA4040328C CUTA5030328C
Cracking Pressure .............................. 5 3 psid Maximum Leakage in .......................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000-5000 psid Nominal Screen Hole Size .................. 0 .008" Maximum Working Pressure ............... 5000 psid Proof Pressure .................................... 10 000 psi Burst Pressure .................................... 20 000 psi Screen Installation/Extraction Procedures see Pages L21 L25 Valve Performance on MIL-H-83282 at 80F. 1 drop = 50 L
36
Flareless Tube
Inlet Cheks
END SIMILAR TO AS33514
DIMENSIONS
TUBE SIZE
04 06 08 10
A
.968 1.184 1.428 1.712
B
.395 .430
C
.700 .814
D
.4375 20UNJF .5625 18UNJF .7500 16UNJF .8750 14UNJF
E
.4375 20UNJF .5625 18UNJF .6875 24UNJEF .8125 20UNJEF
CAD
960 962 964 966
.465 1.040 .527 1.170
MATERIALS
PART MATERIAL
SPECIFICATION
AMS 4967 AMS 5678 AMS 5659 QQ-S-763 ASTM A 666 QQ-S-763C AMS 4774 AMS 5643 AMS 4928, AMS 4965 or AMS 4967 AMS 5731
Finish: All Cres Parts Passivated per QQ-P-35. Adapter Finish per MIL-L-46010 Locking Ring coated with Blue Tiolin E20 Note: AS33514 supercedes MS33514
In Rosn Adapters 37
UNSCREENED SCREENED
PERFORMANCE
LEE PART NUMBER CIFL0604315D CIFL0604060L CIFL0806350L CIFL0806027L CIFL1008322L CIFL1008013L CIFL1210313L CIFL1210008L TUBE SIZE 04 04 06 06 08 08 10 10 MAX. SCREEN LOHM OPEN AREA RATE IN.2 (Nom.) 150 60 50 27 22 13 13 8 0.03 No Screen 0.06 No Screen 0.09 No Screen 0.12 No Screen SCREEN REMOVAL TOOL PART NUMBER CUTA1900328C CUTA3030328C CUTA4040328C CUTA5030328C
Cracking Pressure .............................. 5 3 psid Maximum Leakage in .......................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000-4000 psid Nominal Screen Hole Size .................. 0 .008" Maximum Working Pressure ............... 4000 psid Proof Pressure .................................... 8000 psi Burst Pressure .................................... 16 000 psi Screen Installation/Extraction Procedures see Pages L21 L25 Valve Performance on MIL-H-83282 at 80F. 1 drop = 50 L
38
Inlet Cheks
DIMENSIONS (mm)
TUBE SIZE
06 08 10 14
C
19,5 19,5 22,6 28,0
D
MJ12X1,25 MJ14X1,5 MJ16X1,5 MJ20X1,5
E
MJ12X1,25 MJ12X1,25 MJ16X1,5 MJ20X1,5
CAD
970 971 972 974
25,2 10,0 27,0 10,0 27,0 11,3 36,0 12,7
MATERIALS
PART MATERIAL
SPECIFICATION
AMS 4967 AMS 5678 AMS 5659 QQ-S-763 ASTM A 666 QQ-S-763C AMS 4774 AMS 5643 AMS 4928, AMS 4965 or AMS 4967 AMS 5731
Finish: All Cres Parts Passivated per QQ-P-35. Adapter Finish per MIL-L-46010 Locking Ring coated with Blue Tiolin E20
In Rosn Adapters 39
UNSCREENED SCREENED
PERFORMANCE
LEE PART NUMBER CIFJ1206315D CIFJ1206060L CIFJ1208375L CIFJ1208060L CIFJ1610325L CIFJ1610015L CIFJ2014315L CIFJ2014008L TUBE SIZE 06 06 08 08 10 10 14 14 MAX. SCREEN LOHM OPEN RATE AREA (mm2) 150 60 75 60 25 15 15 8 13 No Screen 20 No Screen 60 No Screen 85 No Screen SCREEN REMOVAL TOOL PART NUMBER CUTA2000328C CUTA2650328C CUTA3500328C CUTA4500328C
Cracking Pressure .............................. 35 20 kPa Maximum Leakage in .................. 1 drop/minute at 35 kPa (diff.) checked direction 1 drop/hour at 7-28 MPa (diff.) Nominal Screen Hole Size .................. 0,2 mm Maximum Working Pressure ............... 28 MPa (diff.) Proof Pressure .................................... 56 MPa Burst Pressure .................................... 112 MPa Screen Installation/Extraction Procedures see Pages L21 L25 Valve Performance on MIL-H-83282 at 27C. 1 drop = 50 L
40
Dynamic Beam Seal
Return Chek
DIMENSIONS
TUBE SIZE
06 08 10
A
.980 1.132 1.358
B
.430 .465 .527
C
.814 1.040 1.170
D
.5625 20UNJS .7188 20UNJS .8438 18UNJS
E
.5625 18UNJF .6875 24UNJEF .8125 20UNJEF
CAD
952 954 956
J
PART
Spring Seat Spring Poppet Adapter Locking Ring
MATERIALS
MATERIAL
6AL-4V Ti 17-7PH Cres 15-5PH Cres 6AL-4V Ti A286 Cres
SPECIFICATION
AMS 4967 AMS 5678 AMS 5659 AMS 4928, AMS 4965 or AMS 4967 AMS 5731 or AMS 5734
Finish: All Cres Parts Passivated per QQ-P-35 Adapter Finish per MIL-L-46010 Locking Ring coated with Blue Tiolin E20
In Rosn Adapters 41
PERFORMANCE
LEE PART NUMBER
CIRK0806060L CIRK1008027L CIRK1210013L
TUBE SIZE
06 08 10
MAX. LOHM RATE

60 27 13
Cracking Pressure ............................. 5 3 psid Maximum Leakage in ......................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000-5000 psid Maximum Working Pressure .............. 5000 psid Proof Pressure ................................... 10 000 psi Burst Pressure ................................... 20 000 psi
42
Flareless Tube
Return Chek
DIMENSIONS
TUBE SIZE
06 08 10
A
1.184 1.428 1.712
B
.430 .465 .527
C
.814 1.040 1.170
D
.5625 18UNJF .7500 16UNJF .8750 14UNJF
E
.5625 18UNJF .6875 24UNJEF .8125 20UNJEF
CAD
962 964 966
J
PART
MATERIALS
MATERIAL
SPECIFICATION
AMS 4967 AMS 5678 AMS 5659 AMS 4928, AMS 4965 or AMS 4967 AMS 5731
In Rosn Adapters 43
PERFORMANCE
LEE PART NUMBER
CIRL0806060L CIRL1008027L CIRL1210013L
TUBE SIZE
06 08 10
MAX. LOHM RATE

60 27 13
Cracking Pressure .............................. 5 3 psid Maximum Leakage in .......................... 1 drop/minute at 5 psid checked direction 1 drop/hour at 1000-4000 psid Maximum Working Pressure ............... 4000 psid Proof Pressure .................................... 8000 psi Burst Pressure .................................... 16 000 psi
44
Return Chek
DIMENSIONS (mm)
TUBE SIZE
08 12 16
C
19,5 26,4 30,2
D
MJ14X1,5 MJ18X1,5 MJ22X1,5
E
MJ12X1,25 MJ18X1,5 MJ22X1,5
CAD
971 973 975
27,0 10,0 27,0 12,0 38,4 13,4
J
PART
MATERIALS
MATERIAL
SPECIFICATION
In Rosn Adapters 45
PERFORMANCE
LEE PART NUMBER
CIRJ1208060L CIRJ1812027L CIRJ2216013L
TUBE SIZE
08 12 16
MAX. LOHM RATE

60 27 13
Cracking Pressure ............................. 35 20 kPa Maximum Leakage in ................ 1 drop/minute at 35 kPa (diff.) checked direction 1 drop/hour at 7-28 MPa (diff.) Maximum Working Pressure ............. 28 MPa (diff.) Proof Pressure .................................. 56 MPa Burst Pressure .................................. 112 MPa
Valve Performance on MIL-H-83282 at 27 C. 1 drop = 50 L
46
Dynamic Beam Seal
Flow Controls
DIMENSIONS
TUBE SIZE
06 08 10
A
.980 1.132 1.358
B
.430 .465 .527
C
.814 1.040 1.170
D
.5625 20UNJS .7188 20UNJS .8438 18UNJS
E
.5625 18UNJF .6875 24UNJEF .8125 20UNJEF
CAD
952 954 956
MATERIALS
PART
Spring Seat Spring Poppet
MATERIAL
SPECIFICATION
Adapter Locking Ring
PERFORMANCE
Cracking Pressure .......................................... 5 3 psid Metered Lohm Rate Tolerance ....................... 5% Maximum Working Pressure ........................... 5000 psid Proof Pressure ................................................ 10 000 psi Burst Pressure ................................................ 20 000 psi
In Rosn Adapters 47
TUBE SIZE
06
LEE METERED MAX. FREE FLOW PART NUMBER LOHM RATE (5%) LOHM RATE
FCFK0806070L FCFK0806080L FCFK0806095L FCFK0806110L FCFK0806130L FCFK0806150L FCFK0806175L FCFK0806200L FCFK0806230L FCFK0806260L FCFK1008040L FCFK1008045L FCFK1008050L FCFK1008055L FCFK1008060L FCFK1008070L FCFK1008080L FCFK1008095L FCFK1008110L FCFK1008130L FCFK1008150L FCFK1008175L FCFK1008200L FCFK1008230L FCFK1008260L FCFK1210015L FCFK1210020L FCFK1210025L FCFK1210030L FCFK1210035L FCFK1210040L FCFK1210045L FCFK1210050L FCFK1210055L FCFK1210060L FCFK1210070L FCFK1210080L FCFK1210095L FCFK1210110L FCFK1210130L FCFK1210150L 70 80 95 110 130 150 175 200 230 260 40 45 50 55 60 70 80 95 110 130 150 175 200 230 260 15 20 25 30 35 40 45 50 55 60 70 80 95 110 130 150 22 22 22 22 22 22 22 22 22 22 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
08
10
48
Flareless Tube
Flow Controls
DIMENSIONS
TUBE SIZE
06 08 10
A
1.184 1.428 1.712
B
.430 .465 .527
C
.814 1.040 1.170
D
.5625 18UNJF .7500 16UNJF .8750 14UNJF
E
.5625 18UNJF .6875 24UNJEF .8125 20UNJEF
CAD
962 964 966
MATERIALS
PART
MATERIAL
SPECIFICATION
PERFORMANCE
Cracking Pressure ............................................. 5 3 psid Metered Lohm Rate Tolerance .......................... 5% Maximum Working Pressure .............................. 4000 psid Proof Pressure ................................................... 8000 psi Burst Pressure ................................................... 16 000 psi
In Rosn Adapters 49
TUBE SIZE
06
LEE METERED MAX. FREE FLOW PART NUMBER LOHM RATE (5%) LOHM RATE
FCFL0806070L FCFL0806080L FCFL0806095L FCFL0806110L FCFL0806130L FCFL0806150L FCFL0806175L FCFL0806200L FCFL0806230L FCFL0806260L FCFL1008040L FCFL1008045L FCFL1008050L FCFL1008055L FCFL1008060L FCFL1008070L FCFL1008080L FCFL1008095L FCFL1008110L FCFL1008130L FCFL1008150L FCFL1008175L FCFL1008200L FCFL1008230L FCFL1008260L FCFL1210015L FCFL1210020L FCFL1210025L FCFL1210030L FCFL1210035L FCFL1210040L FCFL1210045L FCFL1210050L FCFL1210055L FCFL1210060L FCFL1210070L FCFL1210080L FCFL1210095L FCFL1210110L FCFL1210130L FCFL1210150L 70 80 95 110 130 150 175 200 230 260 40 45 50 55 60 70 80 95 110 130 150 175 200 230 260 15 20 25 30 35 40 45 50 55 60 70 80 95 110 130 150 22 22 22 22 22 22 22 22 22 22 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
08
10
50
Metric Dynamic Beam Seal Flow
Controls
DIMENSIONS (mm)
TUBE SIZE
10 14
C
22,6 28,0
D
MJ16X1,5 MJ20X1,5
E
MJ16X1,5 MJ20X1,5
CAD
972 974
27,0 11,3 36,0 12,7
MATERIALS
PART
MATERIAL
SPECIFICATION
PERFORMANCE
Cracking Pressure ......................................... 35 20 kPA Metered Lohm Rate Tolerance ...................... 5% Maximum Working Pressure .......................... 28 MPa (diff.) Proof Pressure ............................................... 56 MPa Burst Pressure ............................................... 112 MPa
In Rosn Adapters 51
TUBE SIZE
10
LEE METERED MAX. FREE FLOW LOHM RATE PART NUMBER LOHM RATE (5%)
FCFJ1610040L FCFJ1610045L FCFJ1610050L FCFJ1610055L FCFJ1610060L FCFJ1610070L FCFJ1610080L FCFJ1610095L FCFJ1610110L FCFJ1610130L FCFJ1610150L FCFJ1610175L FCFJ1610200L FCFJ1610230L FCFJ1610260L FCFJ2014015L FCFJ2014020L FCFJ2014025L FCFJ2014030L FCFJ2014035L FCFJ2014040L FCFJ2014045L FCFJ2014050L FCFJ2014055L FCFJ2014060L FCFJ2014070L FCFJ2014080L FCFJ2014095L FCFJ2014110L FCFJ2014130L FCFJ2014150L 40 45 50 55 60 70 80 95 110 130 150 175 200 230 260 15 20 25 30 35 40 45 50 55 60 70 80 95 110 130 150 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
14
Pressure Components
Pressure Components 1
Microminiature Damps Pressure Transients Extends Life of Gauges, Switches and Transducers
HYDAMP
Damps Pressure Spikes Allows Gauge to Read Maximum, Minimum or Average Pressure
Records Peak Pressure Simple to Remove and Read Inconel Construction
2 Pressure Components
TABLE OF CONTENTS
Micro Damp Miniature restrictor (Visco Jet) for damping pressure transients ....................... 3 5, 8 9 Adjustable pulsation damper ............................ 6, 10 11 Peak pressure recorder ..................... 6 7, 12 13
Hydamp Kipster
LEE MICRO DAMP
The new Lee Visco Jet, 0.125 inches in diameter, has been designed specifically to provide pressure surge protection for hydraulic pressure transmitters, pressure switches and pressure gauges as required by MIL-H5440. The new Micro Damp operates at system pressures of up to 5000 psid and is so small it can often be incorporated directly into the sensing port of a pressure transducer. The package is only 0.125 inches in diameter and 0.32 to 0.50 inches long, depending on the Lohm rate required. Twelve Lohm rates are offered from 11,200 to 313,000 Lohms, so the designer can properly size the restriction. The Lee Micro Damp improves the accuracy, reliability, and life of pressure measurement instruments. A pressure transducer, for example, is specified for a particular application based upon a system's maximum operating pressure, with an additional overpressure margin if pressure transients, spikes or pulsations are present. If a pressure transducer is chosen to tolerate the higher pressure transients, then accuracy is sacrificed. The Lee Micro Damp Visco Snubber therefore allows a transducer optimized for a lower pressure range to be used. Also, reliability and life are improved since pressure sensing elements are not fully exposed to the detrimental effects of the pressure spikes. Catastrophic failures due to extreme, unanticipated overpressurization are also avoided. Using the Lohm Law for snubbing on the next page, performance can be accurately predicted, eliminating costly trial and error methods.
TRANSDUCER SNUBBING
Transducer snubbing need no longer be guesswork. Using our new Lohm law for snubbers it is easy to select the correct Visco snubber for every application. Typical applications involve snubbing a cyclic pressure ripple superimposed on a steady pressure. The graph on page K5 together with the formula below provide a rapid means of calculating the necessary Lohm rate. TO FIND A LOHM RATE Decide how much attenuation is required and use the graph on page 5 to obtain a value for fo . Use this in the formula below and solve for Lohm rate. L= 2.2 f0 fr (K + v/B) L fo fr v* B K* Po = = = = = = = P 0
Fluid resistance (Lohms) Frequency from graph (Hz) Ripple frequency (Hz) Internal volume of the transducer (in3) Fluid bulk modulus (psi) Transducer compliance (in3/psi) Ripple amplitude, peak-to-peak (psi)
*Obtainable from the transducer manufacturer.
EXAMPLE A pressure transducer is being damaged by a pump ripple of 270 Hz. The peak-to-peak amplitude is 1000 psi. Knowing the transducer has an internal volume of 0.09 in3 (1.5 mL) and a compliance of 3 x 10-7 in3/psi, which Visco snubber is required to reduce the ripple to 1/20 of the unsnubbed amplitude? The fluid is Skydrol with a bulk modulus of 340,000 psi.
Pressure Components
Obtain f 0 from the graph (170 Hz at 0.05 amplitude ratio.) Then use the formula: L= L= 2.2 x 170 270 (3 + 2.6) x 10-7 x 1000 78,200 Lohms
Use Visco snubber Part Number VHSA1250800H (80,000 Lohms).
ATTENUATION CHART
LEE HYDAMP
The Lee Hydamp is more than just a snubber. It is a multi-function damper that lets you read maximum, minimum or average pressures from an ordinary gauge without costly transducers, amplifiers or recorders. Simply rotate the selector knob to read minimum pressure through to maximum pressure. In between, read average pressure while varying the damping. Lee Hydamps extend the life of your gauges and are easy to mount. Hydamps are available in a brass body for pressures up to 6000 psi. There is also a stainless steel version for pressures to 8000 psi.
LEE KIPSTER
The Kipster is a miniature peak pressure recorder. Each Kipster contains a pressure sensitive disc which permanently and irreversibly deforms a calibrated amount in relation to the peak pressure sensed. By simply measuring the deformation of the disc, the peak pressure can be determined from the deflection versus pressure graph on page K13. The Kipster is designed to be an economical alternative for recording peak pressures. While its accuracy doesn't replace sophisticated electronics, it does offer unique design opportunities where other expensive and bulky options are inappropriate. The Kipster can be used in a wide range of applications. Typical examples are: water hammer, hydraulic transient pressure rises, and warranty protection, where the Kipster will establish if a maximum operating pressure has been exceeded.
Due to its compact size, the Kipster is capable of being installed in areas not accessible to electronic transducers. The Kipster also utilizes the patented TWIS mounting system which provides for maximum mounting flexibility. The Kipster is even small enough to be installed in a -4 Tee!
PRESSURE RANGES/ACCURACY
There are 3 models of pressure recording Kipsters that span the pressure range from 4000 psi to 30,000 psi. The first model is designed to measure pressures in the 4000 to 12,000 psi range and has an accuracy of 3% of full scale. The second and third models cover the ranges of 7000 to 21,000 psi and 10,000 to 30,000 psi with an accuracy of 2 1/2% and 3% of full scale, respectively.
PRESSURIZATION RATES
The Kipster will record peak pressure rises over a wide range of pressurization rates. Testing has been conducted with nitrogen at slow rates (0.14 psi/sec.), and at higher rates with water (2,000,000 psi/sec.). The rate of pressurization has little effect on the Kipster's accuracy up to 50,000 psi/sec. Above this rate, some drift can be expected. If a repeatable rate of rise is being monitored, the drift is consistent Kipster to Kipster. This has been experimentally shown to 2,000,000 psi/sec.
Micro Damp
PIN
Visco Snubber
CAD 980
INSERT
MATERIALS
PART
Body Pin Visco Stack Spacers Screens Braze
MATERIAL
SPECIFICATION
QQ-S-763 AMS 5643 ASTM A 666 QQ-S-763 ASTM A 666 AMS 4774
PERFORMANCE
Lohm Rate Tolerance ................................ 10% Maximum Working Pressure ...................... 8000 psid Nominal Weight .......................................... 0.4 grams
NOMINAL SCREEN DATA
DISC STYLE
VHSA121 VHSA122 VHSA123 VHSA124
TOTAL AREA (Square Inches)

0.005 0.005 0.005 0.005
OPEN AREA (Square Inches)

0.0009 0.0009 0.0009 0.0009
SCREEN HOLE SIZE (Inches)

0.004 0.004 0.004 0.004
Micro Damp
Visco Snubber 9
INSTALLATION HOLE

Tool Set Part Number .......................... CUTA1250306C Procedures ........................................... See Pages L21 L25
LEE PART NUMBER

VHSA1240112H VHSA1240162H VHSA1230176H VHSA1230240H VHSA1230330H VHSA1230410H VHSA1220800H VHSA1210145K VHSA1210198K VHSA1210243K VHSA1210280K VHSA1210313K
LOHM RATE
11 200 16 200 17 600 24 000 33 000 41 000 80 000 145 000 198 000 243 000 280 000 313 000

0.015 0.015 0.010 0.010 0.010 0.010 0.007 0.005 0.005 0.005 0.005 0.005
10 Hydamp
CAD 985
MATERIALS
PART
Body * Body ** Shaft O-Ring Retainer O-Rings Back-up Ring Retaining Ring Machine Screws Spacer Shim* Spacer Shim** Knob Lee Plug** Lee Plug* 187 Lee Chek** 125 Lee Chek* * Cres version only **Brass version only
MATERIAL
303 Cres 360 Brass 17-4PH Cres 301 Cres VITON TEFLON Cres Cres 416 Cres 360 Brass PHENOLIC 416 Cres 17-4PH Cres (see pg. E4) (see pg. E28)
SPECIFICATION
QQ-S-763C QQ-B-626 AMS 5643 QQ-S-766C MIL-R-83248/1 MS28774 MS16624-4037 MS51957-13 QQ-S-763C QQ-B-626 QQ-S-763C AMS 5643
Hydamp 11
0 ............ MINIMUM PRESSURE 45 .......... AVERAGE PRESSURE (Maximum Damping) 90 .......... AVERAGE PRESSURE (Minimum Damping) 135 ........ AVERAGE PRESSURE (Maximum Damping) 180 ........ MAXIMUM PRESSURE
LEE PART NUMBER HYDA5412215T HYDA5420315T
MAXIMUM MAXIMUM WORKING TRANSIENT BURST BODY PRESSURE PRESSURE PRESSURE MATERIAL (psid) (psi) (psi) Brass Cres 6000 8000 6750 9600 10 000 12 000
12 Kipster
CAD 990
MATERIALS
PART
Body and Spring Sensing Element
MATERIAL
Cres Inconel
PERFORMANCE
MODEL
Part Number Pressure Range (psi) Accuracy % of full scale psi
K1
K2
K3
KIPA1810112K KIPA1810221K KIPA1810330K 4 000 - 12 000 3 360 7 000 - 21 000 10 000 - 30 000 2.5 525 3 900
Kipster 13

Installation/Extraction Tool Part Number ....... RTTA1870100 Dial Gauge and Calibration Block Tool Set Part Number .................................... RTTA1870150 Pressure Measurement Procedures .............. See Page L36
KIPSTER DEFLECTION PROFILE
Installation 1
Installation Procedures Extraction Procedures Tools for Installation and Extraction Oversize Part Numbers Guidelines for Boss Size Adapters for Stacking Inserts
Introduction Installation TABLE OF CONTENTS

Lee Plugs Inspection & Handling ...................... 3 Installation .................................. 4 5 Extraction ................................... 6 7 Oversize & Tool Part Number .. 8 12 Plug Size Charts .................... 13 14 R.F.O. .................................... 15 18 Boss Size ....................................... 19 Dual Insert Adapter ........................ 20 Installation & Extraction ......... 21 25 3- Port Inserts ........................ 26 27
Lee Inserts
Cartridge Visco Jets Lee Microjet Safety Screens
............................................... 28 31
....................................................... 32 L4 ........................................... 33 34 Spring Retained ............................. 35 TWIS .............................................. 35 ....................................................... 36
Kipster
Lee Plugs
Installation 3
INSPECTION AND HANDLING

1 When measuring the O. D. of the Plug, a micrometer should be used on the front or solid end of the Plug to eliminate errors in readings due to permissible groove burrs. Groove burrs are left on the O.D. of Plugs to 0.001" over maximum diameter. This increases the proof pressure. 2. Manufacturing tolerances are closer than those shown for inspection in this handbook. Inspection drawings are freely available for all Lee components. 3. All dimensions are statistically checked. Key dimensions are 100% checked, and all plugs and pins are 100% visually inspected. 4. Lee Plug pins are pre-waxed, and must not be degreased. In addition, Lee Plug sets should not be stored at temperatures exceeding 150 F to avoid wax coating loss. Pin handling should be kept to a minimum. 5. Aluminum Lee Plugs are color coded to assure easy and foolproof identification between the standard size, oversize, and metric plugs. The standard 2024 aluminum plugs are green, the oversize aluminum plugs are red, and the metric aluminum plugs are brown. Standard and oversize stainless steel Lee Plugs are clearly marked on their packaging. 6. All Lee Plugs are manufactured and controlled by lots. These lot numbers are marked on the bags for plugs and pins and correspond to bar material certifications from the mill, which are on file at The Lee Company. In addition, certification of performance testing is included with every shipment of plugs.
Lee Plugs
Installation
INSTALLATION TOOLS
The Lee Company offers a complete line of installation tools (see table starting on page L8).
PLUG INSTALLATION TOOL
INSTALLATION METHOD
1. The installation hole and O. D. of the plug should be clean and dry. 2. Insert the plug into the hole until it is firmly seated against the shoulder of the reamed hole. 3. The pins are factory pre-waxed for easy installation. Additional lubrication must not be used. 4. Start the smaller chamfered end of the pin into the tapered hole. Avoid tilting the pin. 5. Firmly support the item to be plugged. 6. Press or drive the pin until the exposed end of the pin is flush with the exposed end of the plug.
Lee Plugs
Installation 5
Short Series Lee Plug Into Plug Out of Plug 0.003 in. 0.005 in.
FLUSHNESS TOLERANCES
Long Series Lee Plug Into Plug 0.010 in. Out of Plug 0.005 in.
PRE-ASSEMBLY
It is not advisable to partially insert the Pin into the Plug as a pre-assembly before installing the Plug in the reamed hole. This has a tendency to expand the Plug, and on insertion cause longitudinal scratch marks in the reamed hole, which can cause undesirable leakage.
INSTALLATION FORCES
1. Lee Plugs are usually a slip fit in the reamed holes. Push fits can be encountered when the hole size is less than the permissible groove burr diameter. 2. Always make sure that the Plug has been inserted firmly against the shoulder of the reamed hole. If this is not done, the Plug may slide forward while the Pin is being driven and cause longitudinal scratch marks in the reamed hole. 3. The work required to expand and lock the Plug comes from the drive force and the distance the Pin is driven. Therefore, on the larger sizes the drive forces are understandably higher. 4. Pins may be driven into the plugs using an arbor press, hydraulic press, or hammer. When using a hammer, a few firm blows is preferable to a series of light taps.
Lee Plugs
Installation
EXTRACTION TOOLS
The design of Lee Plugs ensures permanent leak-tight sealing by controlled expansion. This feature also allows for convenient extraction should access to the internal passageways be required at any time.
The Lee Company maintains a stock of extraction tools for all sizes of Lee Plugs. Each set is comprised of tap sets for pin and plug, removal bolts for pin and plug, and striker(s) (see table on page L8).
Using the correct tooling will ensure the reamed hole remains undamaged and uncontaminated. Holes should be inspected after Lee Plug extraction, since it is frequently possible to reuse the hole directly without machining to the next oversize. A new pin and plug should always be used.
Lee Plugs
Installation 7
EXTRACTION METHOD
1. 2. 3. 4. Drill and tap a hole in the Pin. Extract the Pin using the bolt and striker. Tap the Plug. Extract the Plug using the appropriate bolt and striker.
OVERSIZE
The Lee Company stocks a full line of Oversize Lee Plugs. These Plugs are for rework or salvage of reamed holes. For each standard inch size there is an oversize Lee Plug which has all of the same dimensions, except the O.D. is 0.010 inch larger than the standard. The proof pressures are the same. The part numbers are shown in the table starting on page L8. When using oversize Lee Plugs, pick the maximum and minimum ream diameters for the appropriate class of fit. Then add 0.010 inch to both the maximum and minimum diameters shown on the tables in section A. Metric Lee Plugs provide additional intermediate plug sizes for repair work. The chart on page L13 lists both inch and metric plug diameters in inches to help in the selection process. The chart on page L14 lists plug diameters in millimeters so that inch size plugs can be selected for rework of metric plug holes.
LEE PLUG PROCESS SPECIFICATION

Details of all the practical aspects of using Lee Plugs are given in our Process Specification 203. Contact The Lee Company for a complimentary copy.
VIDEO TAPE
A complete video guide to installation and extraction of Lee Plugs is available upon request.
Inch Size Lee Plugs
Installation
TOOL SET AND OVERSIZE PART NUMBERS

LEE PLUG LEE PLUG INSTALLATION EXTRACTION STANDARD OVERSIZE TOOL TOOL SET PART NUMBER PART NUMBER PART NUMBER PART NUMBER PLGA0930010A PLGA0930020A PLGA0931010A PLGA0931020A PLGA0931400A PLHA0931241A PLGA1250010A PLGA1250020A PLGA1251010A PLGA1251020A PLGA1251400A PLHA1251241A PLGA1560010A PLGA1560020A PLGA1561010A PLGA1561020A PLGA1561400A PLHA1561241A PLGA1870010A PLGA1870020A PLGA1871010A PLGA1871020A PLGA1871400A PLHA1871241A PLGA1030010A PLGA1030020A PLGA1031010A PLGA1031020A PLGA1031400A PLHA1031241A PLGA1350010A PLGA1350020A PLGA1351010A PLGA1351020A PLGA1351400A PLHA1351241A PLGA1660010A PLGA1660020A PLGA1661010A PLGA1661020A PLGA1661400A PLHA1661241A PLGA1970010A PLGA1970020A PLGA1971010A PLGA1971020A PLGA1971400A PLHA1971241A
CUTA0930203A
CUTA0930103B
CUTA1250203A
CUTA1250103B
CUTA1560203A
CUTA1560103B
CUTA1870203A
CUTA1870103B
Inch Size Lee Plugs
Installation 9

LEE PLUG LEE PLUG INSTALLATION EXTRACTION STANDARD OVERSIZE TOOL TOOL SET PART NUMBER PART NUMBER PART NUMBER PART NUMBER PLGA2180010A PLGA2180020A PLGA2181010A PLGA2181020A PLGA2181400A PLHA2181241A PLGA2500010A PLGA2500020A PLGA2501010A PLGA2501020A PLGA2501400A PLHA2501241A PLGA2810010A PLGA2810020A PLGA2811010A PLGA2811020A PLGA2811400A PLHA2811241A PLGA3120010A PLGA3120020A PLGA3121010A PLGA3121020A PLGA3121400A PLHA3121241A PLGA2280010A PLGA2280020A PLGA2281010A PLGA2281020A PLGA2281400A PLHA2281241A PLGA2600010A PLGA2600020A PLGA2601010A PLGA2601020A PLGA2601400A PLHA2601241A PLGA2910010A PLGA2910020A PLGA2911010A PLGA2911020A PLGA2911400A PLHA2911241A PLGA3220010A PLGA3220020A PLGA3221010A PLGA3221020A PLGA3221400A PLHA3221241A
CUTA2180203A
CUTA2180103B
CUTA2500203A
CUTA2500103B
CUTA2810203A
CUTA2810103B
CUTA3120203A
CUTA3120103B
10
Inch Size Lee Plugs
Installation

LEE PLUG LEE PLUG INSTALLATION EXTRACTION STANDARD OVERSIZE TOOL TOOL SET PART NUMBER PART NUMBER PART NUMBER PART NUMBER PLGA3430010A PLGA3430020A PLGA3431010A PLGA3431020A PLGA3431400A PLHA3431241A PLGA4060010A PLGA4060020A PLGA4061010A PLGA4061020A PLGA4061400A PLGA4680010A PLGA4680020A PLGA4681010A PLGA4681020A PLGA4681400A PLGA5310010A PLGA5310020A PLGA5311010A PLGA5311020A PLGA5311400A PLGA6560010A PLGA6560020A PLGA6561010A PLGA6561020A PLGA6561400A PLGA3530010A PLGA3530020A PLGA3531010A PLGA3531020A PLGA3531400A PLHA3531241A PLGA4160010A PLGA4160020A PLGA4161010A CUTA4060303A PLGA4161020A PLGA4161400A PLGA4780010A PLGA4780020A PLGA4781010A PLGA4781020A PLGA4781400A PLGA5410010A PLGA5410020A PLGA5411010A PLGA5411020A PLGA5411400A PLGA6660010A PLHA6660020A PLGA6661010A PLGA6661020A PLGA6661400A CUTA4060203B CUTA3430203A CUTA3430103B
CUTA4060103B
CUTA4680203A
CUTA4680103B
CUTA5310203A
CUTA5310103B
CUTA6560203A
CUTA6560103B
Metric Size Lee Plugs
Installation 11
METRIC LEE PLUG TOOL SET PART NUMBERS

METRIC LEE PLUG PART NUMBER PLGM0250010A PLGM0250020A PLGM0300010A PLGM0300020A PLGM0350010A PLGM0350020A PLGM0400010A PLGM0400020A PLGM0401010A PLGM0401020A PLGM0450010A PLGM0450020A PLGM0451010A PLGM0451020A PLGM0500010A PLGM0500020A PLGM0501010A PLGM0501020A PLGM0550010A PLGM0550020A PLGM0551010A PLGM0551020A INSTALLATION TOOL PART NUMBER CUTA0930203A EXTRACTION TOOL SET PART NUMBER CUTM0250103B
CUTA0930203A
CUTM0300103B
CUTA1250203A
CUTM0350103B
CUTA1560203A
CUTM0400103B
CUTA1560203A
CUTM0450103B
CUTA1870203A
CUTM0500103B
CUTA1870203A
CUTM0550103B
12
Installation
METRIC LEE PLUG TOOL SET PART NUMBERS

METRIC LEE PLUG PART NUMBER PLGM0600010A PLGM0600020A PLGM0601010A PLGM0601020A PLGM0650010A PLGM0650020A PLGM0651010A PLGM0651020A PLGM0700010A PLGM0700020A PLGM0701010A PLGM0701020A PLGM0750010A PLGM0750020A PLGM0751010A PLGM0751020A PLGM0800010A PLGM0800020A PLGM0801010A PLGM0801020A INSTALLATION TOOL PART NUMBER EXTRACTION TOOL SET PART NUMBER
CUTA2180203A
CUTM0600103B
CUTA2500203A
CUTM0650103B
CUTA2810203A
CUTM0700103B
CUTA3120203A
CUTM0750103B
CUTA3430203A
CUTM0800103B
Inch Size Lee Plugs
Installation 13
"A" MINIMUM SHORT LONG PLUGS PLUGS 0.097 0.107 0.097 0.123 0.125 0.125 0.134 0.130 0.154 0.130 0.170 0.152 0.186 0.152 0.201 0.187 0.187 0.217 0.212 0.237 0.212 0.252 0.250 0.250 0.268 0.269 0.284 0.269 0.295 0.295 0.325 0.325 0.350 0.350 0.486 0.486 0.490 0.490 0.145 0.145 0.195 0.195 0.250 0.260 0.250 0.280 0.253 0.300 0.253 0.319 0.312 0.312 0.339 0.352 0.359 0.352 0.378 0.375 0.375 0.398 0.423 0.418 0.423 0.437 0.437 0.500 0.500 0.562 0.562 0.625 0.625 0.685 0.685
COMMON LEE PLUG SIZES (INCHES)

REAM DIAMETER (CLASS 3) 0.0937 0.0942 0.0984 0.0989 0.1037 0.1042 0.1181 0.1186 0.1250 0.1255 0.1350 0.1355 0.1378 0.1383 0.1562 0.1567 0.1575 0.1580 0.1662 0.1667 0.1772 0.1777 0.1875 0.1880 0.1968 0.1973 0.1975 0.1980 0.2165 0.2170 0.2187 0.2192 0.2287 0.2292 0.2362 0.2367 0.2500 0.2505 0.2559 0.2564 0.2600 0.2605 0.2756 0.2761 0.2812 0.2817 0.2912 0.2917 0.2953 0.2958 0.3124 - 0.3129 0.3150 0.3155 0.3224 - 0.3229 0.3437 0.3442 0.3537 0.3542 0.4062 0.4067 0.4162 0.4167 0.4687 0.4692 0.4787 0.4792 0.5312 0.5317 0.5412 - 0.5417 0.6562 - 0.6567 0.6662 - 0.6667
PART NUMBER PLGA093 - - - PLGM025 - - - PLGA103 - - - PLGM030 - - - PLGA125 - - - PLGA135 - - - PLGM035 - - - PLGA156 - - - PLGM040 - - - PLGA166 - - - PLGM045 - - - PLGA187 - - - PLGM050 - - - PLGA197 - - - PLGM055 - - - PLGA218 - - - PLGA228 - - - PLGM060 - - - PLGA250 - - - PLGM065 - - - PLGA260 - - - PLGM070 - - - PLGA281 - - - PLGA291 - - - PLGM075 - - - PLGA312 - - - PLGM080 - - - PLGA322 - - - PLGA343 - - - PLGA353 - - - PLGA406 - - - PLGA416 - - - PLGA468 - - - PLGA478 - - - PLGA531 - - - PLGA541 - - - PLGA656 - - - PLGA666 - - - -
Unshaded = "Hard" Dimensions
Shaded = "Soft" Dimensions
14
Installation
"A" MINIMUM SHORT LONG PLUGS PLUGS 2,5 3,7 2,7 2,5 3,7 3,1 3,2 5,0 3,2 5,0 3,4 3,4 6,4 3,9 6,6 3,4 6,4 4,3 7,1 3,9 6,5 4,7 7,6 3,9 6,5 5,1 8,1 4,8 8,0 4,8 8,0 5,5 8,6 5,4 9,0 6,0 9,1 5,4 9,0 6,4 9,6 6,4 9,6 6,4 9,6 6,8 10,1 6,9 10,8 7,2 10,6 6,9 10,8 7,5 11,1 7,5 11,1 8,3 12,8 8,3 12,8 8,9 14,3 8,9 14,3 12,4 15,9 12,4 15,9 12,5 17,4 12,5 17,4 Shaded = "Soft" Dimensions
COMMON LEE PLUG SIZES (mm)

REAM DIAMETER (CLASS 3) 2,38 2,39 2,50 2,51 2,635 2,645 3,00 3,01 3,175 3,185 3,43 3,44 3,50 3,51 3,97 3,98 4,00 4,01 4,22 4,23 4,50 4,51 4,765 4,775 5,00 5,01 5,02 5,03 5,50 5,51 5,56 5,57 5,81 5,82 6,00 6,01 6,35 6,36 6,50 6,51 6,61 6,62 7,00 7,01 7,145 7,155 7,40 7,41 7,50 7,51 7,94 7,95 8,00 8,01 8,19 8,20 8,73 8,74 8,99 9,00 10,32 10,33 10,57 10,58 11,91 11,92 12,16 12,17 13,495 13,505 13,75 13,76 16,67 16,68 16,92 16,93
PART NUMBER PLGA093 - - - PLGM025 - - - PLGA103 - - - PLGM030 - - - PLGA125 - - - PLGA135 - - - PLGM035 - - - PLGA156 - - - PLGM040 - - - PLGA166 - - - PLGM045 - - - PLGA187 - - - PLGM050 - - - PLGA197 - - - PLGM055 - - - PLGA218 - - - PLGA228 - - - PLGM060 - - - PLGA250 - - - PLGM065 - - - PLGA260 - - - PLGM070 - - - PLGA281 - - - PLGA291 - - - PLGM075 - - - PLGA312 - - - PLGM080 - - - PLGA322 - - - PLGA343 - - - PLGA353 - - - PLGA406 - - - PLGA416 - - - PLGA468 - - - PLGA478 - - - PLGA531 - - - PLGA541 - - - PLGA656 - - - PLGA666 - - - -
Unshaded = "Hard" Dimensions
R.F.O. Lee Plugs
Installation 15
R.F.O. LEE PLUG INSTALLATION
16
R.F.O. Lee Plugs
Installation
INSTALLATION METHOD
R.F.O. Lee Plugs are installed with Lee R.F.O. Hydraulic Installation Tool CUTX0100000B and the appropriate Installation Tool Set (see table, page L18). 1. Slide the drive sleeve over the stud. Thread the stud completely onto the driving piston. 2. Slide the pin onto the stud with the smaller end of the pin pointing away from the stud. 3. Thread the R. F. O. plug onto the stud approximately 7 turns, until finger tight. 4. Slide the plug into the reamed hole to the desired depth. 5. Operate the hand pump to drive the pin into the plug. Drive the pin until the rear surface of the pin is flush with the back edge of the plug. 6. Release the pump pressure and the piston will retract. 7. To disengage the stud turn the driving piston assembly counterclockwise. The swivel fitting will prevent the hose from twisting.
R.F.O. Lee Plugs
Installation 17
EXTRACTION METHOD
R.F.O. Lee Plugs can be extracted with Lee R.F.O. Hydraulic Installation Tool CUTX0100000B and the appropriate Extraction Tool Set (see table, page L18). 1. Select the proper extraction sleeve and stud for the R.F.O. plug being removed. 2. After sliding the extraction sleeve onto the stud, thread the stud into the piston assembly until bottomed snugly. 3. Thread the other end of the stud fully into the R.F.O. pin. The swivel fitting prevents the hose from twisting. For 0.156 inch diameter through 0.260 inch diameter R.F.O.'s, pins must first be threaded using the tap supplied in the extraction tool set. 4. Operate the pump to extract the pin. 5. Thread the bolt, with the striker, fully into the R.F.O. plug and remove the plug by tapping the striker against the bolt head.
HYDRAULIC INSTALLATION TOOL
L
PART NUMBER: CUTX0100000B
18
R.F.O. Lee Plugs
Installation
R.F.O. PLUG TOOL SET AND OVERSIZE PART NUMBERS

R.F.O. PLUG R.F.O. PLUG INSTALLATION EXTRACTION STANDARD OVERSIZE TOOL SET TOOL SET PART NUMBER PART NUMBER PART NUMBER PART NUMBER PLRA1560010A PLRA1870010A PLRA2180010A PLRA2500010A PLRA2810010A PLRA3430010A PLRA4060010A PLRA4680010A PLRA5000010A PLRA5310010A PLRA6560010A PLRA7500010A PLRA8750010A PLRA1660010A PLRA1970010A PLRA2280010A PLRA2600010A PLRA2910010A PLRA3530010A PLRA4160010A PLRA4780010A PLRA5100010A PLRA5410010A PLRA6660010A PLRA7600010A PLRA8850010A CUTA1565205A CUTA1875205A CUTA2185205A CUTA2505205A CUTA2815205A CUTA3435205A CUTA4065205A CUTA4685205A CUTA5005205A CUTA5315205A CUTA6565205A CUTA7505205A CUTA8755205A CUTA1566205B CUTA1876205B CUTA2186205B CUTA2506205B CUTA2816205B CUTA3436205B CUTA4066205B CUTA4686205B CUTA5006205B CUTA5316205B CUTA6566205B CUTA7506205B CUTA8756205B
The pump, the hose, the swivel fitting, the gauge and the drive piston assembly can be ordered with part number CUTX0100000B. Order the appropriate installation and extraction tool sets separately. When using oversize Lee Plugs, pick the maximum and minimum ream diameters for the appropriate class of fit, then add 0.010 inch to both the maximum and minimum diameters shown on the tables in Section A.
Inserts
INSERT BOSS SIZE*
Installation 19
The installation of a Lee insert in a hydraulic manifold with the Lee tapered expander principle produces a high retention force, a leak tight seal, and low stress in the manifold. As with the Lee Plug, alternate lands and grooves on the O.D. of the Lee insert produce local plastic deformation and interlocking with the manifold to form the seals. The discontinuous bands of stress rapidly average out to a uniform stress as we examine the surrounding material. To assure that the stress in the manifold is below 40% of its yield strength (a customary design standard), and to assure maximum retention of the Lee insert, the minimum D/d ratios shown on graph (below) should be observed.
L
For more detailed analysis ask for your complimentary copy of our DOS compatible P.C. software "Boss Stress Calculations". * See pages A9-A10 for Lee Plug boss size.
20
Inserts
Installation
DUAL INSERT ADAPTERS

It is now possible to stack two Lee inserts of the same diameter in series with the use of the Lee Dual Insert Adapter. The Adapter eliminates the need to machine an additional shoulder, which normally would be required to place a second insert behind the first. The second insert is no longer required to be of a larger diameter than the first, allowing for a smaller boss. Machining is simplified, and space and weight are reduced. Dual Insert Adapters are available for 0.187 inch and 0.281 inch diameter Lee inserts, and are offered in two versions: one with crossport flow capability and the other without. They are not to be used in conjunction with Lee Plugs. TYPICAL INSTALLATION
NO CROSSPORT
L
WITH CROSSPORT
Inserts
Installation 21
INSTALLATION AND EXTRACTION OF LEE INSERTS

Lee Inserts utilize the principle of controlled expansion which employs a tapered expander pin and a body with an internal taper, and lands and grooves on the outside. When the pin is pressed into the body, the lands "bite" into the surrounding material to seal and lock the insert in place. The body and pin of most inserts have internal threads to facilitate installation and extraction. The Lee Company provides an installation/extraction tool kit at minimal cost as a service to our customers. The kit contains a body tool, a pin extraction tool, a pin installation tool and a striker. BODY TOOL
PIN EXTRACTION TOOL
PIN INSTALLATION TOOL
STRIKER
L
SIDE VIEW FRONT VIEW
22
Inserts
Installation
INSTALLATION METHOD
1. Thread the insert body onto the body tool. 2. Push the insert firmly into the reamed hole until it is seated against the 45 shoulder. Remove the body tool. 3. Thread the pin completely onto the pin installation tool. 4. Drive the pin into the body until the pin is flush with the body to within 0.005 inch.
EXTRACTION METHOD
1. Slide the striker onto the pin extraction tool and thread it completely into the pin. 2. Strike the head of the pin extraction tool with the striker until the pin is removed. 3. Repeat steps 1 & 2 using the body bolt and a striker to remove the insert body. For a more detailed installation and extraction procedure see Process Specification 187 which is available upon request from The Lee Company.
REINSTALLATION
With reasonable care, Lee inserts are reusable without further machining until the fifth or sixth insertion/ removal cycle. A new pin should be used for every new installation. When an installation hole is no longer servicable, reream to 0.010 inch over the original size (same depth and same tolerances) and use an oversize insert. An oversize version of all Lee inserts is available. (NOTE: High Pressure inserts can not be reinstalled in aluminum.)
OVERSIZE
To order an oversize part, the part number for the standard size part must be modified to indicate 0.010 inch oversize. The diameter is signified by the first three numbers in the part number:
Inserts
EXAMPLES
STANDARD PART NUMBER CHFA1256505A JETA1872800L CKFA2506205A PRFA2812080L FCFA3755070L FLFA5001350D
Installation 23
OVERSIZE PART NUMBER CHFA1356505A JETA1972800L CKFA2606205A PRFA2912080L FCFA3855070L FLFA5101350D
When using oversize inserts, add 0.010 inch to both the maximum and minimum diameter of the installation hole. All other dimensions remain the same as the standard size.
BODY DIA. STANDARD/ OVERSIZE 0.125 / 0.135 0.187 / 0.197 INST. / EXTR. TOOL KIT PART NUMBER CUTA1250306C CUTA1250801C CUTA1870104C CUTA1870109C CUTA1870110C CUTA1870128C CUTA1870210C CUTA1870306C CUTA1870801C CUTA1870904C CUTA2500106C CUTA2000113C CUTA2500306C CUTA2500406C CUTA2500801C CUTA2810104C CUTA2810114C CUTA3430106C CUTA3750106C CUTA3750114C CUTA3750214C CUTA3750306C CUTA5000106C CUTA5000116C CUTA5000206C CUTA5000306C PIN INST. / EXTR. THREAD SIZE 0.073 64* 0.086 56* 0.112 40 0.112 40 0.112 40 0.112 40 0.112 40 0.112 40 0.112 40* 0.086 56 0.138 40 0.125 40 0.164 36 0.164 36 0.164 36* 0.164 36 0.138 40 0.250 32 0.250 32 0.250 32 0.250 32 0.375 24 0.375 24 0.3125 24 0.375 24 BODY INST. / EXTR. THREAD SIZE 0.112 40* 0.086 56* 0.164 36 0.112 40 0.125 40 0.099 48 0.125 40 0.164 36* 0.190 32 MOD* 0.156 36 0.216 28 0.125 40 0.164 36 0.164 36 0.250 20 MOD* 0.216 28 0.250 48 0.125 40 0.250 32 0.325 40 0.325 40 0.250 32 0.3125 24 0.4375 28 0.3125 24 0.375 24
0.250 / 0.260
0.281 / 0.291 0.343 / 0.353 0.375 / 0.385
0.500 / 0.510
* Not threaded. Tool set includes tapset.
24
Inserts
Installation
PIN JACKING TOOLS

If the installation hole is not reamed correctly, or the housing material is soft, the body and pin are occasionally extracted as an assembly when trying to remove only the pin. This condition may produce a reamed hole which is unacceptable for reinstallation of Lee Hydraulic Inserts. To eliminate this possibility, The Lee Company also offers pin jacking tools which gently remove the pin by reacting the pin extraction forces on the exposed face of the body, thereby more effectively preserving the integrity of the insert and the reamed hole. There are two types of pin jacking tools, a T-Handle Pin Jacking Tool and a stud and sleeve set that works with a standard rivet tool.
Inserts
Installation 25
PIN EXTRACTION METHOD T-HANDLE

1. Run the drive nut up the drive shaft until the extractor stud threads are clear of the extractor guide sleeve. 2. Engage the extractor stud threads with the mating pin threads. 3. Hold the T-handle to prevent the stud from turning, and run the drive nut down the drive shaft thread until the face of the extractor guide sleeve bears against the exposed face of the insert body. 4. While grasping the T-handle with the left hand, use an openend wrench to turn the drive nut in a counterclockwise direction. 5. Diminished drive nut wrenching force indicates pin is free.
PIN EXTRACTION METHOD RIVET TOOL

1. Thread the stud into the pin to be removed. 2. Slide the sleeve down over the stud until it is seated against the end of the body. 3. Engage the pin end of the stud with a rivet tool and squeeze the handle until the pin is free.
BODY DIAMETER 0.187 / 0.197 INST. / EXTR. TOOL KIT PART # CUTA1870104C CUTA1870110C CUTA1870128C CUTA1870306C CUTA2500106C CUTA2000113C CUTA2500306C CUTA2810114C CUTA3750106C CUTA5000106C CUTA5000116C T-HANDLE PIN JACKING TOOL PART # RIVET TOOL PIN JACKING TOOL PART #
CUTA1870204B
CUTA1870404B
0.250 / 0.260
CUTA2500206B CUTA2000213B CUTA2500806B CUTA2810214B CUTA3750206B CUTA5000216B CUTA5000216B
CUTA2500313B CUTA2500706B CUTA2500606B CUTA2810314B
0.281 / 0.291 0.375 / 0.385 0.500 / 0.510
Rivet Gun Part Number ............. CUTA1870504B
26
3-Port Inserts
Installation
INSTALLATION & EXTRACTION OF 3-PORT INSERTS

3-port inserts require an additional seal beyond the normal locking end. This is accomplished with a "nose seal" that requires slightly different installation and extraction procedures. The nose seal works in the same manner as a locking end except a tapered section of the insert body acts as the tapered pin. The nose seal rests on a 45 shoulder and is expanded as the body is pressed down into the installation hole.
INSTALLATION METHOD
1. Thread the insert body onto the body installation tool. 2. The insert body must be installed using a controlled force. This ensures correct expansion of the nose seal and proper seating of the part. 3. Remove the body installation tool.
4. Thread the pin onto the pin installation tool. 5. Drive the pin into the body until the pin is flush with the body to within 0.005 inch.
3-Port Inserts
Installation 27
EXTRACTION METHOD
1. Remove the pin by using one of the previously described pin removal methods. 2. Slide the striker onto the body extraction tool and thread it into the body. 3. Strike the head of the body extraction tool with the striker until the body is removed. 4. Use the nose seal removal tool to remove the nose seal. Discard used pin and nose seal. For a more detailed installation and extraction procedure see Process Specification 187.
REINSTALLATION
With reasonable care, 3-Port inserts are reusable without further machining until the fifth or sixth insertion/ removal cycle. A new pin and a new nose seal must be used for every new installation. When an installation hole is no longer serviceable, re-ream to 0.010 inch over the original size (same depth and same tolerances) and use an oversize insert.
BODY DIA. INST./EXTR. PIN BODY STANDARD/ TOOL KIT INST./EXTR. INST./EXTR. OVERSIZE PART NUMBER THREAD SIZE THREAD SIZE
0.187 / 0.197 0.281 / 0.291 0.500 / 0.510 CUTA1870137C CUTA2810137C CUTA5000137C 0.112 - 40 0.138 - 40 0.250 - 32 0.138 - 40 0.250 - 48 0.4375 - 28
28
Visco Jets
Installation
INSTALLATION FOR NORMAL TEMPERATURE OPERATION

For temperatures from -65 to 300F install the Visco Jets as shown below. For other temperatures see "Installation for High and Low Temperature Operation" on the following pages. Note: The "A" Washer is a separate piece to facilitate the installation of the "O" rings.
VDCA43 SERIES
VDCA68 SERIES
VDCA14 SERIES
Visco Jets
Installation 29
INSTALLATION FOR HIGH AND LOW TEMPERATURE OPERATION

The "B" washer is used whenever a metal "O" ring is used because of the axial forces required to compress the ring. The "B" washer may also be used with elastomer rings if the customer prefers this method in lieu of a snap ring. For installation prepare the hole as shown on the following two pages. Place the Visco Jet assembly with the "O" ring into the reamed hole and thread in the "B" washer. Lock in place as shown on page L31.
43 SERIES
68 SERIES
L
14 SERIES
30
Visco Jets
Installation
HIGH & LOW TEMPERATURE OPERATION RECOMMENDED HOLE DIMENSIONS
43 SERIES
68 SERIES
L
14 SERIES
Visco Jets
VISCO SERIES 43 Series LOHM RATE 32 600 46 000 56 500 65 000 73 000 8 800 12 400 15 200 17 600 19 600 4 000 5 650 6 930 8 000 8 900 "A" * DIM. 0.66 0.66 0.80 0.80 0.80 1.06 1.06 1.28 1.28 1.39 0.87 1.09 1.30 1.52 1.73
Installation 31
O-RING "B" THREADS DIAMETER MAX. DIST."C" .500-20 UNF Thread (0.453 Dia. Tap Drill) 0.750-16 UNF Thread (0.688/0.690 Dia. Tap Drill) 1.375-18 UNF Thread (1.328 Dia. Tap Drill) 0.43 0.43 0.56 0.56 0.56 0.70 0.70 0.92 0.92 1.03 0.35 0.56 0.78 0.99 1.21
Metal (Stn. Stl.) Plated (Silver) per AMS7325A Metal (Stn. Stl.) Plated (Silver) per AMS7325A Metal (Stn. Stl.) Plated (Silver) per AMS7325A
68 Series
14 Series
*Total mounting length of cartridge to lip edge of "B" washer
1. Cut the locking groove with a 0.12 inch diameter end mill to 2 x thread height. 2. Start the cut 0.06 inch before the lip edge of the "B" washer (see "A" dimension) at an approximate 30 angle. (All "B" washers are supplied with the necessary lip for locking.) 3. Using a punch or similiar tool, expand the section of the "B" washer above the groove, into the locking groove. 4. For removal, the lip may be pried up.
32
Lee MicroJet
Installation
INSTALLATION PROCEDURE
1. Lubricate the Microjet O-Ring with fluorosilicone compatible lubricant. 2. Insert the Microjet nose first into the sleeve, part number CUTA2711204A, from the flange end. Be sure the Microjet is pressed into the sleeve squarely to prevent the O-Ring from being pinched. 3. Insert the sleeve and Microjet into the installation hole until it bottoms. The sleeve will align the Microjet with the installation bore. 4. Using the installation end of tool part number CUTA2711104C, gently press the Microjet through the sleeve and into its installation area until it bottoms out. 5. Remove the tool and sleeve.
EXTRACTION PROCEDURE
1. Insert the extraction tool part number CUTA2711104C, into the I.D. of the Microjet. 2. Engage the raised lip of the tool into the undercut in the I.D. of the Microjet body. 3. Gently pull the Microjet with the tool from its installation hole.
SLEEVE
INSTALLATION/ EXTRACTION TOOL
L-4
Safety Screens
Installation 33
INSTALLATION & EXTRACTION OF L-4 SAFETY SCREENS

The L-4 locking end is a retention system that allows installation in a bore without the need for a support shoulder. The basic principle of L-4 utilizes a tapered pin to expand three wings in the bore. The wings have lands that positively lock the device in place. Once tightened the self-locking expander pin will not loosen. The L-4 installation/extraction tool set consists of an extractor rod and a socket wrench.
EXTRACTOR ROD
END VIEW
SOCKET WRENCH
INSTALLATION METHOD
1. Insert the extractor rod through the socket wrench. 2. Thread the extractor rod onto the expander pin of the safety screen. 3. Push the safety screen into the bore until the proper depth is reached. 4. Turn the socket wrench in a clockwise direction until finger tight.
34 L-4
Safety Screens
Installation
5. Remove the extractor rod by rotating in a counter clockwise direction while holding the socket wrench. 6. Use a torque wrench with the socket wrench. 7. Torque to the value in the table below. 8. Remove the socket wrench.
SCREEN DIAMETER .187 .281 TOOL SET PART NUMBER CUTA1870528C CUTA2810528C SOCKET WRENCH EXTERNAL HEX .250 .312 TORQUE (in - lbs) 3.5 4.5 10 14
EXTRACTION METHOD
1. Insert the extractor rod through the socket wrench. 2. Thread the extractor rod onto the expander pin of the safety screen. 3. Turn the socket wrench in a counter clockwise direction using a wrench (see table for size). 4. When the assembly becomes loose, extract the screen from the bore. 5. Remove the extractor rod by rotating in a counter clockwise direction while holding the socket wrench.
REINSTALLATION
After cleaning and inspection, the L-4 safety screen may be reused.
Spring Retained Safety Screens
Installation 35
SPRING RETAINED SAFETY SCREEN INSTALLATION & EXTRACTION

1. Insert the screen assembly into the machined mounting hole with the screen base washer firmly seated against the shoulder. 2. Slip the spring tang into the slots of the insertion tool, CUTA1700128C, and engage by turning it counterclockwise. 3. Press the spring against the chamfer of the mounting hole. Maintain pressure while rotating the tool in a counterclockwise direction. Continue rotation until the spring seats solidly on the safety screen base washer. Disengage the installation tool and remove it. 4. The safety screen assembly is now retained by the compressed torsion spring. 5. For inspection or removal, engage the tool with the spring tang and continue to rotate counterclockwise while extracting the spring.
TWIS SAFETY SCREEN INSTALLATION AND EXTRACTION METHOD

1. Screw the screen assembly into the end of the insertion tool CUTA1870228C. 2. Twist clockwise (5 in.- oz. torque) with the insertion tool while pushing the assembly into the reamed hole (0.25 lbs. axial force required). 3. When the screen is seated against the shoulder, unscrew the insertion tool. 4. To remove the screen assembly for cleaning or inspection, screw the insertion tool all the way onto the screen assembly, then continue turning clockwise while pulling the screen assembly from the hole.
36
Kipster
Installation
KIPSTER INSTALLATION/EXTRACTION AND PRESSURE MEASUREMENT

1. Screw the Kipster onto the end of installation tool RTTA1870100. 2. Twist clockwise (5 in. - oz. torque) with the installation tool while pushing the assembly into the reamed hole (0.25 lbs. axial force required). 3. When the part is at the desired depth, unscrew the installation tool. 4. When installed, the assembly is capable of withstanding an axial force of 8 lbs. 5. To remove the Kipster for peak pressure measurement, screw the installation tool onto the Kipster. Continue to turn in a clockwise direction and pull until the Kipster is extracted from the hole. 6. The Kipster, once retracted, can be removed from the tool for measurement. 7. Using the dial gauge and zeroing block from tool set RTTA1870150, zero the dial gauge, then measure the depth of the dimple. 8. Referring to the deflection profile on page K13, read the pressure using the appropriate temperature curve.
37
Engineering
Engineering 1
Liquid Flow Equations Gas Flow Equations Design Information Reference Information Conversion Factors Graphic Symbols Definitions
2 Engineering
TABLE OF CONTENTS
Lohm Laws Definition ................................................................. 3 4 Liquid Flow ........................................................... 5 17 Hydraulic Power ................................................. 18 19 Temperature Rise in Hydraulic Fluids ................ 20 21 Momentum Forces ...................................................... 22 Water Hammer ........................................................... 23 Bulk Modulus ...................................................... 24 28 Cavitation ............................................................ 29 31 Gas Flow ............................................................ 32 46 Momentum Forces - Gas Flow ................................... 47 Transient Gas Flow ............................................ 48 49 Temperature Change in Gas Flow ..................... 50 51 Pneumatic Power ............................................... 52 53 Gas Properties ............................................................ 54 ROB Number Definition ............................................................. 55 57 Table of Single Orifice ROB Numbers ................. 58 59 Contamination Control ................................... 60 64 Pressure Ratings .............................................. 65 71 Reference Information Primary Standards ...................................................... 72 Conversion Factors ............................................ 73 81 Graphic Symbols ................................................ 82 85 Metric Dimensions of Lee Inserts ............................... 86 Definitions of Viscosity ............................................... 87 General Information Marking of Standard Lee Inserts ................................ 88 Policy for Specially Fabricated Parts, Proprietary Rights ................................................... 89 Trademarks of The Lee Company ...................... 90 91 Patents, Trademarks, Copyrights, Warranty .............. 92 Directory of Technical Publications ............................ 93
NOTE: Many of the solutions to engineering problems found in this section are available on diskette for DOS Compatible Personal Computers. (See page M93)
Lohm Laws
DEFINITION
Engineering 3
Every engineer will be interested in our simple system of defining the fluid resistance of Lee hydraulic components. Just as the OHM is used in the electrical industry, we find that we can use a liquid OHM or "Lohm" to good advantage on all hydraulic computations. When using the Lohm system, you can forget about coefficients of discharge and dimensional tolerances on drilled holes. These factors are automatically compensated for in the Lohm calculations, and confirmed by testing each component to establish flow tolerances. The resistance to flow of any fluid component can be expressed in Lohms. The Lohm has been selected so that a 1 Lohm restriction will permit a flow of 100 gallons per minute of water with a pressure drop of 25 psi at a temperature of 80 F. The graph on the following page relates Lohms to hole diameter.
Lohm Laws
Engineering
LOHM RATE VERSUS ORIFICE DIAMETER
Lohm Laws
LIQUID FLOW
Engineering 5
The Lohm has been selected so that a 1 Lohm restriction will permit a flow of 100 gallons per minute of water with a pressure drop of 25 psi at a temperature of 80F. I = Flow rate (gallons per minute). H = Differential pressure (psi). L = Lohms, a measure of resistance to liquid flow. It includes all density, viscosity, Reynolds number, coefficient of discharge & area units. L = 20 H I H I = 20 L
H =
I 2 x L2 400
When testing on water at 25 psi P, H = 5 and the above formulas simplify as follows: L= 100 I and I = 100 L
Some useful relationships: 1. 1000 Lohms will permit a flow of 50 lb/hr water at 25 psi P. 2. Flow Coefficient, CV = 20 L 3. L= 0.76 d2 L= 0.527 Cd A
Lohm Laws
Engineering
LIQUID FLOW - EXAMPLES

Problem 1. What restriction will permit a flow of 1 gallon of water per hour at 50 psi P? I = 1/60 = 0.0167 GPM L = 20 H I = 20 50 0.0167 = 8500 Lohms
Problem 2. A jet with a hole diameter of .012" flows 18 lb/hr of water at 100 psi P. How many Lohms? 18 I = = 0.036 GPM 60 x 8.345 L = 20 I H = 20 100 = 200 = 5500 Lohms 0.036 0.036
Problem 3. What P will be required to flow 20 GPH of water through a 2000 Lohm Jet? 20 = 0.333 GPM 60 I 2 x L2 0.333 2 x 2000 2 0.111 x 4,000,000 H = = = = 1110 psi P 400 400 400 I = Problem 4. What water flow will result from a restriction of 500 Lohms and a P of 500 psi? I = 20 H L = 20 500 500 = 0.894 GPM
NOTE: For special flow requirements, The Lee Company can determine the required Lohm rating.
Lohm Laws
Engineering 7
LIQUID FLOW - TWO FORMULAS FOR COMBINATIONS OF RESTRICTORS

PARALLEL FLOW, the total Lohm rating is: 1 = LT 1 L1 + 1 + L2 1 L3 + + 1 LN
Please note that this relationship is identical to the electrical equation. EXAMPLE: Parallel flow
L1 L2 L3
L1 = 2000 Lohms L 2 = 3000 Lohms L 3 = 5000 Lohms 0.00103 and therefore L T = 970 Lohms
1 = LT
1 1 1 + + = 2000 3000 5000
SERIES FLOW, the total Lohm rating is: LT = L12 + L 22 + L 32 + + LN2
Please note that this relationship is not the same as in electrical problems. The difference is due to the non-linearity of H = I 2 L2 400 L1 L2 L3
EXAMPLE: Series flow:
LT=
2000 2 + 3000 2 + 5000 2 = 6160 Lohms N
When L1 = L 2 = L 3 , then L T = L
N = Number of equal resistors in series For passageway size: DT = D/ N1/4 D T = Diameter of a single equivalent orifice, with a Lohm rate = L T D = Diameter of the actual orifices, each with a Lohm rate = L 1
Lohm Laws
Engineering
LIQUID FLOW - SERIES FLOW

One of the reasons for using two restrictors in series is to allow fine tuning of a total resistance value. If L1 is known and is more than 90% of L T, then L 2 may vary by 5% without altering the value of L T by more than 1%, even though the value of L2 may be as high as 40% of L T . This effect becomes even more pronounced as L 1 approaches L T . To determine the intermediate pressure between two resistances in series, the following formulas may be used.
P1
PT 1 + (L 2 /L1 )2
P2
PT 1 + (L1 /L 2 )2
L1 L2
)=
LT L1
P1 P2
FLOW
L2 PT P2
P 1
Lohm Laws
Engineering 9
LIQUID FLOW - FLOW FORMULA

The following formulas are presented to extend the use of the Lohm laws to many different liquids, operating over a wide range of pressure conditions.
NOMENCLATURE
L H I S V w K = = = = = = = Lohms Differential pressure Liquid flow rate: Volumetric Specific gravity* (see page M16) Viscosity compensation factor** (see page M13) Liquid flow rate: Gravimetric Units Constant Liquid (see page M10) *S = 1.0 for water at 80 F. **V = 1.0 for water at 80 F.
LIQUID FLOW
These formulas introduce compensation factors for liquid density and viscosity. They are applicable to any liquid of known properties, with minimum restrictions on pressure levels or temperature. The units constant (K) eliminates the need to convert pressure and flow parameters to special units. Volumetric Flow Units KV L= I Gravimetric Flow Units L= KV w HS H S
10
Lohm Laws
Engineering
LIQUID FLOW UNITS CONSTANT K
Volumetric Flow Units L= KV I H S
VOLUMETRIC FLOW UNITS Pressure Units Flow Units GPM L/min ml/min in /min
3
psi 20 75.7 75 700 4 620
bar 76.2 288 288 000 17 600
kPa 7.62 28.8 28 800 1 760
Gravimetric Flow Units L= KV w HS
GRAVIMETRIC FLOW UNITS Pressure Units Flow Units PPH gm/min psi 10 000 75 700 bar 38 100 288 000 kPa 3 810 28 800
Lohm Laws
Engineering 11
LIQUID FLOW CALCULATIONS - EXAMPLES

Problem 1. A restrictor is required to flow 0.15 GPM of MIL-H-83282 hydraulic fluid at 80F and 100 psi P. What restriction is required?
Solution: 1. Read specific gravity; S = 0.84 from chart on page M17. 2. Read viscosity; v = 21cs. From chart on page M14. 3. Use viscosity and P to determine viscosity compensation factor V = 0.95 from graph on page M13. 4. Select units constant, K = 20 from table on page M10.
L = KV I H S = 20 (0.95) 0.15 100 = 1380 Lohms 0.84
Problem 2. What pressure drop will result from a flow of 5 PPH of SAE #10 lubricating oil at 20F, flowing through a 1000 Lohm restrictor?
Solution: 1. Read specific gravity and viscosity. S = 0.90, v = 600cs. 2. Use knowledge of system to assume solution. H = 50 psid. 3. Use assumed P to determine V = 0.18 4. Select units constant, K = 10,000 from table on page M10 5. Compute trial P.
w L
2 2 2 2
H =
SK V
5 (1000)
2
2 2
0.90 (10,000) 0.18
= 8.6 psid
6. Make trials as required to find correct solution. H = 26 psid.
12
Lohm Laws
Engineering
LIQUID FLOW EXAMPLES

Problem 3. A Safety Screen is required to flow 775 lb/hr of JP4 @ 80F with a maximum pressure drop of 5 psid. What is the maximum Lohm rate allowed for the Safety Screen?
Solution: 1. Find specific gravity; S = 0.77 from curve on page M16. 2. Find viscosity; v = 1cs from curve on page M14. 3. Use v and P to determine viscosity compensation factor, V = 1.0 from curve on page M13. 4. Select units constant, K = 10,000 from table on page M10.
L = KV w HS = 10000(1) 775 5(0.77) = 25 Lohms Maximum
Lohm Laws
Engineering 13
VISCOSITY COMPENSATION FACTOR FOR SINGLE ORIFICE
14
Lohm Laws
Engineering
VISCOSITIES OF TYPICAL FLUIDS vs TEMPERATURE
Lohm Laws
Engineering 15
VISCOSITIES OF TYPICAL FLUIDS vs TEMPERATURE
16
Lohm Laws
Engineering
SPECIFIC GRAVITY OF TYPICAL FLUIDS vs TEMPERATURE
Lohm Laws
Engineering 17
SPECIFIC GRAVITY OF TYPICAL FLUIDS vs TEMPERATURE
18
Lohm Laws
Engineering
HYDRAULIC POWER
Whenever there is flow through an orifice, there is a power consumption (or loss) which is a function of the pressure drop and the flow rate. The following data is useful in calculating the hydraulic power requirements of a system. HxI 1714 When H = psi P I = GPM flow rate
H.P. =
The hydraulic power can also be expressed in another convenient form.
H.P.
0.0117 H 3/2 L
or
0.0117 H L
Since 1 H.P. = 746 watts, the above formula can be:
Watts =
8.70 H 3/2 L
or
8.70 H L
The nomogram on the opposite page shows this relationship.
EXAMPLE:
A Lee Chek Valve such as CKRA1876005 with 400 Lohms will flow 0.35 GPM at 50 psid. At those conditions, what horsepower is lost?
H.P. =
HxI 1714 0.010
= 50 x 0.35 1714
H.P. =
Lohm Laws
Engineering 19
NOMOGRAM FOR HYDRAULIC POWER
20
Lohm Laws
Engineering
TEMPERATURE RISE IN HYDRAULIC FLUIDS

Hydraulic fluid heats when flowing through a restriction as the pressure energy upstream of the restriction is converted into thermal energy. T = 0.003 (P) (S) (c)
FLUID
c~BTU/ lb./ F*
1.00 0.50 0.47 0.50 0.39 0.35 0.50 T = Temp. rise in F P = Pressure drop in psi S = Specific gravity c = Specific heat
Water JP-4 MIL-H-5606 MIL-H-83282 Skydrol 500 B-4 Silicone 100cs Gasoline
*Specific Heat at 100 F.
EXAMPLE:
If a Lee Jet is flowing MIL-H-83282 at 120 F and 2500 psid, the temperature rise across the Lee Jet is computed as follows: For MIL-H-83282 at 120 F, S = 0.82, c = 0.50 T = (0.003) (2500) (0.82) (0.50) 18.3 F
Lohm Laws
Engineering 21
TEMPERATURE RISE IN HYDRAULIC FLUIDS
1. Connect c to S 2. From point on reference line, connect P and extend to T.
22
Lohm Laws
Engineering
MOMENTUM FORCES
The momentum Lohm Laws give the designer simple formulas to determine the forces caused by changes in velocity (either speed or direction) of a liquid. F = SI 2 L 400 F = H = psid H L I = GPM F = I HS 20
F = Force in lbs.
S = Spec. gravity
These forces are produced by locally high (or low) pressure gradients, and should be added to the forces produced by the static pressure. It is often useful to sketch these pressure gradients to determine the direction of the momentum forces. EXAMPLE: Where a liquid changes direction. Fmomentum = H L = 990 = 1.7 lbf 600 The momentum force of 1.6 lbs. in this example must be added to the force produced by static pressure on the plate (of .1 in.2 x 10 psi = 1 lb.) to give the total force on the plate.
EXAMPLE: Where a liquid changes speed. Fmomentum = SI2 L = 1 x 22 x 100 = 1 lbf 400 400 The momentum force of 1 lb. in this example must be subtracted from the force produced by static pressure on the plate (of 0.1 x [3000-2900] = 10 lb.) to give the total force on the piston.
Lohm Laws
WATER HAMMER
Engineering 23
A brief pressure spike, commonly called water hammer, occurs when a high velocity fluid is suddenly stopped. It is often brought on by the fast closing of a valve somewhere in the system. The hydraulic system designer can approximate the magnitude of the pressure spike with the following formula that assumes a "hard" system with non-compliant fluid passages, and will, therefore, yield a worst case value for the peak pressure. P = I 20D2 SxB
P = Pressure rise caused by water hammer effects (psi) I = Flow rate (GPM) S = Specific gravity, see page M16. B = Bulk modulus. (psi) D = Inside diameter of fluid passageway upstream of the Lee component. (in.)
EXAMPLE: A Lee component (such as JEHA1875500L) is flowing 1 GPM of MIL-H-83282 at 80 F with 4000 psi upstream and 3500 psi downstream. The component is being fed through a 0.15 in. dia. passage upstream. If a valve is suddenly shut downstream of the component, the pressure spike will be: P = 1 20 (0.15) 2 0.84 (300,000) = 1,100 psi
The maximum upstream pressure would then be: (4000 psi steady state) + (1100 psi spike) = 5100 psi total.
24
Lohm Laws
Engineering
BULK MODULUS
Bulk Modulus is a measure of the resistance of a fluid to compression. It is defined as the ratio of pressure stress to volumetric strain. The value of bulk modulus equals the pressure change x 100 required to cause a one percent change in volume. B = P V x V
EXAMPLE:
MIL-H-83282 oil has a bulk modulus of 3.0 x 10 5 psi. Thus, a pressure increase of 3000 psi will reduce its volume by 1.0%. When the value of B is known (see reference table on next page), it is easy to calculate the effect of any pressure change on volume, or of any volume change on pressure. V = V B x P or P = B x V V
COEFFICIENT OF THERMAL EXPANSION

The Coefficient of Cubical Thermal Expansion is the change in volume per unit volume caused by a change in temperature of 1F. V = V x x T
EXAMPLE:
MIL-H-83282 oil has a coefficient of cubical thermal expansion of 0.00046/F. Thus a temperature rise of 100 F will increase its volume by 4.6%. The bulk modulus and the coefficient of cubical thermal expansion can be used together to compute the pressure rise in a closed system subjected to an increasing temperature.
Pressure Rise: P = B x x T
Lohm Laws
BULK MODULUS EXAMPLE:
Engineering 25
MIL-H-83282 oil at 0 psi is heated from 70F to 120F in a closed, constant volume system containing 100 cu. in. P = 3.0 x 10 5 x 0.00046 x 50 = 6900 psi This is the same P which would be caused by adding 2.3 cubic inches of oil with no temperature change. It is also apparent that a constant system pressure could be maintained by bleeding off 2.3 cubic inches of oil while increasing the temperature by 50F.
REFERENCE TABLE
FLUID Units Gasoline JP-4 MIL-H-5606 MIL-H-83282 MIL-H-6083 SKYDROL 500B-4 Silicone 100cs Water Bref. psi 150 000 200 000 260 000 300 000 260 000 340 000 150 000 310 000
0.00072 0.00057 0.00046 0.00046 0.00044 0.00047 0.00054 0.00021
FLASH POINT*
POUR POINT
V/V/F F,min. F, max. -50 0 200 400 200 340 575 -75 -76 -75 -65 -75 -80 -65 +32
Bref. = Tangent adiabatic bulk modulus psi stated at 100F, 2500 psi and no entrained air. A reference point. = Coefficient of cubical thermal expansion/ F at 100F. P = Pressure rise, psi. T = Temperature rise, F. P1 , P2 = Initial and final pressures, psi.
*Flash point is the lowest temperature at which sufficient combustible vapor is driven off a fuel to flash when ignited in the presence of air.
26
Lohm Laws
Engineering
BULK MODULUS (ACTUAL)

The previous examples used a constant bulk modulus for simplicity. In actual use, the bulk modulus is affected by the working pressure, temperature and percent of entrained air. Use the next 3 graphs to find the effect of these variables, and you will get a close approximation of actual conditions. The actual bulk modulus, B, of a fluid is the value in the table on page M25 as Bref. modified for the effect of pressure, temperature and percent of entrained air. The actual bulk modulus B = EP x ET x EA x Bref.
EXAMPLE:
500 psi, 60F, 2% entrained air, MIL-H-83282. Actual B = 0.91 x 1.10 x 0.8 x 300,000 = 240,000 psi
EXAMPLE:
2000 psi, 160F, 2% entrained air, MIL-H-83282. Actual B = 0.98 x 0.86 x 0.98 x 300,000 = 248,000 psi With the corrected bulk moduli for the two end points of a thermal problem, an average bulk modulus can be selected for calculation purposes. We would use 244,000 psi for B. Thermal Relief Valves made by The Lee Company remain closed on a temperature increase until the pressure reaches a predetermined safety value, and then bleed off only that amount of liquid determined by the above conditions. This is expressed by: V = V x x T
(V B
x P
Note: In this case the P is the difference between the initial pressure and the cracking pressure of the valve.
Lohm Laws
Engineering 27
BULK MODULUS WORKING PRESSURE

The effect of working pressure on bulk modulus for hydrocarbon fluids.
TEMPERATURE
The effect of temperature on bulk modulus for hydrocarbon fluids.
28
Lohm Laws
Engineering
BULK MODULUS ENTRAINED AIR

The effect of entrained air on bulk modulus in hydrocarbon and other fluids for different working pressures.
To simplify the calculations of thermal problems with entrained air, these curves show the average effect on a 230,000 psi bulk modulus for pressure points fairly close together. If a wide change in pressure is encountered in a problem, it would be more accurate to break the changes down into two or more steps, depending on the accuracy desired. An accurate one step formula for this relationship follows: (Note that pressure is in units of psia.) EA = 1 0.147 Bref. x % air + 1 P1 x P2
Lohm Laws
CAVITATION
Engineering 29
Liquid flowing through any orifice will cavitate whenever its velocity causes the pressure in the throat of the orifice to drop below the vapor pressure of the flowing liquid. Even though there may be a high supply pressure and a high back pressure on the orifice, if the velocity is high enough there will be a subsequent lowering of the pressure in the throat of the orifice and the possibility of cavitation. The effects of cavitation are unstable flow and erosion - both of which are undesirable. To prevent cavitation, the throat pressure must be maintained, either by: 1. Applying sufficiently high back pressure, or 2. Reducing the velocity of the liquid as it flows through a restrictor. While the absolute threshold of cavitation cannot be quantified precisely, the following equation and graph are useful design guides. P2 = Where: P2 P P1 L 0.062 x P L2 x (Min. passage)4 = = = = Downstream pressure (psia) P1 - P2 Upstream pressure (psia) Lohm rate of fluid restrictor + Vapor pressure (psia)
EXAMPLE:
What back pressure is required to minimize the potential for cavitation for a 1900 Lohm Lee Bender Jet? Differential pressure is 5000 psid, discharging to atmosphere. Fluid vapor pressure is 0.15 psia. P2 = 0.062 x 5000 (1900)2 x (0.030)4 + 0.15 = 106.2 psia or 91.5 psig
30
Lohm Laws
Engineering
CAVITATION
Locate on the graph the point that satisfies the intended differential and back pressures. Recommended restrictors are those below the plotted point.
Lohm Laws
Engineering 31
CAVITATION VAPOR PRESSURE VERSUS TEMPERATURE
32
Lohm Laws
Engineering
GAS FLOW
The Lohm Laws extend the definition of Lohms for gas flow at any pressure and temperature, and with any gas. The formulas work well for all gases because they are corrected for the specific gas, and for the flow region and incompressibility of low pressure gasses. A 100 Lohm restriction will permit a flow of 250 standard liters per minute of nitrogen at a temperature of 59F, and an upstream pressure of 90 psia discharging to atmosphere.
L =
K fT P1 Q
(Sonic region) i.e. P1 / P2 1.9
L =
2 K fT P P2 Q
(Subsonic region) i.e. P1 / P2 < 1.9
NOMENCLATURE L = Lohms K = Units Constant Gas (see page M34) f T = Temperature correction factor (see page M33) P1 = Upstream absolute pressure P2 = Downstream absolute pressure Q = Gas flow rate P = P1 P2 1. 2. 3. 4. 5. Compute the P1 / P2 pressure ratio. Select the correct formula for the flow region. Look up the value of "K" for the gas. Determine the temperature correction factor, " fT". Use the formula to solve for the unknown.
Lohm Laws
GAS FLOW
P1 T1
Engineering 33
Q P2 Lohms
EXAMPLE: What restriction will permit a flow of 1.00 std L/min. of nitrogen at 90 F, with supply pressure at 5 psig, discharging to atmosphere? K = 276 (see page M34) T1 = 90 F, f T = 0.98 (see below) P1 = 5.0 + 14.7 = 19.7 psia, P2 = 14.7 psia P1 / P2 = 19.7/14.7 = 1.34 (subsonic) P = 5.0 psid Q = 1.00 std L/min. L = 2 (276) 0.98 5.0 (14.7) 1.00 = 4640 Lohms
TEMPERATURE CORRECTION FACTOR fT
34
Lohm Laws
Engineering
GAS FLOW UNITS CONSTANT "K"

To eliminate the need to convert pressure and flow parameters into specific units such as "psia" and "std L/min.", the table below lists values of the Units Constant "K", which is used in the Gas Flow Lohm Formulas: K f T P1 Q
Lohms =
(Sonic: P1 / P2 1.9)
Lohms =
2 K fT P P2 Q
(Subsonic: P1 / P2 < 1.9)
VOLUMETRIC FLOW UNITS Abs. Pres psia bar kPa mm.Hg 3 Flow SLPM SCFM in /min SLPM SCFM SLPM mL/min H2 He Neon N2 CO Air Ethane O2 Argon CO2 N2O SO2 1030 36.3 62 700 14 900 526 771 343 276 274 271 251 257 245 213 214 176 27.2 47 100 11 200 395 149 19 900 112 14 900 6 640 6 160 5 330 5 300 5 230 4 850 4 970 4 730 4 110 4 140 3 400 2 380
12.1 20 900 4 980 176 49.8 11.3 19 400 4 620 163 46.2 9.73 16 800 4 000 141 40.0 9.69 16 700 3 980 141 39.8 9.56 16 500 3 930 139 39.3 8.86 15 300 3 640 129 36.4 9.08 15 700 3 730 132 37.3 8.65 14 900 3 550 125 35.5 7.52 13 000 3 090 109 30.9 7.56 13 100 3 100 110 31.0 6.21 10 700 2 550 90.1 25.5 4.34 7 510 1 780 63.0 17.8
Nat. Gas 319
Freon-12 123
Lohm Laws
Engineering 35
GAS FLOW UNITS CONSTANT "K"
Lohms =
K f T P1 Q
(Sonic)
Lohms =
2 K fT P P2 Q
(Subsonic)
Abs. Pres Flow H2 He Neon Nat.Gas N2 CO Air Ethane O2 Argon CO2 N2O SO2
GRAVIMETRIC FLOW UNITS psia bar PPH lbm /s 11.6 0.00322 0.0876 17.3 0.00479 0.131 38.7 0.0108 43.2 0.0120 43.0 0.0119 43.8 0.0122 42.2 0.0117 46.0 0.0128 54.6 0.0152 52.4 0.0145 52.7 0.0146 63.0 0.0175 0.293 0.326 0.325 0.331 0.319 0.348 0.413 0.396 0.398 0.476 0.629 34.8 0.00966 0.263 168 250 561 505 626 623 636 611 667 792 759 764 914 1210
kPa mm.Hg 1.27 2.52 5.66 5.09 6.31 6.28 6.41 6.16 6.72 7.99 7.65 7.70 9.21
kg/min PPH kg/min kg/min gm/min 1.27 0.0127 1.89 0.0189 4.25 0.0425 3.82 0.0382 4.73 0.0473 4.71 0.0471 4.81 0.0481 4.62 0.0462 5.04 0.0504 5.99 0.0599 5.74 0.0574 5.77 0.0577 6.91 0.0691
Freon-12 83.2 0.0231
9.12 0.0912 12.2
36
Lohm Laws
Engineering
GAS FLOW CHARACTERISTICS

When selecting components for use in a gas system, certain factors must be considered which arise only because of the compressibility of the gaseous medium. The nature of gas compressibility is defined by the following two rules. Boyle's Law The pressure and specific volume of a gas are inversely proportional to each other under conditions of constant temperature. Charles' Law The pressure and temperature of a gas are directly proportional to each other when the volume is held constant, and the volume and temperature are directly proportional when the pressure is held constant. Thus, a gas will expand to fill any container, and pressure and temperature will adjust to values consistent with the above rules. Gas flowing through valves and restrictors will be subject to an increasing specific volume as pressure drops take place, and temperatures will change as determined by the Joule-Thompson effect. The combination of the above rules forms the basis for the "Equation of State" for perfect gases. This allows either pressure, temperature, or volume to be calculated for a known quantity of gas when the other two variables are known. i.e. pV=mRT (See page M54 for values of the Gas Constant, R)
In general, the following comments apply to gas flow. 1. Gas flow at high pressure ratios (P1 / P2 > 1.9) is directly proportional to the upstream absolute pressure (see page M32). 2. Gas flow at moderate pressure ratios (P1 / P2 < 1.9) is proportional to the downstream absolute pressure, and to the pressure differential (see page M32).
Lohm Laws
Engineering 37
GAS FLOW CHARACTERISTICS

3. Gas flow at low pressure ratios (P1 / P2 < 1.1) is proportional to the pressure differential, similar to hydraulic flow. 4. When restrictions appear in series, the most downstream restrictor dominates in the determination of flow rate. 5. When the absolute pressure ratio across a restrictor is above 1.9, the gas velocity will reach the speed of sound (sonic flow) in the restrictor throat. When restrictors appear in series the overall pressure ratio must be higher to achieve sonic flow. 6. When equal restrictors appear in series, sonic flow can only occur in the most downstream restrictor. 7. Velocity of the gas stream cannot exceed the speed of sound in either a constant area duct, or a converging section.
The Rule of Forbidden Signals:* "The effect of pressure changes produced by a body moving at a speed faster than the speed of sound cannot reach points ahead of the body." This rule can be applied to pneumatic flow restrictors where the body is not moving, but the flow velocity relative to the body can reach, or exceed, the speed of sound. Whenever the downstream pressure is low enough to produce Mach 1 at the restrictor throat, any effect of changes in the downstream pressure cannot reach points upstream of the throat. Thus, flow rate will be independent of downstream pressure. This situation applies to a single orifice restrictor flowing air when the overall pressure ratio exceeds 1.89/1. *von Krmn, Jour. Aero. Sci., Vol. 14, No. 7 (1947)
38
Lohm Laws
Engineering
GAS FLOW ABSOLUTE PRESSURE MEASUREMENT

Gas flow is a function of upstream absolute pressure, and of the ratio of upstream to downstream pressures. Lohm testing done at The Lee Company is performed at an upstream pressure which is high enough so that downstream pressure does not affect the flow rate. To accurately determine the upstream absolute pressure, it is necessary to measure atmospheric pressure with a suitable barometer. This measurement will normally be in units of in. Hg, while the gauge pressure reading is in units of psig. Thus, the barometer reading must be converted to psia, and added to the gauge reading to get the value of pressure in psia.
Pres. (psia) = Pres. (psig) + 0.4912 x Pres. (in. Hg)
EXAMPLE: What single-orifice restriction will permit a flow of 2.00 std L/min. of nitrogen at 70F, with supply pressure at 10 psig, discharging to an atmospheric pressure of 29.5 in. Hg. K = 276 (see page M34) T1 = 70 F, f T = 1.00 (see page M33) P2 = 0.4912 x 29.5 = 14.5 psia P1 = 10.0 + 14.5 = 24.5 psia P1 / P2 = 24.5/14.5 = 1.69 (subsonic) P = 24.5 - 14.5 = 10.0 psid Q = 2.00 std L/min. 2 (276) 1.0 10.0 (14.5)
L =
2.00
= 3320 Lohms
Lohm Laws
Engineering 39
GAS FLOW ACFM TO SCFM CONVERSION

It is frequently convenient to express gas flow in terms of flow at standard conditions. This is useful for calculation purposes, or for application to flow measuring instruments. SCFM = ACFM P ( 14.7 ) ( 519 ) T
UNITS:
T P ACFM SCFM = = = = Gas temperature, R = 460 + F Gas pressure, psia Gas flow, actual cubic feet/minute Gas flow, standard cubic feet/minute
EXAMPLE: What is SCFM corresponding to 0.032 ACFM at 300 psia and at 240F?
SOLUTION:
300 519 ( 14.7 ) ( 700 )
SCFM
0.032
= 0.48
40
Lohm Laws
Engineering
GAS FLOW FLOW FACTOR (MULTI-ORIFICE)

When multiple orifices appear in series or when a restrictor has several stages, as in a visco Jet, there is a non-uniform distribution of the overall pressure drop through the restrictor. See page 42 for additional discussion of series gas flow. The effect of the above flow behavior is that the gas flow rate of a multi-orifice device is higher than would be expected from a single-orifice device of the same lohm rate, and at the same pressure conditions. This characteristics is reflected in the flow factor, " fM", which reaches a maximum value of 1.3 at a pressure ratio of 3/1. See the graph on page M41 for values of " fM", at any pressure ratio for multi-orifice restrictors. K fT fM P1 Q
Lohms =
(Sonic region)
EXAMPLE: What multi-orifice restriction will permit a flow of 0.5 std L/min. of hydrogen at 70F, with supply pressure at 40 psig, discharging to atmosphere. K = 1030 (see page M34) T1 = 70F, fT = 1.0 (see page M33) P1 = 40.0 + 14.7 = 54.7 psia P2 = 14.7 psia P1 / P2 = 54.7 / 14.7 = 3.72 fM = 1.30 (see page M41) Q = 0.50 std L/min 1030 x 1.0 x 1.30 x 54.7 0.50
L =
= 146,000 Lohms
Lohm Laws
Engineering 41
GAS FLOW FLOW FACTOR "fM" (MULTI-ORIFICE)
Sonic flow: for P1 / P2 > 3, use fM = 1.3
42
Lohm Laws
Engineering
GAS FLOW SERIES

When gas flow passes through orifices in series, the pressure drops are not evenly distributed. This is caused by the compressibility of the gas, and generally results in higher pressure drops at the downstream orifices. Thus, it becomes difficult to calculate the intermediate pressure between series restrictors flowing gas without using a trial and error process. To simplify this calculation, the chart on the following page may be used when the Lohm rates of the applicable restrictors are known. TWO RESTRICTORS The chart on the adjacent page solves for the absolute pressure between two orifices as a percentage of the supply pressure. To solve a problem, simply follow the graph line corresponding to the Lohm ratio, L1 / L2 , until it crosses the overall pressure ratio, P1 / P3 . Then read horizontally across to the left hand scale to obtain the value of P2 as a percentage of the upstream absolute pressure, P1 . EXAMPLE: Find the intermediate pressure between two restrictors with an upstream pressure 72 psia, exhausting to atmosphere at 14.7 psia. L1 = 2000 Lo. Calculate the Lohm ratio: L 2 = 500 Lo. L1 /L 2 = 2000/500 = 4.0
Calculate the overall pressure ratio: P1 / P3 = 72.0/14.7 = 4.9 Read 28% from left hand scale of graph. The upstream pressure is known, thus:
P2 = 0.28 x 72.0 = 20 psia
Lohm Laws
GAS FLOW SERIES
Engineering 43
FLOW
P1 L1
P2 L2
P3
(Psia) (Lohms)
TWO RESTRICTORS GENERAL The following will allow solutions to be obtained for 2 restrictor problems even when Lohm or pressure ratios are off scale: 1. When Lohm ratio is less than 0.1, then P2 = P1 . 2. When Lohm ratio is less than 8.0, then solution for pressure ratio greater than 10, is the same as at 10. 3. When Lohm ratio is greater than 1.5, then solution at high values of pressure ratio is such that ratio P2 / P1 is equal to the reciprocal of the Lohm ratio.
44
Lohm Laws
Engineering
GAS FLOW SERIES (Cont.)

The following formulas provide solutions to series gas flow problems which must be solved with more precision than can be obtained by use of the graph on page M43. In each case, the graph may be used to determine whether or not each restrictor has a high enough pressure ratio (i.e. P1 / P2 1.9) to be in the sonic region. 1.) L 1 and L2 are both sonic (L 1 > L 2 ): L2 P2 = P1 x L1 2.) L 1 is subsonic, and L2 is sonic (L 1 L 2 ): 4 P1 L22 P2 = L12 + 4 L22 3.) L 1 is subsonic, and L2 is sonic (L 1 = L 2 ): P2 = 0.8 x P1 4.) L 1 is sonic, and L2 is subsonic (L 1 > L 2 ): P12 L22 P2 = P3 + 4 P3 L12 5.) L 1 is subsonic, and L2 is subsonic (L 1 L 2 ): 1 P2 = 2
[P A +
1
( P1 A) + 4 P3 A , A = P3
(L)
L1
2
6.) L 1 is subsonic, and L2 is subsonic (L 1 = L 2 ): P2 = P1-3 + P1-32 + 4 P32 2
Lohm Laws
GAS FLOW SERIES (Cont.)
FLOW
Engineering 45
P1 L1
P2 L2
P3
(Psia) (Lohms)
EXAMPLE: Find the intermediate pressure in the example problem on page M42 with more precision. L1 = 2000 Lo. , L 2 = 500 Lo.
P1 = 72 psia, P2 = 20 psia, P3 = 14.7 psia P1 / P2 = 72 / 20 = 3.60 (Sonic) P2 / P3 = 20 / 14.7 = 1.36 (Subsonic) P2 = P3 + P12 L22 722 x 5002 = 20.2 psia = 14.7 + 4 P3 L12 4 x 14.7 x 20002
EXAMPLE: Find the intermediate pressure between two restrictors with an upstream pressure of 30 psia, exhausting to atmosphere at 14.7 psia. L1 = 1500 Lo. , L 2 = 1500 Lo.
Use solution procedure from page M42 to determine approximate value of intermediate pressure, P2 : L1 / L 2 = 1500 / 1500 = 1.0 , P1 / P3 = 30.0 / 14.7 = 2.04 P2 = 0.81 x 30.0 = 24 psia. (approx.) P1 / P2 = 30.0 / 24.0 = 1.25 , P2 / P3 = 24.0 / 14.7 = 1.63 (L1 and L2 are both subsonic) P2 = P1-3 + P1-32 + 4 P32 2 = 15.3 + 15.32 + 4 x 14.7 2 2
P2 = 24.2 psia
46
Lohm Laws
Engineering
GAS FLOW PARALLEL

For parallel flow, the total Lohm rating is: 1 = LT 1 L1 + 1 + L2 1 L3 + + 1 LN
Note that this relationship is identical to that for hydraulic flow, and to the electrical equation. EXAMPLE: L1 FLOW L2 L3 L1 = 2000 Lohms L 2 = 3000 Lohms L 3 = 5000 Lohms
1 1 1 1 = + + = LT 2000 3000 5000 Therefore, L T = 970 Lohms
0.00103
Lohm Laws
Engineering 47
MOMENTUM FORCES GAS FLOW

When a flowing stream of gas is subject to a change in velocity (either speed or direction), forces arise which are the reaction to the change in momentum of the stream. This is particularly important in valve design where the position of a moving element may be affected. The direction in which the momentum force acts is always opposite to the acceleration which is imparted to the flow stream. The magnitude of the force may be calculated by using the momentum Lohm Laws which apply to air at near room temperature. F = 0.4 x P1 L F = SLPM 700 (sonic flow)
EXAMPLE: Where a gas changes direction. F = 0.4 x P1 = 0.4 x 1000 = 0.2 lbf. L 2000 The momentum force of 0.2 lbs. in this example must be added to the force produced by static pressure on the plate (0.1 in.2 x 10 psi = 1 lb.) to give the total force on the plate. EXAMPLE: Where a gas changes speed. SLPM 35 F = = = 0.05 lbf. 700 700 The momentum force of 0.05 lb. in this example must be subtracted from the force produced by static pressure on the plate (0.1 in.2 x [100-50] = 5 lb.) to give the total force on the piston.
48
Lohm Laws
Engineering
TRANSIENT GAS FLOW

This type of flow normally concerns the charging of a volume through a fixed resistance such as an orifice. Use of the Lohm system simplifies the calculation of the time required to blow down or charge up a vessel. The first step is to calculate system time constant, , which takes into consideration the type of gas, pressurevessel volume, absolute temperature, and flow resistance. The time constant is given by: 4 fT V L = K
Note: Select K from the appropriate "psia" column of the Volumetric Flow Table on page M34. Keep the units of pressure vessel volume (V) consistent with the volumetric flow units.
The larger the value of , the more sluggish the system. Once has been calculated, the ratio of upstream pressure to downstream pressure for both the initial and final conditions must be computed. Then, from the pressureratio graph, initial and final values for N can be found. N is the number of system time constants required for the system to reach equilibrium. If the final condition is equilibrium, where upstream and downstream pressures are equal, the final pressure ratio is 1 and the final value of N is 0. With these values, the time for the system to blow down or charge up can be calculated from: t =
(N i - N f )
t = Time (sec.)
Lohm Laws
Engineering 49
TRANSIENT GAS FLOW
NUMBER OF TIME CONSTANTS TO REACH EQUILIBRIUM, N
NOMENCLATURE
K = Units correction factor L = Flow resistance, (Lohms) N i = Initial number of system time constants N f = Final number of system time constants P1 = Upstream gas pressure P2 = Downstream gas pressure
fT = Temperature factor t = Time to charge up or blow down a pressure vessel (sec.) V = Pressure vessel volume = System time constant (sec.)
50
Lohm Laws
Engineering
TEMPERATURE CHANGE IN GAS FLOW

When a gas flows through an orifice it is subject to a throttling process. This results in the gas temperature changing to an extent determined by the pressure drop. Many of the common gasses will be chilled by throttling, although some gasses will increase in temperature. A positive Joule Thomson coefficient, which is a function of both temperature and pressure, will produce cooling of the gas. This is only the case at below the "inversion" temperature. At the inversion temperature, the Joule Thomson coefficient is zero, so no heating or cooling occurs. The following graph allows downstream temperature to be found when starting from an upstream pressure of 4500 psia; 750 psia for CO2 . Solutions may be obtained for other upstream pressures by shifting the graph lines vertically to pass through the zero "temp. change" line at the appropriate pressure. The graph works for a wide range of initial temperatures, but is most accurate when the initial temperature is close to 70F. The graph is entered on the zero "temp. change" line at the point corresponding to the actual upstream pressure. Then the graph line, or a parallel line, for the applicable gas, is followed to the right. When the value of the downstream pressure (read on the X-axis) is reached, the temperature change can be read on the Y-axis.
Note that actual downstream temperature will not normally be as extreme as calculated due to heat transfer to or from the piping.
Lohm Laws
Engineering 51
TEMPERATURE CHANGE IN GAS FLOW
EXAMPLE: A Lee Jet is used in a 4500 psia helium gas system to obtain a pressure drop down to 300 psia starting with an upstream temperature of 80F. What downstream gas temperature will result? Enter the graph at the 4500 psia point and follow the helium line to a pressure of 300 psia. Then read the temperature change on the left hand scale. This value is +30F; thus, the calculated downstream temperature is 110 F.
52
Lohm Laws
Engineering
PNEUMATIC POWER
A gas flowing through an orifice is throttled (causing turbulence and heating), and expanded (causing cooling). Thus, it is subject to energy conversions which reduce the amount of energy available to do work. The rate at which available energy is lost can be termed the pneumatic power, which is a function of the pressures, Lohm rate of the orifice, and the flow. For nitrogen, the relationship is shown on the accompanying graph. When the flow rate and pressure ratio is known, the resulting power consumption can be determined from the graph. If flow is not known, it can be readily calculated from the Lohm rate using the gas Lohm Law. Simply enter the graph at the appropriate pressure ratio (X-axis), and read vertically to the line corresponding to the applicable flow rate. The resulting power may then be read horizontally across on the Y-axis. Note that pressure ratio is the ratio of the absolute pressures. For more precise calculations, or to extend the range of the pneumatic power graph, the following formula may be used for nitrogen or air.
HP =
2.2 P1 L
[ (P / P )
1 2
1/4
Note that due to compressor inefficiencies, more power will be needed to compress the gas than will be expended when it flows through an orifice.
Lohm Laws
Engineering 53
PNEUMATIC POWER POWER LOSS FOR NITROGEN
EXAMPLE: For a 500 Lohm, restrictor flowing nitrogen at 750 psia exhausting to 75 psia, the flow can be easily calculated from the gas Lohm Law. Q = 270 (750) 270 P1 = = 405 std L/min. 500 L
Next, determine the pressure ratio, P1 / P2 , which in this example is 750/75 = 10. Then, from the graph: Pneumatic power = 2.5 HP
54
Lohm Laws
Engineering
R Density
3
GAS PROPERTIES
cP* cV*
Gas H2 He Neon Nat.Gas N2 CO Air Ethane O2 Argon CO2 N2O SO2
k 1.40 1.66 1.66 1.22 1.40 1.41 1.40 1.21 1.40 1.67 1.28 1.26 1.25
ft lb/lbR lbm /ft 766.6 386.1 76.6 79.2 55.2 55.2 53.3 51.4 48.3 38.7 35.1 35.1 24.1 12.8
lbm /std L Btu/lbR Btu/lbR 3.420 1.250 0.248 0.560 0.247 0.243 0.241 0.386 0.217 0.124 0.205 0.221 0.154 0.145 2.435 0.754 0.150 0.458 0.176 0.172 0.173 0.320 0.155 0.074 0.160 0.176 0.123 0.129
0.00532 0.000188 0.01056 0.000373 0.0533 0.0516 0.0739 0.0739 0.0764 0.0793 0.0845 0.1053 0.1162 0.1162 0.1691 0.319 0.00188 0.00182 0.00261 0.00261 0.00270 0.00280 0.00298 0.00372 0.00410 0.00410 0.00597 0.01127
Freon-12 1.13
*values at 68F and 14.7 psia
cP = Specific heat at constant pressure cV = Specific heat at constant volume c k = Ratio of specific heats, cP V R = Gas Constant, RO Molecular. Wt.
ROB NUMBER
DEFINITION
Engineering 55
The ROB Number, a system of rating the relative resistance to blockage of safety screens, has been developed to minimize the guesswork and expensive testing formerly involved in selecting a screen. The ROB Number was conceived to aid system designers in choosing the optimum screen for their conditions relative to other screen options available. The ROB Number is not used to predict absolute screen life. The ROB Number system is based on a few assumptions. The same contamination level applies for all screen options. Fluid contamination level is not affected by having a safety screen in the system. When particles block holes, the manner in which they block different size holes is essentially the same. Particle distribution follows a log - log2 distribution.
56
ROB NUMBER
Engineering
A fluid contamination level per MIL-STD-1246 Class 200 was chosen as the basis of comparison with the ROB Number defined as; ROB = N 63.25n
where
n = 10 d = hole size ()
(4.9029 0.926 log 2 d)
N = # of holes in a screen A master screen of ROB = 1 is therefore defined as having 1000 holes all 100 in size. The following table gives the ROB Number for single holes of a given diameter. To determine the ROB Number for a screen, multiply the single hole value by the number of holes in the screen. Screen ROB # = Single orifice ROB # x # of holes. The screen safety factor is defined as the ratio of the screen ROB Number to the ROB Number of the orifice it is protecting. You should choose a screen to provide the highest practical safety factor.
ROB NUMBER
Engineering 57
EXAMPLE: Which safety screen would be the better choice to protect a 0.030 diameter orifice: A 0.008 hole size screen with 850 holes, or a 0.015 hole size screen with 450 holes?
SOLUTION: From the table on page M58, we find that a single orifice of 0.030 diameter has a ROB Number of 9.7. Again using the table for 0.008 and 0.015 holes and multiplying by the respective number of holes gives the following results:
HOLE SIZE (in) () Orifice Screen 1 Screen 2 0.030 0.008 0.015 762 203 381
# OF HOLES 1 850 450
ROB NUMBER 9.7 14.4 131
SAFETY FACTOR 1 1.5 13.5
The results show screen 2 to be the better choice.
58
ROB NUMBER
Engineering
HOLE SIZE Inch 0.022 0.023 0.024 0.025 0.026 0.027 0.028 0.029 0.030 0.031 0.032 0.033 0.034 0.035 0.036 0.037 0.038 0.039 0.040 0.041 0.042 0.043 0.044 0.045 0.046 0.047 0.048 0.049 0.050 0.051 Micron 559 584 610 635 660 686 711 737 762 787 813 838 864 889 914 940 965 991 1016 1041 1067 1092 1118 1143 1168 1194 1219 1245 1270 1295 SINGLE ORIFICE ROB # 1.93 2.42 3.01 3.72 4.56 5.56 6.73 8.10 9.71 11.6 13.7 16.2 19.1 22.3 26.0 30.3 35.1 40.5 46.6 53.5 61.2 69.9 79.5 90.3 102 116 130 147 165 185
SINGLE ORIFICE ROB NUMBERS

HOLE SIZE Inch 0.0010 0.0015 0.0020 0.0025 0.0030 0.0035 0.0040 0.0045 0.0050 0.0055 0.0060 0.0065 0.0070 0.0075 0.0080 0.0085 0.0090 0.0095 0.010 0.011 0.012 0.013 0.014 0.015 0.016 0.017 0.018 Micron 25 38 51 64 76 89 102 114 127 140 152 165 178 191 203 216 229 241 254 279 305 330 356 381 406 432 457 483 508 533 SINGLE ORIFICE ROB # 0.0000133 0.0000408 0.0000979 0.000202 0.000376 0.000650 0.00106 0.00165 0.00248 0.00361 0.00511 0.00709 0.00963 0.0129 0.0169 0.0220 0.0281 0.0357 0.0448 0.0687 0.1023 0.1482 0.210 0.291 0.397 0.533 0.706 0.922 1.19 1.52
0.019 0.020 0.021
ROB NUMBER
Engineering 59
SINGLE ORIFICE ROB # 207 231 257 286 318 352 390 431 476 525 578 635 698 765 838 917 1002 1094 HOLE SIZE Inch 0.082 0.083 0.084 0.085 0.086 0.087 0.088 0.089 0.090 0.091 0.092 0.093 0.094 0.095 0.096 0.097 0.098 0.099 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20 Micron 2080 2110 2130 2160 2180 2210 2240 2260 2290 2310 2340 2360 2390 2410 2440 2460 2490 2510 2540 2790 3050 3300 3560 3810 4060 4320 4570 4830 5080 SINGLE ORIFICE ROB # 3.1E + 03 3.4E + 03 3.6E + 03 3.9E + 03 4.2E + 03 4.5E + 03 4.8E + 03 5.2E + 03 5.6E + 03 5.9E + 03 6.4E + 03 6.8E + 03 7.3E + 03 7.8E + 03 8.3E + 03 8.9E + 03 9.5E + 03 1.0E + 04 1.1E + 04 2.0E + 04 3.4E + 04 5.8E + 04 9.4E + 04 1.5E + 05 2.3E + 05 3.4E + 05 5.0E + 05 7.3E + 05 1.0E + 06
SINGLE ORIFICE ROB NUMBERS

HOLE SIZE Inch 0.052 0.053 0.054 0.055 0.056 0.057 0.058 0.059 0.060 0.061 0.062 0.063 0.064 0.065 0.066 0.067 0.068 0.069 0.070 0.071 0.072 0.073 0.074 0.075 0.076 0.077 0.078 0.079 0.080 0.081 Micron 1321 1346 1372 1397 1422 1448 1473 1499 1524 1549 1575 1600 1626 1651 1676 1702 1727 1753 1780 1800 1830 1850 1880 1910 1930 1960 1980 2010 2030 2060
1.2E + 03 1.3E + 03 1.4E + 03 1.5E + 03 1.7E + 03 1.8E + 03 2.0E + 03 2.1E + 03 2.3E + 03 2.5E + 03 2.7E + 03 2.9E + 03
60
Contamination Control
Engineering
RECOMMENDATIONS
The Lee Company offers and strongly recommends protective screens integrally mounted on all of our products with small passageways less than 0.055" in diameter. Because our screens are small, we rely on our customers to provide adequate system filtration, leaving only the occasional "rogue" particle for our screens to catch. The following table shows the tightest sliding fits and smallest metering orifices found in Lee Company standard products and the maximum recommended system filter micron rating needed to protect those products. Min. Lee orifice diameter ...................... 0.005" Min. Lee sliding fit (radial) ..................... 0.0005" (12 ) Min. Lee integral screen hole size ........ 0.004" Max. system filter micron rating ............ 10 Many Lee Company products have looser fits, larger orifices, or larger integral screens than those shown above. In such a case, coarser system filtration may be specified while still adequately protecting the Lee products. Our sales engineers stand ready to assist you in properly sizing your system filtration.
Engineering 61
CONTAMINATION LEVEL CORRELATION

Fluid contamination can be described by a number of techniques: The Gravimetric Method: The contaminant level is expressed as the mass of contaminant per unit volume of fluid. Parts Per Million: The degree of contamination is based on mass or volume per million units (e.g. gms/106 gms). The above techniques describe bulk or total contamination but give little information regarding size of contaminant. For example, unless the size and density of the contaminating particles is known, no conclusions may be drawn relative to numbers of particles. Other techniques look at numbers of particles, describing contamination in terms of its size and concentration. These may be an interval concentration, for example the number of contaminant particles (per unit volume) between 5 and 15 in size. Additionally, contamination may be expressed as a cumulative concentration. In this case contamination levels are described by the total number of particles per unit volume above a given size. For example, the number of particles above 25 in size per 100 mL. Most commonly used cleanliness specifications are based on numbers of particles rather than gravimetric techniques. However, particle distributions which were determined to be representative of service distributions (e.g. NAS 1638 distributions) correlate reasonably with those obtained gravimetrically with AC test dust. The table on page 62 (from An Encyclopedia of Fluid Contamination Control by E.C. Fitch) provides a correlation of some different cleanliness specifications.
62
Engineering

ACFTD Gravimetric, Level mg/L 1000 100 1000 700 12 500 11 10 10 9 8 7 6 5 4 3 2 100 1 .01 0 00 50 .001 25 10
ISO 4406 Code 26/23 25/23 23/20 21/18 20/18 20/17 20/16 19/16 18/15 17/14 16/13 15/12 14/12 14/11 13/10 12/9 18/8 10/8 10/7 10/6 9/6 8/5 7/5 6/3 5/2 2/.8
Particles Per mL >10 140 000 85 000 14 000 4 500 2 400 2 300 1 400 1 200 580 280 140 70 40 35 14 9 5 3 2.3 1.4 1.2 0.6 0.3 0.14 0.04 0.01
MIL-STD 1246 Level
NAS 1638 Class
300 1 200 .1
Engineering 63

NAS* 1638
Class
Number of Particles per 100 mL Micron Range

5-15 15-25 25-50 50-100 >100
ISO 4406
Class
00 0 1 2 3 4 5 6 7 8 9 10 11 12
125 250 500 1K 2K 4K 8K 16K 32K 64K 128K 256K 512K 1M
22 44 89 178 356 712 1425 2.8K 5.7K 11.4K 22.8K 45.6K 91.2K 182K
4 8 16 32 63 126 253 506 1012 2.0K 4.1K 8.1K 16.2K 32.4K
1 2 3 6 11 22 45 90 180 360 720 1440 2.8K 5.8K
1 1 2 4 8 16 32 64 128 256 512 1024
8/5 9/6 10/7 11/8 12/9 13/10 14/11 15/12 16/13 17/14 18/15 19/16 20/17 21/18
SAE standard AS 4059 also applies. This lists fluid particulate contamination cumulatively for 5 ranges: >2 >5 > 15 > 25 > 50 for contamination classes from 000 to 12.
64
Engineering
PARTICLE SIZE COMPARISON

SIZES OF FAMILIAR OBJECTS SUBSTANCE Grain of Table Salt Human Hair Lower Limit of Visibility White Blood Cells Talcum Powder Red Blood Cells Bacteria (Average) MICRON 100 70 40 25 10 8 2 INCH 0.0039 0.0028 0.0016 0.0010 0.0004 0.0003 0.00008
SCREEN SIZES U.S. SIEVE NO. 50 60 70 100 140 200 270 325 Paper Paper OPENING IN IN INCHES 0.0117 0.0090 0.0083 0.0059 0.0041 0.0029 0.0021 0.0017 0.00039 0.00019 OPENING IN MICRONS 297 228 210 149 105 74 53 44 10 5
Pressure Ratings
Engineering 65
The restrictors and valves manufactured by The Lee Company may be classified by their "maximum working pressure differential" into four broad categories of 3,000, 4,000, 5,000, and 8,000 psi. These categories correspond generally to the common system pressures in use today. Many applications do not expose the Lee Insert to the full system pressure differential. In such cases it may be possible for the designer to safely specify a Lee component with a lower working pressure differential than the system pressure. Our staff of sales engineers is ready to help you select the proper Lee Insert for your application.
66
Pressure Ratings
Engineering
GOVERNMENT/INDUSTRY STANDARDS FOR COMPONENTS (psi)

MIL-H-5440H MIL-H-8891A
Nominal System Pressure System Peak Pressure Proof Pressure Burst Pressure 3000 4000 5000 8000
4050
5400
6750
9600
4500 7500
6000 10 000
7500 12 500
12 000 16 000
FOR LINES, FITTINGS, HOSES and COUPLINGS (psi)

MIL-H-5440H MIL-H-8891A
Nominal System Pressure System Peak Pressure Proof Pressure Burst Pressure 3000 4000 5000 8000
4050
5400
6750
9600
6000 12 000
8000 16 000
10 000 20 000
16 000 24 000
Lee Plugs should be selected to meet these requirements.
Pressure Ratings
Engineering 67
RESTRICTORS AND BIDIRECTIONAL FLOW CONTROLS PRODUCT

JETA JEHA JEKA JEBA VXCA JEVA VDCA JHTA JHHA JHBA VHCA FC 187 FC 281 FC 375 FC 500 FH 375 FH 500 FL 281 FL 500 *Continuous
MAXIMUM WORKING PRESSURE (psid)

3000
Pg. B16 Pg. B20 Pg. B22 Pg. B28 Pg. B30 Pg. B38 Pg. B42 Pg. B50 Pg. B54* Pg. C8 Pg. C10 Pg. C12 Pg. C14 Pg. C20 Pg. C24 Pg. C16 Pg. C18 ** Intermittent Pg. B54** Pg. B58 Pg. B60
4000
5000
8000
Lee Company restrictors and bidirectional flow controls are designed to withstand transient pressure surges higher than the maximum working pressure differential. Continuous flow with low downstream pressure may cause cavitation, and should be avoided. Further information on cavitation may be found on pages B9 and M29.
Max. Working Pressure (psid) System Peak Pressure (psi) 3000 4050 4000 5400 5000 6750 8000 9600
Conventional hydrostatic proof and burst pressure testing applies equal pressure to all parts of a Lee restrictor or flow control insert. The Lee insert is therefore unaffected. Maximum hydrostatic pressure in this condition is limited only by the strength of the housing into which the Lee insert is installed.
68
Pressure Ratings
Engineering
LEE CHEK AND RELIEF VALVES MAXIMUM WORKING PRESSURE (psid)

3000
Pg. E6 Pg. E10 Pg. E14 Pg. E18 Pg. E20 Pg. E26 Pg. E32 Pg. E34 Pg. E36 Pg. E40 Pg. E42 Pg. E44 Pg. E46 Pg. E52 Pg. E58 Pg. E60 Pg. E62 Pg. E64 Pg. C6 Pg. F8 Pg. F12 Pg. F20 Pg. F22 Pg. F24 Pg. F26 Pg. F28 Pg. F30
PRODUCT
CK 187 (Axial) CK 250 (Axial) CK 187 (Side Exit) CH 343 (Side Exit) CS 187 CK 187 Lo-Lohm CK 250 Lo-Lohm CK 375 Lo-Lohm CK 500 Lo-Lohm CK 500 (Hi-Q) CK 750 (Hi-Q) CK 1000 (Hi-Q) CH 125 CH 187 CH 250 CH 375 CH 500 CP 250 RC 187 PR 187 PR 281 PR 375 PR 500 PH 281 PHR 375 PRT 187 PHT 250
4000
5000
8000
Flow rate limited (see pages E15 and E17). Flow rate limited for screened, forward flow versions (see page E29).
Pressure Ratings
Engineering 69
These Lee Company check valve and relief valve products are rated for continuous working pressure differential in both the checked and free flow directions. Relief valves are typically closed against system pressure and will be called upon to open on occasion and to flow at pressure differentials up to the system peak pressure.
Max. Working Pressure (psid) System Peak Pressure (psi)
3000* 4050*
4000* 5400*
5000 6750
8000 9600
* See table on page M68 for exceptions.
With pressure applied in the flowing direction, conventional hydrostatic proof and burst pressure testing applies equal pressure to all parts of a Lee chek valve; and in the case of a pressure relief valve, a pressure differential equal to the cracking pressure will result. The Lee chek or relief valve is therefore unaffected. Maximum hydrostatic pressure in this condition is limited only by the strength of the housing into which the Lee valve is installed. A hydrostatic test for proof or burst pressure applied in the opposite direction (i.e. the checked direction) will stress the Lee chek or pressure relief valve.
Max. Working Pressure (psid) Proof Pressure in Checked Direction (psi) Burst Pressure in Checked Direction (psi)
3 000 6 000 10 000
4 000 7 000 11 000
5 000 7 500 12 500
8 000 12 000 16 000
70
Pressure Ratings
Engineering
STANDARD SHUTTLE VALVES PRODUCT

SV 187 SV 281 SV 500

3000 4000
Pg. G6* Pg. G8* Pg. G12*
5000
G14 G16 G18
8000
* Flow rate limited (see Section G).
Lee Company Shuttle Valves have the same continuous working pressure differential rating for both normal and emergency modes of operation.
Max. Working Pressure (psid) System Peak Pressure (psi)
4000 5400
A hydrostatic test for proof or burst pressure applied at either the normal or emergency port (with the cylinder port capped) will stress the valve. Proof and burst ratings are the same for both cases.
Max. Working Pressure (psid) Proof Pressure (psi)
4000 6000 10 000
Burst Pressure (psi)
Pressure Ratings
Engineering 71
3000
Pg. J6 Pg. J9 Pg. J6 Pg. J9 Pg. J7 Pg. J10 Pg. J7 Pg. J10 Pg. J8 Pg. J11 Pg. J12 Pg. Pg. J20 - J51 J20 - J51 Pg. J13 - J14 Pg. J15 - J17
STANDARD LINE MOUNTS PRODUCT

Style "B" AS4395 Ends Style "C" MS33514 Ends Style "E" AS4395 Ends Style "F" MS33514 Ends Style "G" MIL-F-85720/1 Ends Style "H" MIL-F-85720/1 Ends Rosn Adapters VXLA VDLA
4000
5000
8000
The maximum working pressure differential, and the transient surge pressure of the fitting is limited by, and is a function of, the Lee insert that is installed in the fitting.
Max. Working Pressure (psid) Proof Pressure (psi) Burst Pressure (psi)
3 000
4 000
5 000
8 000
6 000
8 000
10 000
16 000
12 000
16 000
20 000
24 000
72
Reference Information
Engineering
PRIMARY STANDARDS*
Meter Length equal to 1,650,763.73 wavelengths in vacuum of the radiation corresponding to the transition between the levels 2 p10 and 5 d5 of the krypton-86 atom. Kilogram Mass equal to the mass of the international prototype of the kilogram. This is a particular cylinder of platinum-iridium alloy which is preserved in a vault at Sevres, France by the International Bureau of Weights and Measures. Second Time duration of 9,192,631,770 periods of the radiation corresponding to the transition between the two hyperfine levels of the ground state of the cesium-133 atom.
DERIVED STANDARD
Newton Force which gives to a mass of 1 kilogram an acceleration of 1 meter per sec. per sec.
EXACT CONVERSIONS*
1 pascal = 1 atmosphere = 1 bar = 1 centipoise = 1 centistoke = 1 fluid ounce (U.S.) = 1 foot = 1 gallon (U.S.) = 1 gram = 1 inch = 1 kilogram force = 1 liter = 1 micron = 1 milliliter = 1 ounce mass (avdp) = 1 pound force (avdp) = 1 pound mass (avdp) = 1 newton/meter 2 101 325 pascals 100 000 pascals 0.001 newton-second/meter 2 1 x 10 -6 meter 2/second 2.95735295625 x 10 -5 meter 3 0.3048 meter 3.785411784 x 10 - 3 meter 3 0.001 kilogram 0.0254 meter 9.80665 newtons 0.001 meter 3 1 x 10 -6 meter 1 x 10 -6 meter 3 0.028349523125 kilogram 4.4482216152605 newtons 0.45359237 kilogram
*Exact by National Bureau of Standards definition
Engineering 73
DERIVED CONVERSIONS:
1 foot of H2O at 4C = 2 988.98 pascals 1 gram /centimeter 3 = 1 000 kilograms/meter 3 1 inch of H2O at 4C = 249.082 pascals 1 inch of Hg at 0C = 3 386.389 pascals 1 pound F / inch 2 1 pound M / inch 1 quart (U.S.) 1 drop 1 bar
3
= 6 894.7572 pascals = 27,679.905 Kilograms/meter 3 = 9.4635295 x 10 -4 meter 3 = 50 microliters = 14.503774 pound F / inch 2
CONVERSION FACTORS MASS

Into To Convert LB M (avdp) OZ M (avdp) SLUG LBM (avdp) OZM (avdp) 16.00 SLUG 3.108 x 10 -2 1.943 x 10 -3 gram 453.6 kg m 0.4536
6.250 x 10 -2 32.17
28.35
2.835 x 10 -2 14.59
514.8
1.459 x 10 4
gram
2.205 x 10 - 3 2.205
3.527 x 10 -2 35.27
6.852 x 10 -5 6.852 x 10 -2 Multiply by
1.000 x 10 -3
kgm
1000
M
VOLUME
74
Into liter mL 2.832 x 104 2.832 x 10-2 1.639 x 10-5 3.785 x 10-3 9.464 x 10-4 29.57 1000 1.000 x 10-3 1000 1.000 x 106 2.957 x 10-5 1.000 x 10-3 1.000 x 10-6 16.39 3785 946.4 28.32 1.639 x 10-2 3.785 0.9464 2.957 x 10-2 m3
To Convert FT.3 29.92 957.5 0.5541 128.0 32.00 33.81 3.381 x 10-2 3.381 x 104 1.732 x 10-2 4.000 3.125 x 10-2 1.057 1.057 x 10-3 1057
FT.3
IN.3
GAL. QUART FL.OZ. (U.S.) (U.S.) (U.S.)
1728
7.481
IN.3
5.787 x 10-4
4.329 x 10-3
GAL. (U.S.)
0.1337
231.0
CONVERSION FACTORS
QUART (U.S.)
3.342 x 10-2
57.75
0.2500
FL.OZ. (U.S.)
1.044 x 10-3
1.805
7.813 x 10-3
liter
3.531 x 10-2
61.02
0.2642
mL
3.531 x 10-5
6.102 x 10-2
2.642 x 10-4
Engineering
m3
35.31
6.102 x 104
264.2
Multiply by
PRESSURE
kgF kgF m2
Into
LB. IN.2 ATM

cm2
IN. HG IN.H2O FT.H2O at 0C at 4C at 4C kPa 6.895 3.386 0.2491 2.989 101.3 1.000 x 10 4 102.0 98.07 2.307 6.805 x 10 -2 7.031 x 10 -2 703.1 345.3 25.40 304.8 1.033 x 10 4 1.133 8.333 x 10 -2 2.950 x 10 -2 3.048 x 10 -2 1.033 0.9678 33.90 32.81 3.342 x 10 -2 2.458 x 10 -3 3.453 x 10 -2 2.540 x 10 -3
To Convert LB. IN.2
2.036
27.68
0.4912
13.60
IN. HG at 0C IN. H2O at 4C
3.613 x 10 -2
7.355 x 10 -2
CONVERSION FACTORS
FT. H2O at 4C
0.4335
0.8826
12.00
ATM
14.70
29.92
406.8
kgF cm2
14.22
28.96
393.7
kgF m2
Engineering 75
kPa
1.422 x 10 -3 0.1450
2.896 x 10 -3 0.2953
3.937 x 10 -2 4.015
3.281 9.678 1.000 x 10 -3 x 10 - 5 x 10 -4 0.3346 9.869 1.020 x 10 -3 x 10 -2
9.807 x 10 -3
Multiply by
76
Engineering
CONVERSION FACTORS - VOLUME TO MASS WATER AT 39.2 F (4 C) MASS

Into To Convert FT.3 IN.3 LB.M (avdp) 62.43 3.613 x 10 -2 8.345 2.086 6.520 x 10 -2 2.205 2.205 x 10 -3 2205 OZ.M (avdp) 998.8 0.5780 133.5 33.38 1.043 35.27 3.527 x 10 -2 3.527 x 10 4 SLUG 1.940 1.123 x 10 -3 0.2594 6.484 x 10 -2 2.026 x 10 -3 6.852 x 10 -2 6.852 x 10 -5 68.52 gram 2.832 x 10 4 16.39 3785 946.3 29.57 1000 1.000 1.000 x 10 6 kgm 28.32 1.639 x 10 -2 3.785 0.9463 2.957 x 10 -2 1.000 1.000 x 10 -3 1000
V O L U M E
GAL.(U.S.) QUART (U.S.) FL.OZ. (U.S.) liter mL m3
Multiply by NOTE: For application of these factors to fluids with specific gravity other than 1.0, these factors must be multiplied by the actual specific gravity. EXAMPLE: Problem: Determine flow rate in lb./hr. which is equivalent to 430 mL/min. Fluid is MIL-H-5606, S.G. is 0.84.
Solution:
lb
hr
= 430
mL min
x 0.84 x 2.20 x 10 -3
lb mL
60 min 1 hr
= 47.8
Engineering 77
CONVERSION FACTORS - MASS TO VOLUME WATER AT 39.2 F (4 C)

To Convert Into FT.3 IN.3
MASS
LB.M (avdp) 1.602 x 10 -2 27.68 0.1198 0.4793 15.34 0.4536 453.6 4.536 x 10 - 4 OZ.M (avdp) 1.001 x 10 -3 1.730 7.489 x 10 -3 2.996 x 10 -2 0.9586 2.835 x 10 -2 28.35 2.835 x 10 - 5 SLUG 0.5154 890.6 3.855 15.42 493.5 14.59 1.459 x 10 4 1.459 x 10 -2 gram 3.532 x 10 -5 6.103 x 10 -2 2.642 x 10 - 4 9.464 x 10 - 4 3.381 x 10 -2 1.000 x 10 -3 1.000 1.000 x 10 - 6 kgm 3.532 x 10 -2 61.03 0.2642 0.9464 33.81 1.000 1000 1.000 x 10 -3
V O L U M E
GAL. (U.S.) QUART (U.S.) FL.OZ. (U.S.) liter mL m3
Multiply by NOTE: For application of these factors to fluids with specific gravity other than 1.0, these factors must be divided by the actual specific gravity. EXAMPLE: Problem: Determine volume in gallons which would be occupied by 3.0kg of sea water, S.G. is 1.02 .
Solution:
GAL. = 3.0 kg x 0.2642 GAL 1.02 kg = 0.777 GAL.
78
Engineering
TEMPERATURE CONVERSION
Engineering 79
VISCOSITY CONVERSION
80
Engineering
TORQUE CONVERSION CHART
Engineering 81
PRESSURE CONVERSION CHART
82
Engineering
GRAPHIC SYMBOLS FOR HYDRAULICS AND PNEUMATICS
Engineering 83
84
Engineering
Engineering 85
86
Engineering
METRIC DIMENSIONS OF LEE HYDRAULIC INSERTS

METRIC DIMENSION (mm) Ream Max. 3,185 4,775 6,36 9,54 12,72 3,44 5,03 6,62 7,41 9,79 12,98 Min. 3,175 4,765 6,35 9,53 12,70 3,43 5,02 6,61 7,40 9,78 12,96
DIMENSION (Inches) Max. .1255 STANDARD BODY DIAMETERS (REAM) .1880 .2505 .3755 .5010 .1355 OVERSIZE BODY (REAM) REWORK ONLY .1980 .2605 .2917 .3855 .5110 Min. .1250 .1875 .2500 .3750 .5000 .1350 .1975 .2600 .2912 .3850 .5100
Engineering 87
DEFINITIONS OF VISCOSITY
Absolute Viscosity is the ratio of the shear stress in a fluid to the rate of shearing strain. Unit of absolute viscosity in the metric system: poise and centipoise; 1 poise = 1 gm /(cm)(sec.) 1 centipoise = 1/100 poise Unit of absolute viscosity in the English system: slug/(ft.) (sec.); 1 slug/(ft.)(sec.) = 478.8 poise Kinematic Viscosity is the absolute viscosity density. Unit of kinematic viscosity in the metric system (and commonly used in the countries using the English system): stoke and centistoke; 1 stoke = 1 poise/density (gm/ml) 1 centistoke = 1/100 stoke Other units of kinematic viscosity; In the English system, the most practical unit for making calculations is ft.2/sec.; 1 ft.2/sec. = 92903 centistokes 1 centistoke = 1/076 x 10-5 ft.2/sec. Saybolt Universal Seconds, SSU, is the kinematic viscosity as determined by the time in seconds required for 60 cc of fluid to flow through a standard orifice. Saybolt-Furol, SSF, utilizes a larger orifice and is used for very viscous fluids. Time of efflux is approx. 1/10 that of Universal. Engler degrees are obtained by dividing the outflow time of a specified amount of fluid through a specified orifice by the outflow time of water at 68F. The method is used predominantly in European countries. Viscosity Index is an empirical number indicating the effect of temperature change on viscosity. Fluids with the same viscosity at a given temperature do not necessarily have the same viscosity index. SAE Viscosity Numbers are a means of classifying crankcase lubricating oils in terms of viscosity. Other factors are not considered. NOTE: See page M79 for conversions.
88
General Information
Engineering
MARKING OF STANDARD LEE INSERTS

In order to provide complete traceability of our products, The Lee Company individually marks each standard insert, with the exception of Lee Plugs, with the appropriate twelve character part number and six digit lot number. For special products, additional information such as serial number, flow rate, etc., can be provided depending upon individual customer requirements. Examples of the standard marking are shown below for a typical restrictor insert, valve insert, and a restrictor installed in a union.
RESTRICTOR INSERT
VALVE INSERT
RESTRICTOR INSERT IN A UNION
General Information
Engineering 89
POLICY FOR SPECIALLY FABRICATED PARTS

The Lee Company offers a wide range of off-the-shelf catalog components to help designers find the solutions to their problems. Should you need a non-standard component, The Lee Company will be pleased to design products not listed in this handbook. We have the capability to design and manufacture variations to the components listed in this handbook on a prototype basis and for future production. A unique part number would be assigned to the design. The subsequent purchase of this part number would be reserved for the originator exclusively. If a Production Preparation Charge (PPC) is necessary to partially offset the non-recurring costs of design, manufacturing, testing or tooling, the design of this special part will be the property of The Lee Company.
PROPRIETARY RIGHTS
The Lee Company retains all proprietary rights and the exclusive right to manufacture the products shown in this technical hydraulic handbook, as well as any specially designed products. Unlimited rights, as described in DAR 7-104.9(b), are not transferred to the buyer.
90
General Information
Engineering
TRADE NAME
Lee Bender Jet
TRADEMARKS OF THE LEE COMPANY

TRADE NAME
Lee Plug
TRADE MARK
TRADE MARK
Lee Plug RFO
Lee Axial Visco Jet
Lee Jet
Lee JEVA
Lee Hi Watt Jet
Lee Visco Jet
Lee kW Jet
Lee Cro
Lee Micro Jet
Lee Restrictor Chek
General Information
Engineering 91
TRADE NAME
Lee Tri
TRADEMARKS OF THE LEE COMPANY

TRADE NAME
Lee Flow Control
TRADE MARK
TRADE MARK
Lee Flosert
Lee Shuttle Valve
Lee Spin Jet
Lee Safety Screens
Lee JELA
Lee HI-BAR Screens
Lee Chek
Lee Micro Damp
Lee Pri
Lee Kipster
The Lee Company
92
General Information
Engineering
PATENTS TRADEMARKS COPYRIGHTS

1. Throughout the text of this handbook, The Lee Company has referred to these hydraulic inserts by their trade names and trade marks. Many of these devices are covered by U.S.A. and foreign Patents issued, pending, or applied for. 2. Permission is hereby granted to use, copy and reproduce the general engineering material, including nomograms, tables and formulas, with the only restriction being to give credit to The Lee Company if the material is published or republished. 3. It is the clear intent of The Lee Company to encourage all members of the engineering profession to use the Lohm System, whether they are customers or competitors or others who could benefit from its use. Credit to The Lee Company must be stated in all publications.
WARRANTY
The Lee Company is proud to warrant that all items described in this handbook are free from defect in design, workmanship and materials and that they conform to any applicable specifications, drawings, or approved samples. Our products will only operate as well as the systems in which they are installed. We therefore expect the buyers of our products to be responsible for the proper design and fabrication of the systems in which our products are used. To assist our customers, we maintain a staff of sales engineers that can recommend the proper Lee Company products to satisfy a particular system requirement. Should any Lee Company product not satisfy this warranty, we will promptly repair or replace it within a four (4) year period or the products published cycle life, whichever is less, without responsibility for indirect or consequential damages, provided the product was used for its intended purpose, and in its intended environment.
General Information
Engineering 93
DIRECTORY OF TECHNICAL PUBLICATIONS

PROCESS SPECIFICATIONS P.S. 187 Installation and Extraction of Lee Inserts P.S. 203 Installation and Extraction of Lee Plugs VIDEO TAPES (VHS) Innovation in Miniature (An introduction to The Lee Company Technical Center)
Lee Plug Installation and Extraction

P.C. SOFTWARE (DOS COMPATIBLE) LEE Engineering Calculations Boss Stress Calculations Liquid and Gas Flow Calculations Available on 3-1/2" diskette CAD DRAWINGS OF LEE COMPONENTS (DXF) Available on 3-1/2" diskettes OTHER PUBLICATIONS Safety Screen Handbook Electro-Fluidic Systems Technical Handbook Product Data Sheets LEE LOHMOLATOR Hydraulic and Pneumatic Flow Calculator NOTE: All technical publications are provided free of charge upon request as a service to our customers.
I
A
INDEX
CTFE Bulk Modulus ....................... M24 Coefficient of Thermal Expansion ........... M24 Pour Point ............................ M25 Specific Gravity ........... M16-M17 Specific Heat ....................... M20 Vapor Pressure ................... M31 Viscosity ...................... M14-M15 Cartridge Visco Jets .......... B44-B49 Cavitation .................. B9, M29-M31 Check Valves Ball Type Cheks ...... E3, E6-E17 Features of ....................... E3-E4 Graphic Symbol ................... M85 Hi-Q Cheks ............ E4, E38-E45 High Pressure ............... E46-E63 Line Mount ...................... J6-J12, ................... J18-J19, J34-J45 Lo-Lohm ....................... E26-E37 Pilot Operated Cheks ........... E4, ................................. E64-E65 Side Exit Cheks ..... E3, E14-E19 Zero Leak Cheks ... E3, E20-E25 Coefficient of Thermal Expansion ................ M24 Constant K Liquid Flow (Lohm Formula) .................................. M9-M12 Gas Flow (Lohm Formula) ................................ M32-M35 Contamination Control of ............................. M60 Levels .................................. M61 Control Valves Graphic Symbols ................... M85 Conversion Chart Pressure .............................. M81 Temperature ........................ M78 Torque ................................. M80 Viscosity .............................. M79 Conversion Factors ACFM to SCFM ................... M39 Mass .................................... M73 Mass to Volume - H2O ......... M77 Pressure .............................. M75 Volume ................................ M74 Volume to Mass - H2O ......... M76
ACFM ..................................... M39* Absolute Viscosity, Definition ................................ M89 Accumulator Graphic Symbol ..................... M83 Actuator Graphic Symbol ................... M61 Landing Gear ......................... G3 Unequal Area ........................ G4 Attenuation, Pressure Ripple .................. K3-K6 Axial Visco Jet ........................... B5, ................. B30-B37, J13-J14
B Ball Type Cheks ........... E3, E6-E17 Bender Jet High Pressure ............... B58-B59 Insert ............................ B28-B29 Line Mount ... J6-J8, J21, J25, J29 Boss Mount Safety Screen ... H30-H33, H56-76 Boss Size ............. See Boss Stress Boss Stress Inserts ................................... L19 Plugs .............................. A7-A14 Software for calculations .................. M95 Bulk Modulus Definition ............................. M24 Entrained Air effects of ........................... M28 Pressure, effects of ............. M27 Temp., effects of .................. M27 Burst Pressure .... See Pressure Rating
C CAD Software .......................... M95 CRO (Lee) ........................ B13, B64
* Topic briefly discussed on related subject
INDEX
Conversions ..................... M72-M73 Copyrights ................................ M92 Cross-Port Relief ....................... F6* D Dampers Hydamp ................. K6, K10-K11 Micro Damp .......... K3-K5, K8-K9 Definitions Absolute Viscosity ............... M87 Bulk Modulus ....................... M24 Engler Degrees ................... M87 Kinematic Viscosity ............. M87 Lohm Laws ............................ M3 Saybolt-Furol ....................... M87 Saybolt Universal Seconds (SSU) ................. M87 Viscosity Index .................... M87 Viscosity Numbers ............... M87 Directional Flow Control High Pressure .............. C20-C25 Insert ............................. C8-C15 Line Mount ........ J6-J12, J46-J51 Directory Technical Publications ......... M93 Dual Insert Adapter ................... L20 E Elongation .................................. A7 Engineering Capabilities The Lee Company .................... III Engler Degrees, Definition of ... M87 Entrained Air ............................ M28 Extraction Procedures ........ See Installation Threads ................................ L23 F Filters Graphic Symbols ................. M83 Safety ......... See Safety Screens System ................................ M60 5k Lee Jet ......................... B50-B53
II
Flange Mount Safety Screen ... H24-H29, H48-H55 Flash Point ............................... M25 Flosert Insert ........................... C16-C19 Line Mount ....................... J9-J12 Flow Calculations .... See Lohm Laws Flow Coefficient ......................... M5 Flow Controls Directional ..................... C8-C15 High Pressure .............. C20-C25 Line Mount ........ J6-J12, J46-J51 Pressure Compensated ... C16-C19 Principle of ....................... C3-C5 Restrictor Chek ................ C6-C7 Flow Lines Graphic Symbols ................... M82 Flushness Tolerance Inserts ................................... L22 Plugs ...................................... L5 G Gallon Conversion Factors From Mass of Water ............ M77 To Mass of Water ................ M76 To Other Units ..................... M74 Gas Flow Calculation .......... M32-M47 Pneumatic Power ........ M52-M53 Transient Flow ............. M48-M49 Gasoline Bulk Modulus ....................... M25 Coefficient of Thermal Expansion ........... M25 Flash Point .......................... M25 Pour Point ............................ M25 Specific Gravity ........... M16-M17 Specific Heat ....................... M20 Viscosity ...................... M14-M15 Graphic Symbols .............. M82-M85
III INDEX
H Heat Exchanger Graphic Symbol ..................... M83 High Pressure Cheks ........................... E46-E63 Flow Controls .............. C20-C25 HI-Bar Safety Screens ... H46-H101 Hydamp ........................ K10-K11 Plugs ............................ A52-A54 PRI ............................... F24-F27 Relief Valves .... F24-F27, F30-F31 Restrictors ........... B12, B54-B63 Safety Screens .......... H46-H101 High Strength Plugs ............................ A52-A54 Safety Screens .......... H46-H101 HI-Bar Safety Screens . H46-H101 High Watt Jet High Pressure ............... B54-B57 Insert ..................... B4, B20-B21 Line Mount ......... J6-J8, J25, J29 Hi-Q Cheks ................ E4, E38-E45 Line Mount ..................... J18-J19 Hole Diameter vs Lohms ................................. M4 Hole Tolerance (plugs) ............... A5 Hydamp ...................... K6, K10-K11 Hydraulic Power ............... M18-M19 I ISO 4406 ................................ M62* Identification Component ............... See Marking Inserts Check Valves ................... E3-E5 Floserts .................................. C5 Flow Controls .................. C2-C5 Installation of ................. L19-L27 Nozzles ............................ D2-D3 Relief Valves .................... F3-F7 Restrictors ...................... B3-B15 Shuttle Valves ................. G2-G5 Three Port ....................... G2-G3 Inspection (plugs) ........................ L3 Installation Forces .................................... L5 Inserts ............................ L21-L27 Kipster .................................. L36 MicroJet ................................ L32 Plugs ................................. L4-L5 Safety Screens .............. L33-L35 Visco Jets Cartridge ...... L28-L31 Interflow .................................... G2* Intermediate Pressure (between 2 Restrictors) ......... M42
J JP-4 Bulk Modulus ....................... M25 Coefficient of Thermal Expansion ........... M25 JP-4, cont. Flash Point .......................... M25 Pour Point ............................ M25 Specific Gravity ........... M16-M17 Specific Heat ....................... M20 Vapor Pressure ................... M31 Viscosity ...................... M14-M15 Jet (Lee) Bender Jet ............. B5, B28-B29 5K Lee Jet .................... B50-B53 Hiwatt Jet ............... B4, B20-B21 Insert ..................... B4, B16-B19 Kilowatt Jet ................... B22-B23 Lee MicroJet ................. B24-B27 Line Mount ......................... J6-J8 K K Constant Liquid Flow (Lohm Formula) .................................. M9-M12 Gas Flow (Lohm Formula) ................................ M32-M35 Kilowatt Jet ........................ B22-B23 Kinematic Viscosity, Definition of ............................ M87 Kipster ........................ K6, K12-K13
INDEX IV
L L-4 Safety Screen ............ H38-H41 Landing Gear, Components for ................. G2-G3 Line Mount Axial Visco Jets ............. J13-J14 Hi-Q Chek Valve ............ J18-J19 Inserts in Unions .............. J6-J12 Rosn Adaptors, Components in ............ J20-J51 Visco Jets, Cartridge type ............. J15-J17 Liter Conversion Factors From Mass to Water ............ M77 To Mass of Water ................ M76 To other units ...................... M74 Liquid Flow ............ See Lohm Laws Lohm Laws Constant K Liquid Flow (Lohm Formula) .................................. M9-M12 Gas Flow (Lohm Formula) ................................ M32-M35 Definition of ........................... M3 Gas Flow ..................... M32-M54 Group Resistance ............ M7-M8 Hydraulic Power .......... M18-M19 Liquid Flow .................... M5-M17 Momentum Forces ..... M22, M47 Parallel Flow .......................... M7 Pneumatic Power ........ M52-M53 Series Flow ...................... M7-M8 Snubbing ............................... K4 Software for ......................... M93 MicroJet ............................ B24-B27 MIL-H-83282 Fluid Bulk Modulus ............... M24-M25 Coefficient of Thermal Expansion ... M24-M25 Flash Point .......................... M25 Pour Point ............................ M25 Specific Gravity ........... M16-M17 Specific Heat ....................... M20 Vapor Pressure ................... M31 Viscosity ...................... M14-M15 Military Specs MIL-A-8625 ........................... A5* MIL-F-85720 .......................... J3* MIL-H-5440 ........................... K3 MIL-I-45208A .......................... IV MIL-Q-9858A .......................... IV MIL-S-5002 ........................... A5* MIL-STD-105D ....................... IV MIL-STD-45662 ...................... IV MIL-V-19068 .......................... G2 MS33514 ............................... J3* Minimum Passage Inserts ................................ M60* Restrictors ........................... B15 Momentum Forces Gas ...................................... M47 Liquid ................................... M22 Momentum Pri ............. F3, F20-F23 Monel Plugs .............. A4*, A30-A33 Motors, Graphic Symbol .......... M84 Multi-Orifice Restrictors ...... B28-B49, B58-B63
N M Marking, Component ................ M88 Mass Conversion Factors ........ M73 Master Sets ....................... B13-B14 Materials Plugs ..................... A4-A5 Metric Dimensions of Inserts .......... M86 Dimensions of Plugs ............. L14 Plugs ............................ A34-A45 Micro Damp ............... See Dampers NAS 1638 ......................... M62-M63 Nomogram, Lee Tri Flow ............ F7 Nozzles Lubrication Jet ............... D6-D17 Principle ........................... D2-D3 Spin Jet ........................... D4-D5
V
O
INDEX
Measurement .......... See Kipster Reducing Valve Graphic Symbol ................ M85 Raising Valve ...See Relief Valves Ratings ........................ M65-M71 Recorder .................. See Kipster Relief ............. See Relief Valves Switch Graphic Symbol ................ M85 Transients ............. See Dampers See Pressure Ratings Pressure Compensated Flow Control .............. See Flosert Pressure Ratings Government/Industry Standards ............................ M66 Lee Chek and Relief Valves ............... M68-M69 Restrictors and Bidirectional Flow Control .... M67 Standard Line Mount ........... M71 Standard Shuttle Valves ...... M71 Pressure, Vapor ....................... M31 Process Specification ............... M93 Proof Pressure ................................ See Pressure Ratings Proprietary Rights .................... M89 Publications (Directory) ............ M93 Pulsation Damper ..... See Dampers Pumps, Graphic Symbol .......... M84
One-Way Restrictor See Directional Flow Control Orifice ..................... See Restrictors Oversize Inserts ............................ L22-L23 Plugs ................. L7, L8-L10, L18
P PC Software ............................. M93 Pri .................... See Relief Valve Patents ..................................... M92 Peak Pressure Recorders .................. See Kipster Pilot Operated Cheks .... E4, E64-E65 Pilot-Operated Checks, Graphic Symbol ..................... M85 Piloting Solenoid Valve ......... I1-I11 Pin Jacking Tool ........................ L24 Plug Jets .................................. A55 Plugs Boss Stress .................... A7-A14 Certificate of Performance ........................ L3 Color Code ............................. L3 Elongation ............................. A7 Flushness Tolerance .............. L5 High Strength ............... A52-A54 Hole Tolerance ..................... A5* Installation Tools .................... L4 Metric ............................ A34-A45 Principle of ............................. A3 Proof Pressure ...................... A5 R.F.O. ........................... A46-A50 Stress Corrosion ........... A14-A15 Surface Treatment of Holes .. A5 Pneumatic Power ............. M52-M53 Pour Point ................................ M25 Pressure Conversion Chart ................ M81 Conversion Factors ............. M75 Damping ............... See Dampers Effect on Bulk Modulus ........ M27
Q Quality Assurance ....................... IV Quick Disconnect Graphic Symbol ..................... M85
R R.F.O. Plug Features of ............ A4, A46-A50 Installation ..................... L15-L18 Registered Trademarks See Trademarks Reinstallation L-4 Safety Screen ................. L34 Inserts ................................... L22
INDEX VI
Plugs .................................... L6* 3-Port Inserts ........................ L27 Relief Valves Cross-Port .............................. F6 Features of ....................... F2-F7 Graphic Symbol ................... M85 Hi-Lohm ............. F2-F3, F24-F25 High Pressure .................. F3-F4, .................. F24-F27, F30-F31 Line Mount ....................... J6-J12 Low Flow ........... F2-F3, F24-F25 Low Pressure ................... F2-F6 Momentum Free ..... F3, F20-F23 Pressure Raising .................... F6 Safety Relief ..................... F2-F6 Thermal Relief ........ F4, F28-F31 Removal .................. See Extraction Restrictor Chek .............. C3, C6-C7 Restrictors Axial Visco Jet ...................... B5, .................. B30-B37, J13-J14 Bender Jet ............................ B5, ................. B28-B29, B58-B59 CRO (Lee) ................... B13, B64 Graphic Symbol ................... M84 High Pressure ...... B12, B54-B63 High Watt Jet ................ B4, B12, ................. B20-B21, B54-B57 Jet (Lee) ................ B4, B16-B19 JEVA ..................... B5, B38-B41 One-Way ........... C3-C4, C8-C15 Master Sets .................. B13-B14 Summary Chart ................... B15 Visco Jet ........................ B5-B12, B42-B49, B60-B63, J15-J17 Ripple, Pressure Attenuation of ..................... K3-K6 ROB Numbers ...... H3-H7, M55-M59 Definition of ......................... M55 Rosn Adaptors, Lee Products in ................ J20-J51
Safety Screens Boss Mount ........................ H18, ................ H30-H33, H56-H76 Clogging ................................ H9 Construction Method Etched ............................. H16 Drilled .............................. H17 Filters vs. Safety Screens ...... H8 Flange Mount ...................... H18 ................ H24-H29, H48-H55 Graphic Symbol ................... M83 HI-BAR ...................... H48-H101 HI-BAR Boss Access ... H78-H85 Hole Sizes ........................... H13 Insert ................... H19, H34-H37 L-4 ....................... H19, H38-H41 In Rosn Adaptors .............. H21, .............................. H86-H101 Pressure Rating ............. H11-H12 Relative Rating System ....... H3-H7 Special Products ..... H102-H103 Spring Retained ... H20, H42-H44 TWIS ........................... H20, H45 Saybolt-Furol, Definition ........... M87 Saybolt Universal Seconds, Definition ................ M87 SCFM ....................................... M39 Screens ........... See Safety Screens Selector Valve, Graphic Symbol ..................... M85 Servo Valve, Graphic Symbol ..................... M85 Shuttle Valve Components .................. G2-G13 Detented ...................... G20-G27 Graphic Symbol ................... M85 Inverse ............ G4-G5, G34-G35 Landing Gear, Components for .................................... G2-G3 High Pressure Spring Biased ................................ G14-G19 Overview ............................... G2 Selective ...................... G28-G33 Spring Biased ......... G4, G6-G13 Side Exit Cheks .......... E3, E14-E19 Skydrol Bulk Modulus ....................... M25
S SAE Specs. AS 4059 ............................. M63* Safety Relief ....... See Relief Valves
VII INDEX
Coefficient of Thermal Expansion ........... M25 Flash Point .......................... M25 Pour Point ............................ M25 Specific Gravity ........... M16-M17 Specific Heat ....................... M20 Vapor Pressure ................... M31 Viscosity ...................... M14-M15 Snubbers ................... See Dampers Software ................................... M93 Solenoid Valves, Piloting ...... I1-I11 Specially Fabricated Components ................... VII, M89 Specific Gravity vs Temperature ............. M16-M17 Specific Heat ............................ M20 Specifications Military .......... See Military Specs Process ............................... M93 SAE .................. See SAE Specs Spring Retained Safety Screen ....... ........................ H20, H42-H44 Standards, Primary .................. M72 Stress, Boss ......... See Boss Stress Stress Corrosion ...................... A11 Surface Treatment of Installation Holes ..................... A5 Symbols, Graphic ............. M82-M85 System Filter .......................... M60*
Tools ........................ See Section L Torque Conversion Chart ...................................... M80 Trademarks ...................... M90-M91 Transducer, Pressure Damping ........................... K3-K5 Graphic Symbol ................... M85 Transient Gas Flow .......... M48-M49 Transients, Pressure Dampers ........................... K3-K6 Ratings ........................ M65-M71 TWIS Safety Screen ........ H20, H45
U Unions ............................ J3, J6-J12 .................... See Line Mounts .............. See Rosn Adaptors (Lee Products in) V Valves Graphic Symbol ................... M85 Check (Chek) ................... E3-E5 Relief (Pri) ........................ F2-F7 Thermal (Tri) ..................... F2-F7 Shuttle ............................. G2-G5 Vapor Pressure vs Temperature ..................... M31 Video Tapes ............................. M93 Visco Jet Axial ....................... B5, B30-B37 Cartridge ....................... B42-B49 Insert ........... B30-B37, B42-B43, ................................. B60-B63 Line Mount ........................ J6-J8, ................... J13-J17, J20-J28 Principle of ...................... B6-B12 Snubber ................ K3-K5, K8-K9 Viscosity Conversion Chart ................ M79 Compensation Factor .......... M13 Index .................................... M87 Numbers .............................. M87 vs Temperature ........... M14-M15 Volume Conversion Factors ................................... M74
T Technical Publications ............. M93 Temperature Conversion Chart ................ M78 Effects on Bulk Modulus ...... M27 Temperature Rise in Hydraulic Fluids Calculation ........................... M20 Nomogram ........................... M21 Thermal Relief Valve ............. F3-F7 F28-F31 Threads, Extraction ................... L23 Three Port Inserts Installation of ................. L26-L27 Shuttle Valve ................. G2-G33 Tolerance Flushness .... See Flushness Tol. Hole ............ See Hole Tolerance
INDEX VIII
W, X, Y, Z Warranty .................................. M92 Water Bulk Modulus ....................... M25 Coefficient of Thermal Expansion ........... M25 Conversion Factors, Mass to Volume ................ M77 Conversion Factors, Volume to Mass ................ M76 Pour Point ............................ M25 Specific Gravity ........... M16-M17 Specific Heat ....................... M20 Vapor Pressure ................... M31 Viscosity ...................... M14-M15 Water Hammer ......................... M23 Wax (on pins) .............................. L3 Zero Leak Cheks ........ E3, E20-E25

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THE LEE COMPANY

Technical Hydraulic Handbook

Technical Hydraulic Handbook

Lee products with complete engineering data.

860 399-7058 (order entry) 860 399-7037 (technical information)

THE CONTINUING STORY OF LEE COMPANY INNOVATION

SALES AND SERVICE

Lee High Strength Plug Lee Plug Jets

THE PRINCIPLE OF LEE PLUG PERFORMANCE

PLUG PROOF PRESSURE

SURFACE TREATMENT OF INSTALLATION HOLES

Teflon is a registered trademark of E.I. Dupont de Nemours & Co., Inc.

THE DEPTH OF THE REAMED HOLE

SELECTION OF THE PROPER CLASS OF FIT

Typical Lee Plug Installation

UNSYMMETRICAL BOSS STRESS

1 B/360 [1 + A (360-B) / B] ,r = Boss wall thickness ratio (T/ t)

B = a t [1 + 0.3 sin (a t / 2)] , a t = angle of thin wall sector (deg.)

TYPICAL UNSYMMETRICAL BOSSES

STRESS CONCENTRATION FACTOR vs. boss angle and thickness ratio

BOSS STRESS DISSIMILAR MATERIALS

BOSS STRESS DISSIMILAR MATERIALS, continued

Materials Highly Resistant* to Stress Corrosion Cracking

75 ksi typ. 35 typ. 85 ksi 120 ksi 35 ksi 16 10 30

85 ksi typ. 20 typ.

PROOF PRESSURE (psi x 1000) 16 10 18 12 20 14

PROOF PRESSURE (psi x 1000) 18 18 20 24 24 28

PROOF PRESSURE (psi x 1000) 16 18 22 20 25 24

PROOF PRESSURE (MPa) 69 49 88 59 102 69

Metric Lee Plug

Metric Lee Plug

PROOF PRESSURE (MPa) 98 98 113 113 137 137

Metric Lee Plug 41

Metric Lee Plug

Metric Lee Plug 43

Metric Lee Plug

Metric Lee Plug 45

LEE PART NUMBER

PROOF PRESSURE (psi)

LEE PART NUMBER

LEE PART NUMBER

LEE PART NUMBER

LEE PART NUMBER

LEE 093 PART PLHA NUMBER 0931241A

PROOF PRESSURE (psi x 1000) 32 32 32 32

LEE PART NUMBER

PROOF PRESSURE (psi x 1000) 32 32 32 32

LEE PART NUMBER

A Min. N Dia. Ref. W Min. CAD

.410 .312 .060 287

Lee Plug Jets

HIGH WATT and KILOWATT JETS

AXIAL VISCO JETS

THE PRINCIPLE BEHIND THE UNIQUE LEE VISCO JET PERFORMANCE

LOHMS VERSUS HOLE SIZE

TO PREVENT CLOGGING YOU NEED LARGER HOLES Compare these values:

sufficiently high throat pressure must be maintained, either by:

COMPENSATES FOR VISCOSITY

HIGH PRESSURE RESTRICTORS

MASTER SET AVAILABLE LOHM RATES

JETA1871000A JEMA2711000B JEHA1871000A VDCA1871000A

MINIMUM PASSAGE SIZE (Inches)

0.030 0.020 0.020 0.015

INSTALLATION AND EXTRACTION